CN116426074B - Preparation method of double-crosslinked-network-enhanced stabilized ethylene propylene diene monomer rubber - Google Patents

Preparation method of double-crosslinked-network-enhanced stabilized ethylene propylene diene monomer rubber Download PDF

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CN116426074B
CN116426074B CN202310614475.9A CN202310614475A CN116426074B CN 116426074 B CN116426074 B CN 116426074B CN 202310614475 A CN202310614475 A CN 202310614475A CN 116426074 B CN116426074 B CN 116426074B
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李成杰
郭俊瑕
韩旭
马士超
孙叶
李瑞光
刘霖
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Jiangsu Ocean University
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    • CCHEMISTRY; METALLURGY
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Abstract

The invention discloses a preparation method of a double-crosslinked-network-enhanced stabilized Ethylene Propylene Diene Monomer (EPDM), which is characterized in that a macromolecular reactive melt processing is utilized to graft a carboxylic acid functional compound on an EPDM molecular chain, a carboxyl reactive active site with adjustable interface action is constructed, tannic Acid (TA) is used for repairing the defect of Graphene (GNs) sheets, liquid Metal (LM) is fixed on the surface of silicon nano fibers/graphene (SiNF/GNs) through mechanical shearing, and is induced to be uniformly distributed to form SiNF/GNs-LM hybrid filler, the SiNF/GNs-LM hybrid filler is dispersed on an EPDM rubber matrix through mixing, and covalent and coordination double-crosslinked-network-enhanced EPDM composite rubber is prepared through hot pressing; the carboxyl groups of the EPDM molecular chains and the LM form coordination crosslinking effect, solid-phase stretching-high-temperature exchange is adopted to induce the EPDM molecular chains and SiNF/GNs-LM orientation, the high temperature is adopted to trigger coordination bond exchange reaction, external force is released by cooling at room temperature, siNF/GNs-LM orientation is fixed, the orientation distribution of the hybrid filler in the EPDM matrix is realized, meanwhile, the coordination crosslinking preferentially breaks down covalent crosslinking bonds, energy is dissipated, covalent crosslinking is protected, and the reinforcing and stabilizing effects of the double-crosslinking network are exerted. The dual-crosslinked-network-reinforced stabilized EPDM rubber prepared by the invention has the advantages of simple and convenient preparation process and excellent mechanical property and ageing resistance, and can be used in the field of ageing-resistant rubber products.

Description

Preparation method of double-crosslinked-network-enhanced stabilized ethylene propylene diene monomer rubber
Technical Field
The invention relates to a preparation method of a double-crosslinked-network-reinforced stabilized ethylene propylene diene monomer rubber, and belongs to the field of rubber material preparation.
Background
Ethylene Propylene Diene Monomer (EPDM) has excellent compression rebound, electrical insulation, chemical stability and ageing resistance, and has wide application in the fields of automobile industry, building industry, electronic devices and the like, and especially has the largest consumption in the sealing field. However, unlike natural rubber, EPDM rubber has non-self-reinforcing property, and has application value because of the necessity of filler reinforcement, and is generally reinforced by a manner of filling a large amount of conventional fillers such as carbon black, white carbon black and montmorillonite or novel nanofillers such as graphene, carbon nanotubes and nanofibers, so that the mechanical strength and ageing resistance of the EPDM rubber are improved to meet the actual application requirements, but the EPDM rubber generally has the problems of large addition amount, interface effect regulation and control, filler dispersibility and the like. The adoption of the novel reinforcing and stabilizing preparation method for improving the comprehensive performance of the EPDM rubber has important significance.
The natural world such as spider silks, mussel foot silks, bones and the like have extremely excellent toughness, experiments and theories prove that hydrogen bonds, ionic bonds, coordination bonds and the like exist in the materials, the energy dissipation effect is achieved when the materials are subjected to external force, and the mechanical toughness of the materials can be remarkably improved. Tu et al Nature Communication, 2021, 12, 2916 introduce zinc ion coordination bond at lignin and EPDM phase interface, and then through repeated mechanical training, orientation of rubber molecular chain is realized, and functional rubber material with self-reinforcing property is prepared. The Chinese patent CN201910065140.X discloses a reversible crosslinking ethylene propylene diene monomer and a preparation method thereof, wherein a reversible crosslinking system is constructed by utilizing the crosslinking reaction of a D-A reactive group and bismaleimide contained on the side group of EPDM, so that the mechanical property of the reversible crosslinking system is improved. Zhang Ganggang et al, polymer materials science and engineering, 2021, 37 (01), prepared epoxidized ethylene propylene diene monomer, then adopted biobased sebacic acid as a crosslinking agent, and utilized the reaction between epoxy groups and carboxyl groups to construct a dynamic covalent crosslinking network containing beta-hydroxyl ester bonds, which shows excellent mechanical properties. The above reports focus on the study of EPDM mechanical properties, while the study of dynamic cross-linked networks on EPDM aging resistance involves less. At present, the construction of the double cross-linked network is still carried out by adopting a complex polymerization reaction method or taking an organic solvent as a medium, so that the industrialized application is greatly limited, and the research of constructing the double cross-linked network structure aiming at the EPDM rubber system and improving the density and ageing resistance of the EPDM rubber system is lacking. The dynamic cross-linked network is easy to break under the action of external force, the bond energy of the dynamic cross-linked network is lower than that of the covalent cross-linked network, and how to improve the stability of the EPDM rubber in the construction of the dynamic cross-linked system is very important.
The one-dimensional silicon nanofiber has larger length-diameter ratio, high mechanical strength and modulus and obvious reinforcing effect on rubber. The two-dimensional graphene has excellent mechanical strength, and meanwhile, the lamellar structure of the graphene can separate heat and oxygen, has reinforcing and stabilizing effects on high polymer materials such as rubber, has defects, influences the performance of the graphene, and can repair the structural defects of the graphene by utilizing pi-pi conjugation between tannic acid and graphene. The one-dimensional silicon nanofiber and the two-dimensional graphene are hybridized, the reinforcement and stabilization functions of the two are cooperatively exerted, and the reinforcement and stabilization of the EPDM rubber are expected to be realized. Meanwhile, research on realizing the enhancement and stabilization effect of the network structure by regulating and controlling the processing means by utilizing the characteristics of exchangeable reaction and energy dissipation of reversible crosslinking bonds is not reported yet. Therefore, the invention adopts macromolecule reactive melt processing to prepare a double-crosslinked network and utilizes solid-phase stretching-high-temperature exchange to regulate and control a crosslinked network structure, thereby endowing EPDM rubber with high reinforcing and stabilizing effects.
Disclosure of Invention
The invention aims to provide a preparation method of a double-crosslinked-network-enhanced stabilized Ethylene Propylene Diene Monomer (EPDM) rubber, aiming at the defects of the prior art, and the preparation method is characterized in that a carboxylic acid functional compound is grafted with an EPDM molecular chain by utilizing macromolecule reactive melt processing, a carboxyl reaction active site with adjustable interface action is constructed, a Graphene (GNs) lamellar defect is repaired by Tannic Acid (TA), liquid Metal (LM) is fixed on the surface of silicon nanofiber/graphene (SiNF/GNs) through mechanical shearing, and is induced to be uniformly distributed to form SiNF/GNs-LM hybrid filler, the SiNF/GNs-LM hybrid filler is dispersed in an EPDM rubber matrix through mixing, and covalent and coordination double-crosslinked-network-enhanced EPDM composite rubber is prepared through hot pressing; the carboxyl groups of the EPDM molecular chains and the LM form coordination crosslinking effect, solid-phase stretching-high-temperature exchange is adopted to induce the EPDM molecular chains and SiNF/GNs-LM orientation, the coordination bond exchange reaction is triggered at high temperature, the network rearrangement enables the EPDM molecular chains to recover the thermodynamically stable random conformation, the external force is released after cooling at room temperature, siNF/GNs-LM orientation is fixed, the oriented distribution of the hybrid filler in the EPDM matrix is realized, meanwhile, the coordination crosslinking preferentially covalent crosslinking bonds are dissociated and destroyed, the energy is dissipated, the covalent crosslinking is protected, and the reinforcing and stabilizing effects of the double crosslinking network are exerted.
