CN116460792A - Automatic equipment of hairdressing knife charger base - Google Patents

Abstract

The invention provides an automatic assembling device for a hair clipper charger base, which comprises the following components: the rotary conveying disc is provided with a plurality of product jigs, and the rotary conveying disc is sequentially provided with an upper cover feeding station, a decoration ring feeding station, a pre-compression station, a base feeding station, a PIN needle feeding station, an elastic sheet feeding station, a balancing weight feeding station, a CCD detection station, an assembly station, a defective product discharging station and a good product discharging station. By the mode, the assembly efficiency and the assembly quality of the base of the hair clipper charger are improved.

Description

Automatic equipment of hairdressing knife charger base

Technical Field

The invention relates to the field of automatic equipment, in particular to automatic assembling equipment for a base of a hair clipper charger.

Background

As shown in fig. 1 and 2, a hair clipper charger base includes: the base 103, enclose the decoration ring 102 of locating the base 103 top, be provided with upper cover 101 at the top of decoration ring 102, wherein, be provided with a set of metal shell fragment 104 along the central line symmetry at base 103 up end, be provided with a pair of balancing weight 105 in the outside symmetry of metal shell fragment 104, set up PIN pinhole 106 in the lateral wall of decoration ring 102 and the corresponding department of metal shell fragment 104, be equipped with two PIN needles with metal shell fragment 104 intercommunication in PIN pinhole 106 interpolation.

The existing manufacturing method is that each part is processed separately and then is completed by a manual assembly mode. The existing assembly method is low in efficiency, and can easily miss-load and misload the metal spring plate 104, the balancing weight 105 or the PIN needle, so that the reject ratio is high, and the quality of a product is affected.

Disclosure of Invention

In order to solve the problems, the invention provides an automatic assembling device for a hair clipper charger base, which improves the assembling efficiency and the assembling quality of the hair clipper charger base.

The main content of the invention comprises: an automated assembly apparatus for a clipper charger base, comprising: the rotary conveying disc is provided with a plurality of product jigs, and the rotary conveying disc is sequentially provided with an upper cover feeding station, a decoration ring feeding station, a pre-compression station, a base feeding station, a PIN needle feeding station, an elastic sheet feeding station, a balancing weight feeding station, a CCD detection station, an assembly station, a defective product discharging station and a good product discharging station.

Preferably, the structure of upper cover material loading station and decorative ring material loading station is the same, all includes: the stacking feeding mechanism A is arranged on a moving module A above the machine frame, and a clamping jaw A for clamping products is arranged at the moving module A.

Preferably, the pre-compacting station comprises: the device comprises a fixed plate, wherein a pre-pressing cylinder is arranged at the top of the fixed plate, a piston rod of the pre-pressing cylinder is downwards arranged, a lifting plate is arranged at the tail end of the piston rod, a pre-pressing guide rail and a matched pre-pressing sliding block are arranged on one side, close to a rotary conveying disc, of the lifting plate, a pre-pressing head is arranged at the pre-pressing sliding block, the position of the pre-pressing head corresponds to a product jig at the rotary conveying disc, and a buffer spring is arranged between the pre-pressing head and the lifting plate.

Preferably, the base material loading station includes: the stacking feeding mechanism C is arranged above the movable module C, and a clamping jaw C for clamping products is arranged at the movable module C;

a CCD camera, a temporary storage plate and a material taking assembly are arranged between the base feeding station and the rotary conveying disc;

the temporary storage plate comprises at least two discharging positions, and a first rotary cylinder is arranged at the bottom of the temporary storage plate;

the material taking assembly includes: lifting cylinder C lifting plate C is provided with at lifting cylinder C's piston rod end, lifting plate C department is fixed to be provided with the rotatory cylinder of second, the removal end of the rotatory cylinder of second passes through the crossbeam and connects the material loading clamping jaw, the extracting mechanism is used for snatching the base of temporary storage plate department and puts into the product tool department of gyration delivery tray.

Preferably, the PIN needle material loading station includes: the movable module D is arranged above the rotary conveying disc, a lifting clamping jaw D is arranged below the movable module D, and a screw feeding machine and a temporary storage assembly for providing PIN needles are arranged on the outer side of the movable module D;

the temporary storage assembly comprises: a temporary storage straw for temporarily storing PIN needles is used for controlling the temporary storage straw pivoted revolving cylinder D, one side that revolving cylinder D kept away from the gyration delivery tray is provided with the propulsion cylinder D that is used for promoting revolving cylinder D longitudinal movement the below of propulsion cylinder D is provided with the sideslip module D that is used for driving propulsion cylinder D lateral movement.

