CN116443507A - Muddy water screw conveyor - Google Patents

Muddy water screw conveyor Download PDF

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Publication number
CN116443507A
CN116443507A CN202310732886.8A CN202310732886A CN116443507A CN 116443507 A CN116443507 A CN 116443507A CN 202310732886 A CN202310732886 A CN 202310732886A CN 116443507 A CN116443507 A CN 116443507A
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CN
China
Prior art keywords
liquid
driven gear
water
motor
screw conveyor
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Granted
Application number
CN202310732886.8A
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Chinese (zh)
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CN116443507B (en
Inventor
花成巍
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Jiangsu Kangtai Environmental Protection Co ltd
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Jiangsu Kangtai Environmental Protection Co ltd
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Priority to CN202310732886.8A priority Critical patent/CN116443507B/en
Publication of CN116443507A publication Critical patent/CN116443507A/en
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Publication of CN116443507B publication Critical patent/CN116443507B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G33/00Screw or rotary spiral conveyors
    • B65G33/24Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G33/00Screw or rotary spiral conveyors
    • B65G33/24Details
    • B65G33/26Screws
    • B65G33/265Screws with a continuous helical surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G33/00Screw or rotary spiral conveyors
    • B65G33/24Details
    • B65G33/34Applications of driving gear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/16Devices for feeding articles or materials to conveyors for feeding materials in bulk
    • B65G47/18Arrangements or applications of hoppers or chutes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/34Devices for discharging articles or materials from conveyor 
    • B65G47/44Arrangements or applications of hoppers or chutes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Screw Conveyors (AREA)

Abstract

The application relates to the field of spiral conveying, in particular to a muddy water spiral conveyor, which comprises a conveying pipeline, a rotating shaft, a spiral blade and a motor, wherein a liquid draining and pressure releasing channel is arranged on the inner wall of the conveying pipeline and is positioned at the top of the inner side of the conveying pipeline, a liquid draining port is arranged on the side wall of a feeding port, and a liquid guiding pipe is connected to the outer part of the liquid draining port; the lower end of the rotating shaft is fixedly connected with a driven gear; one surface of the driven gear, which is close to the conveying pipeline, is fixedly connected with a plurality of liquid baffle plates; one end of the liquid guide pipe far away from the liquid outlet extends to one surface, close to the driven gear, provided with a liquid baffle; a recovery box is arranged below the driven gear. Water in the material in the conveying pipeline is concentrated and flows to the discharge gate from flowing back pressure release passageway and flows to the fender liquid board from the catheter, for driven gear provides the moment towards direction of rotation, has carried out recycle to water, helps reducing the pollution of the water of revealing to operational environment in the transportation, reduces the energy consumption of motor, extension motor's practical life.

Description

Muddy water screw conveyor
Technical Field
The application relates to the field of screw conveying, in particular to a mud water screw conveyer.
Background
The screw conveyor is a conveying device which generates axial pushing action when rotating through a screw blade, when sludge is treated, materials are required to be transferred, for example, before the treatment, the materials are required to be loaded onto a transport vehicle and transferred to a treatment station, after the treatment is finished, the materials are loaded onto the transport vehicle and transferred to sites such as a landfill site or a sunning site, the materials are usually conveyed by using the screw conveyor in the process of being loaded onto the transport vehicle, more moisture exists in the sludge of the materials before the materials enter the treatment station for treatment, and water in the sludge usually flows out from the outer wall or a port of the screw conveyor and falls on the ground in the conveying process, so that the water cannot be utilized and the working environment is polluted.
Disclosure of Invention
In view of the above, a mud screw conveyor is provided, which realizes the utilization of water flowing out in the conveying process and reduces the pollution to the working environment.
