CN116441783A - Automatic welding device for heating wire for electronic cigarette production - Google Patents
Automatic welding device for heating wire for electronic cigarette production Download PDFInfo
- Publication number
- CN116441783A CN116441783A CN202310663356.2A CN202310663356A CN116441783A CN 116441783 A CN116441783 A CN 116441783A CN 202310663356 A CN202310663356 A CN 202310663356A CN 116441783 A CN116441783 A CN 116441783A
- Authority
- CN
- China
- Prior art keywords
- frame
- wire
- movable
- frames
- heating wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 99
- 238000003466 welding Methods 0.000 title claims abstract description 87
- 239000003571 electronic cigarette Substances 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 26
- 238000004804 winding Methods 0.000 claims abstract description 23
- 238000007599 discharging Methods 0.000 claims description 32
- 238000003825 pressing Methods 0.000 claims description 20
- 238000007789 sealing Methods 0.000 claims description 14
- 238000001514 detection method Methods 0.000 claims description 13
- 238000007664 blowing Methods 0.000 claims description 12
- 230000008878 coupling Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 8
- 230000000007 visual effect Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims 3
- 235000019504 cigarettes Nutrition 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention relates to the technical field of electronic cigarettes, in particular to an automatic welding device for heating wires for electronic cigarette production. According to the invention, the wire is fed into the connecting frame through the feeding frame, one end of the wire is wound at one end of the heating wire by the connecting mechanism, so that winding connection between the heating wire and the wire is realized, the wire and the heating wire are subjected to pressure welding by the upper welding frame and the lower welding frame, automatic welding processing between the heating wire and the wire is realized, one end of the wire and one end of the heating wire are wound in advance, and the wire and the heating wire are connected by the welding technology.
Description
Technical Field
The invention relates to the technical field of electronic cigarettes, in particular to an automatic welding device for a heating wire for electronic cigarette production.
Background
The prior art mostly adopts an artificial resistance welding mode to finish the welding connection of the heating wire and the lead; because the diameter of the heating wire is smaller, the heating wire is easy to bend when being manually fixed, the length of the heating wire after welding is changed greatly, and the resistance value of a finally formed product is changed, so that the product is bad. In addition, when the heating wire and the wire of the electronic cigarette are welded, one end of the heating wire and one end of the wire are welded after touching, and the welding mode easily causes breakage between the heating wire and the wire after external impact occurs, so that the use quality of a product is affected.
Therefore, we propose an automatic welding device for heating wires for electronic cigarette production.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an automatic welding device for a heating wire for electronic cigarette production, which is used for improving the stability of connection between the heating wire and a wire and the welding efficiency of the heating wire.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides an automatic welding device of heater strip for electronic cigarette production, includes the processing frame, one side of processing frame top is provided with the carriage, and the inside of carriage is provided with first electronic slip table, one side of first electronic slip table is provided with a plurality of blowing mechanism, the opposite side of processing frame top still is provided with the link, and the inside of link is provided with coupling mechanism, one side of link still is provided with the feed frame, and one side of feed frame is provided with the pushing cylinder, the inside of feed frame is provided with the feed tank, and the drive end of pushing cylinder extends to the inside of feed tank, one side of link is provided with the mount, and the upper and lower part of mount one side all is provided with the welding frame, one side of mount still is provided with the detection frame, and the top and lower part of detection frame one side all is provided with visual detection module;
coupling mechanism includes the connecting block, and one side of connecting block is located the inside sliding connection of link, one side of link is provided with two third servo electric cylinders, and the drive end of two third servo electric cylinders all is connected with one side of connecting block, two connecting holes have been seted up to the inside of connecting block, and one side of two connecting hole inner walls all is provided with movable layering, one side of connecting hole inside still is provided with the rotating turret, and one side of rotating turret inside is provided with the mounting panel, the bottom of mounting panel is provided with miniature electric cylinder, and the drive end of miniature electric cylinder is provided with the arc briquetting.
Preferably, the discharging mechanism comprises a mounting frame, one side of the mounting frame is connected with one side of the first electric sliding table, a movable frame is arranged in the mounting frame, two discharging frames are arranged in the movable frame, two first servo electric cylinders are arranged in the mounting frame, and the driving ends of the two first servo electric cylinders are connected with one side of the movable frame.