Preferably, the shell fragment material loading station includes: the vibration disc is connected with a straight material channel of the vibration disc, a positioning assembly is arranged at one end, far away from the vibration disc, of the straight material channel, and a movable module E and a clamping jaw E are arranged between the positioning assembly and the rotary conveying disc;

the positioning assembly includes: the lifting block E is arranged at the terminal of the straight material channel and used for bearing the elastic sheet, the pushing plate E is arranged above the lifting block E and can horizontally move, a clamping groove is formed in one end of the pushing plate E, the lifting block E can penetrate through the clamping groove with the elastic sheet, and the clamping groove is provided with two storage positions and can store the two elastic sheets;

the movable module E is provided with a lifting clamping jaw E, a pressing cylinder E and a pressing block E are arranged in parallel to the lifting direction of the clamping jaw E, and when the elastic sheet is installed in the base, the pressing block E can be pushed by the pressing cylinder E to press the base.

Preferably, the balancing weight material loading station includes: the feeding mechanism is arranged above the rotary conveying disc, the balancing weight feeding mechanism is arranged at the outer side of the pressing mechanism, the receiving mechanism is arranged at one side, far away from the pressing mechanism, of the balancing weight feeding mechanism, the feeding channel is arranged at the outer side of the receiving mechanism, and the first feeding mechanism and the second feeding mechanism which are identical in structure are symmetrically arranged at two sides of the feeding channel;

the first feeding mechanism and the second feeding mechanism are respectively provided with: the storage box, the bottom of storage box is by outside one side that is close to the material loading passageway reduces gradually, a discharge gate has been seted up to the bottom side of storage box, the outside of discharge gate pastes tightly and is provided with the feed channel one side that the discharge gate was kept away from to the feed channel is provided with the material sucking mechanism that is used for inhaling the material from the discharge gate, material sucking mechanism includes: the magnet and the suction cylinder are used for driving the magnet to move, a suction guide rail and a suction slide block are arranged below the magnet, and the magnet can be driven by the suction cylinder to reach a discharge hole to suck out the counterweight block in the storage box;

the lowest ends of the first feeding mechanism and the second feeding mechanism are intersected above the feeding channel, and the lowest ends of the first feeding channel and the second feeding channel are respectively provided with a limiting rod and a limiting cylinder for driving the limiting rods;

one end of the feeding channel, which is close to the first feeding machine and the second feeding machine, is provided with a feeding pushing block F for poking the balancing weight into the feeding channel from the feeding channel and a feeding cylinder F for driving the feeding pushing block F to move;

the receiving mechanism comprises: the material receiving jig is positioned at the outer side of the feeding channel and is provided with two clamping positions for bearing the balancing weights;

the balancing weight feed mechanism includes: the feeding lifting cylinder F at the bottom is arranged at the rotary cylinder F at the upper end of a piston rod of the feeding lifting cylinder F, a feeding connecting rod is arranged at the rotary end of the rotary cylinder, two ends of the feeding connecting rod are respectively provided with a material sucking plate, the positions of the two material sucking plates respectively correspond to a jig of a material receiving mechanism and a product jig on a rotary conveying disc, a yielding hole with the width shorter than the length of a balancing weight is formed in the middle of the material sucking plate, and the balancing weight is sucked by the material sucking plate in a vacuum adsorption mode;

the material pressing mechanism comprises: and the balancing weight can be pressed into the material pressing rod F of the base at the rotary conveying disc through the yielding hole, and the material pressing cylinder F for moving the material pressing rod F is driven.

Preferably, the assembly station comprises: the device comprises an assembling compressing head arranged above the rotary conveying disc, an assembling compressing cylinder driving the assembling compressing head to lift, and an assembling moving module and an assembling clamping jaw arranged outside the assembling compressing head.

Preferably, the defective product blanking station includes: the device comprises a movable module G arranged above a rotary conveying disc, a lifting module G arranged at the movable end of the movable module G, clamping jaws G arranged at the lower end of the lifting module G and a conveying belt for discharging.

Preferably, the good product blanking station includes: the clamping jaw H is arranged on the outer side of the rotary conveying disc, drives the rotary cylinder H for overturning the clamping jaw H, and drives the lifting cylinder H for lifting the rotary cylinder H.

The invention has the beneficial effects that:

according to the invention, the upper cover feeding station, the decoration ring feeding station, the pre-compression station, the base feeding station, the PIN needle feeding station, the elastic sheet feeding station, the balancing weight feeding station, the CCD detection station, the assembly station, the defective product discharging station and the good product discharging station are arranged on the outer side of the rotary conveying disc, and the automatic driving mode is combined, so that the assembly efficiency of the base of the hair cutter charger is improved, meanwhile, the assembly precision is improved, the occurrence of the conditions of false loading, neglected loading and the like is avoided, and the quality of products is improved.