The dual-crosslinked-network-reinforced stabilized ethylene propylene diene monomer rubber is characterized by comprising the following main raw materials in parts by weight:
100 parts of EPDM
0.5-10 Parts of carboxylic acid functional compound
0.2-2 Parts of Liquid Metal (LM)
2-8 Parts of silicon nanofiber (SiNF)
1-12 Parts of Graphene (GNs)
1-5 Parts of anti-aging agent
0.8-5 Parts of vulcanizing agent
0.2-3 Parts of vulcanization accelerator
Wherein the carboxyl functional compound is any one of glutamic acid, maleamic acid and histidine;
The Liquid Metal (LM) is gallium indium alloy Ga65-In35;
the anti-aging agent is any one of N-phenyl-alpha naphthylamine (anti-aging agent A), N-phenyl-2-naphthylamine (anti-aging agent D), 2-Mercaptobenzimidazole (MB) and N- (4-anilinophenyl) Maleimide (MC);
the vulcanizing agent is one of bis (tert-butyl) peroxyisopropyl benzene (BIPB), dicumyl peroxide (DCP) and 2, 5-dimethyl-2, 5-di (tert-butyl peroxy) hexane (bis 25).
The vulcanization accelerator is one of triallyl isocyanurate (TAIC) and zinc methacrylate (ZDMA);
The preparation method of the double-crosslinked-network-enhanced stabilized ethylene propylene diene monomer rubber comprises the following steps:
(1) Preparation of carboxyl functional grafted EPDM rubber
100 Parts of EPDM rubber is added into an internal mixer to be melted at 170 ℃ for 1 min by adopting a macromolecular reactive melt processing method, 0.5 to 10 parts of carboxylic acid functional compound is added for shearing reaction at 50 r/min for 5 to 15 min, and rubber is discharged, so that the carboxyl functional grafted EPDM rubber is prepared.
(2) Preparation of silicon nanofiber/graphene-liquid metal (SiNF/GNs-LM) hybrid filler
1-12 Parts of Graphene (GNs) powder is ultrasonically dispersed in 100-1200 parts of deionized water to form uniform dispersion, 0.1-1.2 parts of Tannic Acid (TA) is added to continue ultrasonic treatment for 1-10 min parts, pi-pi stacking of TA and GNs is promoted to repair the defects of the GNs sheets, then 0.2-2 parts of Liquid Metal (LM) is added to ultrasonically disperse for 20min parts, mechanical stirring for 10 min parts is carried out to promote coordination of TA hydroxyl and LM, then 2-8 parts of silicon nanofiber (SiNF) is added to ultrasonically disperse for 10-120 min parts, after the reaction is finished, suction filtration and deionized water washing are carried out for 3 times, and vacuum drying is carried out at 50 ℃ to obtain the silicon nanofiber/graphene-liquid metal (SiNF/GNs-LM) hybrid filler.
(3) Preparation of dual-crosslinked-network-enhanced stabilized ethylene propylene diene monomer rubber
Mixing the carboxyl functional grafted EPDM rubber prepared in the step (1) and SiNF/GNs-LM hybrid filler prepared in the step (2) on an open mill, sequentially adding 1-5 parts of an anti-aging agent, 0.8-5 parts of a vulcanizing agent and 0.2-3 parts of a vulcanization accelerator, uniformly mixing, and hot-pressing and vulcanizing at 160 ℃ and 15 MPa for 5-20 min to obtain EPDM composite rubber with a double cross-linked network; and placing the EPDM composite rubber in a high-temperature environment box, controlling the temperature to be 50-120 ℃, regulating and controlling the tensile strain to be 30-300%, triggering the coordination bond exchange reaction at high temperature, and then releasing the strain after cooling at room temperature to realize the oriented distribution of the hybrid filler in the EPDM matrix, thereby obtaining the double-crosslinked reinforced stabilized EPDM rubber.
