CN116460939A - Efficient box nailing method - Google Patents
Efficient box nailing method Download PDFInfo
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- CN116460939A CN116460939A CN202310155318.6A CN202310155318A CN116460939A CN 116460939 A CN116460939 A CN 116460939A CN 202310155318 A CN202310155318 A CN 202310155318A CN 116460939 A CN116460939 A CN 116460939A
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- positioning
- driving piece
- box
- nailing
- movable block
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- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000003825 pressing Methods 0.000 claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 238000013459 approach Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000002023 wood Substances 0.000 abstract description 8
- 235000017166 Bambusa arundinacea Nutrition 0.000 abstract description 7
- 235000017491 Bambusa tulda Nutrition 0.000 abstract description 7
- 241001330002 Bambuseae Species 0.000 abstract description 7
- 235000015334 Phyllostachys viridis Nutrition 0.000 abstract description 7
- 239000011425 bamboo Substances 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000002950 deficient Effects 0.000 description 5
- 230000002457 bidirectional effect Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27F—DOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
- B27F7/00—Nailing or stapling; Nailed or stapled work
- B27F7/02—Nailing machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27F—DOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
- B27F7/00—Nailing or stapling; Nailed or stapled work
- B27F7/003—Nailing or stapling machines provided with assembling means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Dovetailed Work, And Nailing Machines And Stapling Machines For Wood (AREA)
Abstract
The invention relates to the technical field of box production of bamboo and wood, in particular to a high-efficiency box nailing method, a movable positioning seat structure is designed, and a first fixed side plate, a second fixed side plate, a first movable positioning component, a second movable positioning component and the like with specific structures and position relations are designed on a positioning base, so that clamping and positioning of four side plates of a box before nailing are realized, the positioning of a box bottom plate before nailing is realized by utilizing a pressing positioning component above, the box is initially positioned and combined through the mechanisms, a positioning seat is driven to move to the position of a nailing component through a fourth driving piece, and a plurality of nailing points of the box are automatically nailed through a fifth driving piece and a sixth driving piece.
Description
The present application is a divisional application with application number 202210383640.X, application date 2022-4-12 and name "automatic box nailing machine".
Technical Field
The invention relates to the technical field of bamboo-wood box production, in particular to a high-efficiency box nailing method.
Background
The box made of wood or bamboo is generally used as a packaging box of a high-end product, has the advantage of attractive and elegant appearance, the main body of the box made of common wood or bamboo is generally a cuboid with an opening at the upper part, and when the box is processed, the box is required to be fixed by nailing through a pneumatic nailing gun after the processed 5 plates (comprising a bottom plate and four side plates) are connected with each other.
Because there is not the automatic nailing equipment to the box of wood or bamboo matter among the prior art, consequently, the processing step of above-mentioned box is loaded down with trivial details, need the manual work to snatch panel in order to fix a position, the other hand holds the air nail rifle and carries out the nailing to the junction of above-mentioned panel, because the nailing is difficult to once only accomplish, need carry out the nailing many times to the junction of every two panels respectively, production efficiency is low, because the production above-mentioned box causes a large amount of cost of labor and consumption of time cost, because the locating means of manual hand panel is difficult to guarantee the precision, still there is the problem that the defective percentage is high, the cost of above problem lead to bamboo box or wood box is higher than the packing carton of other materials greatly.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: how to improve the nailing assembly efficiency of the wood box or the bamboo box, and simultaneously reduce the cost and the low defective rate.