Drawings

FIG. 1 is a schematic perspective view of a base of a hair clipper charger;

FIG. 2 is a schematic view of the internal structure of a hair clipper charger base;

FIG. 3 is a schematic perspective view of a preferred embodiment of an automated assembly apparatus for a clipper charger base of the present invention;

FIG. 4 is a schematic perspective view of a top cover loading station;

FIG. 5 is a schematic perspective view of a pre-compression station;

FIG. 6 is a schematic perspective view of a base loading station;

FIG. 7 is an enlarged partial schematic view of portion A of FIG. 6;

FIG. 8 is a schematic perspective view of a PIN needle loading station;

FIG. 9 is an enlarged partial schematic view of portion B of FIG. 8;

FIG. 10 is a schematic perspective view of a spring plate loading station;

FIG. 11 is an enlarged partial schematic view of portion C of FIG. 10;

FIG. 12 is an enlarged partial schematic view of portion D of FIG. 10;

FIG. 13 is a schematic perspective view of a counterweight feeding station;

FIG. 14 is an enlarged partial schematic view of portion E of FIG. 13;

FIG. 15 is a schematic perspective view of a first feeder;

FIG. 16 is an enlarged partial schematic view of portion F of FIG. 15;

FIG. 17 is an enlarged partial schematic view of portion G of FIG. 15;

FIG. 18 is a schematic perspective view of a counterweight feeding mechanism;

FIG. 19 is a schematic perspective view of an assembly station;

FIG. 20 is a schematic perspective view of a defective product blanking station;

FIG. 21 is a schematic perspective view of a good product blanking station;

reference numerals:

1. the charger comprises a charger base, 101, an upper cover, 102, a decorative ring, 103, a base, 104, an elastic sheet, 105, a balancing weight, 106 and a PIN pinhole;

2. a top cover feeding station, 3, a decorative ring feeding station, 4, a pre-compression station, 5, a base feeding station, 6, a PIN needle feeding station, 7, an elastic sheet feeding station, 8, a balancing weight feeding station, 9, a CCD detection station, 10, an assembly station,

11. a defective product blanking station 12, a defective product blanking station 13, a rotary conveying disc 14 and a product jig;

21. the stacking feeding mechanism A,22, the moving modules A,23 and the clamping jaw A;

41. the device comprises a pre-pressing cylinder 42, a lifting plate 43, a pre-pressing guide rail 44, a pre-pressing sliding block 45, a pre-pressing head 46 and a buffer spring;

51. the stacking feeding mechanism C,52, the moving module C,53, the clamping jaw C,54, the CCD camera, 55, the temporary storage plate, 56, the first rotary cylinder, 57, the feeding clamping claw, 58, the cross beam, 59, the second rotary cylinder, 510, the lifting plate C,511 and the lifting cylinder C;

61. the screw feeding machine comprises a screw feeding machine 62, a moving module D,63, clamping jaws D,64, a temporary storage straw 65, rotating cylinders D,66, a traversing module D,67 and a pushing cylinder D;

71. the device comprises a vibration disc, 72, a straight material channel, 73, a moving module E,74, clamping jaws E,75, a positioning component, 741, clamping jaw heads, 742, a compression cylinder E,743, a compression block E,751, a lifting block E,752, a push plate E,753, a clamping groove, 754 and a pushing cylinder E;

81. the first feeding machine 82, the second feeding machine 83, the feeding channel 831, the feeding air cylinders F,832, the feeding pushing blocks F,84, the balancing weight feeding mechanism 841, the feeding connecting rod 842, the rotating air cylinders F,843, the feeding lifting air cylinders F,844, the material sucking plate 8441, the abdication hole 85, the pressing mechanism 851, the pressing air cylinders F,852, the pressing rod F,86, the material receiving lifting air cylinders 861, the material receiving jig 862, the material receiving traversing air cylinders 811, the material storage box 8111, the discharge hole 812, the feeding channel 813, the material sucking mechanism 8131, the material sucking air cylinders 8132, the material sucking guide rail 8133 and the material sucking sliding block,

8134. the device comprises a magnet 814, a compression cylinder F,815, a compression block F,816, a limit cylinder 8161 and a limit rod;

1001. an assembly moving module 1002, an assembly clamping jaw 1003, an assembly pressing cylinder 1004, an assembly pressing sliding block,

1005. assembling a compression head;

111. the movable modules G,112, the lifting modules G,113 and the clamping jaws G;

121. lifting cylinders H,122, rotating cylinders H,123 and clamping jaws H.

Detailed Description

The technical scheme protected by the invention is specifically described below with reference to the accompanying drawings.

