CN116444155A - Glaze, anti-slip brick with dry grain imitation effect and preparation method of anti-slip brick - Google Patents
Glaze, anti-slip brick with dry grain imitation effect and preparation method of anti-slip brick Download PDFInfo
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- CN116444155A CN116444155A CN202310241784.6A CN202310241784A CN116444155A CN 116444155 A CN116444155 A CN 116444155A CN 202310241784 A CN202310241784 A CN 202310241784A CN 116444155 A CN116444155 A CN 116444155A
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- glaze
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- slip
- dry grain
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- 239000011449 brick Substances 0.000 title claims abstract description 56
- 230000000694 effects Effects 0.000 title claims abstract description 34
- 238000002360 preparation method Methods 0.000 title abstract description 8
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims abstract description 54
- 239000005995 Aluminium silicate Substances 0.000 claims abstract description 36
- 235000012211 aluminium silicate Nutrition 0.000 claims abstract description 36
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims abstract description 36
- 238000010304 firing Methods 0.000 claims abstract description 29
- 239000011787 zinc oxide Substances 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 24
- 229910052656 albite Inorganic materials 0.000 claims abstract description 23
- DLHONNLASJQAHX-UHFFFAOYSA-N aluminum;potassium;oxygen(2-);silicon(4+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[Al+3].[Si+4].[Si+4].[Si+4].[K+] DLHONNLASJQAHX-UHFFFAOYSA-N 0.000 claims abstract description 23
- 239000000843 powder Substances 0.000 claims abstract description 23
- AYJRCSIUFZENHW-DEQYMQKBSA-L barium(2+);oxomethanediolate Chemical compound [Ba+2].[O-][14C]([O-])=O AYJRCSIUFZENHW-DEQYMQKBSA-L 0.000 claims abstract description 20
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 18
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000010453 quartz Substances 0.000 claims abstract description 15
- 239000010434 nepheline Substances 0.000 claims abstract description 14
- 229910052664 nepheline Inorganic materials 0.000 claims abstract description 14
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 44
- 230000002902 bimodal effect Effects 0.000 claims description 37
- 239000000463 material Substances 0.000 claims description 18
- 239000000203 mixture Substances 0.000 claims description 15
- 239000000126 substance Substances 0.000 claims description 14
- 229910052708 sodium Inorganic materials 0.000 claims description 9
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 7
- 235000019738 Limestone Nutrition 0.000 claims description 7
- 229910010413 TiO 2 Inorganic materials 0.000 claims description 7
- 239000010431 corundum Substances 0.000 claims description 7
- 229910052593 corundum Inorganic materials 0.000 claims description 7
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 7
- 238000009472 formulation Methods 0.000 claims description 7
- 230000005484 gravity Effects 0.000 claims description 7
- 239000006028 limestone Substances 0.000 claims description 7
- 229910052726 zirconium Inorganic materials 0.000 claims description 7
- 238000005245 sintering Methods 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims 4
- 230000008569 process Effects 0.000 abstract description 9
- 230000004927 fusion Effects 0.000 abstract description 3
- 230000000052 comparative effect Effects 0.000 description 12
- 239000011734 sodium Substances 0.000 description 8
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Inorganic materials [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 description 7
- AYJRCSIUFZENHW-UHFFFAOYSA-L barium carbonate Chemical compound [Ba+2].[O-]C([O-])=O AYJRCSIUFZENHW-UHFFFAOYSA-L 0.000 description 4
- 238000005034 decoration Methods 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 239000011148 porous material Substances 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 229910004298 SiO 2 Inorganic materials 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 239000010433 feldspar Substances 0.000 description 2
- 239000002932 luster Substances 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- -1 zinc oxide Chemical compound 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 1
- 238000000498 ball milling Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000007688 edging Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 229940072033 potash Drugs 0.000 description 1
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Substances [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 1
- 235000015320 potassium carbonate Nutrition 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
- C03C8/14—Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5022—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/89—Coating or impregnation for obtaining at least two superposed coatings having different compositions
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Inorganic Chemistry (AREA)
- Glass Compositions (AREA)
Abstract
The invention discloses a glaze, an anti-slip brick with a dry grain imitation effect and a preparation method thereof, wherein the glaze comprises the following components in percentage by weight: 20-22 parts of potassium feldspar, 16-18 parts of albite, 18-19 parts of quartz, 8-9 parts of barium carbonate, 4-6 parts of zinc oxide, 4-5 parts of calcined kaolin, 3-5 parts of calcined alumina, 8-9 parts of nepheline powder, 9-11 parts of kaolin and 9-15 parts of zirconium silicate. According to the technical scheme, the glaze which is well combined with the green body is adopted as the glaze of the base glaze layer, the glaze is well adhered to the green body, and the double-peak glaze layer can be tightly combined on the base glaze layer through fusion of the firing step and the glaze of the double-peak glaze layer, so that the anti-slip brick with the dry grain imitation effect is good in wear resistance, and the subsequent glaze layers such as the anti-slip glaze layer and the double-peak glaze layer are conveniently fused in the firing process and are wear resistant due to the tight combination of the two.