In order to solve the technical problems, the invention adopts the following technical scheme:
an automated box nailing machine comprising:
a base;
the first guide rail is connected to the base, and the direction of the guide rail is the X-axis direction;
the positioning seat is connected to the first guide rail in a sliding manner and comprises a positioning base, a first fixed side plate, a second fixed side plate, a first movable positioning assembly and a second movable positioning assembly; the upper part of the positioning base is provided with a horizontal positioning plane, two first fixed side plates are vertically and mutually parallel fixed on the positioning plane, and the first fixed side plates are perpendicular to the X-axis direction; the first movable positioning component is arranged on one side of the first fixed side plate, which is away from the other fixed side plate, and comprises a first movable block and a first driving piece, wherein the first driving piece is connected to the positioning base, the moving direction of the first driving piece is the X-axis direction, the first movable block is connected to the first driving piece, and the first movable block and the first fixed side plate are used for positioning two opposite side plates of the box; the two second fixed side plates are vertically and mutually parallel and fixed on the positioning plane, and the second fixed side plates are parallel to the X-axis direction; the second movable positioning assembly comprises a second movable block and a second driving piece, the second driving piece is connected to the lower part of the positioning base, the moving direction of the second driving piece is perpendicular to the Y-axis direction, and the second movable block is connected to the second driving piece; the second movable block is positioned at the outer side of the second fixed side plate, and the second movable block and the second fixed side plate are used for positioning the other two opposite side plates of the box; the upper surface of the first fixed side plate and the upper surface of the second fixed side plate are positioned on the same plane, and the plane is used for positioning a bottom plate for placing the box;
the support frame is connected to the positioning seat;
the pressing positioning assembly comprises a third driving piece and a pressing positioning plate, the third driving piece is connected to the supporting frame, the pressing positioning plate is connected to the third driving piece, the moving direction of the third driving piece is the Z-axis direction, and the pressing positioning plate is located above the positioning plane;
the fourth driving piece is connected to the base, is connected to the positioning seat and is used for driving the positioning seat to move along the first guide rail;
the nailing assembly is symmetrically arranged on two sides of the first guide rail, the nailing mechanism comprises a fifth driving piece, a mounting seat and a nailing mechanism body, the fifth driving piece is connected to the base, the mounting seat is connected to the fifth driving piece, the moving direction of the fifth driving piece is in the Z-axis direction, more than two groups of nailing mechanism bodies are connected to the mounting seat, the nailing mechanism body comprises a connecting seat, a sixth driving piece and an air nail gun, the connecting seat is connected to the mounting seat, the sixth driving piece is connected to the connecting seat, the air nail gun is connected to the sixth driving piece, and the moving direction of the sixth driving piece is in the Y-axis direction.
Further, in the above-mentioned box automatic nailing machine structure, also include the auxiliary positioning assembly; the two groups of auxiliary positioning components are symmetrically arranged on two sides of the first guide rail respectively, each auxiliary positioning component comprises a seventh driving piece and a third movable block, the seventh driving piece is connected to the base, the third movable block is connected to the seventh driving piece, the movement direction of the seventh driving piece is in the Y-axis direction, and the third movable block is used for applying auxiliary thrust to the second movable block so that the second movable block approaches the second fixed side plate and further clamps the side plate of the box in the Y-axis direction.
Further, in the automatic box nailing machine structure, the base is connected with a strip-shaped groove in the vertical direction, the strip-shaped groove is located on one side of the mounting seat, a plurality of proximity switches are connected in the strip-shaped groove, and the mounting seat is provided with a stop block corresponding to the proximity switches.
In the automatic box nailing machine structure, the positioning seat is provided with 2 proximity switches, and the 2 proximity switches face towards two ends of the X axis respectively; the base is provided with a stop block corresponding to the proximity switch.
Further, in the box automation nailing machine structure, the second movable positioning assembly further comprises a rotary cylinder and a fourth movable block, the rotary cylinder is connected to the positioning seat, the fourth movable block is connected to the rotary cylinder, and the fourth movable block is used for propping against the outer side of the second movable block and used for auxiliary positioning of the second movable block.
Further, in the box automatic nailing machine structure, the second driving member is a bidirectional cylinder.
Further, in the box automatic nailing machine structure, the first driving piece is a cylinder, a hydraulic cylinder, an electric cylinder or a screw rod guide rail module, the third driving piece is a cylinder, a hydraulic cylinder, an electric cylinder or a screw rod guide rail module, the fourth driving piece is a hydraulic cylinder or a cylinder, and the fifth driving piece is a hydraulic cylinder or a cylinder; the sixth driving piece is a cylinder.
Further, in the box automatic nailing machine structure, the seventh driving piece is an air cylinder or a hydraulic cylinder, the base is provided with a second guide rail arranged along the Y-axis direction, and the third movable block is connected with the second guide rail in a sliding fit manner.