As shown in fig. 3, an automated assembly apparatus for a clipper charger base, comprising: the rotary conveying device comprises a workbench, wherein a rotary conveying disc 13 is arranged on the workbench, a plurality of product jigs 14 are arranged on the rotary conveying disc 13, and an upper cover feeding station 2, a decoration ring feeding station 3, a pre-compression station 4, a base feeding station 5, a PIN needle feeding station 6, an elastic sheet feeding station 7, a balancing weight feeding station 8, a CCD detection station 9, an assembly station 10, a defective product discharging station 11 and a defective product discharging station 12 are sequentially arranged on the rotary conveying disc 13.

The upper cover feeding station 2 and the decorative ring feeding station 3 have the same structure, and the difference is that the two clamping jaws have different shapes and are respectively matched with the shapes of the upper cover and the decorative ring.

In this embodiment, a transit temporary storage mechanism is respectively arranged among the upper cover feeding station 2, the decoration ring feeding station 3 and the rotary conveying disc 13, so that the operation efficiency of the rotary conveying disc is improved.

As shown in fig. 4, the upper cover feeding station 2 and the decorative ring feeding station 3 have the same structure, and both include: the stacking feeding mechanism A21 is arranged on a moving module A22 above the frame, a lifting assembly is arranged at the moving end of the moving module A22, and a clamping jaw A23 for clamping a product is arranged at the lower end of the lifting assembly. The clamping jaw A23 clamps the product components from the material tray to be placed in the transfer temporary storage mechanism, and then the clamping jaw at the transfer temporary storage mechanism clamps the product components to be placed in the product jig 14 on the rotary conveying tray.

As shown in fig. 5, the upper cover loading station 2 and the decorative ring loading station 3 respectively send the upper cover 101 and the decorative ring 102 into the product jig 14 of the rotary conveying disc, and then compress the upper cover 101 and the decorative ring 102 through the pre-compression station 4. The pre-compression station 4 comprises: the top of fixed plate is provided with pre-compaction cylinder 41, the piston rod of pre-compaction cylinder 41 sets up and is provided with lifter plate 42 at the piston rod end down the lifter plate 42 is close to rotary conveying dish 13 one side is provided with pre-compaction guide rail 43 and the pre-compaction slider 44 of matching pre-compaction slider 44 department is provided with pre-compaction head 45, and the shape of shown pre-compaction head 45 matches with upper cover 101, the position of pre-compaction head 45 corresponds with rotary conveying dish department's product tool 14 be provided with buffer spring 46 between pre-compaction head 45 and the lifter plate 42, when the product tool 14 that is equipped with upper cover 102 and decorating ring 103 arrives pre-compaction station 4 at rotary conveying dish 13, pre-compaction head 45 descends, compresses tightly the two. The buffer spring 46 is provided to provide a buffer function to prevent the upper cover 102 or the decoration ring 103 from being crushed.

As shown in fig. 6 and 7, the base feeding station 5 includes: the stacking feeding mechanism C51 is arranged on a movable module C52 above the frame table, a lifting assembly is arranged at the movable end of the movable module C52, a clamping jaw C53 for clamping products is arranged at the lower end of the lifting assembly, and a rotating mechanism is further arranged at the clamping jaw C53;

the base feeding station 5 is different from the upper cover feeding station 2 and the decorative ring feeding station 3 in that a CCD camera 54, a temporary storage plate 55 and a material taking assembly are arranged between the base feeding station 5 and the rotary conveying disc 13; the CCD camera 54 is used for detecting the position of the pedestal 103, and when the position of the pedestal during feeding is not consistent with a set value, the rotating mechanism at the clamping jaw C53 drives the pedestal to rotate to the set value, and then the pedestal is placed on the temporary storage plate 55;

the temporary storage plate 55 comprises at least two discharging positions, and a first rotary cylinder 56 is arranged at the bottom of the temporary storage plate 55; the first rotary cylinder 56 is arranged to feed while taking materials, so that the feeding efficiency is improved.

The material taking assembly includes: lifting cylinder C511, lifting cylinder C511's piston rod sets up upwards lifting cylinder C511's piston rod end is provided with lifter plate C510, lifter plate C510 department is fixed to be provided with second revolving cylinder 59, is provided with slider and the guide rail of matching between second revolving cylinder 59 and the lifter plate C510, and the lift of second revolving cylinder 59 is more smooth and easy. The movable end of the second rotary cylinder 59 is connected with the feeding clamping jaw 57 through the cross beam 58, and the feeding clamping jaw 57 grabs and places the base at the temporary storage plate 55 at the product jig 14 of the rotary conveying disc.