Description
Technical Field
The invention relates to the technical field of preparation of anti-slip bricks, in particular to an anti-slip brick with a glaze material and a dry grain imitation effect and a preparation method thereof.
Background
Whether home decoration or public decoration, archaized bricks are often selected as decoration materials due to good decoration effects. In the related art, the common archaized brick has low anti-slip coefficient, is more prone to slip risk when meeting water, cannot meet the safety requirement, and has poor wear resistance when meeting the anti-slip performance.
Disclosure of Invention
The invention mainly aims to provide a glaze, which aims to improve the wear resistance of an archaized brick adopting the glaze as a ground coat.
In order to achieve the above purpose, the glaze provided by the invention comprises the following components in percentage by weight: 20-22 parts of potassium feldspar, 16-18 parts of albite, 18-19 parts of quartz, 8-9 parts of barium carbonate, 4-6 parts of zinc oxide, 4-5 parts of calcined kaolin, 3-5 parts of calcined alumina, 8-9 parts of nepheline powder, 9-11 parts of kaolin and 9-15 parts of zirconium silicate.
In some embodiments of the invention, the glaze comprises the chemical components: siO (SiO) 2 62.0~64.0%、Al 2 O 3 23.2~25.2%、Fe 2 O 3 0.2~0.3%、TiO 2 0.10~0.15%CaO 1.8~2.5%、MgO0.82~0.95%、K 2 O 4.95~5.20%、Na 2 O 1.51~2.20%、ZnO 2.05~2.55%、BaO5.02~5.88%、Zr(Hf)O 3.0~5.0%、B 2 O 3 <0.05%、SrO 0.01~0.03%、Rb 2 O0.02~0.03%、P 2 O 5 0.2~0.3%。
In some embodiments of the invention, the glaze has a ball-out fineness of 0.5-0.8% of 325 mesh screen, and a specific gravity of 1.89-1.93 g/ml.
The invention also provides an anti-slip brick with the dry grain imitation effect, which comprises the following components: a base blank; a ground coat layer, a double peak throwing coat layer, an ink-jet layer and an anti-slip coat layer which are sequentially arranged on the ground blank; the glaze material adopted by the ground coat layer is the glaze material of any one of the technical schemes.
In some embodiments of the invention, the formulation of the glaze of the bimodal glaze-throwing layer comprises: 20-22 parts of potassium feldspar, 16-18 parts of albite, 18-19 parts of quartz, 8-9 parts of barium carbonate, 4-6 parts of zinc oxide, 4-5 parts of calcined kaolin, 3-5 parts of calcined alumina, 8-9 parts of nepheline powder and 9-11 parts of kaolin.
In some embodiments of the invention, the chemical composition analysis of the glaze of the bimodal glaze-throwing layer is: analysis of chemical composition into SiO 2 62.0~64.0%、Al 2 O 3 23.2~25.2%、Fe 2 O 3 0.2~0.3%、TiO 2 0.10~0.15%CaO 1.8~2.5%、MgO 0.82~0.95%、K 2 O 4.95~5.20%、Na 2 O1.51~2.20%、ZnO 2.05~2.55%、BaO 5.02~5.88%、Zr(Hf)O 3.0~5.0%、B 2 O 3 <0.05%、SrO 0.01~0.03%、Rb 2 O 0.02~0.03%、P 2 O 5 0.2~0.3%。
In some embodiments of the present invention, the formulation of the glaze of the slip-resistant glaze layer includes: 8-10 parts of potassium feldspar, 20-22 parts of albite, 4-5 parts of limestone, 14-16 parts of calcined talcum powder, 19-20 parts of barium carbonate, 5-7 parts of calcined zinc oxide, 8-9 parts of corundum powder, 16-18 parts of 215 frit and 11-13 parts of kaolin.
In some embodiments of the invention, the chemical composition analysis of the glaze of the slip-resistant glaze layer is: siO (SiO) 2 44.6~47.7%、Al 2 O 3 15.5~16.5%、Fe 2 O 3 0.1~0.2%、TiO 2 0.13~0.16%、CaO4.2~4.5%、MgO 4.2~4.6%、K 2 O 3.1~3.5%、Na 2 O 3.2~3.5%、ZnO4.0~5.0%、BaO 16.5~18.5%、B 2 O 3 0.02~0.05%、Zr(Hf)O 0.01~0.05%、SrO 2.0~3.0%、Rb 2 O0.02~0.03%、P 2 O 5 0.2 to 0.3 percent and the balance of 0.5 to 1.5 percent.
The invention also provides a preparation method of the anti-slip brick with the dry grain imitation effect in the technical scheme, which comprises the following steps: preparing a bottom blank layer; preparing a primer layer on the primer layer; preparing a double-peak glaze throwing layer on the ground glaze layer; preparing an ink-jet layer on the bimodal glaze-throwing layer; preparing an anti-slip glaze layer on the ink-jet layer and forming a green brick; and (3) sintering the green bricks into the anti-slip bricks with the dry grain imitation effect once.