Further, in the above-mentioned box automation nailing machine structure, the pressing positioning assembly further includes a bottom plate pre-positioning mechanism, the bottom plate pre-positioning mechanism includes a gear, a motor, a first rack, a first clamping block, a second rack, a second clamping block, a third rack, a third clamping block, a fourth rack and a fourth clamping block; the gear is arranged inside the pressing locating plate, the axial direction of the gear is in the vertical direction, the motor is arranged on the upper portion of the pressing locating plate, the motor is connected with the gear in a transmission mode, the first rack and the second rack are respectively meshed with two sides of the gear, the first rack and the second rack are parallel to the X-axis direction, the third rack and the fourth rack are respectively meshed with two sides of the gear, the third rack and the fourth rack are parallel to the Y-axis direction, the first clamping block is connected with one end of the first rack, the second clamping block is connected with the other end of the second rack opposite to the position of the first clamping block, the third clamping block is connected with one end of the third rack, and the fourth clamping block is connected with the other end of the fourth rack opposite to the position of the third clamping block.
The invention has the beneficial effects that: according to the structure of the automatic box nailing machine, the movable positioning seat structure is designed, the first fixed side plate, the second fixed side plate, the first movable positioning component, the second movable positioning component and the like with specific structures and position relations are designed on the positioning base, clamping and positioning of the four side plates of the box before nailing are realized, the pressing positioning component above is utilized to realize positioning of the bottom plate of the box before nailing, the box is initially positioned and combined through the mechanisms, the fourth driving piece drives the positioning seat to move to the position of the nailing component, the fifth driving piece and the sixth driving piece drive the nailing machine to realize automatic nailing of a plurality of nailing points of the box, and compared with the traditional box nailing assembly mode through manual hand-held air nailing machine, the nailing mode of the automatic box nailing machine has the advantages of being low in defective rate, low in cost and high in efficiency.
Drawings
FIG. 1 is a schematic view of an automated box nailing machine according to the present invention;
FIG. 2 is a top view of an automated box nailing machine according to the present invention;
FIG. 3 is a schematic view showing a partial structure of a pressing and positioning assembly of an automatic box nailing machine according to the embodiment of the present invention;
FIG. 4 is a partial bottom view of the positioning seat;
description of the reference numerals:
1. a base; 2. a first guide rail; 3. a positioning seat; 31. positioning a base; 311. positioning a plane; 32. a first fixed side plate; 33. a second fixed side plate; 34. a first movable positioning assembly; 341. a first movable block; 342. a first driving member; 35. a second movable positioning assembly; 351. a second movable block; 352. a second driving member; 353. a rotary cylinder; 354. a fourth movable block; 4. a support frame; 5. pressing down the positioning assembly; 51. a third driving member; 52. pressing down the positioning plate; 53. a gear; 54. a motor; 55. a first rack; 56. a first clamping block; 57. a second rack; 58. a second clamping block; 59. a third rack; 510. a third clamping block; 511. a fourth rack; 512. a fourth clamping block; 6. a fourth driving member; 7. a nailing assembly; 71. a fifth driving member; 72. a mounting base; 73. a nailing mechanism body; 731. a connecting seat; 732. a sixth driving member; 733. an air nail gun; 8. an auxiliary positioning assembly; 81. a seventh driving member; 82. a third movable block; 83. a second guide rail; 9. a bar-shaped groove; 10. and a proximity switch.
Detailed Description
In order to describe the technical contents, the achieved objects and effects of the present invention in detail, the following description will be made with reference to the embodiments in conjunction with the accompanying drawings.