Preferably, the upper and lower sides inside the movable frame are respectively provided with a second servo electric cylinder, the driving ends of the two second servo electric cylinders are respectively connected with one sides of the two discharging frames, and the opposite sides of the two discharging frames are respectively provided with a discharging groove.
Preferably, the inside of connecting block and the below that is located the activity layering are provided with the mounting groove, the inside slip of mounting groove is provided with first fly leaf and second fly leaf, and the top of first fly leaf is connected with the both ends of activity layering, the bottom of first fly leaf is provided with the second fly leaf through the spliced pole, and the bottom of second fly leaf is provided with the spring.
Preferably, the both sides of mounting groove inside all are provided with the slide bar, and the surface of two slide bars respectively with the inside sliding connection of first fly leaf and second fly leaf, the spring is located the bottom cover of slide bar and establishes, and the top of two springs is connected with the bottom of second fly leaf.
Preferably, the bottom of mounting groove inner wall still is provided with the fixed plate, and the bottom of two springs is all connected with the top of fixed plate, the bottom of second fly leaf is provided with the electro-magnet, and the top of fixed plate is provided with the sheetmetal.
Preferably, one side inside the connecting hole is further provided with a movable groove, the bottom of the inner wall of the movable groove is provided with a second electric sliding table, the top of the second electric sliding table is provided with a fixed ring, and the inner part of the fixed ring is rotationally provided with a gear ring.
Preferably, the inside of the gear ring is connected with the surface of the rotating frame, one side of the fixed ring is also provided with a servo motor, one end of an output shaft of the servo motor is provided with a gear, and the surface of the gear is meshed with the surface of the gear ring.
Preferably, one side of the fixing frame is provided with a third electric sliding table, one side of the third electric sliding table is connected with one sides of the two welding frames, two opposite sides of the welding frames are provided with two sealing frames, and welding heads are arranged in the four sealing frames.
Preferably, the welding method of the automatic welding device for the heating wire for producing the electronic cigarette comprises the following steps:
driving the two discharging frames to move up and down respectively through the driving ends of the two second servo electric cylinders, then placing the heating wire into a discharging groove in the lower discharging frame by using a mechanical arm, resetting the two discharging frames, stably clamping the heating wire in the discharging groove, and then pushing the movable frame to be integrally close to one side of the connecting frame by using the driving ends of the two first servo electric cylinders;
placing the lead into a feeding groove in the feeding frame, pushing the lead into the connecting hole by using the driving end of the pushing cylinder, and attracting the electromagnet at the bottom of the second movable plate with the metal sheet at the top of the fixed plate to enable the second movable plate to slide downwards along the sliding rod in the mounting groove, wherein the top of the second movable plate drives the first movable plate to slide downwards in the mounting groove through the connecting column, so that the two ends of the movable pressing strip are driven by the first movable plate to move downwards, and one end of the lead is limited in the connecting hole by the bottom of the movable pressing strip;
then the driving end of the miniature electric cylinder in the rotating frame is utilized to downwards push the arc-shaped pressing block to limit the other end of the wire, the output shaft of the servo motor is utilized to drive the gear to rotate, and the gear ring are meshed for transmission, so that the rotating frame is driven to rotate in the connecting hole, one end of the wire is driven to wind at one end of the heating wire through the rotating frame, and the second electric sliding table drives the rotating frame to slide to one side in the movable groove while winding, so that one end of the wire is wound at one end of the heating wire;
after the winding connection of the wire and the heating wire is completed in the connecting frame, the wire and the heating wire are driven by the conveying frame to move between the two welding frames, then the two welding frames are controlled to be close to each other, the winding connection position of the wire and the heating wire is positioned between the two sealing frames, and the welding head in the sealing frames is utilized to press-weld the winding connection position of the wire and the heating wire;
and finally, detecting the welding quality between the heating wire and the lead by using a visual detection module arranged at the upper part and the lower part of one side of the detection frame, and rejecting products with unqualified welding quality.
