CN115011124B - Silicon rubber composite material based on modified retired silicon rubber insulator and preparation method thereof - Google Patents

Silicon rubber composite material based on modified retired silicon rubber insulator and preparation method thereof Download PDF

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CN115011124B
CN115011124B CN202210703294.9A CN202210703294A CN115011124B CN 115011124 B CN115011124 B CN 115011124B CN 202210703294 A CN202210703294 A CN 202210703294A CN 115011124 B CN115011124 B CN 115011124B
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silicone rubber
modified
retired
composite material
insulator
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CN115011124A (en
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马存仁
吴思武
范圣平
安兴隆
李林勇
郭宝春
王一凡
邹庄磊
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Guangdong Power Grid Co Ltd
Electric Power Research Institute of Guangdong Power Grid Co Ltd
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Guangdong Power Grid Co Ltd
Electric Power Research Institute of Guangdong Power Grid Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/38Polysiloxanes modified by chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/05Polymer mixtures characterised by other features containing polymer components which can react with one another
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Insulating Materials (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

The application discloses a silicon rubber composite material based on a modified retired silicon rubber insulator and a preparation method thereof, and relates to the field of high polymer materials. The silicon rubber composite material based on the modified retired silicon rubber insulator is characterized by comprising the following components in parts by weight: modified silicone rubber particles: 20-150 parts; vinyl silicone rubber: 100 parts; the preparation method of the modified silicone rubber comprises the following steps: and mixing and soaking unsaturated alcohol and retired silicon rubber insulator particles, and carrying out pyrolysis reaction by a solvent method to obtain modified silicon rubber particles. The preparation process of the vinyl silicone rubber is simple, the retired silicone rubber insulator particles are adopted as raw materials, the modified silicone rubber particles can be directly crosslinked and prepared into a brand-new rubber composite material, the novel rubber composite material has excellent mechanical properties, the adopted raw materials are general industrial bulk raw materials, the novel vinyl silicone rubber has the characteristic of low cost, and the high-value recycling of the retired silicone rubber insulator is realized.