Example 1
Referring to fig. 1 to 4, the present invention relates to an automated box nailing machine, comprising:
a base 1;
the first guide rail 2 is connected to the base 1, and the direction of the guide rail is the X-axis direction;
the positioning seat 3 is slidably connected to the first guide rail 2, and the positioning seat 3 comprises a positioning base 31, a first fixed side plate 32, a second fixed side plate 33, a first movable positioning assembly 34 and a second movable positioning assembly 35; the upper part of the positioning base 31 is provided with a horizontal positioning plane 311, two first fixed side plates 32 are vertically and mutually parallel fixed on the positioning plane 311, and the first fixed side plates 32 are perpendicular to the X-axis direction; the first movable positioning assembly 34 is disposed on a side of the first fixed side plate 32 away from the other fixed side plate, the first movable positioning assembly 34 includes a first movable block 341 and a first driving member 342, the first driving member 342 is connected to the positioning base 31, a moving direction of the first driving member 342 is an X-axis direction, the first movable block 341 is connected to the first driving member 342, and the first movable block 341 and the first fixed side plate 32 are used for positioning two opposite side plates of the box; two of the second fixed side plates 33 are fixed to the positioning plane 311 vertically and parallel to each other, and the second fixed side plates 33 are parallel to the X-axis direction; the second movable positioning assembly 35 comprises a second movable block 351 and a second driving member 352, the second driving member 352 is connected to the lower portion of the positioning base 31, the moving direction of the second driving member 352 is perpendicular to the Y-axis direction, and the second movable block 351 is connected to the second driving member 352; the second movable block 351 is located at the outer side of the second fixed side plate 33, and the second movable block 351 and the second fixed side plate 33 are used for positioning the other two opposite side plates of the box; the upper surface of the first fixed side plate 32 and the upper surface of the second fixed side plate 33 are positioned on the same plane, and the plane is used for positioning a bottom plate for placing the box;
the support frame 4 is connected to the positioning seat 3;
the pressing positioning assembly 5 comprises a third driving piece 51 and a pressing positioning plate 52, the third driving piece 51 is connected to the supporting frame 4, the pressing positioning plate 52 is connected to the third driving piece 51, the moving direction of the third driving piece 51 is the Z-axis direction, and the pressing positioning plate 52 is located above the positioning plane 311;
a fourth driving piece 6, wherein the fourth driving piece 6 is connected to the base 1, the fourth driving piece 6 is connected to the positioning seat 3, and the fourth driving piece 6 is used for driving the positioning seat 3 to move along the first guide rail 2;
the nailing assembly 7, two sets of nailing assembly 7 symmetry set up in the both sides of first guide rail 2, nailing mechanism includes fifth driving piece 71, mount pad 72 and nailing mechanism body 73, fifth driving piece 71 is connected in base 1, mount pad 72 is connected in fifth driving piece 71, the direction of movement of fifth driving piece 71 is the Z axle direction, be connected with the nailing mechanism body 73 of more than two sets of on the mount pad 72, nailing mechanism body 73 includes connecting seat 731, sixth driving piece 732 and air nail rifle 733, connecting seat 731 is connected in mount pad 72, sixth driving piece 732 is connected in connecting seat 731, air nail rifle 733 is connected in sixth driving piece 732, the direction of movement of sixth driving piece 732 is the Y axle direction.
In the above structure, the device further comprises a plurality of proximity switches 10 connected to the PLC and the base 1, wherein the automatic control is realized by electrically connecting the PLC with the above mechanisms, and the device is realized by a specific nailing control method, and the specific nailing method is as follows:
step 1: the four side plates of the box are respectively abutted against the outer sides of the first fixed side plate 32 and the second fixed side plate 33 by a manual or mechanical arm, and the bottom plate of the box is placed on the upper surfaces of the first fixed side plate 32 and the second fixed side plate 33;
step 2: the first driving piece 342 is controlled to drive the first movable block 341 to move towards the first fixed side plate 32, so that the first movable block 341 and the first fixed side plate 32 clamp two mutually parallel side plates of the box;
step 3: the third driving piece 51 is controlled to drive the pressing positioning plate 52 to move downwards, so that the bottom plate of the box is clamped and positioned;
step 4: the second driving piece 352 is controlled to drive the second movable block 351 to move towards the second fixed side plate 33, so that the second movable block 351 and the second fixed side plate 33 clamp the other two side plates of the box which are parallel to each other;
step 5: the fourth driving piece 6 is controlled to drive the positioning seat 3 to move along the first guide rail 2;
step 6: the fifth driving piece 71 is controlled to drive the mounting seat 72 to move along the vertical direction;
step 7: controlling the sixth driving piece 732 to drive the air nail gun 733 to move towards the Y-axis direction, enabling the nail outlet position of the air nail gun 733 to be opposite to the nailing point of the box, and controlling the air nail gun 733 to nailing the box;
repeating the steps 5-7 or repeating the steps 6-7, so that the air nail gun 733 nails a plurality of nailing sites of the box, and the side plate and the bottom plate of the box are fixedly connected.
In the above structure, the positioning blocks may be disposed on the positioning plane 311, so that the first positioning is obtained when each side plate of the box abuts against the outer sides of the first fixed side plate 32 and the second fixed side plate 33 in step 1.