The invention provides an automatic welding device for a heating wire for electronic cigarette production. Compared with the prior art, the method has the following beneficial effects:
the wire is fed into the connecting frame through the feeding frame, one end of the wire is wound at one end of the heating wire by the connecting mechanism, the winding connection between the heating wire and the wire is realized, the wire wound at one end of the heating wire and the heating wire are subjected to pressure welding by the upper welding frame and the lower welding frame, the automatic welding processing between the heating wire and the wire is finished, one end of the wire and one end of the heating wire are wound in advance, the wire and the heating wire are connected by the welding technology, and compared with the existing heating wire welding technology, the scheme can ensure the connection stability between the heating wire and the wire, the welding efficiency of the heating wire is high, the resistance value of the heating wire assembly produced in a large-scale production is stable, and the consistency of mass production is good.
Through set up coupling mechanism in the inside of link, before carrying out the welding to between heater strip and the wire, utilize coupling mechanism to carry out mechanical winding connection between heater strip and the wire, and then guarantee the connection quality between heater strip and the wire, one end through movable layering to the wire is spacing in the inside of connecting hole, the other end that the cooperation rotating turret drove the wire rotates in the inside of connecting hole to realize the winding connection to the wire in heater strip one end, improve the connection stability of heater strip and wire.
Through setting up the seal frame between two welding framves, accomplish the winding connection back to wire and heater strip in the inside of link, let wire and heater strip displacement to between two welding framves under the drive of carriage, then control two welding framves and be close to each other, let the winding junction of wire and heater strip be located between two seal frames, utilize the inside soldered connection of seal frame to carry out the pressure welding to the winding junction of wire and heater strip, accomplish the automatic weld between heater strip and the wire, the stability between welded heater strip and the wire is strong, even also be difficult for the desoldering under the circumstances that receives the striking between heater strip and the wire.
Drawings
Fig. 1 is a schematic diagram of a structure of an automatic welding device for a heating wire for electronic cigarette production according to an embodiment of the invention;
FIG. 2 is a schematic diagram of a discharging mechanism according to an embodiment of the present invention;
FIG. 3 is a schematic view of a structure of a connecting frame and a feeding frame according to an embodiment of the present invention;
FIG. 4 is a schematic view of a connecting block and movable molding structure according to an embodiment of the present invention;
FIG. 5 is a schematic view of a connecting block and turret structure according to an embodiment of the present invention;
FIG. 6 shows a holder according to an embodiment of the present invention and a welding frame structure.
In the figure, 10, a processing rack; 20. a carriage; 30. a first electric slipway; 40. a feeding frame; 50. a connecting frame; 60. a pushing cylinder; 70. a fixing frame; 80. a welding frame; 90. a detection frame; 11. a mounting frame; 12. a movable frame; 13. a discharging frame; 14. a first servo cylinder; 15. a second servo cylinder; 16. a discharge groove; 21. a connecting block; 22. a third servo cylinder; 23. a connection hole; 24. a movable pressing bar; 25. a rotating frame; 26. a mounting plate; 27. a miniature electric cylinder; 28. an arc-shaped pressing block; 31. a mounting groove; 32. a first movable plate; 33. a second movable plate; 34. a connecting column; 35. a spring; 36. a slide bar; 37. a fixing plate; 41. a movable groove; 42. the second electric sliding table; 43. a fixing ring; 44. a gear ring; 45. a servo motor; 46. a gear; 51. a third electric slipway; 52. a sealing frame; 53. and (5) a welding head.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1 to 6, an automatic welding device for heating wires for electronic cigarette production includes a processing rack 10, wherein a conveying rack 20 is arranged on one side of the top of the processing rack 10, a first electric sliding table 30 is arranged in the conveying rack 20, a plurality of discharging mechanisms are arranged on one side of the first electric sliding table 30, a connecting rack 50 is also arranged on the other side of the top of the processing rack 10, a connecting mechanism is arranged in the connecting rack 50, a feeding rack 40 is also arranged on one side of the connecting rack 50, a pushing cylinder 60 is arranged on one side of the feeding rack 40, a feeding groove is arranged in the discharging mechanism, a driving end of the pushing cylinder 60 extends to the inside of the feeding groove, a fixing rack 70 is arranged on one side of the connecting rack 50, welding racks 80 are arranged above and below one side of the fixing rack 70, a detecting rack 90 is also arranged on one side of the fixing rack 70, and a visual detecting module is arranged above and below one side of the detecting rack 90;
when welding the heating wire and the wire of the electronic cigarette, the heating wire is put into the discharging mechanism inside the discharging mechanism, the first electric sliding table 30 on the front of the conveying frame 20 is utilized to drive the heating wire to move to one side of the connecting frame 50, the wire is fed into the connecting frame 50 through the discharging mechanism, one end of the wire is wound at one end of the heating wire by the connecting mechanism, winding connection between the heating wire and the wire is realized, the wire wound at one end of the heating wire and the heating wire are subjected to pressure welding by the upper welding frame 80 and the lower welding frame 80, automatic welding processing between the heating wire and the wire is completed, one end of the wire and one end of the heating wire are wound in advance, and the wire and the heating wire are connected by the welding technology.