The invention has the following advantages: a macromolecular reactive melt processing method is adopted to introduce carboxyl reaction sites into EPDM molecular chains, tannic Acid (TA) is used for repairing defects of Graphene (GNs) sheets, silicon nanofiber/graphene-liquid metal (SiNF/GNs-LM) hybrid filler is prepared through mechanical shearing, EPDM composite rubber with covalent and coordination double-crosslinking networks is prepared through mixing and hot pressing, the reinforcing effect is exerted, the carboxyl groups of the EPDM molecular chains and the LM form the coordination crosslinking effect, solid-phase stretching-high-temperature exchange is adopted to induce the EPDM molecular chains and SiNF/GNs-LM orientation, the high-temperature trigger coordination bond exchange reaction is adopted, external force is released through cooling at room temperature, siNF/GNs-LM orientation is fixed, the orientation distribution of the hybrid filler in an EPDM matrix is realized, the coordination crosslinking preferential covalent crosslinking bonds are dissociated and destroyed under the action of the external force, the energy is dissipated, so that the covalent crosslinking network is protected, and the reinforcing and stabilizing effects of the double-crosslinking network are exerted.
Drawings
FIG. 1 is a schematic illustration of a silicon nanofiber/graphene-liquid metal (SiNF/GNs-LM) hybrid filler and solid phase stretching-high temperature exchange.
Detailed Description
The present invention is further described with reference to specific examples and fig. 1, where it is to be understood that the examples are given solely for the purpose of illustration and are not to be construed as limitations on the scope of the invention, since other modifications can be made by those skilled in the art to which the invention pertains.
Examples
100 Parts of EPDM rubber is added into an internal mixer to be melted at 170 ℃ for 1min, 2 parts of glutamic acid is added for shearing reaction at 50 r/min for 7 min, and rubber is discharged, so that the glutamic acid grafted EPDM rubber is prepared.
5 Parts of Graphene (GNs) powder is ultrasonically dispersed in 500 parts of deionized water to form a uniform dispersion, 0.6 part of Tannic Acid (TA) is added to continue ultrasonic treatment for 10 min parts, pi-pi stacking effect of TA and GNs is promoted to repair GNs lamellar defects, then 1 part of Liquid Metal (LM) is added to ultrasonically disperse 20min parts, mechanical stirring is carried out for 10 min parts to promote coordination of TA hydroxyl and LM, 3 parts of silicon nanofiber (SiNF) is added to ultrasonically disperse 30 min parts, after the reaction is finished, suction filtration and deionized water washing are carried out for 3 times, and then the silicon nanofiber/graphene-liquid metal (SiNF/GNs-LM) hybrid filler is obtained through vacuum drying at 50 ℃.
Mixing the prepared glutamic acid grafted EPDM rubber and SiNF/GNs-LM hybrid filler on an open mill, sequentially adding 2 parts of an anti-aging agent MB, 3 parts of DCP and1 part of TAIC, uniformly mixing, and hot-pressing and vulcanizing at 160 ℃ and 15: 15 MPa for 10 min to obtain EPDM composite rubber with a double cross-linked network; and (3) placing the EPDM composite rubber in a high-temperature environment box, controlling the temperature to be 70 ℃, regulating and controlling the tensile strain to be 100%, and then cooling at room temperature and then releasing the strain to obtain the double-crosslinked-network reinforced stabilized EPDM rubber. The tensile strength of the EPDM composite rubber is 8.52 MPa, and the elongation at break is 466%; under the aging condition of 100 ℃ 1.2 MPa' 96 h, the stress relaxation coefficient is 0.82, the tensile strength retention rate is 86%, and the elongation at break retention rate is 83%.