In some embodiments of the present invention, the base coat is dried and sprayed with water prior to preparing the base coat.
In some embodiments of the invention, the moisture content of the base stock layer after drying and spraying is below 0.4%.
In some embodiments of the invention, the frit flow rate is 80 to 100 seconds.
In some embodiments of the invention, the time of bimodal fling is 3-5 minutes.
In some embodiments of the invention, the green brick temperature prior to ink ejection is 40 ℃ to 50 ℃.
In some embodiments of the invention, the anti-slip glaze layer is prepared by adopting a water jet mode, the working air pressure of the water jet is 6-8 hundred Pa, the diameter of the water jet is 0.2-0.25 mm, the number of the water jet is 6-8, and the adobe is dried after the anti-slip glaze layer is applied.
In some embodiments of the invention, the green bricks are kiln-fired at a moisture level of less than 0.8% and a kiln-firing temperature of greater than 60 ℃.
According to the technical scheme, the glaze which is well combined with the green body is adopted as the glaze of the base glaze layer, the glaze is well adhered to the green body, and the double-peak glaze layer can be tightly combined on the base glaze layer through fusion of the firing step and the glaze of the double-peak glaze layer, so that the anti-slip brick with the dry grain imitation effect is good in wear resistance, and the subsequent glaze layers such as the anti-slip glaze layer and the double-peak glaze layer are conveniently fused in the firing process and are wear resistant due to the tight combination of the two.
Detailed Description
The following description of the technical solutions in the embodiments of the present invention will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that all directional indications (such as up, down, left, right, front, and rear … …) in the embodiments of the present invention are merely used to explain the relative positional relationship between the components, the movement condition, etc. in a specific posture, and if the specific posture is changed, the directional indication is changed accordingly.
Furthermore, the description of "first," "second," etc. in this disclosure is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present invention.
The invention mainly aims to provide a glaze, which aims to improve the wear resistance of an archaized brick adopting the glaze as a ground coat.
In order to achieve the above purpose, the glaze provided by the invention comprises the following components in percentage by weight: 20-22 parts of potassium feldspar, 16-18 parts of albite, 18-19 parts of quartz, 8-9 parts of barium carbonate, 4-6 parts of zinc oxide, 4-5 parts of calcined kaolin, 3-5 parts of calcined alumina, 8-9 parts of nepheline powder, 9-11 parts of kaolin and 9-15 parts of zirconium silicate.
In the technical scheme of the invention, the potassium feldspar and the albite are mainly used for melting and wrapping other raw materials in the glaze during firing, so that the formation of a glaze layer is promoted, the pores are reduced, and the transparency is improved. The melting temperature range of the albite is narrower than that of the potassium feldspar, the high-temperature viscosity of the melt is smaller, and the temperature change is quicker, so that the albite can be filled in the pores formed during the melting of the potassium feldspar. And the quartz, the albite and the potash feldspar are melted together to form transparent quartz glass, so that the glossiness of the glaze is improved, the wear resistance is improved, and the hardness of the glaze is improved. The barium carbonate generates uniform small air holes after roasting, so that the occurrence of nonuniform air holes is reduced, and the glaze layer formed by sintering the glaze is compact, so that the hardness and the friction resistance are good, the color is firm and bright, and the barium carbonate is tightly combined with the outer glaze layer of the ground glaze layer sintered by the glaze. The zinc oxide has good fluxing effect in the glaze, so that the formed ground coat has small expansion coefficient and high thermal stability, and the expansion coefficient of the ground coat is conveniently smaller than that of the glaze layer positioned outside the ground coat and larger than that of a ground blank layer, such as a double-peak throwing glaze layer positioned outside the ground coat in the actual firing process, and meanwhile, the luster and whiteness of the glaze surface are increased, and the elasticity of the glaze is improved. The calcined kaolin can improve the chemical stability and strength of the sintered glaze layer, thereby ensuring the wear resistance of the glaze layer. The calcined alumina is used for improving the wear resistance of the fired glaze layer in the technical scheme because of high hardness and good wear resistance. The nepheline powder has high expansion coefficient, so that the blank glaze combination property of the ground coat layer and the ground blank layer can be adjusted, and the glaze combination property of the ground coat layer and the glaze layer positioned outside the ground coat layer, such as a bimodal glaze throwing layer, can be also adjusted. The kaolin can raise the melting temperature of the glaze and make the glaze water not easy to precipitate. Zirconium silicate is used for improving the water resistance and wear resistance of the glaze, and improving the combination of the green body and the glaze. The firing range of the ground coat layer is wide, and the color development is stable.