The application provides a muddy water screw conveyor, including pipeline, pivot, helical blade, motor, helical blade with pivot fixed connection, helical blade with the pivot is located pipeline is inside, the motor with the pivot transmission is connected, pipeline's one end is equipped with the feed inlet, pipeline other end is equipped with the discharge gate, pipeline's inner wall is equipped with flowing back pressure release passageway, flowing back pressure release passageway is located pipeline's inboard top, be equipped with the leakage fluid dram on the lateral wall of feed inlet, the leakage fluid dram external connection has the catheter;
the lower end of the rotating shaft is fixedly connected with a driven gear, the output shaft of the motor is fixedly connected with a driving gear, and the driving gear is in meshed transmission connection with the driven gear;
one surface of the driven gear, which is close to the conveying pipeline, is fixedly connected with a plurality of liquid baffle plates, and each liquid baffle plate is distributed around the central circumference array of the driving gear;
one end of the liquid guide pipe far away from the liquid outlet extends to one surface, close to the driven gear, provided with the liquid baffle, and one end of the liquid guide pipe far away from the liquid outlet and the liquid baffle are arranged at intervals along the axial direction of the rotating shaft;
and a recovery box is arranged below the driven gear.
In some possible embodiments of the present application, an end of the catheter remote from the drain port is located above the center of the driven gear.
In some possible embodiments of the present application, a liquid groove is provided on one surface of the liquid baffle, and the direction of the liquid groove is opposite to the rotation direction of the driven gear.
In some possible embodiments of the present application, the depth of the liquid bath increases gradually in a direction away from the central axis of the shaft.
In some possible embodiments of the present application, the shaft and the delivery conduit are disposed obliquely.
In some possible embodiments of the present application, the output shaft of the motor is disposed horizontally, and the driving gear and the driven gear are bevel gears.
In some possible embodiments of the present application, the feed inlet is located at the top of the lower end of the conveying pipe, and the discharge outlet is located at the bottom of the upper end of the conveying pipe.
In some possible embodiments of the present application, the feed inlet is fixedly connected with a hopper, the opening of the hopper is arranged vertically upwards, and the shape of the hopper is trumpet-shaped.
In some possible embodiments of the present application, the discharge port is fixedly connected with a discharge pipe, and an opening of the discharge pipe is vertically downward.
In some possible embodiments of the present application, the liquid draining device further comprises a controller, an electromagnetic valve and a hydraulic sensor, wherein the liquid draining port is located at the top of the feeding port, the electromagnetic valve and the hydraulic sensor are respectively installed on the liquid guiding tube, the electromagnetic valve and the hydraulic sensor are respectively connected with the controller, the hydraulic sensor is used for detecting the hydraulic pressure in the liquid guiding tube and transmitting the detection result to the controller, and the controller controls the state of the electromagnetic valve change-over switch according to the detection result.
ADVANTAGEOUS EFFECTS OF INVENTION
In the working process, materials are poured into a conveying pipeline from a feed inlet, a motor drives a rotating shaft to rotate and drives a spiral blade to rotate, the spiral blade pushes the materials to move along the conveying pipeline, under the action of vibration and sedimentation of the materials, moisture gradually floats to the upper part of the materials and flows downwards from a liquid discharge and pressure relief channel to the feed inlet, when the liquid level of water at the feed inlet submerges the liquid outlet, the water is discharged onto a liquid baffle through a liquid guide pipe, the water on the liquid baffle generates torque (or called torque) to a driven gear towards the rotating direction by means of gravity and finally flows into a recovery box, and compared with the prior art, the falling water is effectively utilized and recovered, so that the pollution to the working environment is reduced; under the condition that the amount of conveyed materials is kept unchanged, as water does work on the driven gear in the rotating direction (torque is generated, and the driven gear is actually driven by a motor to rotate), the work is understood to reduce the load of the motor, so that the energy consumption is indirectly reduced, the energy consumption of the motor is reduced, the energy saving effect is achieved, the load of the motor is reduced, and the service life of the motor is prolonged;