The automatic box nailing machine is suitable for machining and using the box which is assembled and fixed by the air nail group through wood, bamboo or other plates.
In the above structure, through the movable positioning seat 3 structure of design, through the first fixed curb plate 32 of design specific structure and positional relationship on the positioning base 31, the second fixed curb plate 33, first movable positioning component 34, second movable positioning component 35 isostructure, realize the centre gripping location of box four sides curb plate before the nailing, push down positioning component 5 of utilizing the top, realize the location of box bottom plate before the nailing, through above mechanism, make the preliminary location combination of box, drive positioning seat 3 through fourth driving piece 6 and remove to nailing component 7 place position, utilize the fifth driving piece 71, sixth driving piece 732 drive the nailing machine and realize the automatic nailing of a plurality of nailing positions to the box, above box automation nailing machine's nailing mode compares traditional mode through manual handheld air nail rifle 733 equipment box, the defective rate is low, low cost, efficient advantage.
Example 2
The automated box nailing machine structure of embodiment 1 further comprising an auxiliary positioning assembly 8; the two sets of auxiliary positioning components 8 are symmetrically arranged on two sides of the first guide rail 2 respectively, the auxiliary positioning components 8 comprise a seventh driving piece 81 and a third movable block 82, the seventh driving piece 81 is connected to the base 1, the third movable block 82 is connected to the seventh driving piece 81, the movement direction of the seventh driving piece 81 is in the Y-axis direction, and the third movable block 82 is used for applying auxiliary thrust to the second movable block 351 to enable the second movable block 351 to approach the second fixed side plate 33, and further clamp the side plate in the Y-axis direction of the box.
In the nailing method, correspondingly, the step 4 can be further optimized: namely, the second driving piece 352 is controlled to drive the second movable block 351 to move towards the second fixed side plate 33, meanwhile, the seventh driving piece 81 is controlled to drive the third movable block 82 to move towards the second movable block 351, auxiliary thrust is applied to the second movable block 351 by the third movable block 82, the second movable block 351 and the second fixed side plate 33 clamp the other two parallel side plates of the box, and the seventh driving piece 81 is controlled to drive the third movable block 82 to retract and separate from the second movable block 351.
In the above structure, since the two side plates of the box are positioned in the last step, that is, the edges of the side plates need to be simultaneously attached to the edges of the other two side plates and the bottom plate, and a larger pressing force is needed to ensure the tight fit of the two side plates, and since the positioning plate needs to move on the first guide rail 2, a driving mechanism with a larger thrust cannot be arranged in the Y-axis direction, the auxiliary clamping and positioning of the side plates can be realized through the auxiliary positioning assembly 8, after the positioning is completed, the third movable block 82 can be separated from the second movable block 351, and the auxiliary positioning assembly 8 only needs to be fixed on the base 1 without interfering the movement of the positioning seat 3, so that the situation of insufficient thrust for clamping the side plates of the box in the Y-axis direction is compensated when necessary.
Example 3
The automatic box nailing machine of embodiment 1, wherein the base 1 is connected with a vertical bar-shaped groove 9, the bar-shaped groove 9 is located at one side of the mounting seat 72, a plurality of proximity switches 10 are connected in the bar-shaped groove 9, and the mounting seat 72 is provided with a stop block corresponding to the proximity switches 10.
In the above structure, a plurality of proximity switches 10 can be fixed at positions of different heights of the strip-shaped groove 9 through bolts, the connection height of the proximity switches 10 can be flexibly adjusted according to nailing points of the box, and corresponding proximity switches 10 are triggered through the stop blocks connected to the mounting seat 72 to realize positioning of nailing positions of different heights.
Example 4
The automatic box nailing machine of embodiment 1, wherein the positioning seat 3 is provided with 2 proximity switches 10, and 2 proximity switches 10 face to two ends of the X axis respectively; the base 1 is provided with a stopper corresponding to the proximity switch 10.
In the above structure, the above 2 approach switches 10 and the stop blocks connected to the base 1 realize the accurate positioning of the start end and the end of the movement of the fourth driving member 6 driving the positioning seat 3 along the first guide rail 2, so that the air nail gun 733 can accurately align with the positioning point of the box for automatic nailing.