Examples
100 Parts of EPDM rubber is added into an internal mixer to be melted at 170 ℃ for 1 min parts of maleamic acid is added into the internal mixer to be sheared for 10 min at 50r/min, and rubber is discharged, so that the maleamic acid grafted EPDM rubber is prepared.
8 Parts of Graphene (GNs) powder is ultrasonically dispersed in 800 parts of deionized water to form a uniform dispersion, 1 part of Tannic Acid (TA) is added to continue ultrasonic treatment for 10 min parts, pi-pi stacking effect of TA and GNs is promoted to repair the defects of GNs sheets, then 1.2 parts of Liquid Metal (LM) is added to ultrasonically disperse 20min parts, mechanical stirring is carried out for 10 min parts to promote coordination of TA hydroxyl and LM, then 5 parts of silicon nanofiber (SiNF) is added to ultrasonically disperse 30 min parts, after the reaction is finished, suction filtration and deionized water washing are carried out for 3 times, and then the silicon nanofiber/graphene-liquid metal (SiNF/GNs-LM) hybridized filler is obtained through vacuum drying at 50 ℃.
Mixing the prepared maleamic acid grafted EPDM rubber and SiNF/GNs-LM hybrid filler on an open mill, sequentially adding 2.5 parts of anti-aging agent D, 2.5 parts of BIPB and 1.5 parts of TAIC, uniformly mixing, and hot-pressing and vulcanizing at 160 ℃ and 15 MPa for 15 min to obtain EPDM composite rubber with a double cross-linked network; and (3) placing the EPDM composite rubber in a high-temperature environment box, controlling the temperature to 90 ℃, regulating and controlling the tensile strain to 200%, and then cooling at room temperature to release the strain to obtain the double-crosslinked reinforced stabilized EPDM rubber. The tensile strength of the EPDM composite rubber is 11.36 MPa, and the elongation at break is 519%; the stress relaxation coefficient of the alloy is 0.87, the tensile strength retention rate is 89% and the elongation at break retention rate is 86% under the aging condition of 100 ℃ 1.2 MPa' 96 h.
Examples
100 Parts of EPDM rubber is added into an internal mixer to be melted at 170 ℃ for 1 min, 7 parts of histidine is added for shearing reaction at 50 r/min for 12 min, and rubber is discharged, so that the histidine grafted EPDM rubber is prepared.
10 Parts of Graphene (GNs) powder is ultrasonically dispersed in 1000 parts of deionized water to form a uniform dispersion, 1.2 parts of Tannic Acid (TA) is added for continuously carrying out ultrasonic treatment for 10 min, pi-pi stacking of TA and GNs is promoted to repair GNs lamellar defects, then 2 parts of Liquid Metal (LM) is added for ultrasonic dispersion for 20 min, mechanical stirring for 10 min is adopted for promoting TA hydroxyl and LM coordination, then 6 parts of silicon nanofiber (SiNF) is added for ultrasonic dispersion for 30 min, after the reaction is finished, suction filtration and deionized water washing are carried out for 3 times, and then the silicon nanofiber/graphene-liquid metal (SiNF/GNs-LM) hybrid filler is obtained through vacuum drying at 50 ℃.
Mixing the prepared histidine grafted EPDM rubber and SiNF/GNs-LM hybrid filler on an open mill, sequentially adding 3 parts of anti-aging agent MC, 2 parts of double 25 and 2 parts of ZDMA, uniformly mixing, and hot-pressing and vulcanizing at 160 ℃ and 15: 15 MPa for 20: 20 min to obtain EPDM composite rubber with a double cross-linked network; and (3) placing the EPDM composite rubber in a high-temperature environment box, controlling the temperature to be 100 ℃, regulating and controlling the tensile strain to be 300%, and then cooling at room temperature and then releasing the strain to obtain the double-crosslinked-network reinforced stabilized EPDM rubber. The tensile strength of the EPDM composite rubber is 12.41 MPa, and the elongation at break is 602%; under the aging condition of 100 ℃ 1.2 MPa' 96 h, the stress relaxation coefficient is 0.91, the tensile strength retention rate is 90%, and the elongation at break retention rate is 85%.
In summary, the EPDM composite rubber material with high reinforcing and stabilizing effects is obtained by a solid-phase stretching-high-temperature exchange preparation method based on the preparation of EPDM rubber with double cross-linked networks, and can be used in the field of aging-resistant rubber products.

Claims (1)

1. The dual-crosslinked-network-reinforced stabilized ethylene propylene diene monomer rubber is characterized by comprising the following main raw materials in parts by weight:
100 parts of EPDM
0.5-10 Parts of carboxylic acid functional compound
Liquid metal LM 0.2-2 parts
Silicon nanofiber SiNF-8 parts
GNs 1-12 parts
1-5 Parts of anti-aging agent
0.8-5 Parts of vulcanizing agent
0.2-3 Parts of vulcanization accelerator;
Wherein the carboxylic acid functional compound is any one of glutamic acid, maleamic acid and histidine;
The liquid metal LM is gallium indium alloy Ga65-In35;
The anti-aging agent is any one of N-phenyl-alpha naphthylamine, N-phenyl-2-naphthylamine, 2-mercaptobenzimidazole MB and N- (4-anilinophenyl) maleimide MC;
the vulcanizing agent is one of di-tert-butyl isopropyl benzene BIPB peroxide, dicumyl peroxide DCP and 2, 5-dimethyl-2, 5-di (tert-butyl peroxy) hexane;
The vulcanization accelerator is one of triallyl isocyanurate TAIC and zinc methacrylate ZDMA;
The preparation method of the double-crosslinked-network-enhanced stabilized ethylene propylene diene monomer rubber comprises the following steps:
(1) Preparation of carboxyl functional grafted EPDM rubber
Adding 100 parts of EPDM rubber into an internal mixer to melt at 170 ℃ for 1 min by adopting a macromolecular reactive melt processing method, adding 0.5-10 parts of carboxylic acid functional compound, carrying out shearing reaction at 50 r/min for 5-15 min, and discharging rubber to prepare carboxyl functional grafted EPDM rubber;
(2) Preparation of silicon nanofiber/GNs-liquid metal hybrid filler
1-12 Parts of GNs powder is ultrasonically dispersed in 100-1200 parts of deionized water to form uniform dispersion, 0.1-1.2 parts of tannic acid TA is added to continue ultrasonic treatment for 1-10 min, pi-pi stacking effect of TA and GNs is promoted to repair the defects of GNs sheets, then 0.2-2 parts of liquid metal LM is added to ultrasonically disperse 20min, mechanical stirring is carried out for 10 min to promote coordination of TA hydroxyl and LM, 2-8 parts of silicon nanofiber SiNF is added to ultrasonically disperse 10-120 min, after the reaction is finished, suction filtration and deionized water washing are carried out for 3 times, and vacuum drying is carried out at 50 ℃ to obtain the silicon nanofiber/GNs-liquid metal hybrid filler;
(3) Preparation of dual-crosslinked-network-enhanced stabilized ethylene propylene diene monomer rubber
Mixing the carboxyl functional grafted EPDM rubber prepared in the step (1) and the silicon nanofiber/GNs-liquid metal hybrid filler prepared in the step (2) on an open mill, sequentially adding 1-5 parts of an anti-aging agent, 0.8-5 parts of a vulcanizing agent and 0.2-3 parts of a vulcanization accelerator, uniformly mixing, and hot-pressing and vulcanizing at 160 ℃ and 15 MPa to 20min to obtain EPDM composite rubber with a double cross-linked network; and placing the EPDM composite rubber in a high-temperature environment box, controlling the temperature to be 50-120 ℃, regulating and controlling the tensile strain to be 30-300%, triggering the coordination bond exchange reaction at high temperature, and then releasing the strain after cooling at room temperature to realize the oriented distribution of the hybrid filler in the EPDM matrix, thereby obtaining the double-crosslinked reinforced stabilized EPDM rubber.
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