As shown in fig. 8, the PIN needle feeding station 6 includes: a movable module D62 arranged above the rotary conveying disc, a liftable clamping jaw D63 arranged below the movable module D62, and a screw feeding machine 61 and a temporary storage assembly for providing PIN needles arranged outside the movable module D62; in operation, the PIN needles are poured into the screw feeder 61, and the screw feeder 61 sequentially discharges the materials.

The temporary storage assembly comprises: temporary storage suction pipes 64 for temporarily storing PIN needles are arranged in the embodiment, the number of the temporary storage suction pipes 64 is two, the PIN needles of different types are respectively applicable, the temporary storage suction pipes 64 are controlled to rotate, the rotating cylinder D65 is provided with two positions, the vertical position is used for feeding the PIN needles from the screw machine 61, and the horizontal position is used for inserting the PIN needles into the pedestal 103 in the rotary conveying disc product jig. One side of the rotary cylinder D65 far away from the rotary conveying disc 13 is provided with a pushing cylinder D67 for pushing the rotary cylinder D65 to longitudinally move, a traversing module D66 for driving the pushing cylinder D67 to transversely move is arranged below the pushing cylinder D67, and the traversing module D66 is used for selecting proper positions to align with a product jig when PIN needles of different types are used.

The working principle of the PIN needle feeding station is as follows: screw feeder 61 material loading PIN needle, remove module D62 drive clamping jaw D63 and get the material with the PIN needle and put into temporarily store straw 64 in, adsorb the PIN needle through vacuum pressure, revolving cylinder D65 drives temporarily store straw 64 rotatory 90 degrees, makes it aim at the product in the product tool, impels cylinder D67 and promotes revolving cylinder D65 and move to being close to product tool one side to send the PIN needle into in the PIN pinhole 106 of product in the product tool, accomplish the material loading equipment of PIN needle.

Furthermore, the decoration ring can be temporarily pressed by a pressing mechanism during the process of sending the PIN needle into the PIN pinhole 106, so that the situation that the PIN needle cannot be assembled or is assembled to deviate due to displacement of the decoration ring during assembly of the PIN needle is prevented.

When the model of product and PIN needle changes, the PIN needle is sent into another group and is temporarily stored in the straw, in order to make temporarily store the position that straw 64 can aim at dress PIN pinhole when PIN needle material loading, accessible sideslip module D66 is adjusted temporarily the position of subassembly can.

As shown in fig. 9-11, the spring plate feeding station 7 includes: the vibration disc 71 is connected with a straight material channel 72 of the vibration disc 71, a positioning assembly 75 is arranged at one end, far away from the vibration disc 71, of the straight material channel 72, a moving module E73 and a clamping jaw E74 are arranged between the positioning assembly 75 and the rotary conveying disc 13, the clamping jaw E74 is arranged at the moving module E73 through a lifting mechanism, and the lifting mechanism can adopt an air cylinder;

the positioning assembly 75 includes: the lifting block E751 is arranged at the terminal end of the straight material channel 72 and used for bearing the elastic sheet 104, and the lifting block E751 is driven by a lifting cylinder below the lifting block E751 to move up and down. A push plate E752 capable of horizontally moving is arranged above the lifting block E751, a clamping groove 753 is formed in one end of the push plate E752, the lifting block E751 can carry the elastic sheet 104 to pass through the clamping groove 753, the clamping groove 753 is provided with two storage positions, and two elastic sheets 104 can be stored; when the first elastic sheet 104 is driven by the lifting block E751 to pass through the clamping groove 753, the pushing cylinder E754 pushes the pushing plate E752 to move so as to push the first elastic sheet forwards into the first storage position; the push plate E752 is reset, then the lifting block E751 is sent into a second elastic sheet to be stored in a second storage position, and the positions of the two storage positions are set to be matched with the positions of the two elastic sheets in the product.

The movable module E73 is provided with a liftable clamping jaw E74, the clamping jaw E74 is provided with two clamping positions, two elastic pieces are respectively corresponding to the clamping jaw E74, a compression cylinder E742 and a compression block E743 are arranged in parallel to the lifting direction of the clamping jaw E74 (as shown in fig. 11), when the elastic pieces are installed on the base, the compression block E743 can be pushed by the compression cylinder E742 to compress the base, and therefore the base 103 is prevented from moving when the elastic pieces are assembled, and the assembling quality of the elastic pieces is affected.