Example 5
The automated box nailing machine of embodiment 2 wherein the second movable positioning assembly 35 further comprises a rotary cylinder 353 and a fourth movable block 354, the rotary cylinder 353 being connected to the positioning seat 3, the fourth movable block 354 being connected to the rotary cylinder 353, the fourth movable block 354 being adapted to abut against the outer side of the second movable block 351 for auxiliary positioning of the second movable block 351.
In the nailing method, correspondingly, the step 4 can be further optimized: namely, the second driving piece 352 is controlled to drive the second movable block 351 to move towards the second fixed side plate 33, the seventh driving piece 81 is controlled to drive the third movable block 82 to move towards the second movable block 351, auxiliary thrust is applied to the second movable block 351 by the third movable block 82, the second movable block 351 and the second fixed side plate 33 clamp the other two parallel side plates of the box, the seventh driving piece 81 is controlled to drive the third movable block 82 to retract and separate from the second movable block 351, and the rotary cylinder 353 is controlled to rotate to drive the fourth movable block 354 to rotate and abut against the second movable block 351.
In the above structure, since the auxiliary positioning assembly 8 cannot move along with the positioning seat 3 when the positioning seat 3 moves to the position of the nailing assembly 7, after the second movable block 351 cooperates with the second fixed side plate 33 to clamp the side plate of the positioning box, the rotary cylinder 353 drives the fourth movable block 354 to abut against the second movable block 351, so that the nailing assembly 7 can provide a sufficient clamping force for nailing the side plate.
Example 6
The automated box nailing machine of embodiment 1 wherein the second driver 352 is a bi-directional cylinder.
In the above structure, because the space of the lower part of the positioning seat 3 is limited, the second driving piece 352 is designed into a bidirectional cylinder, and the second movable blocks 351 on two sides can be simultaneously driven to synchronously and reversely move along the Y axis through the bidirectional cylinder, so that the clamping and positioning of the box side plate are realized.
Example 7
The box automatic nailing machine of embodiment 1 wherein the first driving member 342 is a cylinder, a hydraulic cylinder, an electric cylinder or a screw guide rail module, the third driving member 51 is a cylinder, a hydraulic cylinder, an electric cylinder or a screw guide rail module, the fourth driving member 6 is a hydraulic cylinder or a cylinder, and the fifth driving member 71 is a hydraulic cylinder or a cylinder; the sixth driving member 732 is a cylinder.
Example 8
The automatic box nailing machine of embodiment 1 wherein the seventh driving member 81 is an air cylinder or a hydraulic cylinder, the base 1 is provided with a second rail 83 provided along the Y-axis direction, and the third movable block 82 is slidably coupled to the second rail 83.
Example 9
The automated box nailing machine of embodiment 1 wherein the press down positioning assembly 5 further comprises a floor pre-positioning mechanism comprising a gear 53, a motor 54, a first rack 55, a first clamp block 56, a second rack 57, a second clamp block 58, a third rack 59, a third clamp block 510, a fourth rack 511, and a fourth clamp block 512; the gear 53 is arranged inside the pressing positioning plate 52, the axial direction of the gear 53 is in a vertical direction, the motor 54 is arranged on the upper portion of the pressing positioning plate 52, the motor 54 is in transmission connection with the gear 53, the first rack 55 and the second rack 57 are respectively meshed with two sides of the gear 53, the first rack 55 and the second rack 57 are parallel to the X-axis direction, the third rack 59 and the fourth rack 511 are respectively meshed with two sides of the gear 53, the third rack 59 and the fourth rack 511 are parallel to the Y-axis direction, the first clamping block 56 is connected with one end of the first rack 55, the second clamping block 58 is connected with the other end of the second rack 57 corresponding to the first clamping block 56, the third clamping block 510 is connected with one end of the third rack 59, and the fourth clamping block 512 is connected with the other end of the fourth rack 511 corresponding to the third clamping block 510.