In some embodiments of the present invention, the chemical composition of the glaze includes: siO (SiO) 2 62.0~64.0%、Al 2 O 3 23.2~25.2%、Fe 2 O 3 0.2~0.3%、TiO 2 0.10~0.15%CaO 1.8~2.5%、MgO 0.82~0.95%、K 2 O 4.95~5.20%、Na 2 O 1.51~2.20%、ZnO 2.05~2.55%、BaO 5.02~5.88%、Zr(Hf)O 3.0~5.0%、B 2 O 3 <0.05%、SrO 0.01~0.03%、Rb 2 O 0.02~0.03%、P 2 O 5 0.2~0.3%。
In the technical scheme of the invention, the chemical components of the glaze can be obtained through analysis after the glaze is burnt. SiO in glaze 2 Derived from quartz, and K derived from potassium feldspar and sodium feldspar 2 O and Na 2 O forms transparent quartz glass. Al (Al) 2 O 3 The wear resistance of the ground coat formed by the glaze can be improved by the calcined kaolin, the kaolin and the calcined alumina, so that the wear resistance of the glaze layer which is tightly combined with the ground coat and is positioned outside the ground coat is improved. The barium oxide is derived from barium carbonate, and uniform small pores are generated after roasting, so that the non-uniformity is reducedThe appearance of uniform large pores makes the glaze layer formed by sintering the glaze compact, so the glaze has good hardness and friction resistance, and the color is firm and bright, and is tightly combined with the external glaze layer of the ground glaze layer sintered by the glaze. ZnO, namely zinc oxide, has good fluxing effect in glaze, so that the formed ground coat layer has small expansion coefficient and high thermal stability, and is convenient for ensuring that the expansion coefficient of the ground coat layer is smaller than that of the glaze layer positioned outside the ground coat layer and larger than that of the ground coat layer in the actual sintering process, such as a double-peak throwing glaze layer positioned outside the ground coat layer, and simultaneously, the luster and whiteness of the glaze surface are increased, and the elasticity of the glaze is improved.
In some embodiments of the invention, the glaze ball-out fineness is 0.5-0.8% of 325 mesh screen residue and the specific gravity is 1.89-1.93 g/ml.
In the technical scheme of the invention, the fineness of the ball-out glaze is 0.5-0.8% of 325 mesh screen residue, and the specific gravity is 1.89-1.93 g/ml. The ball milling qualification rate and fineness of the glaze are enough to ensure that the glaze has better glaze effects such as glaze gloss, chromaticity, wear resistance and the like when the glaze is used as a ground glaze.
The invention also provides an anti-slip brick with the dry grain imitation effect, which comprises the following components: a base blank; a ground coat layer, a double peak throwing coat layer, an ink-jet layer and an anti-slip coat layer which are sequentially arranged on the ground blank; the glaze material adopted by the ground coat layer is the glaze material of any technical scheme.
In the technical scheme of the invention, the base blank is a blank layer material without applying glaze and ink jet, the base blank adopts the base blank in the prior art, and a person skilled in the art can select the base blank in the prior art according to implementation requirements. And (3) applying different glazes and ink-jet on the base blank to form a base glaze layer, a bimodal glaze throwing layer, an ink-jet layer and an anti-slip glaze layer after firing. The glaze material adopted by the ground glaze layer is the glaze material in any technical scheme, so that the ground glaze layer and the ground blank of the anti-slip brick have good adhesion performance, are tightly combined with the double-peak glaze throwing layer, and have good wear resistance.
In some embodiments of the invention, the formulation of the glaze of the bimodal glaze-slinging layer comprises: 20-22 parts of potassium feldspar, 16-18 parts of albite, 18-19 parts of quartz, 8-9 parts of barium carbonate, 4-6 parts of zinc oxide, 4-5 parts of calcined kaolin, 3-5 parts of calcined alumina, 8-9 parts of nepheline powder and 9-11 parts of kaolin.
In the technical scheme of the invention, the functions of the components in the glaze formula of the bimodal glaze throwing layer are as described above, and are not described in detail herein. The bimodal glaze throwing layer with the similar formula with the ground coat layer is tightly combined with the ground coat layer, has good wear resistance and is favorable for further combination with the anti-skid glaze layer.
In some embodiments of the invention, the chemical composition analysis of the glaze of the bimodal fling layer is: analysis of chemical composition into SiO 2 62.0~64.0%、Al 2 O 3 23.2~25.2%、Fe 2 O 3 0.2~0.3%、TiO 2 0.10~0.15%CaO 1.8~2.5%、MgO 0.82~0.95%、K 2 O 4.95~5.20%、Na 2 O1.51~2.20%、ZnO 2.05~2.55%、BaO 5.02~5.88%、Zr(Hf)O 3.0~5.0%、B 2 O 3 <0.05%、SrO 0.01~0.03%、Rb 2 O 0.02~0.03%、P 2 O 5 0.2~0.3%。
In the technical scheme of the invention, the functions of all the components in the chemical components of the bimodal glaze throwing layer are as described above, and are not described in detail herein. The formula of the ground coat layer is similar to that of the bimodal glaze throwing layer, and the thermal expansion coefficient of the ground coat layer is similar to that of the bimodal glaze throwing layer, so that the ground coat layer and the bimodal glaze throwing layer are tightly combined, have good wear resistance and are favorable for further combination with the anti-slip glaze layer.