As shown in fig. 13, the counterweight feeding station 8 includes: the feeding device comprises a pressing mechanism 85 arranged above the rotary conveying disc, a balancing weight feeding mechanism 84 arranged on the outer side of the pressing mechanism 85, a receiving mechanism arranged on one side, far away from the pressing mechanism 85, of the balancing weight feeding mechanism 84, a feeding channel 83 arranged on the outer side of the receiving mechanism, and a first feeding mechanism 81 and a second feeding mechanism 82 which are identical in structure and symmetrically arranged on two sides of the feeding channel 83;

as shown in fig. 15 and 16, the first feeding mechanism 81 and the second feeding mechanism 82 are respectively provided with: the bottom of storage box 811 is gradually reduced from the outside to the one side that is close to the material loading passageway 83, a discharge gate 8111 has been seted up to the bottom side of storage box 811, because the slope setting of storage box 811 for when the balancing weight of lower extreme portion is after the ejection of compact through discharge gate 8111, follow-up balancing weight can be by gravity, the free fall to the discharge gate position. The outside of discharge gate 8111 is closely provided with feed channel 812 keeps away from the side of discharge gate and is provided with the suction mechanism 813 that is used for inhaling the material from the discharge gate, suction mechanism 813 includes: a magnet 8134 and a suction cylinder 8131 for driving the magnet 8134 to move, wherein a suction guide rail 8132 and a suction slide block 8133 are arranged below the magnet 8134, and the magnet 8134 can be driven by the suction cylinder 8131 to reach a discharge port 8111 to suck out a group of balancing weights at the lowest part in a storage box 811; the pressing cylinder F814 and the pressing block F815 outside the magazine 811 can temporarily press the weight attracted by the magnet 8134. When feeding is required, the pressing block F815 is loosened, and the balancing weight 105 slides downwards along with gravity because the feeding channel 812 is also high at one end and low at the other end.

As shown in fig. 14, the lowest ends of the first feeding mechanism 81 and the second feeding mechanism 82 meet above the feeding channel 83, and as shown in fig. 17, the lowest ends of the first feeding channel 81 and the second feeding channel 82 are respectively provided with a limit rod 8161 and a limit cylinder 816 for driving the limit rod 8161. The two feeding mechanisms work in turn, when one feeding mechanism feeds, the other feeding mechanism supplements materials, and the limiting rod of the feeding mechanism for supplementing materials ascends to block the feeding channel at the other side. The application of the two feeding mechanisms realizes uninterrupted feeding without stopping, and improves the feeding efficiency of the balancing weight.

As shown in fig. 14 and 18, a feeding pushing block F832 for pushing the balancing weight from the feeding channel into the feeding channel and a feeding cylinder F831 for driving the feeding pushing block F832 to move are arranged at one end of the feeding channel 83 near the first feeding machine 81 and the second feeding machine 82; the feeding channel 83 has a certain length and can accommodate a plurality of balancing weights at the same time.

As shown in fig. 14, a receiving mechanism is disposed on a side of the feeding channel 83 near the counterweight feeding mechanism 84, and the receiving mechanism includes: the material receiving jig 861, a material receiving lifting cylinder 86 and a material receiving transverse cylinder 862, wherein the material receiving lifting cylinder 86 and the material receiving transverse cylinder 862 are used for driving the material receiving jig 861 to lift and transversely move, and the material receiving jig 861 is positioned at the outer side of the material feeding channel 83 and provided with two clamping positions for bearing balancing weights; when first balancing weight gets into first screens back, connect material sideslip cylinder 862 to remove, and the second balancing weight gets into the second screens, and after two screens were all sent into the balancing weight, connect material lift cylinder 86 am a take the altitude, not only can block subsequent balancing weight, also be convenient for balancing weight feed mechanism material loading.

The weight loading mechanism 84 includes: the feeding lifting cylinder F843 of bottom set up in the revolving cylinder F842 of feeding lifting cylinder F843 piston rod upper end, revolving cylinder 842's rotation end is provided with material loading connecting rod 841, material loading connecting rod 841's both ends are provided with respectively and inhale the flitch 844, and the position of two material absorbing boards 844 is corresponding with the product tool 14 on receiving mechanism's the receiving tool 861 and the gyration transport dish respectively, the hole 8441 of stepping down of width shorter than balancing weight length has been seted up at the middle part of material absorbing board 844, the balancing weight is inhaled to material absorbing board 844 adoption vacuum adsorption's mode. The working principle is as follows: when the weight 105 is lifted by the receiving mechanism, the feeding lifting cylinder F843 drives the feeding connecting rod 841 to descend, the suction plate 844 at one end of the feeding connecting rod 841 sucks the weight from the receiving mechanism, and then the rotary cylinder F842 drives the feeding connecting rod 841 to rotate 180 degrees, so that the weight 105 is sent into the base of the product jig 14 at the rotary conveying disc. The balancing weight is pressed into the base at the rotary conveying disc through the abdication hole 8441 by the pressing mechanism 85, and the pressing mechanism is composed of a pressing rod F852 and a pressing cylinder F851 driving the pressing rod F852 to move.