The discharging mechanism comprises a mounting frame 11, one side of the mounting frame 11 is connected with one side of a first electric sliding table 30, a movable frame 12 is arranged in the mounting frame 11, two discharging frames 13 are arranged in the movable frame 12, two first servo electric cylinders 14 are arranged in the mounting frame 11, driving ends of the two first servo electric cylinders 14 are connected with one side of the movable frame 12, the movable frame 12 is driven to move in the mounting frame 11 by the driving ends of the two first servo electric cylinders 14, heating wires in the movable frame 12 are close to one side of a connecting frame 50, and connection between the heating wires and wires is completed; the upper and lower side inside movable frame 12 all is provided with second servo electric cylinder 15, and the drive end of two second servo electric cylinders 15 is connected with one side of two blowing frames 13 respectively, blowing groove 16 has all been seted up to one side that two blowing frames 13 are relative, drive two blowing frames 13 and keep away from each other through the drive end of two second servo electric cylinders 15, then utilize the manipulator to put into the inside blowing groove 16 of below blowing frame 13 with the heater strip, then two blowing frames 13 are closed under the drive end drive of second servo electric cylinder 15, let the both ends of heater strip stretch out from blowing groove 16, two first servo electric cylinders 14 inside cooperation mounting bracket 11 promote movable frame 12 wholly to be close to one side of link 50, until the both ends of heater strip get into coupling mechanism's inside, accomplish the connection between heater strip and the wire in coupling mechanism.
It should be noted that, when carrying the heating wire, drive end through two second servo electric cylinders 15 drives two baiting racks 13 and reciprocates respectively, reuse the manipulator to put into the inside baiting groove 16 of below baiting rack 13 with the heater strip, two baiting racks 13 reset afterwards, the stable centre gripping of heater strip is in the inside of baiting groove 16, then utilize the drive end of two first servo electric cylinders 14 to promote movable frame 12 wholly to be close to one side of link 50, let the inside heater strip both ends of baiting rack 13 get into coupling mechanism's inside, utilize coupling mechanism to carry out mechanical winding connection between heater strip and the wire, and then guarantee the connection quality between heater strip and the wire.
Further, the connecting mechanism comprises a connecting block 21, one side of the connecting block 21 is located in the connecting frame 50 and is in sliding connection, two third servo electric cylinders 22 are arranged on one side of the connecting frame 50, driving ends of the two third servo electric cylinders 22 are connected with one side of the connecting block 21, two connecting holes 23 are formed in the connecting block 21, movable pressing strips 24 are arranged on one side of the inner walls of the two connecting holes 23, one end of a wire extends into the connecting holes 23, the movable pressing strips 24 are used for limiting one end of the wire, two ends of a heating wire extend into the two connecting holes 23 respectively, and then the heating wire is connected with one end of the wire in a winding mode; one side inside the connecting hole 23 is further provided with a rotating frame 25, one side inside the rotating frame 25 is provided with a mounting plate 26, the bottom of the mounting plate 26 is provided with a miniature electric cylinder 27, the driving end of the miniature electric cylinder 27 is provided with an arc pressing block 28, after a wire is fed into the inside of the connecting hole 23, the arc pressing block 28 is pushed downwards by the driving end of the miniature electric cylinder 27, the bottom of the arc pressing block 28 is in contact with the inner wall of the rotating frame 25, the other end of the wire is limited, then the rotating frame 25 is controlled to rotate in the inside of the connecting hole 23, and the wire is wound at one end of a heating wire.