on the other hand, in the prior art, a certain closed cavity is generated in the space between each screw pitch of the spiral blade in the process of pushing materials by the spiral conveying blade, the air pressure in the closed cavity is reduced when the materials in the closed cavity are partially leaked, the air pressure in the sealed cavity is increased when the materials flow into the sealed cavity, the water in the sealed cavity flows out from the weld seam holes on the side wall of the conveying pipeline when the air pressure is increased, so that concentrated drainage or concentrated water collection is difficult to realize, the working environment is polluted, and the pressure release cavities are communicated with each other by arranging the liquid discharge channel, so that the air pressure in the sealed cavity is prevented from being increased or reduced, the concentrated water discharge from the liquid discharge port is facilitated, the water is conveniently recovered, the pollution to the working environment caused by the leaked water is reduced, meanwhile, the obstruction of air pressure resistance to the rotation and axial pushing of the spiral blade is reduced, and the energy consumption is facilitated to be reduced;
the torque generated by water on the driven gear in the rotation direction is related to the position of the force application point of the water on the liquid baffle plate, and the larger the force application point is from the center of the driven gear, the larger the torque generated on the driven gear in the rotation direction is, so that the greater the depth of a liquid groove from the center of the driven gear is, more water can be gathered at the position of the force application point with larger torque in a unit time period, and the effective utilization rate of the water is improved;
the driven gear is inclined upwards on one surface close to the conveying pipeline, after water flows to one surface of the driven gear close to the conveying pipe, the driven gear can be used for holding and guiding water, so that more water flows to the liquid baffle plate, the retention time of the water on the liquid baffle plate is prolonged, and the water quantity which does not flow through the liquid baffle plate and directly flows into the recovery box is reduced;
the larger the inclination angle of the driven gear is, the smaller the torque generated by water on the driven gear in the rotation direction is at the same application point position, the smaller the inclination angle is, the longer the length of the conveying pipeline is, the shorter the residence time of the water on the liquid baffle is under the condition of unchanged conveying lift, and the three main aspects of the generated torque, the length of the conveying pipeline and the residence time of the water on the liquid baffle are comprehensively considered, and the preferable included angle between the rotating shaft and the conveying pipeline is set to be between 30 and 45 degrees; the output shaft level of motor sets up and helps reducing the axial effort that the motor output shaft received to and reduce the axial effort that the motor output shaft applyed the motor casing, thereby reduce wearing and tearing, and improve motor work stationarity, extension motor's life.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate exemplary embodiments, features and aspects of the present application and together with the description, serve to explain the principles of the present application.
Fig. 1 shows a schematic structural view of a mud screw conveyor according to an exemplary embodiment of the present application.
Fig. 2 is a cross-sectional view taken along line A-A of fig. 1, showing a schematic configuration of the liquid discharge and pressure relief channel.
Fig. 3 shows a schematic view of the relative positions of the catheter outlet and the baffle according to an exemplary embodiment of the present application.
Fig. 4 is a cross-sectional view taken along line B-B of fig. 3, showing a schematic view of the structure with the liquid baffle facing upward.
Fig. 5 is a cross-sectional view taken along line C-C of fig. 3, showing a schematic view of the structure with the liquid baffle facing downward.
Fig. 6 is a cross-sectional view taken along line D-D of fig. 4, showing a schematic configuration of the liquid bath.
Description of the reference numerals
100. A delivery conduit; 102. a rotating shaft; 104. a helical blade; 106. a motor; 108. a feed inlet; 110. a discharge port; 112. a liquid discharge and pressure relief channel; 114. a liquid outlet; 116. a catheter; 118. a driven gear; 120. a drive gear; 122. a liquid baffle; 124. a recovery box; 126. a liquid tank; 128. a hopper; 130. a discharge pipe; 132. and (3) a bracket.
Detailed Description
Various exemplary embodiments, features and aspects of the present application will be described in detail below with reference to the accompanying drawings. In the drawings, like reference numbers indicate identical or functionally similar elements. Although various aspects of the embodiments are illustrated in the accompanying drawings, the drawings are not necessarily drawn to scale unless specifically indicated. The word "exemplary" is used herein to mean "serving as an example, embodiment, or illustration. Any embodiment described herein as "exemplary" is not necessarily to be construed as preferred or advantageous over other embodiments. In addition, for the purposes of better illustrating the subject application, it will be apparent to one skilled in the art that numerous specific details are set forth in the various embodiments that follow. The present application may be practiced without some of these specific details. In some embodiments, methods, means and elements well known to those skilled in the art have not been described in detail in order to facilitate the salient features of the present application.
As shown in fig. 1 to 3, an embodiment of the present application provides a muddy water screw conveyer, which comprises a conveying pipeline 100, a rotating shaft 102, a helical blade 104 and a motor 106, wherein the helical blade 104 is fixedly connected with the rotating shaft 102, the helical blade 104 and the rotating shaft 102 are positioned in the conveying pipeline 100, the motor 106 is in transmission connection with the rotating shaft 102, one end of the conveying pipeline 100 is provided with a feed inlet 108, the other end of the conveying pipeline 100 is provided with a discharge outlet 110, the inner wall of the conveying pipeline 100 is provided with a liquid discharge and pressure relief channel 112, the liquid discharge and pressure relief channel 112 is positioned at the top of the inner side of the conveying pipeline 100, a liquid discharge outlet 114 is arranged on the side wall of the feed inlet 108, and a liquid guide pipe 116 is connected to the outside of the liquid discharge outlet 114; the lower end of the rotating shaft 102 is fixedly connected with a driven gear 118, the output shaft of the motor 106 is fixedly connected with a driving gear 120, and the driving gear 120 is in meshed transmission connection with the driven gear 118; a plurality of liquid baffle plates 122 are fixedly connected to one surface of the driven gear 118, which is close to the conveying pipeline 100, and each liquid baffle plate 122 is distributed around the central circumference array of the driving gear 120; one end of the liquid guide pipe 116 far away from the liquid outlet 114 extends to one surface, close to the driven gear 118, provided with a liquid baffle 122, and one end of the liquid guide pipe 116 far away from the liquid outlet 114 and the liquid baffle 122 are arranged at intervals along the axial direction of the rotating shaft 102; a recovery box 124 is provided below the driven gear 118.
In the muddy water screw conveyor provided by the embodiment, in the working process, materials (in the embodiment, a mixture of sludge and water is taken as an example, other water-containing materials can be actually used) are poured into the conveying pipeline 100 from the feed inlet 108, the motor 106 drives the rotating shaft 102 to rotate and drives the spiral blade 104 to rotate, the spiral blade 104 pushes the materials to move along the conveying pipeline 100, under the action of vibration and sedimentation of the materials, moisture gradually floats above the materials and flows downwards from the liquid discharge pressure relief channel 112 to the feed inlet 108, when the liquid level of the feed inlet 108 submerges the liquid outlet 114, the water is discharged onto the liquid baffle 122 through the liquid guide pipe 116, the water on the liquid baffle 122 works on the driven gear 118 towards the rotating direction by virtue of gravity and finally flows into the recovery box 124, and compared with the prior art, the falling water is effectively utilized, the falling water is recovered, and the pollution to the working environment is reduced; under the condition that the amount of conveyed materials is kept unchanged, as the water applies work to the driven gear 118 in the rotating direction, the energy consumption of the motor 106 is reduced, the energy saving effect is achieved, the load of the motor 106 is lightened, and the service life of the motor 106 is prolonged; on the other hand, in the prior art, in the process of pushing materials by the spiral conveying blades, a certain closed cavity is generated in the space between each pitch of the spiral conveying blades 104, when the materials in the closed cavity are partially leaked, the air pressure in the closed cavity is reduced, when the materials flow into the sealed cavity, the air pressure in the sealed cavity is increased, when the air pressure is increased, water in the sealed cavity flows out from the weld seam holes on the side wall of the conveying pipeline 100, so that concentrated water drainage or concentrated water collection is difficult to realize, the working environment is polluted, and the embodiment can enable the sealed cavities to be communicated with each other by arranging the liquid discharge and pressure relief channel 112, so that the air pressure in the sealed cavity is prevented from being increased or reduced, the concentrated water discharge from the liquid discharge port 114 is facilitated, the water is conveniently recovered, the pollution to the working environment caused by the leaked water is also reduced, meanwhile, the obstruction of the air pressure resistance to the rotation and axial pushing of the spiral conveying blades 104 is also reduced, and the energy consumption is facilitated to be reduced. The right-to-left arcuate arrow in fig. 3 refers to the direction of rotation of the driven gear 118.