In some embodiments of the present invention, the formulation of the glaze of the slip resistant glaze layer includes: 8-10 parts of potassium feldspar, 20-22 parts of albite, 4-5 parts of limestone, 14-16 parts of calcined talcum powder, 19-20 parts of barium carbonate, 5-7 parts of calcined zinc oxide, 8-9 parts of corundum powder, 16-18 parts of 215 frit and 11-13 parts of kaolin.
In the technical scheme of the invention, the function of partial glaze components of the anti-slip glaze layer is as described above, and is not repeated here. Limestone is used as flux of the glaze material of the anti-slip glaze layer, and can improve the gloss of the glaze, increase the hardness of the glaze, reduce the thermal expansion coefficient of the glaze and improve the chemical stability of the glaze. The calcined talcum powder contains silicon oxide and aluminum oxide, so that the wear resistance of the anti-slip glaze layer can be improved. Calcination oxidationBesides the function of zinc oxide such as fluxing, reducing the expansion coefficient of the glaze, the produced glaze has small shrinkage, and pinholes and cracks on the glaze surface can be avoided. The corundum powder can also improve the wear resistance of the anti-slip glaze layer. 215 frit firing temperature range is 1190 ℃ to 1210 ℃ and expansion coefficient is 170 multiplied by 10 -7 The softening point is 790 ℃, the firing mode is one-time firing, the whiteness is good, the brightness is good, the binding force of the anti-slip glaze layer and the double-peak glaze throwing layer can be improved, and the anti-slip effect can be achieved.
In some embodiments of the present invention, the chemical composition analysis of the glaze of the slip resistant glaze layer is: siO (SiO) 2 44.6~47.7%、Al 2 O 3 15.5~16.5%、Fe 2 O 3 0.1~0.2%、TiO 2 0.13~0.16%、CaO4.2~4.5%、MgO 4.2~4.6%、K 2 O 3.1~3.5%、Na 2 O 3.2~3.5%、ZnO4.0~5.0%、BaO 16.5~18.5%、B 2 O 3 0.02~0.05%、Zr(Hf)O 0.01~0.05%、SrO 2.0~3.0%、Rb 2 O0.02~0.03%、P 2 O 5 0.2 to 0.3 percent and the balance of 0.5 to 1.5 percent.
In the technical scheme of the invention, the functions of each component in the chemical components of the anti-slip glaze layer are as described above, and are not described in detail herein.
The invention also provides a preparation method of the anti-slip brick with the dry grain imitation effect in the technical scheme, which comprises the following steps: preparing a bottom blank layer; preparing a primer layer on the primer layer; preparing a double-peak glaze throwing layer on the ground glaze layer; preparing an ink-jet layer on the bimodal glaze-throwing layer; preparing an anti-slip glaze layer on the ink-jet layer and forming a green brick; the green bricks are sintered into the anti-slip bricks with the effect of imitating dry grains at one time.
In the technical scheme of the invention, the method for preparing the bottom blank layer can be a method in the prior art, and a person skilled in the art can adopt the method in the prior art according to actual needs. For example, the raw material for making the base blank layer may be fed with powder first, then the powder raw material is pressed and formed by a press, and the base blank layer after being dried and formed is sprayed with water. The method for preparing the primer layer can be a method in the prior art, and a person skilled in the art can use the method in the prior art according to actual needs, for example, a bell jar glaze spraying method or a water jet glaze spraying method. The bimodal glaze throwing layer can be prepared by adopting a bimodal point throwing method. When the ink-jet layer is prepared, the ink-jet method in the prior art can be adopted, and the person skilled in the art can adopt the ink-jet method in the prior art according to actual needs. When the anti-slip glaze layer is prepared, a preparation method in the prior art can be adopted, and a person skilled in the art can adopt a method in the prior art, such as a water jet method according to actual needs. Then placing the green bricks into a brick kiln for one-time firing, wherein the firing temperature can reach 1210 ℃. The anti-slip brick with the dry grain imitation effect can be obtained after polishing or direct edging without polishing. The ground coat layer adopts the glaze in any technical scheme, and the technical effect is not repeated. The double-peak glaze throwing layer can enable the archaized brick to have the effect of imitating dry grains. The ink-jet layer can enable the archaized brick provided by the invention to have an attractive effect. The anti-slip glaze layer can enable the archaized brick provided by the invention to have an anti-slip effect.
In some embodiments of the present invention, the base coat is dried and sprayed with water prior to preparing the base coat.
In the technical scheme of the invention, the strength of the blank body can be controlled by drying the base blank layer, so that the problem that the blank body is easy to crack in the subsequent firing process due to the fact that the strength of the blank body is too low is avoided, and water is sprayed to enable the base glaze layer to be attached to the base blank layer more easily, but not enable the base glaze containing more water to be difficult to attach to the surface of the base blank layer due to the fact that the surface of the base blank layer is oleophilic.
In some embodiments of the invention, the moisture content of the dried and water sprayed base stock layer is below 0.4%.
In the technical scheme of the invention, when the water content of the dried and sprayed bottom blank layer is below 0.4%, the blank strength is better.
In some embodiments of the invention, the frit flow rate is 80 to 100 seconds.
In the technical scheme of the invention, when the flow rate of the glaze is 80-100 seconds, the ground coat can be uniformly distributed on the ground blank layer and a proper layer thickness is formed.
In some embodiments of the invention, the time for bimodal fling is 3-5 minutes.
In the technical scheme of the invention, as the bimodal glaze throwing time is 3-5 minutes, the dryness of the bimodal glaze throwing layer reaches the subsequent process requirement, and the functional ink is applied to the dried bimodal glaze throwing layer during ink jet, so that the dried bimodal glaze throwing layer is easy to dry.
In some embodiments of the invention, the green brick temperature prior to ink ejection is 40 ℃ to 50 ℃.
In the technical scheme of the invention, when the temperature of the green brick before ink jet is 40-50 ℃, the color of the ink jet caused by overlarge green brick temperature and/or overlarge humidity can be reduced. The jet ink mottle is mainly caused by jet ink fluidity, and in the temperature range of the green brick, the jet ink layer is moderate in flow and can be better combined with the anti-slip glaze layer and the double-peak glaze throwing layer, so that the binding force reduction of the jet ink layer, the anti-slip glaze layer and the double-peak glaze throwing layer caused by overlarge flow of the jet ink layer is reduced, and the wear resistance of the three layers and the anti-slip property of the anti-slip glaze layer are influenced.
In some embodiments of the invention, the anti-slip glaze layer is prepared by adopting a water jet mode, the working air pressure of the water jet is 6-8 hundred Pa, the diameter of the water jet is 0.2-0.25 mm, and the number of the water jet is 6-8.
According to the technical scheme, the anti-slip glaze layer is prepared by adopting a water jet mode, when the working air pressure of the water jet is 6-8 hundred Pa, the diameter of the water jet is 0.2-0.25 mm, and when the number of the water jet is 6-8, the sprayed glaze is high in uniformity, the application amount is accurately controlled, the anti-slip glaze layer is uniform and proper in thickness, and can be better combined with the double-peak glaze throwing layer, so that the anti-slip glaze layer has better wear resistance. The anti-slip glaze layer is not easy to wear off, so that the anti-slip performance can be kept for a long time, and the anti-slip effect is good. After the anti-slip glaze layer is applied, the green bricks need to be dried.
In some embodiments of the invention, the green bricks are kiln-fired at a moisture level of less than 0.8% and a kiln-firing temperature of greater than 60 ℃.
In the technical scheme of the invention, the kiln-entering moisture in the firing step is below 0.8%, and the fluidity of the glaze in the firing process can be reduced only when the kiln-entering temperature is above 60 ℃, so that the formed glaze is more attractive. In addition, the glaze flows in the sintering process, so that the combination degree of the anti-slip glaze layer and the bimodal glaze throwing layer is reduced, and the attractive appearance, the wear resistance and the anti-slip performance of the anti-slip glaze layer cannot be optimized; the combination degree of the bimodal glaze throwing layer and the ground coat layer is reduced, and the wear resistance of the bimodal glaze throwing layer cannot be optimized; the adhesion between the primer layer and the base layer is reduced, and the adhesion between the primer layer and the base layer cannot be optimized.
According to the technical scheme, the glaze which is well combined with the green body is adopted as the glaze of the base glaze layer, the glaze is well adhered to the green body, and the double-peak glaze layer can be tightly combined on the base glaze layer through fusion of the firing step and the glaze of the double-peak glaze layer, so that the anti-slip brick with the dry grain imitation effect is good in wear resistance, and the subsequent glaze layers such as the anti-slip glaze layer and the double-peak glaze layer are conveniently fused in the firing process and are wear resistant due to the tight combination of the two.
DETAILED DESCRIPTION OF EMBODIMENT (S) OF INVENTION
The base stock used in the examples is the same, the remainder of the stock is commercially available, and the stock used in each example is of the same brand
Example 1
The ground glaze comprises, by weight, 20 parts of potassium feldspar, 16 parts of albite, 18 parts of quartz, 8 parts of barium carbonate, 4 parts of zinc oxide, 4 parts of calcined kaolin, 3 parts of calcined alumina, 8 parts of nepheline powder, 9 parts of kaolin and 9 parts of zirconium silicate.
The fineness of the ball-out of the ground glaze is 325 meshes of screen residue 0.5 percent and the specific gravity is 1.89g/ml.
The bimodal glaze throwing layer glaze comprises, by weight, 20 parts of potassium feldspar, 16 parts of albite, 18 parts of quartz, 8 parts of barium carbonate, 4 parts of zinc oxide, 4 parts of calcined kaolin, 3 parts of calcined alumina, 8 parts of nepheline powder and 9 parts of kaolin.
Anti-slip glaze material: 8 parts of potassium feldspar, 20 parts of albite, 4 parts of limestone, 14 parts of calcined talcum powder, 19 parts of barium carbonate, 5 parts of calcined zinc oxide, 8 parts of corundum powder, 16 parts of 215 fused cakes and 11 parts of kaolin.
The time of bimodal glaze throwing is 3 minutes.