Further, a mounting groove 31 is arranged in the connecting block 21 and below the movable pressing bar 24, a first movable plate 32 and a second movable plate 33 are slidably arranged in the mounting groove 31, the top of the first movable plate 32 is connected with two ends of the movable pressing bar 24, the bottom of the first movable plate 32 is provided with the second movable plate 33 through a connecting column 34, the bottom of the second movable plate 33 is provided with a spring 35, sliding rods 36 are arranged on two sides in the mounting groove 31, the surfaces of the two sliding rods 36 are respectively and slidably connected with the interiors of the first movable plate 32 and the second movable plate 33, the spring 35 is sleeved at the bottom end of the sliding rod 36, the top ends of the two springs 35 are connected with the bottom of the second movable plate 33, the bottom of the inner wall of the mounting groove 31 is also provided with a fixed plate 37, the bottom ends of the two springs 35 are connected with the top of the fixed plate 37, the bottom of second fly leaf 33 is provided with the electro-magnet, and the top of fixed plate 37 is provided with the sheetmetal, utilize the electro-magnet at second fly leaf 33 bottom to attract with the sheetmetal at fixed plate 37 top, make second fly leaf 33 slide downwards along slide bar 36 in the inside of mounting groove 31, the top of second fly leaf 33 passes through spliced pole 34 and drives first fly leaf 32 and slide downwards in the inside of mounting groove 31, thereby utilize first fly leaf 32 to drive the both ends of activity layering 24 and move downwards, let the bottom of activity layering 24 carry out spacingly in the inside of connecting hole 23 to the one end of wire, the other end of cooperation rotating turret 25 drive wire rotates in the inside of connecting hole 23, thereby realize the winding connection to the wire at heater strip one end, improve the connection stability of heater strip and wire.
Further, a movable groove 41 is further formed in one side of the inside of the connecting hole 23, a second electric sliding table 42 is arranged at the bottom of the inner wall of the movable groove 41, a fixed ring 43 is arranged at the top of the second electric sliding table 42, a gear ring 44 is rotatably arranged in the fixed ring 43, the inside of the gear ring 44 is connected with the surface of the rotating frame 25, a servo motor 45 is further arranged on one side of the fixed ring 43, a gear 46 is arranged at one end of an output shaft of the servo motor 45, and the surface of the gear 46 is meshed with the surface of the gear ring 44.
It should be noted that, firstly, the movable pressing strip 24 inside the connecting hole 23 is utilized to limit one end of the wire, then the arc pressing block 28 inside the rotating frame 25 is utilized to limit the other end of the wire, when one end of the wire is wound to one end of the heating wire, the output shaft of the servo motor 45 is utilized to drive the gear 46 to rotate, as the gear 46 and the gear ring 44 are meshed for transmission, the rotating frame 25 is driven to rotate inside the connecting hole 23, one end of the wire is driven to wind at one end of the heating wire through the rotating frame 25, and the second electric sliding table 42 is enabled to drive the rotating frame 25 to slide to one side inside the movable groove 41 while winding, so that one end of the wire is wound at one end of the heating wire more tightly, and connection stability between the heating wire and the wire is improved.
Further, a third electric sliding table 51 is arranged on one side of the fixing frame 70, one side of the third electric sliding table 51 is connected with one side of two welding frames 80, two sealing frames 52 are arranged on the opposite sides of the two welding frames 80, welding heads 53 are arranged in the four sealing frames 52, the welding heads 53 are located in the sealing frames 52 and driven by a servo electric push rod, after the connection of the wires and the heating wires is completed in the connecting frames 50, the wires and the heating wires are driven by the conveying frame 20 to move to the positions between the two welding frames 80, then the two welding frames 80 are controlled to be close to each other, the winding connection positions of the wires and the heating wires are located between the two sealing frames 52, and the welding heads 53 in the sealing frames 52 are utilized to press-weld the winding connection positions of the wires and the heating wires, so that the welding between the wires and the heating wires is completed.