In the nailing method, correspondingly, the step 3 can be correspondingly optimized as follows: the third driving piece 51 is controlled to drive the pressing and positioning plate 52 to move downwards, after the pressing and positioning plate 52 approaches the bottom plate of the box, the motor 54 drives the gear 53 to rotate, the first rack 55 and the second rack 57 are driven to move reversely synchronously, the third rack 59 and the fourth rack 511 are driven to move reversely synchronously, the position of the bottom plate of the box is adjusted through the first clamping block 56, the second clamping block 58, the third clamping block 510 and the fourth clamping block 512, after the edges of the bottom plate of the box and the side plate of the box are accurately positioned, the third driving piece 51 is controlled to drive the pressing and positioning plate 52 to move downwards, the bottom plate of the box is pressed, and the bottom plate of the box is clamped and positioned.
The structure can realize that the positioning and assembling of the bottom plate before the nailing of the side plate are more accurate, only the step of adjusting the transverse position of the bottom plate is needed to be added before the pressing and positioning of the bottom plate, the whole efficiency of box nailing can not be influenced, and the defective rate of box assembling and nailing processing can be greatly reduced.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent changes made by the specification and drawings of the present invention, or direct or indirect application in the relevant art, are included in the scope of the present invention.
Claims (9)
1. An efficient box nailing method, characterized in that it is based on an automated box nailing machine comprising:
a base;
the first guide rail is connected to the base, and the direction of the guide rail is the X-axis direction;
the positioning seat is connected to the first guide rail in a sliding manner and comprises a positioning base, a first fixed side plate, a second fixed side plate, a first movable positioning assembly and a second movable positioning assembly; the upper part of the positioning base is provided with a horizontal positioning plane, two first fixed side plates are vertically and mutually parallel fixed on the positioning plane, and the first fixed side plates are perpendicular to the X-axis direction; the first movable positioning component is arranged on one side of the first fixed side plate, which is away from the other fixed side plate, and comprises a first movable block and a first driving piece, wherein the first driving piece is connected to the positioning base, the moving direction of the first driving piece is the X-axis direction, the first movable block is connected to the first driving piece, and the first movable block and the first fixed side plate are used for positioning two opposite side plates of the box; the two second fixed side plates are vertically and mutually parallel and fixed on the positioning plane, and the second fixed side plates are parallel to the X-axis direction; the second movable positioning assembly comprises a second movable block and a second driving piece, the second driving piece is connected to the lower part of the positioning base, the moving direction of the second driving piece is perpendicular to the Y-axis direction, and the second movable block is connected to the second driving piece; the second movable block is positioned at the outer side of the second fixed side plate, and the second movable block and the second fixed side plate are used for positioning the other two opposite side plates of the box; the upper surface of the first fixed side plate and the upper surface of the second fixed side plate are positioned on the same plane, and the plane is used for positioning a bottom plate for placing the box;
the support frame is connected to the positioning seat;
the pressing positioning assembly comprises a third driving piece and a pressing positioning plate, the third driving piece is connected to the supporting frame, the pressing positioning plate is connected to the third driving piece, the moving direction of the third driving piece is the Z-axis direction, and the pressing positioning plate is located above the positioning plane;
the fourth driving piece is connected to the base, is connected to the positioning seat and is used for driving the positioning seat to move along the first guide rail;
the nailing assembly is symmetrically arranged on two sides of the first guide rail, the nailing mechanism comprises a fifth driving piece, a mounting seat and a nailing mechanism body, the fifth driving piece is connected to the base, the mounting seat is connected to the fifth driving piece, the moving direction of the fifth driving piece is in the Z-axis direction, more than two groups of nailing mechanism bodies are connected to the mounting seat, the nailing mechanism body comprises a connecting seat, a sixth driving piece and an air nail gun, the connecting seat is connected to the mounting seat, the sixth driving piece is connected to the connecting seat, the air nail gun is connected to the sixth driving piece, and the moving direction of the sixth driving piece is in the Y-axis direction;
the nailing method is as follows:
step 1: the method comprises the steps that four side plates of a box are respectively abutted against the outer sides of a first fixed side plate and a second fixed side plate by a manual or mechanical arm, and a bottom plate of the box is placed on the upper surfaces of the first fixed side plate and the second fixed side plate;
step 2: controlling the first driving piece to drive the first movable block to move towards the first fixed side plate, so that the first movable block and the first fixed side plate clamp two side plates of the box, which are parallel to each other;
step 3: controlling the third driving piece to drive the pressing positioning plate to move downwards so as to clamp and position the bottom plate of the box;
step 4: controlling the second driving piece to drive the second movable block to move towards the second fixed side plate, so that the second movable block and the second fixed side plate clamp the other two side plates of the box, which are parallel to each other;
step 5: controlling the fourth driving piece to drive the positioning seat to move along the first guide rail;
step 6: controlling the fifth driving piece to drive the mounting seat to move along the vertical direction;
step 7: controlling the sixth driving piece to drive the air nail gun to move towards the Y-axis direction, enabling the nail outlet position of the air nail gun to be opposite to the nailing point of the box, and controlling the air nail gun to nailing the box;
repeating the steps 5-7 or repeating the steps 6-7 to make the air nail gun nailing a plurality of nailing sites of the box, and fixedly connecting the side plate and the bottom plate of the box.
2. The efficient box nailing method of claim 1 wherein the box automated nailing machine further comprises an auxiliary positioning assembly; the two groups of auxiliary positioning components are symmetrically arranged on two sides of the first guide rail respectively, each auxiliary positioning component comprises a seventh driving piece and a third movable block, the seventh driving piece is connected to the base, the third movable block is connected to the seventh driving piece, the movement direction of the seventh driving piece is in the Y-axis direction, and the third movable block is used for applying auxiliary thrust to the second movable block so that the second movable block approaches the second fixed side plate and further clamps the side plate of the box in the Y-axis direction.
3. The efficient box nailing method of claim 1 wherein the base is connected with a vertical bar slot, the bar slot is located on one side of a mounting base, a plurality of proximity switches are connected in the bar slot, and the mounting base is provided with a stop block corresponding to the proximity switches.
4. The automated box nailing machine of claim 1 wherein the positioning seat has 2 proximity switches, 2 of the proximity switches facing toward each end of the X-axis; the base is provided with a stop block corresponding to the proximity switch.
5. The method of claim 1, wherein the second movable positioning assembly further comprises a rotary cylinder and a fourth movable block, the rotary cylinder being connected to the positioning seat, the fourth movable block being connected to the rotary cylinder, the fourth movable block being adapted to abut against an outer side of the second movable block for assisting in positioning of the second movable block.
6. The method of high efficiency box nailing of claim 1 wherein the second driver is a bi-directional cylinder.
7. The method of claim 1, wherein the first driver is a cylinder, a hydraulic cylinder, an electric cylinder, or a screw guide rail module, the third driver is a cylinder, a hydraulic cylinder, an electric cylinder, or a screw guide rail module, the fourth driver is a hydraulic cylinder or a cylinder, and the fifth driver is a hydraulic cylinder or a cylinder; the sixth driving piece is a cylinder.
8. The method of high efficiency box nailing according to claim 2, wherein the seventh driving member is a cylinder or a hydraulic cylinder, the base is provided with a second guide rail arranged along the Y-axis direction, and the third movable block is slidably coupled to the second guide rail.
9. The method of high efficiency box nailing of claim 1 wherein the hold down positioning assembly further comprises a floor pre-positioning mechanism comprising a gear, a motor, a first rack, a first clamp block, a second rack, a second clamp block, a third rack, a third clamp block, a fourth rack, and a fourth clamp block; the gear is arranged inside the pressing locating plate, the axial direction of the gear is in the vertical direction, the motor is arranged on the upper portion of the pressing locating plate, the motor is connected with the gear in a transmission mode, the first rack and the second rack are respectively meshed with two sides of the gear, the first rack and the second rack are parallel to the X-axis direction, the third rack and the fourth rack are respectively meshed with two sides of the gear, the third rack and the fourth rack are parallel to the Y-axis direction, the first clamping block is connected with one end of the first rack, the second clamping block is connected with the other end of the second rack opposite to the position of the first clamping block, the third clamping block is connected with one end of the third rack, and the fourth clamping block is connected with the other end of the fourth rack opposite to the position of the third clamping block.
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| CN202310155318.6A CN116460939B (en) | 2022-04-12 | 2022-04-12 | Efficient box nailing method |
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| CN202310155318.6A CN116460939B (en) | 2022-04-12 | 2022-04-12 | Efficient box nailing method |
| CN202210383640.XA CN114633328B (en) | 2022-04-12 | 2022-04-12 | Automatic box nailing machine |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN116460939B (en) | 2024-05-17 |
| CN114633328A (en) | 2022-06-17 |
| CN114633328B (en) | 2023-03-14 |
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