A CCD detection station 9 is arranged between the rear end of the counterweight feeding station 8 and the assembly station 10, and the CCD detection station 9 detects whether the elastic sheet 104, the counterweight 105 and the PIN needle (not shown in the figure) in the base are all installed or not, and whether the installation position is ready or not, after the counterweight feeding station 10 is accurately installed, the qualified product blanking station 12 is used for blanking, and if the installation is inaccurate, the unqualified product blanking station 11 is sent.

As shown in fig. 19, the assembly station 10 includes: an assembly pressing head 1005 arranged above the rotary conveying disc 13, an assembly pressing cylinder 1003 for driving the assembly pressing head 1005 to lift, and an assembly moving module 1001 and an assembly clamping jaw 1002 arranged outside the assembly pressing head 1005. The assembly jaw 1002 grips the combination of the upper cover and the decorative ring, is placed on the base, and is compressed by the assembly compressing head 1005.

As shown in fig. 20, the defective product blanking station 11 includes: the device comprises a movable module G111 arranged above a rotary conveying disc 13, a lifting module G112 arranged at the movable end of the movable module G111, a clamping jaw G113 arranged at the lower end of the lifting module G112 and a conveying belt for blanking. When the defective products reach the station, the moving module G111 and the lifting module G112 drive the clamping jaw G113 to take out the defective products from the product jig 14 of the rotary conveying disc and put the defective products into the conveying belt.

As shown in fig. 21, the good product blanking station 12 includes: a clamping jaw H123 provided outside the rotary conveying tray 13, a rotary cylinder H122 for driving the clamping jaw H123 to turn over, and a lifting cylinder H121 for driving the rotary cylinder H122 to lift. When the good products reach the position by the rotary conveying disc 13, the clamping jaw H123 clamps the good products, the rotary air cylinder H122 drives the clamping jaw H123 to turn over 180 degrees, the good products are inverted, and the good products are sent to the next tape sticking station. The assembly process is completed.

The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present invention.

Claims (10)

1. An automated clipper charger base assembly apparatus, comprising: the rotary conveying disc is provided with a plurality of product jigs, and the rotary conveying disc is sequentially provided with an upper cover feeding station, a decoration ring feeding station, a pre-compression station, a base feeding station, a PIN needle feeding station, an elastic sheet feeding station, a balancing weight feeding station, a CCD detection station, an assembly station, a defective product discharging station and a good product discharging station.

2. The automated clipper charger base assembly apparatus of claim 1, wherein the upper cover loading station and the trim ring loading station are identical in structure and each comprise: the stacking feeding mechanism A is arranged on a moving module A above the machine frame, and a clamping jaw A for clamping products is arranged at the moving module A.

3. The automated clipper charger base assembly apparatus of claim 1, wherein the pre-compression station comprises: the device comprises a fixed plate, wherein a pre-pressing cylinder is arranged at the top of the fixed plate, a piston rod of the pre-pressing cylinder is downwards arranged, a lifting plate is arranged at the tail end of the piston rod, a pre-pressing guide rail and a matched pre-pressing sliding block are arranged on one side, close to a rotary conveying disc, of the lifting plate, a pre-pressing head is arranged at the pre-pressing sliding block, the position of the pre-pressing head corresponds to a product jig at the rotary conveying disc, and a buffer spring is arranged between the pre-pressing head and the lifting plate.

4. The automated clipper charger base assembly apparatus of claim 1, wherein the base loading station comprises: the stacking feeding mechanism C is arranged above the movable module C, and a clamping jaw C for clamping products is arranged at the movable module C;

a CCD camera, a temporary storage plate and a material taking assembly are arranged between the base feeding station and the rotary conveying disc;

the temporary storage plate comprises at least two discharging positions, and a first rotary cylinder is arranged at the bottom of the temporary storage plate;

the material taking assembly includes: lifting cylinder C lifting plate C is provided with at lifting cylinder C's piston rod end, lifting plate C department is fixed to be provided with the rotatory cylinder of second, the removal end of the rotatory cylinder of second passes through the crossbeam and connects the material loading clamping jaw, the extracting mechanism is used for snatching the base of temporary storage plate department and puts into the product tool department of gyration delivery tray.

5. The automated clipper charger base assembly apparatus of claim 1, wherein the PIN needle loading station comprises: the movable module D is arranged above the rotary conveying disc, a lifting clamping jaw D is arranged below the movable module D, and a screw feeding machine and a temporary storage assembly for providing PIN needles are arranged on the outer side of the movable module D;

the temporary storage assembly comprises: a temporary storage straw for temporarily storing PIN needles is used for controlling the temporary storage straw pivoted revolving cylinder D, one side that revolving cylinder D kept away from the gyration delivery tray is provided with the propulsion cylinder D that is used for promoting revolving cylinder D longitudinal movement the below of propulsion cylinder D is provided with the sideslip module D that is used for driving propulsion cylinder D lateral movement.