Example 2
The invention also discloses a welding method of the automatic welding device for the heating wire for producing the electronic cigarette, which comprises the following steps:
the driving ends of the two second servo electric cylinders 15 drive the two discharging frames 13 to move up and down respectively, then the heating wires are put into the discharging grooves 16 in the lower discharging frames 13 by using a mechanical arm, then the two discharging frames 13 are reset, the heating wires are stably clamped in the discharging grooves 16, and then the driving ends of the two first servo electric cylinders 14 are utilized to push the movable frames 12 to integrally approach to one side of the connecting frame 50;
putting the lead into a feeding groove in the feeding frame 40, pushing the lead into the connecting hole 23 by using the driving end of the pushing cylinder 60, and using an electromagnet at the bottom of the second movable plate 33 to attract a metal sheet at the top of the fixed plate 37, so that the second movable plate 33 slides downwards along the sliding rod 36 in the mounting groove 31, and the top of the second movable plate 33 drives the first movable plate 32 to slide downwards in the mounting groove 31 through the connecting column 34, so that the two ends of the movable pressing strip 24 are driven to move downwards by using the first movable plate 32, and one end of the lead is limited in the connecting hole 23 by the bottom of the movable pressing strip 24;
then the driving end of the miniature electric cylinder 27 in the rotating frame 25 is utilized to downwards push the arc-shaped pressing block 28 to limit the other end of the wire, the output shaft of the servo motor 45 is utilized to drive the gear 46 to rotate, and as the gear 46 and the gear ring 44 are meshed for transmission, the rotating frame 25 is driven to rotate in the connecting hole 23, one end of the wire is driven to wind at one end of the heating wire through the rotating frame 25, and meanwhile, the second electric sliding table 42 is utilized to drive the rotating frame 25 to slide to one side in the movable groove 41, so that one end of the wire is wound at one end of the heating wire;
after the connection of the wires and the heating wires is completed in the connecting frame 50, the wires and the heating wires are driven by the conveying frame 20 to move between the two welding frames 80, then the two welding frames 80 are controlled to be close to each other, the winding connection position of the wires and the heating wires is positioned between the two sealing frames 52, and the welding head 53 in the sealing frames 52 is utilized to press-weld the winding connection position of the wires and the heating wires;
and finally, detecting the welding quality between the heating wire and the lead wire by using a visual detection module arranged above and below one side of the detection frame 90, and rejecting products with unqualified welding quality.
And all that is not described in detail in this specification is well known to those skilled in the art.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides an electron cigarette production is with heater strip automatic welder, includes processing frame (10), one side at processing frame (10) top is provided with carriage (20), and the inside of carriage (20) is provided with first electronic slip table (30), its characterized in that: one side of the first electric sliding table (30) is provided with a plurality of discharging mechanisms, the other side of the top of the processing frame (10) is also provided with a connecting frame (50), the inside of the connecting frame (50) is provided with a connecting mechanism, one side of the connecting frame (50) is also provided with a feeding frame (40), one side of the feeding frame (40) is provided with a pushing cylinder (60), the inside of the feeding frame (40) is provided with a feeding groove, the driving end of the pushing cylinder (60) extends to the inside of the feeding groove, one side of the connecting frame (50) is provided with a fixing frame (70), the upper part and the lower part of one side of the fixing frame (70) are both provided with welding frames (80), one side of the fixing frame (70) is also provided with a detection frame (90), and the upper part and the lower part of one side of the detection frame (90) are both provided with visual detection modules;
coupling mechanism includes connecting block (21), and one side of connecting block (21) is located the inside sliding connection of link (50), one side of link (50) is provided with two third servo electric jar (22), and the drive end of two third servo electric jar (22) all is connected with one side of connecting block (21), two connecting holes (23) have been seted up to the inside of connecting block (21), and one side of two connecting hole (23) inner walls all is provided with movable layering (24), one side of connecting hole (23) inside still is provided with rotating turret (25), and one side of rotating turret (25) inside is provided with mounting panel (26), the bottom of mounting panel (26) is provided with miniature electric jar (27), and the drive end of miniature electric jar (27) is provided with arc briquetting (28).
2. The automatic welding device for heating wires for electronic cigarette production according to claim 1, wherein: the discharging mechanism comprises a mounting frame (11), one side of the mounting frame (11) is connected with one side of a first electric sliding table (30), a movable frame (12) is arranged in the mounting frame (11), two discharging frames (13) are arranged in the movable frame (12), two first servo electric cylinders (14) are arranged in the mounting frame (11), and driving ends of the two first servo electric cylinders (14) are connected with one side of the movable frame (12).