The green brick temperature before ink jet was 40 ℃.
The working air pressure of the water knives is 6 hundred pascals, the diameter of the outlet of the nozzle of the water knives is 0.2mm, the number of the water knives is 6, and the green bricks are dried after the anti-slip glaze layer is applied.
The frit flow rate was 80 seconds.
The kiln-entering water content in the firing step is 0.1%, the kiln-entering temperature is 60 ℃, and the firing temperature is 1210 ℃.
Example 2
The ground glaze comprises, by weight, 22 parts of potassium feldspar, 18 parts of albite, 19 parts of quartz, 9 parts of barium carbonate, 6 parts of zinc oxide, 5 parts of calcined kaolin, 5 parts of calcined alumina, 9 parts of nepheline powder, 11 parts of kaolin and 15 parts of zirconium silicate.
The fineness of the ball-out of the ground glaze is 325 meshes of screen residue 0.8 percent and the specific gravity is 1.93g/ml.
The bimodal glaze throwing layer glaze comprises, by weight, 22 parts of potassium feldspar, 18 parts of albite, 19 parts of quartz, 9 parts of barium carbonate, 6 parts of zinc oxide, 5 parts of calcined kaolin, 5 parts of calcined alumina, 9 parts of nepheline powder and 11 parts of kaolin.
Anti-slip glaze material: 10 parts of potassium feldspar, 22 parts of albite, 5 parts of limestone, 16 parts of calcined talcum powder, 20 parts of barium carbonate, 7 parts of calcined zinc oxide, 9 parts of corundum powder, 18 parts of 215 fused cakes and 13 parts of kaolin.
The time of bimodal glaze throwing is 5 minutes.
The green brick temperature before ink jet was 50 ℃.
Working air pressure of the water knives is 8 hundred Pa, the diameter of the outlet of the nozzle of the water knives is 0.25mm, the number of the water knives is 8, and the adobe is dried after the anti-slip glaze layer is applied.
The frit flow rate was 100 seconds.
The kiln-entering water in the firing step is 0.8%, the kiln-entering temperature is 80 ℃, and the firing temperature is 1190 ℃.
Example 3
21 parts of potassium feldspar, 18 parts of albite, 19 parts of quartz, 9 parts of barium carbonate, 5 parts of zinc oxide, 5 parts of calcined kaolin, 4 parts of calcined alumina, 9 parts of nepheline powder, 10 parts of kaolin and 13 parts of zirconium silicate.
The fineness of the ball-out of the ground glaze is 325 meshes of screen residue 0.6 percent and the specific gravity is 1.90g/ml.
The bimodal glaze throwing layer glaze comprises, by weight, 21 parts of potassium feldspar, 17 parts of albite, 19 parts of quartz, 9 parts of barium carbonate, 5 parts of zinc oxide, 5 parts of calcined kaolin, 4 parts of calcined alumina, 9 parts of nepheline powder and 10 parts of kaolin.
Anti-slip glaze material: 9 parts of potassium feldspar, 21 parts of albite, 5 parts of limestone, 15 parts of calcined talcum powder, 20 parts of barium carbonate, 6 parts of calcined zinc oxide, 9 parts of corundum powder, 17 parts of 215 fused cakes and 12 parts of kaolin.
The time of bimodal glaze throwing is 4 minutes.
The green brick temperature before ink jet was 45 ℃.
The working air pressure of the water knives is 7 hundred pascals, the diameter of the outlet of the nozzle of the water knives is 0.23mm, the number of the water knives is 7, and the adobe is dried after the anti-slip glaze layer is applied.
The frit flow rate was 90 seconds.
The kiln-entering water content in the firing step is 0.4%, the kiln-entering temperature is 70 ℃, and the firing temperature is 1200 ℃.
Comparative example 1
Commercially available archaized brick
Comparative example 2
No-primer glaze with the same procedure as in example 1
Comparative example 3
No double peak throwing glaze, the rest is the same as example 1
Comparative example 4
Non-slip glaze, the rest is the same as in example 1
TABLE 1
Water absorption rate | Mohs hardness of | Anti-skid grade | Flexural Strength | |
Example 1 | 0.04% | Grade 4 | R10 | 52mpa |
Example 2 | 0.03% | Grade 4 | R11 | 47mpa |
Example 3 | 0.03% | Grade 4 | R10 | 50mpa |
Comparative example 1 | 0.04% | 3 grade | R7 | 45mpa |
Comparative example 2 | 0.04% | Grade 4 | R11 | 53mpa |
Comparative example 3 | 0.04% | Grade 4 | R10 | 51mpa |
Comparative example 4 | 0.04% | Grade 4 | R8 | 50mpa |
In examples 1 to 3, the lower limit of the protection range of the invention is adopted for each parameter in example 1, the upper limit of the protection range of the invention is adopted for each parameter in example 2, the median of the protection range of the invention is adopted for each parameter in example 3, the water absorption reaches the double zero water absorption standard, the Mohs hardness is all 4 levels, the anti-slip level is greater than R10, the breaking strength is between 47mpa and 52mpa, the performance is more excellent than that of the commercial archaizing brick of comparative example 1, the firing range is wide, and the color development is not affected. The non-underglaze of comparative example 2 had a slightly higher slip level and flexural strength than those of example 1, but the firing temperature was lowered, which affected the color development. When the comparative example 3 does not have the bimodal glaze-throwing layer glaze, the flexural strength is reduced compared with the example 1, because the bimodal glaze-throwing layer can harmonize the expansion coefficient, and if the bimodal glaze-throwing layer is lack, the expansion coefficient of the blank glaze is not matched. When the anti-slip glaze layer is not arranged in comparative example 4, the anti-slip grade and the flexural strength of the anti-slip glaze layer are reduced compared with those of example 1, and the reduction of the flexural strength is mainly caused by the fact that the anti-slip glaze layer is not arranged.