6. The automated clipper charger base assembly apparatus of claim 1, wherein the clip feed station comprises: the vibration disc is connected with a straight material channel of the vibration disc, a positioning assembly is arranged at one end, far away from the vibration disc, of the straight material channel, and a movable module E and a clamping jaw E are arranged between the positioning assembly and the rotary conveying disc;

the positioning assembly includes: the lifting block E is arranged at the terminal of the straight material channel and used for bearing the elastic sheet, the pushing plate E is arranged above the lifting block E and can horizontally move, a clamping groove is formed in one end of the pushing plate E, the lifting block E can penetrate through the clamping groove with the elastic sheet, and the clamping groove is provided with two storage positions and can store the two elastic sheets;

the movable module E is provided with a lifting clamping jaw E, a pressing cylinder E and a pressing block E are arranged in parallel to the lifting direction of the clamping jaw E, and when the elastic sheet is installed in the base, the pressing block E can be pushed by the pressing cylinder E to press the base.

7. The automated clipper charger base assembly apparatus of claim 1, wherein the weight loading station comprises: the feeding mechanism is arranged above the rotary conveying disc, the balancing weight feeding mechanism is arranged at the outer side of the pressing mechanism, the receiving mechanism is arranged at one side, far away from the pressing mechanism, of the balancing weight feeding mechanism, the feeding channel is arranged at the outer side of the receiving mechanism, and the first feeding mechanism and the second feeding mechanism which are identical in structure are symmetrically arranged at two sides of the feeding channel;

the first feeding mechanism and the second feeding mechanism are respectively provided with: the storage box, the bottom of storage box is by outside one side that is close to the material loading passageway reduces gradually, a discharge gate has been seted up to the bottom side of storage box, the outside of discharge gate pastes tightly and is provided with the feed channel one side that the discharge gate was kept away from to the feed channel is provided with the material sucking mechanism that is used for inhaling the material from the discharge gate, material sucking mechanism includes: the magnet and the suction cylinder are used for driving the magnet to move, a suction guide rail and a suction slide block are arranged below the magnet, and the magnet can be driven by the suction cylinder to reach a discharge hole to suck out the counterweight block in the storage box;

the lowest ends of the first feeding mechanism and the second feeding mechanism are intersected above the feeding channel, and the lowest ends of the first feeding channel and the second feeding channel are respectively provided with a limiting rod and a limiting cylinder for driving the limiting rods;

one end of the feeding channel, which is close to the first feeding machine and the second feeding machine, is provided with a feeding pushing block F for poking the balancing weight into the feeding channel from the feeding channel and a feeding cylinder F for driving the feeding pushing block F to move;

the receiving mechanism comprises: the material receiving jig is positioned at the outer side of the feeding channel and is provided with two clamping positions for bearing the balancing weights;

the balancing weight feed mechanism includes: the feeding lifting cylinder F at the bottom is arranged at the rotary cylinder F at the upper end of a piston rod of the feeding lifting cylinder F, a feeding connecting rod is arranged at the rotary end of the rotary cylinder, two ends of the feeding connecting rod are respectively provided with a material sucking plate, the positions of the two material sucking plates respectively correspond to a jig of a material receiving mechanism and a product jig on a rotary conveying disc, a yielding hole with the width shorter than the length of a balancing weight is formed in the middle of the material sucking plate, and the balancing weight is sucked by the material sucking plate in a vacuum adsorption mode;

the material pressing mechanism comprises: and the balancing weight can be pressed into the material pressing rod F of the base at the rotary conveying disc through the yielding hole, and the material pressing cylinder F for moving the material pressing rod F is driven.

8. The automated clipper charger base assembly apparatus of claim 1, wherein the assembly station comprises: the device comprises an assembling compressing head arranged above the rotary conveying disc, an assembling compressing cylinder driving the assembling compressing head to lift, and an assembling moving module and an assembling clamping jaw arranged outside the assembling compressing head.

9. The automated clipper charger base assembly apparatus of claim 1, wherein the defective product blanking station comprises: the device comprises a movable module G arranged above a rotary conveying disc, a lifting module G arranged at the movable end of the movable module G, clamping jaws G arranged at the lower end of the lifting module G and a conveying belt for discharging.

10. The automated clipper charger base assembly apparatus of claim 1, wherein the good product blanking station comprises: the clamping jaw H is arranged on the outer side of the rotary conveying disc, drives the rotary cylinder H for overturning the clamping jaw H, and drives the lifting cylinder H for lifting the rotary cylinder H.