When the spiral blade 104 pushes materials, the materials have certain viscosity and fluidity, the properties of the materials are uneven, the materials are in an uneven filling state in each interval space (the space between two adjacent spiral blades 104 in a screw pitch or a lead) of the spiral blade 104, the space is less, the space is more, the space is filled with the materials, the materials in the unfilled space slowly flow downwards and gather, the materials are deposited at the bottom of the space, the top is empty and are communicated through the liquid discharge and pressure relief channel 112, moisture in the water is above sludge, in the communicated space in the conveying pipeline 100, the moisture in the upper space flows to the lower space, after the space is filled with the material, the water in the space above the space filled with the material overflows from the liquid discharge and pressure relief channel 112 to the lower space, and the materials in the conveying pipeline 100 are difficult to enter the liquid discharge and pressure relief channel 112, namely the materials enter the liquid discharge and pressure relief channel 112, the liquid discharge and pressure relief channel 112 is also required to be blocked by the water in the space, and the liquid discharge and pressure relief channel is not blocked by the diameter of the liquid discharge and pressure relief channel 112 is increased if the diameter of the liquid discharge and pressure relief channel is increased, and the diameter of the liquid discharge and pressure relief channel is increased if the diameter is small than the diameter of the liquid discharge and pressure relief channel is required to be blocked by the diameter of the liquid discharge and the diameter is small.
The motor 106 adopts a gear motor, and can output a low rotation speed and a large torque, the rotation speed is 20 revolutions per minute, the materials in the conveying pipeline 100 are pushed and move upwards slowly, and the materials cannot be stirred by the spiral blade 104 (when stirring exists, the materials can slide relatively) or are thrown into the liquid discharge and pressure relief channel 112. Because the rotation speed of the motor is slower and the diameter of the driving gear 120 is smaller than that of the driven gear 118, the rotation speed of the driven gear 118 is smaller, after water flows onto the liquid baffle 122, the water can gradually flow to one end far away from the center of the circle along with the inclination of the liquid baffle 122, the driven gear 118 is set to be in an inclined state, the liquid baffle 122 is positioned on one inclined upward side of the driven gear 118, therefore, a part of water can be accumulated on the liquid baffle 122, the length of the liquid baffle 122 is larger, the weight of the water can generate larger torque at the center of the driven gear 118, because the motor 106 transmits the torque to the helical blade 104, the helical blade 104 is slowly rotated by the torque force, the load of the motor 106 is reduced compared with the situation that the torque is generated without water assistance, the electric energy consumption is reduced, the heat generated by the coil winding in the motor 106 due to the larger load is reduced, the working efficiency of the motor 106 is improved, the work done on water is idle work in the process of pushing up water in the material by the spiral blade 104, the water is left on the liquid baffle 122 to generate torque to reduce the load of the motor 106 so as to reduce energy consumption, the recovery and utilization of a part of the idle work of water are realized, the water is collected, the recovery and utilization rate of the idle work of the water is related to the water content in the material, the higher the water content is, the more the water backflow is, the more the energy consumption of the motor 106 is reduced, the more the long-term work accumulation is, the water content in the material is 20 percent, the water backflow is 10 percent, the water quantity involved in generating torque is 5 percent, the energy consumption reduction efficiency is 80 percent, the energy consumption reduction is 0.4 percent, the conveying quantity of the material is gradually increased, the total energy consumption is reduced, the total energy consumption reduction is considerable along with the pushing of the service time, because the rotation speed of the fluid plate 122 is slow, the amount of water involved in torque generation is actually greater.
Preferably, the motor 106 is set to be a variable frequency motor, and is controlled by a PLC controller, a strain gauge or other torque sensing element is disposed between the output shaft of the motor 106 and the driving gear 120, and the sensing element is used for detecting the torque generated by the output shaft of the motor 106, so as to be used as a basis for the load of the motor 106, and the sensing element is connected with the PLC controller, and the PLC controller controls the magnitude of the output torque of the motor 106 according to the magnitude of the load of the motor 106, for example, the smaller the load is, the smaller the torque output by the motor 106 is, so that the torque transmitted to the helical blade 104 by the motor 106 is kept constant (the fluctuation of the torque is reduced, which does not mean to be completely constant), and the working stability is improved.
In some exemplary implementations of this embodiment, the end of the catheter 116 remote from the drain port 114 is located above the center of the driven gear 118.
Through the above-mentioned exemplary embodiment of the present embodiment, the water is discharged and collected above the center of the driven gear 118, which is helpful for prolonging the time that the water stays on the liquid baffle 122, prolonging the time that the water does work on the driven gear 118, and increasing the work done on the driven gear 118 by the water in unit volume, thereby being helpful for improving the energy-saving effect and prolonging the service life of the motor 106.
In some exemplary implementations of the present embodiment, as shown in connection with fig. 4-6, a fluid sump 126 is provided on one side of the fluid shield 122, the fluid sump 126 being oriented opposite the direction of rotation of the driven gear 118.
With the above-described exemplary embodiment of the present embodiment, it is advantageous to retain more water on the liquid blocking plate 122 in a unit time period, increase the work performed by the water on the driven gear 118, and preferably, the distance between the end of the liquid blocking plate 122 away from the center of the driven gear 118 and the rotation shaft 102 is greater than the radius of the driven gear 118 (as shown in fig. 3), and increase the torque generated by the water on the driven gear 118 in the rotation direction.
In some exemplary implementations of the present embodiment, the depth of the fluid bath 126 increases gradually in a direction away from the central axis of the shaft 102.
With the above-described exemplary embodiment of the present embodiment, the amount of torque generated by the water to the driven gear 118 in the rotational direction is related to the position of the point of application of the water on the liquid blocking plate 122, and the greater the point of application is from the center of the driven gear 118, the greater the torque generated to the driven gear 118 in the rotational direction, and therefore the greater the depth of the liquid bath 126 from the center of the driven gear 118 (as shown in fig. 6), more water can be collected at the position of the point of application of the greater torque generated per unit time, contributing to the improvement of the effective utilization rate of the water.
In some exemplary implementations of the present embodiment, the shaft 102 and the delivery conduit 100 are disposed obliquely.
By the above-described exemplary embodiment of the present embodiment, the side of the driven gear 118 near the conveying pipe 100 is inclined upward, and after the water flows onto the side of the driven gear 118 near the conveying pipe, the driven gear 118 can receive and guide the water, so that more water flows onto the liquid baffle 122, the retention time of the water on the liquid baffle 122 is prolonged, and the amount of water that does not flow through the liquid baffle 122 but directly flows into the recovery tank 124 is reduced.
In some exemplary implementations of the present embodiment, the output shaft of the motor 106 is disposed horizontally, and the driving gear 120 and the driven gear 118 are bevel gears.
With the above-described exemplary embodiment of the present embodiment, the larger the inclination angle of the driven gear 118, the smaller the torque generated by the water to the driven gear 118 in the rotation direction at the same point of application, the smaller the inclination angle, the longer the length of the conveying pipe 100 and the shorter the residence time of the water on the liquid blocking plate 122, with the conveying lift unchanged, and the three main aspects of the generated torque magnitude, the length of the conveying pipe 100, and the residence time of the water on the liquid blocking plate 122 being taken into consideration, it is preferable that the angle between the rotation shaft 102 and the conveying pipe 100 and the horizontal plane be set to be between 30 degrees and 45 degrees (this angle range is not meant to be usable only in this range, but in practice the inclination angle can also be reduced, which is one exemplary angle range of the present embodiment); the output shaft of the motor 106 is horizontally arranged, so that the axial acting force applied to the output shaft of the motor 106 is reduced, and the axial acting force applied to the shell of the motor 106 by the output shaft of the motor 106 is reduced, so that the abrasion is reduced, the working stability of the motor 106 is improved, and the service life of the motor 106 is prolonged; because of the relative inclination between the output shaft of the motor 106 and the shaft 102, the use of bevel gears for the meshing drive is advantageous in that the output shaft of the motor 106 is disposed horizontally and the combined effect of the motor and the inclined shaft 102 is not merely a bevel gear option.
In some exemplary implementations of this embodiment, the feed port 108 is located at the lower top of the transfer conduit 100 and the discharge port 110 is located at the upper bottom of the transfer conduit 100.
By the above-mentioned exemplary implementation of this embodiment, the feed inlet 108 is facilitated to collect the water flowing down from the liquid discharge and pressure relief channel 112 and feed the water to the feed inlet 108, the feed is accumulated at the bottom of the feed inlet 108 and the conveying pipeline 100, and then gradually pushed upwards by the spiral blade 104, the liquid discharge outlet 114 is located at the top or middle part of the feed inlet 108, the distance between the feed inlet and the bottom of the feed inlet 108 is greater than 40 cm, the material of the feed inlet 108 can be pushed up by the spiral blade 104 in time, the material in the feed inlet 108 is concentrated at the bottom and does not cover the liquid discharge outlet 114, the flowing down water gradually accumulates in the feed inlet 108, when the water surface passes over the liquid discharge outlet 114, the water flows out from the liquid discharge outlet 114 to the baffle 122, so that the sludge is prevented from being discharged from the liquid discharge outlet 114, it should be understood that even if the sludge is discharged from the liquid discharge outlet 114, the upper surface of the sludge has a relatively large fluidity and cannot block the liquid discharge outlet 114, and the inner diameter of the liquid guide pipe 116 should be no less than 2 cm, so that the water can be discharged smoothly after the water enters the liquid discharge outlet 116, and the liquid discharge outlet 116 can be prevented from being blocked, and the upper surface of the liquid discharge pipe 116 is normally has a good fluidity. The discharge port 110 is downward, so that the material is automatically discharged under the action of gravity after being conveyed to the upper end of the conveying pipeline 100.
In some exemplary implementations of the present embodiment, the feed inlet 108 is fixedly connected with a hopper 128, an opening of the hopper 128 is disposed vertically upward, and the hopper 128 is in a horn shape.
With the above-described exemplary implementation of the present embodiment, the hopper 128 not only facilitates feeding to the feed inlet 108, but also gathers more water flowing down from the drain pressure relief channel 112.
In some exemplary embodiments of the present embodiment, the discharge port 110 is fixedly connected with a discharge pipe 130, and an opening of the discharge pipe 130 is disposed vertically downward.
In some exemplary implementations of the present embodiment, the liquid discharging device further includes a controller, a solenoid valve, and a hydraulic sensor, the liquid discharging port 114 is located at the top of the liquid feeding port 108, the solenoid valve and the hydraulic sensor are respectively mounted on the liquid guiding tube 116, the solenoid valve and the hydraulic sensor are respectively connected to the controller, the hydraulic sensor is used for detecting the hydraulic pressure in the liquid guiding tube 116 and transmitting the detection result to the controller, and the controller controls the solenoid valve to switch the state according to the detection result.
Through the above-mentioned exemplary embodiment of the present embodiment, the water flowing down from the liquid draining and pressure releasing channel 112 is collected in the feed inlet 108 and the hopper 128, the electromagnetic valve is set to be normally closed, when the water pressure in the liquid guiding tube 116 reaches a certain degree, the controller controls the electromagnetic valve to be opened, so that the water is sprayed onto the liquid blocking plate 122, in a unit time period, the acting force of the water on the liquid blocking plate 122 is increased, the situation that enough torque cannot be provided for the driven gear 118 in the rotating direction due to too little water quantity is avoided, and the water is utilized in the concentrated time period through water pressure detection, so that the effective utilization rate of the water is improved. Solenoid valves, controllers, and hydraulic sensors are known in the art, and for example, the controller may be a PLC controller or a single chip microcomputer, and therefore, the drawings are not shown in the present application.
As shown in fig. 1, the muddy water screw conveyor provided by the application further comprises a bracket 132, and the conveying pipeline 100, the rotating shaft 102 and the motor 106 are all installed on the bracket 132.
The embodiments of the present application have been described above, the foregoing description is exemplary, not exhaustive, and not limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the various embodiments described. The terminology used herein was chosen in order to best explain the principles of the embodiments, the practical application, or the improvement of technology in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein.