The foregoing description of the preferred embodiments of the present invention should not be construed as limiting the scope of the invention, but rather should be understood to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
Claims (12)
1. A glaze, wherein the glaze formulation comprises: 20-22 parts of potassium feldspar, 16-18 parts of albite, 18-19 parts of quartz, 8-9 parts of barium carbonate, 4-6 parts of zinc oxide, 4-5 parts of calcined kaolin, 3-5 parts of calcined alumina, 8-9 parts of nepheline powder, 9-11 parts of kaolin and 9-15 parts of zirconium silicate.
2. The glaze in accordance with claim 1, wherein the glaze chemical composition comprises: siO (SiO) 2 62.0~64.0%、Al 2 O 3 23.2~25.2%、Fe 2 O 3 0.2~0.3%、TiO 2 0.10~0.15%、CaO1.8~2.5%、MgO0.82~0.95%、K 2 O4.95~5.20%、Na 2 O1.51~2.20%、ZnO2.05~2.55%、BaO5.02~5.88%、Zr(Hf)O3.0~5.0%、B 2 O 3 <0.05%、SrO0.01~0.03%、Rb 2 O0.02~0.03%、P 2 O 5 0.2~0.3%。
3. The glaze material as claimed in claim 1 or 2, wherein the fineness of the ball formed of the glaze material is 0.5 to 0.8% of 325 mesh screen, and the specific gravity of the glaze material is 1.89 to 1.93g/ml.
4. An anti-slip brick with a dry grain imitation effect, which is characterized by comprising:
a base blank;
a ground coat layer, a bimodal glaze throwing layer, an ink-jet layer and an anti-slip glaze layer which are sequentially arranged on the ground blank;
wherein the glaze material adopted by the primer layer is the glaze material of any one of claims 1 to 3.
5. The non-slip tile with dry grain imitation effect of claim 4, wherein the formulation of the glaze of the bimodal glaze-throwing layer comprises: 20-22 parts of potassium feldspar, 16-18 parts of albite, 18-19 parts of quartz, 8-9 parts of barium carbonate, 4-6 parts of zinc oxide, 4-5 parts of calcined kaolin, 3-5 parts of calcined alumina, 8-9 parts of nepheline powder and 9-11 parts of kaolin.
6. The non-slip tile with dry grain imitation effect of claim 4, wherein the formulation of the glaze of the non-slip glaze layer comprises: 8-10 parts of potassium feldspar, 20-22 parts of albite, 4-5 parts of limestone, 14-16 parts of calcined talcum powder, 19-20 parts of barium carbonate, 5-7 parts of calcined zinc oxide, 8-9 parts of corundum powder, 16-18 parts of 215 frit and 11-13 parts of kaolin.
7. A method for producing an anti-slip tile with a dry grain-like effect according to any one of claims 4 to 6, comprising the steps of:
preparing a bottom blank layer; preparing a primer layer on the primer layer; preparing a double-peak glaze throwing layer on the ground glaze layer; preparing an ink-jet layer on the bimodal glaze-throwing layer; preparing an anti-slip glaze layer on the ink-jet layer and forming a green brick; and (3) sintering the green bricks into the anti-slip bricks with the dry grain imitation effect once.
8. The method for producing non-slip bricks with dry grain imitation effect according to claim 7, wherein the water content of the base blank layer after drying and spraying is below 0.4% and the flow rate of glaze is 80-100 seconds.
9. The method for preparing the anti-slip brick with the dry grain imitation effect according to claim 7, wherein the time for double-peak glaze throwing is 3-5 minutes.
10. The method for producing non-slip bricks with dry grain imitation effect according to claim 7, wherein the green brick temperature before ink-jet is 40-50 ℃.
11. The method for preparing the anti-slip brick with the dry grain imitation effect according to claim 7, wherein the anti-slip glaze layer is prepared by adopting a water jet method, the air pressure of the water jet is 6-8 hundred pascals, the diameter of the water jet is 0.2-0.25 mm, and the number of the water jet is 6-8.
12. The method for producing non-slip bricks with dry grain imitation effect according to claim 7, wherein in the firing step, the moisture content of the green bricks in the kiln is below 0.8%, and the kiln-entering temperature is above 60 ℃.
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