3. The automatic welding device for heating wires for electronic cigarette production according to claim 2, wherein: the upper and lower sides inside movable frame (12) all are provided with second servo electric jar (15), and the drive end of two second servo electric jar (15) is connected with one side of two blowing frames (13) respectively, and two blowing frames (13) are relative one side all offered blowing groove (16).
4. The automatic welding device for heating wires for electronic cigarette production according to claim 1, wherein: the inside of connecting block (21) and the below that is located movable layering (24) are provided with mounting groove (31), the inside slip of mounting groove (31) is provided with first fly leaf (32) and second fly leaf (33), and the top of first fly leaf (32) is connected with the both ends of movable layering (24), the bottom of first fly leaf (32) is provided with second fly leaf (33) through spliced pole (34), and the bottom of second fly leaf (33) is provided with spring (35).
5. The automatic welding device for heating wires for electronic cigarette production according to claim 4, wherein: the two sides inside the mounting groove (31) are provided with slide bars (36), the surfaces of the two slide bars (36) are respectively connected with the inside of the first movable plate (32) and the inside of the second movable plate (33) in a sliding mode, the springs (35) are arranged at the bottoms of the slide bars (36) in a sleeved mode, and the top ends of the two springs (35) are connected with the bottoms of the second movable plate (33).
6. The automatic welding device for heating wires for electronic cigarette production according to claim 4, wherein: the bottom of mounting groove (31) inner wall still is provided with fixed plate (37), and the bottom of two springs (35) all is connected with the top of fixed plate (37), the bottom of second fly leaf (33) is provided with the electro-magnet, and the top of fixed plate (37) is provided with the sheetmetal.
7. The automatic welding device for heating wires for electronic cigarette production according to claim 1, wherein: one side inside connecting hole (23) still is provided with movable groove (41), and the bottom of movable groove (41) inner wall is provided with second electronic slip table (42), the top of second electronic slip table (42) is provided with solid fixed ring (43), and the inside rotation of solid fixed ring (43) is provided with ring gear (44).
8. The automatic welding device for heating wires for electronic cigarette production according to claim 7, wherein: the inside of ring gear (44) is connected with the surface of rotating frame (25), and one side of solid fixed ring (43) still is provided with servo motor (45), the output shaft one end of servo motor (45) is provided with gear (46), and the surface of gear (46) meshes with the surface of ring gear (44).
9. The automatic welding device for heating wires for electronic cigarette production according to claim 1, wherein: one side of mount (70) is provided with third electronic slip table (51), and one side of third electronic slip table (51) is connected with one side of two welding frame (80), two welding frame (80) opposite one side all is provided with two seal frame (52), and the inside of four seal frames (52) all is provided with soldered connection (53).
10. The automatic welding device for heating wires for electronic cigarette production according to claim 1, wherein: the welding method of the automatic welding device for the heating wire for producing the electronic cigarette comprises the following steps:
driving the two discharging frames (13) to move up and down respectively through driving ends of the two second servo electric cylinders (15), then placing the heating wires into a discharging groove (16) in the lower discharging frame (13) by using a mechanical arm, resetting the two discharging frames (13), stably clamping the heating wires in the discharging groove (16), and then pushing the movable frame (12) to be integrally close to one side of the connecting frame (50) by using driving ends of the two first servo electric cylinders (14);
the wire is placed into a feeding groove in the feeding frame (40), the wire is pushed into the connecting hole (23) by the driving end of the pushing cylinder (60), the electromagnet at the bottom of the second movable plate (33) is attracted with the metal sheet at the top of the fixed plate (37), the second movable plate (33) slides downwards along the sliding rod (36) in the mounting groove (31), the top of the second movable plate (33) drives the first movable plate (32) to slide downwards in the mounting groove (31) through the connecting column (34), and accordingly the two ends of the movable pressing strip (24) are driven by the first movable plate (32) to move downwards, and one end of the wire is limited in the connecting hole (23) by the bottom of the movable pressing strip (24);