Claims (10)

1. The utility model provides a muddy water screw conveyer, includes pipeline (100), pivot (102), helical blade (104), motor (106), helical blade (104) with pivot (102) fixed connection, helical blade (104) with pivot (102) are located pipeline (100) are inside, motor (106) with pivot (102) transmission is connected, the one end of pipeline (100) is equipped with feed inlet (108), the pipeline (100) other end is equipped with discharge gate (110), a serial communication port, the inner wall of pipeline (100) is equipped with flowing back pressure release passageway (112), flowing back pressure release passageway (112) are located pipeline (100) inboard top, be equipped with leakage fluid mouth (114) on the lateral wall of feed inlet (108), leakage fluid mouth (114) external connection has catheter (116);
the lower end of the rotating shaft (102) is fixedly connected with a driven gear (118), the output shaft of the motor (106) is fixedly connected with a driving gear (120), and the driving gear (120) is in meshed transmission connection with the driven gear (118);
one surface of the driven gear (118) close to the conveying pipeline (100) is fixedly connected with a plurality of liquid baffle plates (122), and each liquid baffle plate (122) is distributed around the central circumference array of the driving gear (120);
one end of the liquid guide pipe (116) far away from the liquid outlet (114) extends to the surface, close to the driven gear (118), provided with the liquid baffle (122), and one end of the liquid guide pipe (116) far away from the liquid outlet (114) and the liquid baffle (122) are arranged at intervals along the axial direction of the rotating shaft (102);
a recovery box (124) is arranged below the driven gear (118).
2. The mud screw conveyor according to claim 1, wherein the end of the drain pipe (116) remote from the drain port (114) is located above the centre of the driven gear (118).
3. The muddy water screw conveyor according to claim 1, characterized in that a liquid groove (126) is provided on one surface of the liquid blocking plate (122), and the liquid groove (126) is oriented in the opposite direction to the rotation direction of the driven gear (118).
4. A mud screw conveyor according to claim 3, characterized in that the depth of the liquid bath (126) increases gradually in a direction away from the centre axis of the shaft (102).
5. The mud screw conveyor according to claim 1, characterized in that the shaft (102) and the conveying pipe (100) are arranged obliquely.
6. The mud screw conveyor according to claim 5, wherein the output shaft of the motor (106) is arranged horizontally, and the driving gear (120) and the driven gear (118) are bevel gears.
7. The muddy water screw conveyor according to claim 5, characterized in that the feed inlet (108) is located at the lower end top of the conveying pipe (100), and the discharge outlet (110) is located at the upper end bottom of the conveying pipe (100).
8. The muddy water screw conveyor according to claim 7, characterized in that the feed inlet (108) is fixedly connected with a hopper (128), the opening of the hopper (128) is arranged vertically upwards, and the hopper (128) is horn-shaped.
9. The muddy water screw conveyor according to claim 7, wherein the discharge port (110) is fixedly connected with a discharge pipe (130), and an opening of the discharge pipe (130) is arranged vertically downward.
10. The muddy water screw conveyor according to claim 1, further comprising a controller, an electromagnetic valve and a hydraulic sensor, wherein the liquid outlet (114) is located at the top of the feed inlet (108), the electromagnetic valve and the hydraulic sensor are respectively installed on the liquid guide tube (116), the electromagnetic valve and the hydraulic sensor are respectively connected with the controller, the hydraulic sensor is used for detecting the hydraulic pressure in the liquid guide tube (116) and transmitting the detection result to the controller, and the controller controls the switching state of the electromagnetic valve according to the detection result.
CN202310732886.8A 2023-06-20 2023-06-20 Muddy water screw conveyor Active CN116443507B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310732886.8A CN116443507B (en) 2023-06-20 2023-06-20 Muddy water screw conveyor

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Application Number Priority Date Filing Date Title
CN202310732886.8A CN116443507B (en) 2023-06-20 2023-06-20 Muddy water screw conveyor

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CN116443507B CN116443507B (en) 2023-10-03

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200992415Y (en) * 2007-01-15 2007-12-19 钱尧翎 Solid-liquid separation spiral conveyer
CN103161645A (en) * 2013-03-29 2013-06-19 三峡大学 Flow-cutting channel type water turbine

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200992415Y (en) * 2007-01-15 2007-12-19 钱尧翎 Solid-liquid separation spiral conveyer
CN103161645A (en) * 2013-03-29 2013-06-19 三峡大学 Flow-cutting channel type water turbine

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