Description

Silicon rubber composite material based on modified retired silicon rubber insulator and preparation method thereof
Technical Field
The application relates to the field of high polymer materials, in particular to a silicon rubber composite material based on a modified retired silicon rubber insulator and a preparation method thereof.
Background
The composite silicon rubber insulator belongs to an organic material, is used in a large amount in an electric power system, can generate an aging phenomenon after long-term operation, seriously threatens the insulating property of power transmission and transformation equipment, thereby generating a large amount of retired composite silicon rubber insulator, and the treated waste silicon rubber is important for fully utilizing renewable resources, reducing environmental pollution and improving the living environment of human beings.
In recent years, a large number of silicone rubber insulators have been discarded directly after the service life has been reached, and conventional recycling methods have mainly been to grind and crush retired silicone rubber insulators to obtain usable rubber particles, and to use them as functional fillers for other polymer materials. However, this method has the following drawbacks that are difficult to overcome: (1) It is generally necessary to build surface modification on rubber particles using demanding physical or chemical methods, the main stream of modification comprising two steps: the steps of particle surface activation and coupling agent grafting treatment are complicated and time-consuming, and the modification effect cannot be controlled. (2) Although surface-activated or surface-modified with coupling agents, silicone rubber has poor compatibility with the filled system, resulting in poor post-filling properties.
Disclosure of Invention
The application provides a silicon rubber composite material based on a modified retired silicon rubber insulator and a preparation method thereof, which are used for improving the mechanical properties of retired silicon rubber composite products and solving the difficult problem of efficient recycling of retired insulators.
In order to solve the technical problems, one of the purposes of the application is to provide a silicon rubber composite material based on a modified retired silicon rubber insulator, which comprises the following components in parts by weight:
modified silicone rubber particles: 20-150 parts;
vinyl silicone rubber: 100 parts;
the preparation method of the modified silicone rubber comprises the following steps: mixing and soaking unsaturated alcohol and retired silicon rubber insulator particles, and performing pyrolysis reaction by a solvent method to obtain modified silicon rubber particles, wherein the unsaturated alcohol is one or more of 2-hexene-1-alcohol, 3-hexene-1-alcohol, 2-pentene-1-alcohol, 4-methyl-3-pentene-1-alcohol, 3-nonen-1-alcohol, 3-octene-1-alcohol, 2, 4-octadienol, trans-3, 7-dimethyl-2, 6-octadienol (geraniol), cis-3, 7-dimethyl-2, 6-octadienol (nerol) and 3, 7-dimethyl-6-octadienol (citronellol).
By adopting the scheme, under the action of high temperature, unsaturated alcohol is used for carrying out alcoholysis modification on retired silicon rubber insulating particles, and a large number of carbon-carbon double bonds are grafted on the surfaces of the particles; and meanwhile, the vinyl silicone rubber is used as a matrix, the vinyl silicone rubber contains carbon-carbon double bonds, and under the action of high temperature, the double bonds of the vinyl silicone rubber and the carbon-carbon double bonds on the surfaces of the modified silicone rubber particles react and are mutually compounded to prepare a brand-new rubber composite material, so that the recycling of the retired insulator silicone rubber is realized, the production cost is reduced, and the environmental protection benefit is improved.
Preferably, the mass ratio of the unsaturated alcohol to the retired silicon rubber insulator particles is (2-4): 3.
By adopting the scheme, the proportion of unsaturated alcohol and retired silicon rubber insulator particles is limited, the defect of insufficient double bonds grafted on the surface of unsaturated alcohol is avoided, the combination degree of modified silicon rubber particles and vinyl silicon rubber is improved, and the mechanical property of the material is ensured.
Preferably, the pyrolysis temperature is 200-260 ℃.
By adopting the scheme, the pyrolysis temperature of the retired insulator silicon rubber is limited, and direct decomposition of the retired insulator silicon rubber caused by overhigh pyrolysis temperature is avoided.
Preferably, the pyrolysis time is 120min-240min.
Preferably, the soaking time is 12-24 hours.
By adopting the scheme, the unsaturated alcohol can be promoted to permeate into the rubber powder particles after being soaked, so that the contact degree and the subsequent modification degree of the unsaturated alcohol and the rubber powder are improved.
Preferably, the unsaturated alcohol is cis-3, 7-dimethyl-2, 6-octadienol.
Preferably, the modified silicone rubber particles are added in an amount of 20 to 60 parts by weight.
In order to solve the technical problems, the second object of the present application is to provide a preparation method of a silicone rubber composite material based on a modified retired silicone rubber insulator, comprising the following steps: mixing the modified silicone rubber particles and vinyl silicone rubber in open mill equipment, and performing high-temperature compression molding on the obtained mixed rubber to obtain the silicone rubber composite material.
As a preferable scheme, the high-temperature compression molding temperature is 150-180 ℃ and the high-temperature compression molding time is 5-30 min.
As a preferable scheme, when mixing is carried out by adopting open mill equipment, the temperature is room temperature and the time is 10-15min.
Compared with the prior art, the embodiment of the application has the following beneficial effects:
the preparation process of the vinyl silicone rubber is simple, the retired silicone rubber insulator particles are adopted as raw materials, the modified silicone rubber particles can be directly crosslinked and prepared into a brand-new rubber composite material, the novel rubber composite material has excellent mechanical properties, the adopted raw materials are general industrial bulk raw materials, the novel vinyl silicone rubber has the characteristic of low cost, and the high-value recycling of the retired silicone rubber insulator is realized.
Drawings
Fig. 1: the reaction equation of the silicon rubber composite material based on the modified retired silicon rubber insulator is provided in the embodiment of the application;
fig. 2: the infrared spectrum image result of the modified silicone rubber particles in the first embodiment of the application.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
Example 1
A silicon rubber composite material based on a modified retired silicon rubber insulator comprises the following preparation steps:
(1) Preparation of modified silicone rubber particles: mixing 80g of nerol and 60g of retired silicone rubber insulator particles fully, sealing and soaking in a liner of a high-pressure reaction kettle for 12 hours, and heating at 220 ℃ for Jie Gaixing min to obtain modified silicone rubber particles;
(2) Preparation of rubber composite material: adding 20g of modified silicone rubber particles and 100g of vinyl silicone rubber into an open mill, mixing for 10min at room temperature on the open mill, and performing compression molding on the obtained mixed rubber by a plate vulcanizing machine at 170 ℃ under 20MPa for 15min to obtain a vinyl silicone rubber sample.
Example two
The silicon rubber composite material based on the modified retired silicon rubber insulator has the same steps and the same reagent and process parameters used in the steps, except that in the step (2), the addition amount of the modified silicon rubber particles is 60g.
Example III
The silicon rubber composite material based on the modified retired silicon rubber insulator has the same steps and the same reagent and process parameters used in the steps, except that in the step (2), the addition amount of the modified silicon rubber particles is 100g.
Example IV
The silicon rubber composite material based on the modified retired silicon rubber insulator has the same steps and the same reagent and process parameters used in the steps, except that in the step (2), the addition amount of the modified silicon rubber particles is 150g.
Comparative example one
A silicon rubber composite material based on a modified retired silicon rubber insulator comprises the following preparation steps: 20g of unmodified retired silicone rubber particles and 100g of vinyl silicone rubber are added into an open mill, the mixture is mixed for 10min at room temperature on the open mill, and the obtained mixed rubber is subjected to compression molding by a flat vulcanizing machine under the conditions of 170 ℃ and 20MPa and the vulcanizing time of 15min, so that a vinyl silicone rubber sample is obtained.
Comparative example two
The silicon rubber composite material based on the modified retired silicon rubber insulator has the same steps and the same reagent and process parameters used in the steps, except that in the step (2), the vinyl silicon rubber is replaced by methyl ethyl silicon rubber.
Comparative example three
The silicon rubber composite material based on the modified retired silicon rubber insulator has the same steps and the same reagent and process parameters used in the steps, except that in the step (1), the adding amount of nerol is 20g.
Comparative example four
The silicon rubber composite material based on the modified retired silicon rubber insulator has the same steps and the same reagent and process parameters used in the steps, and the difference is that in the step (1), the high-temperature pyrolysis modification temperature is 300 ℃.
Comparative example five
The silicon rubber composite material based on the modified retired silicon rubber insulator has the same steps and the same reagent and process parameters used in the steps, except that in the step (2), the addition amount of the modified silicon rubber particles is 200g.
Performance test
1. The retired silicone rubber insulator particles and the modified silicone rubber particles in step (1) of example 1 were subjected to infrared spectroscopic detection, and the detection results are shown in fig. 2.
2. The tensile test was performed on a U-CAN UT-2060 stretcher with a test standard of GB/T528-2009, a test temperature of 25 ℃, a tensile speed of 500mm/min, and the tensile strength and elongation at break test results of the vinyl silicone rubber and the silicone rubber composites of examples 1-4 and comparative examples 1-5 are shown in Table 1.
TABLE 1 tensile test results for examples 1-4 and comparative examples 1-5
As can be seen from the performance test results of example 1 and comparative example 1 in table 1, the addition of the modified silicone rubber particles of the present application can improve the tensile properties of the silicone rubber composite material, while the addition of the unmodified silicone rubber particles can greatly reduce the tensile properties of the silicone rubber material, with a significantly increased degree of reduction compared to the tensile properties of the base vinyl silicone rubber.
As can be seen from the performance test results of example 1 and comparative example 2 in table 1, the vinyl silicone rubber is used as a matrix, the vinyl silicone rubber contains carbon-carbon double bonds, and a brand-new rubber composite material is prepared by compounding the vinyl silicone rubber under the action of high temperature based on the reaction between the double bonds of the vinyl silicone rubber and the carbon-carbon double bonds on the surfaces of modified silicone rubber particles; and the methyl ethyl silicone rubber has poor crosslinking effect with modified silicone rubber particles when the matrix is not formed.
As can be seen from the results of the performance tests of example 1 and comparative example 3 in Table 1, when the amount of nerol added in the preparation of the modified silicone rubber particles is too small, the surface modification effect on the retired insulator silicone rubber is poor, the double bonds grafted on the surface are too few, the effect of compounding with vinyl silicone rubber is reduced, and the tensile property of the product is reduced.
As can be seen from the performance test results of example 1 and comparative example 4 in table 1, too high temperature of the nerol pyrolysis decommissioning insulator silicone rubber can cause the decommissioning insulator to undergo self decomposition reaction under the higher temperature condition, thereby causing the performance of the modified silicone rubber particles to be reduced, and finally affecting the tensile performance of the product.
As is clear from the results of the performance test of example 1 and comparative example 5 in Table 1, when the amount of the modified silicone rubber particles added is too large, the dispersibility in the vinyl silicone rubber matrix is lowered, and agglomeration between particles causes stress concentration effect upon deformation of the material, resulting in lowering of the tensile properties of the product.
The foregoing embodiments have been provided for the purpose of illustrating the general principles of the present application, and are not to be construed as limiting the scope of the application. It should be noted that any modifications, equivalent substitutions, improvements, etc. made by those skilled in the art without departing from the spirit and principles of the present application are intended to be included in the scope of the present application.

Claims (7)

1. The silicon rubber composite material based on the modified retired silicon rubber insulator is characterized by comprising the following components in parts by weight:
modified silicone rubber particles: 20-150 parts;
vinyl silicone rubber: 100 parts;
the preparation method of the modified silicone rubber comprises the following steps: mixing and soaking unsaturated alcohol and retired silicon rubber insulator particles, and performing pyrolysis reaction by a solvent method to obtain modified silicon rubber particles, wherein the unsaturated alcohol is cis-3, 7-dimethyl-2, 6-octadienol; the pyrolysis temperature is 200-260 ℃; the pyrolysis time is 120min-240min.
2. A modified retired silicone rubber insulator based silicone rubber composite according to claim 1, characterised in that the mass ratio of unsaturated alcohol to retired silicone rubber insulator particles is (2-4): 3.
3. The modified retired silicone rubber insulator based silicone rubber composite material according to claim 1, wherein the soaking time is 12-24 h.
4. A modified retired silicone rubber insulator based silicone rubber composite according to claim 1, characterised in that the added parts by weight of the modified silicone rubber particles is 20-60 parts.
5. A method for preparing a modified retired silicone rubber insulator based silicone rubber composite material, characterized in that the method is used for preparing the modified retired silicone rubber insulator based silicone rubber composite material according to any one of claims 1-4, and comprises the following steps: mixing the modified silicone rubber particles and vinyl silicone rubber in open mill equipment, and performing high-temperature compression molding on the obtained mixed rubber to obtain the silicone rubber composite material.
6. The method for preparing a silicone rubber composite material based on a modified retired silicone rubber insulator according to claim 5, wherein the high-temperature compression molding temperature is 150-180 ℃ and the high-temperature compression molding time is 5-30 min.
7. The method for preparing a silicone rubber composite material based on a modified retired silicone rubber insulator according to claim 5, wherein when mixing is carried out by using open mill equipment, the temperature is room temperature and the time is 10-15min.
CN202210703294.9A 2022-06-21 2022-06-21 Silicon rubber composite material based on modified retired silicon rubber insulator and preparation method thereof Active CN115011124B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103173021A (en) * 2013-03-05 2013-06-26 华南理工大学 Functionalized environment-friendly regenerated silicone rubber and preparation method thereof
CN106832952A (en) * 2017-01-18 2017-06-13 国网吉林省电力有限公司电力科学研究院 A kind of insulator novel organosilicon composite and preparation method thereof
DE202017104143U1 (en) * 2017-07-12 2017-08-02 Dirk Barleben Waste collection device
CN113354883A (en) * 2021-06-30 2021-09-07 广东电网有限责任公司 Recycling method of retired silicone rubber composite insulator

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103173021A (en) * 2013-03-05 2013-06-26 华南理工大学 Functionalized environment-friendly regenerated silicone rubber and preparation method thereof
CN106832952A (en) * 2017-01-18 2017-06-13 国网吉林省电力有限公司电力科学研究院 A kind of insulator novel organosilicon composite and preparation method thereof
DE202017104143U1 (en) * 2017-07-12 2017-08-02 Dirk Barleben Waste collection device
CN113354883A (en) * 2021-06-30 2021-09-07 广东电网有限责任公司 Recycling method of retired silicone rubber composite insulator

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