then the driving end of a miniature electric cylinder (27) in the rotating frame (25) is used for pushing an arc-shaped pressing block (28) downwards to limit the other end of the wire, the output shaft of a servo motor (45) is used for driving a gear (46) to rotate, and as the gear (46) and a gear ring (44) are in meshed transmission, the rotating frame (25) is driven to rotate in a connecting hole (23), one end of the wire is driven to wind at one end of a heating wire through the rotating frame (25), and meanwhile, a second electric sliding table (42) is used for driving the rotating frame (25) to slide to one side in the movable groove (41) to wind one end of the wire at one end of the heating wire;
after the winding connection of the wire and the heating wire is completed in the connecting frame (50), the wire and the heating wire are driven by the conveying frame (20) to move between the two welding frames (80), then the two welding frames (80) are controlled to be close to each other, the winding connection position of the wire and the heating wire is positioned between the two sealing frames (52), and the welding head (53) in the sealing frames (52) is utilized to press-weld the winding connection position of the wire and the heating wire;
and finally, detecting the welding quality between the heating wire and the lead by using a visual detection module arranged above and below one side of the detection frame (90), and rejecting products with unqualified welding quality.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310663356.2A CN116441783A (en) | 2023-06-06 | 2023-06-06 | Automatic welding device for heating wire for electronic cigarette production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310663356.2A CN116441783A (en) | 2023-06-06 | 2023-06-06 | Automatic welding device for heating wire for electronic cigarette production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116441783A true CN116441783A (en) | 2023-07-18 |
Family
ID=87125914
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310663356.2A Pending CN116441783A (en) | 2023-06-06 | 2023-06-06 | Automatic welding device for heating wire for electronic cigarette production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116441783A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117483996A (en) * | 2023-11-24 | 2024-02-02 | 浩元电子(东莞)有限公司 | Automatic welding device and automatic positioning method for heating wire for electronic cigarette production |
-
2023
- 2023-06-06 CN CN202310663356.2A patent/CN116441783A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117483996A (en) * | 2023-11-24 | 2024-02-02 | 浩元电子(东莞)有限公司 | Automatic welding device and automatic positioning method for heating wire for electronic cigarette production |
| CN117483996B (en) * | 2023-11-24 | 2024-07-02 | 浩元电子(东莞)有限公司 | Automatic welding device and automatic positioning method for heating wire for electronic cigarette production |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN116441783A (en) | Automatic welding device for heating wire for electronic cigarette production | |
| CN110233043B (en) | Pulling-shearing wire storage mechanism and full-automatic series coil winding machine | |
| CN110517877B (en) | Full-automatic production line for coil magnetic bars | |
| CN210451293U (en) | Automatic tin soldering device for inductor production | |
| CN111531238A (en) | Transformer welding and assembling integrated production line | |
| CN201307369Y (en) | Automatic feeding device in electromechanical integration practical training system | |
| CN216938939U (en) | Radio frequency joint and coaxial optical cable visual laser welding equipment | |
| CN117415520A (en) | Soft copper wire welding production line of movable contact | |
| CN108582221B (en) | Full-automatic linear station reciprocating switching device | |
| CN210281059U (en) | High-frequency welding equipment for wiring of motor stator winding | |
| CN210553069U (en) | Six-station high-frequency plastic welding machine | |
| CN110980269A (en) | Mechanical pickup device | |
| CN210024224U (en) | Stainless steel automatic weld processingequipment | |
| CN216648087U (en) | Automatic core penetrating welding equipment for capacitor core and lead | |
| CN103706936A (en) | Capacitor point welding machine | |
| CN113593936A (en) | Automatic core-penetrating welding process for capacitor core and lead | |
| CN218134695U (en) | Automatic mica plate winding robot | |
| CN219267477U (en) | Magnetic ring stranded wire tapping, trimming and tin-dipping adhesive processing device | |
| CN220934560U (en) | Automatic production line for plug hook welding processing | |
| CN221150790U (en) | Wire stripping mechanism of long-parallel-wire inserting piece welding braiding machine | |
| CN218574863U (en) | Automatic spot welding core column pressing glass junction device for LED lamp filaments | |
| CN219936869U (en) | Automatic assembling equipment for ox horn electrolytic capacitor | |
| CN115533381B (en) | Welding device and welding method for molybdenum sheet and molybdenum wire of halogen lamp of printer | |
| CN117352311A (en) | Filter module production process and equipment thereof | |
| CN220050357U (en) | Wire wicking detection device with centre gripping circular telegram structure |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |