CN116425432A - Photoelectric glass nondestructive repair method and repair equipment - Google Patents
Photoelectric glass nondestructive repair method and repair equipment Download PDFInfo
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- CN116425432A CN116425432A CN202310361881.9A CN202310361881A CN116425432A CN 116425432 A CN116425432 A CN 116425432A CN 202310361881 A CN202310361881 A CN 202310361881A CN 116425432 A CN116425432 A CN 116425432A
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- 239000011521 glass Substances 0.000 title claims abstract description 59
- 230000008439 repair process Effects 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 19
- 230000005855 radiation Effects 0.000 claims abstract description 55
- 230000005684 electric field Effects 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 125
- 238000001816 cooling Methods 0.000 claims description 12
- 230000001066 destructive effect Effects 0.000 claims description 8
- 238000012423 maintenance Methods 0.000 abstract description 18
- 239000011324 bead Substances 0.000 abstract description 11
- 238000003466 welding Methods 0.000 abstract description 5
- 239000005340 laminated glass Substances 0.000 abstract description 4
- 238000010276 construction Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 3
- 239000007769 metal material Substances 0.000 abstract description 3
- 229910052755 nonmetal Inorganic materials 0.000 abstract description 3
- 238000000275 quality assurance Methods 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 description 6
- 238000012545 processing Methods 0.000 description 5
- 238000012937 correction Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000005304 optical glass Substances 0.000 description 1
- 230000000644 propagated effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C23/00—Other surface treatment of glass not in the form of fibres or filaments
- C03C23/0005—Other surface treatment of glass not in the form of fibres or filaments by irradiation
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Joining Of Glass To Other Materials (AREA)
Abstract
The invention relates to the technical field of photoelectric glass, in particular to a nondestructive repairing method and repairing equipment for photoelectric glass, comprising the following steps: and carrying out non-contact repair on the photoelectric glass to be repaired through electric field radiation. According to the invention, the radiation head emits electric field radiation outwards, the radiation head is aligned to the damage point of the photoelectric glass, the damage point is heated in the electric field radiation, and the internal welding spots are melted again and welded, so that the maintenance purpose is achieved; because the electric field radiation only acts on the metal material and does not act on the nonmetal material, the nondestructive maintenance of the damage point of the photoelectric glass can be realized, the problem that the conventional photoelectric glass product cannot be maintained because the lamp beads and the circuits are arranged between the laminated glass is effectively solved, the glass can be replaced without disassembling the glass, the overall appearance and feel can not be influenced after the maintenance, the maintenance cost and the construction cost of customers are saved, and the quality assurance of the product is improved.
Description
Technical Field
The invention belongs to the technical field of photoelectric glass, and particularly relates to a nondestructive repairing method and repairing equipment for photoelectric glass.
Background
The photoelectric glass is an organic combination of light energy, electric energy and glass, and can combine a light source, a power supply and the like in the glass, so that a relatively obvious display effect is achieved, and the photoelectric glass is widely used in various display ranges. According to the color of the light emitted by the lamp beads in the photoelectric glass and the arrangement of the light emitting time, different image display is presented, so that the effect of advertisement display is achieved.
In the existing photoelectric glass production and manufacturing process, a plurality of circuits on a circuit board are required to be connected with lamp beads, at the moment, the lamp beads and the circuits are required to be soldered, in the process of soldering the lamp beads and the circuits, the lamp beads and the circuits are subjected to cold soldering due to improper process or operation, so that the lamp beads and the circuits are in an unstable state which is not communicated when being communicated, the photoelectric glass is in the process of lighting and displaying, and a certain lamp bead in the photoelectric glass is irregularly twinkled, so that the whole appearance and the image display effect of the photoelectric glass are influenced, and therefore, the photoelectric glass is required to be subjected to fusion welding maintenance.
The existing photoelectric glass product can not be maintained due to the fact that the lamp beads and the circuits are arranged between the laminated glass, and the existing photoelectric glass product can only be replaced once damaged and can not be maintained due to the fact that the photoelectric glass is high in value, and the maintenance cost is high.
Disclosure of Invention
In order to solve the problems, the invention provides a nondestructive repair method for photoelectric glass, which comprises the following steps: and carrying out non-contact repair on the photoelectric glass to be repaired through electric field radiation. Specifically, the method comprises the following steps: s1, equipment assembly, comprising: the method comprises the steps of switching on a power supply of a host machine and a water pump, mechanically connecting the host machine, the water pump and an operation handle through a water circulation system, and placing a water inlet and a water outlet of the water circulation system in a water source; s2, setting correct equipment parameters on the host through an operation panel and a display panel; s3, starting the operating handle, and holding the operating handle to aim at the damage point of the photoelectric glass, so that the operating handle works on the damage point until the damage point is repaired.
In another aspect, the present invention provides a device for non-destructive repair of photovoltaic glass, comprising: a host; an operating handle and a water pump connected with the host machine, and a water tank connected with the water pump and the operating handle; the water pump, the host, the operating handle and the water tank form a water cooling loop.
Further, the host includes: the display panel, the operation panel and the switch panel are arranged on the side face of the case; the heat exchange device comprises a case, a first heat exchange pipe is connected in the case, two ends of the first heat exchange pipe are connected with a first water inlet connector and a second water outlet connector, and the first water inlet connector is communicated with a water outlet of the water pump.
Further, the operation handle includes: a handle housing and a radiation head mounted at an end of the handle housing; the radiation head is provided with a first heat exchange tube, two ends of the first heat exchange tube are connected with a first water inlet joint and a first water outlet joint, and the first water inlet joint is communicated with the first water outlet joint; the water outlet joint II is communicated with the water tank, and the water inlet of the water pump is communicated with the water tank. The radiation head consists of a wire coil, and the wire coil is arranged in 1-10 circles. And the handle shell and the chassis are provided with a power interface, and the power interface is used for providing power support for the radiation head.
Further, the switch of the radiation head is controlled by the switch panel or the handle switch; the handle switch is mounted on the handle housing.
The beneficial effects of the invention are as follows: according to the invention, the radiation head emits electric field radiation outwards, the radiation head is aligned to the damage point of the photoelectric glass, the damage point is heated in the electric field radiation, and the internal welding spots are melted again and welded, so that the maintenance purpose is achieved; because the electric field radiation only acts on the metal material and does not act on the nonmetal material, the nondestructive maintenance of the damage point of the photoelectric glass can be realized, the problem that the conventional photoelectric glass product cannot be maintained because the lamp beads and the circuits are arranged between the laminated glass is effectively solved, the glass can be replaced without disassembling the glass, the overall appearance and feel can not be influenced after the maintenance, the maintenance cost and the construction cost of customers are saved, and the quality assurance of the product is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions of the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 shows a flow chart of a method for lossless repair of photovoltaic glass in accordance with an embodiment of the present invention;
FIG. 2 shows a schematic structural diagram of an electro-optic glass nondestructive maintenance device according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a host according to an embodiment of the present invention;
FIG. 4 is a schematic view showing the structure of an operation handle according to an embodiment of the present invention;
FIG. 5 shows a block diagram of a host in accordance with an embodiment of the present invention;
FIG. 6 shows a block diagram of a radiation head according to an embodiment of the invention;
fig. 7 shows a schematic structural view of a water tank according to an embodiment of the present invention.
In the figure: 1. a host; 101. a chassis; 102. a display panel; 103. an operation panel; 104. a switch panel; 105. a water inlet joint I; 106. a water outlet joint II; 2. an operation handle; 201. a handle housing; 202. a radiation head; 203. a water inlet joint II; 204. a water outlet joint II; 205. a handle switch; 3. a water pump; 4. a water tank; 401. a bottom plate; 402. a heat exchange coil; 403. a sleeve; 404. a fan.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The embodiment of the invention provides a nondestructive repair method for photoelectric glass, which is used for performing non-contact repair on the photoelectric glass to be repaired through electric field radiation. Mainly aims at solving the problems of inconvenient repair of photoelectric glass and high cost in the prior art.
In the embodiment, the radiation head emits electric field radiation outwards, the radiation head is aligned to the damage point of the photoelectric glass, the damage point is heated in the electric field radiation, and the inner welding spots are melted again to be welded, so that the maintenance purpose is achieved.
In order to achieve the above object, in this embodiment, an electro-optical glass nondestructive maintenance apparatus is proposed, as shown in fig. 2. The apparatus includes: host 1, operating handle 2 and water-cooling mechanism. The host machine 1 is used for setting the operation of the operating handle 2, the operating handle 2 maintains the damage point, and the water cooling mechanism is used for cooling the host machine 1 and the operating handle 2.
In some embodiments, the water cooling mechanism is constituted by a water pump 3 and a water tank 4. Wherein, host computer 1 and water pump 3 all external power source, and water pump 3, host computer 1, operating handle 2 and water tank 4 constitute water cooling loop. In addition, the water tank 4 may be configured as a heat exchange water tank, which can cool water, and its specific structure is described in detail below.
As shown in fig. 3, the host 1 includes: the display panel 102, the operation panel 103 and the switch panel 104 are mounted on the side of the cabinet 101. The host 1 can be provided with a microcomputer time control switch.
The microcomputer time control switch is a power switch control device formed by taking a single-chip microprocessor as a core and matching with an electronic circuit and the like. The time is set from 1 minute to 168 hours, 1-16 groups can be set daily, and the device has a multi-path control function and is effective for a long time. The output current can be 10-25A, and the work of the radiation head can be controlled normally. After appropriate parameters are set through the operation panel 103, the operation panel 104 of the host is operated to start the operation of the host.
The case 101 is composed of an upper cover and a lower cover, a power input interface and a power output interface are arranged on a shell, and a control circuit is arranged in the shell; the upper cover is provided with a display screen and a plurality of keys, the control circuit comprises a central processing unit, a timing circuit, a key circuit and a switch circuit, the output end of the key circuit is connected with the input end of the central processing unit, the output end of the central processing unit is connected with the input end of the display screen, and the central processing unit is connected with the timing circuit; the output of the central processing unit is connected to the control of the switching circuit, which is connected in series with the power input and the power output, as shown in fig. 5.
The CPU can adopt an original imported single-chip microprocessor and is matched with a timing circuit with high performance and micro power consumption, and the working mode is as follows.
1. Automatic mode: pressing an automatic mode one key: the system defaults to two times per day, wherein the first time is 21:00 on-1:00 off, and the second time is 3:00 on-6:00 off; the system sets four groups of switching time altogether, and the latter two groups of users can set arbitrarily. Pressing the automatic mode two key: the system defaults to two times per day, wherein the first time is 21:00 on-2:00 off, and the second time is 3:00 on-6:00 off; the system sets four groups of switching time altogether, and the latter two groups of users can set arbitrarily. Pressing the automatic mode three keys: the default of the system is once a day, 21:00 on-6:00 off; the system is provided with four groups of switching time in total, and the latter three groups of users can set arbitrarily. The automatic mode adopts three time control, the time is set according to the parameters required by the user, the user is not required to reset, and the automatic mode I, the automatic mode II or the automatic mode III is selected directly according to the parameters required by the user, so that the automatic mode is very convenient and the time is saved.
2. Custom mode: the user can customize the switching time of the automatic mode one, the automatic mode two and the automatic mode three according to the requirement. The automatic mode one key is not put down, the system enters a default parameter modification state after five seconds, the hour correction key and the minute correction key are pressed down to modify the first opening time, the automatic mode one key is not put down after the completion, the system enters a modification state of the first closing time, and the hour correction key and the minute correction key are pressed down to modify the first closing time. After the first switching time is modified, the automatic mode one key is pressed to be not released, and the second switching time is modified according to the method. If no modification is needed, the automatic mode one button can be pressed again, and the system automatically saves the modified time and immediately returns to the current clock state. Default parameters for the automatic mode two and the automatic mode three are also modified as described above.
3. Correcting the current time pattern: holding any one of the time checking keys for five seconds is not released, and at the moment, the time checking function of the key is unlocked; and pressing a week checking button to adjust the week to the current date, and pressing an hour checking button and a minute checking button to adjust the clock to the current standard time after the week is adjusted. After the current week and time are adjusted, the system automatically locks the time checking function of the key after fifteen seconds without pressing any key.
4. Resetting: when the system needs to be restored to the initial state, the reset key is pressed, and after the reset key is pressed, all stored data are eliminated, and the system is restored to the initial state.
In some embodiments, to facilitate cooling the host 1, a first heat exchange tube is connected in the case 101, and two ends of the first heat exchange tube are connected to a first water inlet joint 105 and a second water outlet joint 106, where the first water inlet joint 105 is communicated with the water outlet of the water pump 3. The water pump pumps cold water into the first heat exchange tube to take away the heat in the host machine 1.
Further, as shown in fig. 4, the operation handle 2 includes: a handle housing 201, and a radiation head 202 mounted at an end of the handle housing 201. The radiation head consists of a wire coil, the wire coil is arranged to be 1-10 circles, the radiation head emits electric field radiation outwards, the radiation head is aligned to the damage point of the photoelectric glass, and the damage point is heated in the electric field radiation. In some embodiments, the switching of the radiation head is controlled by the switch panel 104 or the handle switch 205; a handle switch 205 is mounted on the handle housing 201 to facilitate control of the radiation head 202.
The radiation is emitted outwards in the form of electromagnetic waves, and the energy is propagated in the form of waves, both radio waves and light waves being electromagnetic waves, which are composite waves consisting of waves of different wavelengths.
In still other embodiments, as shown in fig. 6, radiation head 202 may further include an electromagnetic generating module configured to generate an electromagnetic wave signal; a radiation assembly including one or more radiation units arranged to be electrically connected with the electromagnetic generating module to generate electromagnetic waves of a corresponding frequency according to the electromagnetic wave signal; the matching unit is connected in series between the electromagnetic generating module and the radiation component and is used for adjusting the load impedance of the electromagnetic generating module;
the matching unit includes: the input end of the first matching module is electrically connected with the electromagnetic generating module; the fixed-value inductor is connected in series between the output end of the first matching module and the radiation component; and the input end of the second matching module is connected in series between the output end of the first matching module and the inductor, and the output end of the second matching module is grounded.
Wherein the first matching module and the second matching module respectively comprise a plurality of parallel branches. Each parallel branch of the first matching module comprises a fixed capacitor and a switch in series. The plurality of switches of the first matching module are integrated into an array type switch assembly. Each parallel branch of the second matching module comprises a fixed capacitor and a switch in series. The plurality of switches of the second matching module are integrated into an array type switch assembly.
The detection unit is connected in series between the matching unit and the electromagnetic generation module and is configured to detect specific parameters of the incident wave signal and the reflected wave signal passing through the detection unit; and a control unit configured to calculate an electromagnetic wave absorption rate according to the specific parameter, and issue a regulation instruction to the matching unit according to the electromagnetic wave absorption rate. Two matching modules respectively comprising a plurality of parallel branches are connected in series between the electromagnetic generating module and the radiation component, one end of the matching module far away from the output end of the electromagnetic generating module is grounded, and load combination which is several times of the sum of the parallel branches of the two matching modules can be realized.
In some embodiments, a power interface is mounted to handle housing 201 and to the chassis 101, through which power support is provided to the radiation head.
The outside of the radiation head 202 is provided with a second heat exchange tube, two ends of the second heat exchange tube are connected with a second water inlet joint 203 and a second water outlet joint 204, and the second water inlet joint 203 is communicated with the second water outlet joint 106; the second water outlet joint 204 is communicated with the water tank 4, and the water inlet of the water pump 3 is communicated with the water tank 4. The host machine 1 and the water pump 3 are all powered by external power, and the water pump 3, the host machine 1, the operating handle 2 and the water tank 4 form a water cooling loop. The water tank 4 is specifically structured as follows.
As shown in fig. 7, a group of bottom plates 401 are obliquely arranged at the bottom of the inner side of the water tank 4, and a plurality of groups of heat exchange coils 402 are horizontally arranged on the bottom plates 401 in sequence from top to bottom. A sleeve 403 is connected to each end of the plurality of sets of heat exchange coils 402, the sleeve 403 extending outside the water tank 4, and a fan 404 is mounted in both sets of sleeve 403. The heat exchanging coil 402 is cooled by two sets of fans 404, thereby cooling the water in the water tank 4.
In addition, the end of the water return pipe of the second water outlet joint 204 is positioned at the lower end of the bottom plate 401, and the water inlet pipe of the water pump 3 is positioned at the upper end of the bottom plate 401. In the water flowing process, hot water enters the bottom of the water tank 4, then flows to the water pump 3 after exchanging heat through the plurality of groups of heat exchanging coils 402, can effectively exchange heat, and is beneficial to cooling of the main machine 1 and the operating handle 2.
In use, as shown in fig. 1, when the photoelectric glass to be repaired is repaired in a non-contact manner by electric field radiation, the following steps can be referred to:
s1, equipment assembly, comprising: the method comprises the steps of switching on a power supply of a host machine and a water pump, mechanically connecting the host machine, the water pump and an operation handle through a water circulation system, and placing a water inlet and a water outlet of the water circulation system in a water source;
s2, setting correct equipment parameters on the host through an operation panel and a display panel;
s3, starting the operating handle, and holding the operating handle to aim at the damage point of the photoelectric glass, so that the operating handle works on the damage point until the damage point is repaired.
It is worth to say that when the main machine and the water pump are connected to the mains supply, the water circulation system is started to work, the water pump pumps water from the water source, and the water is sent into the main machine and the operating handle through the water circulation system. The host machine and the handle have no sequence in the water circulation system, and the final water flow is reserved into a water source from a water outlet after passing through the host machine and the operating handle, and the water circulation system is a water cooling system of maintenance equipment. After proper parameters are set through the operation panel, when the operation panel of the operation host starts the operation of the host, and when the starting switch on the operation handle is pressed down, the radiation head emits electric field radiation to the outside. The radiation head is aligned to the damage point of the photoelectric glass, the damage point is heated in the radiation of the electric field, and the internal welding spot can be melted again to be welded, so that the maintenance purpose is achieved.
In addition, because the electric field radiation only acts on the metal material and does not act on the nonmetal material, the nondestructive maintenance of the damage point of the photoelectric glass can be realized, the problem that the conventional photoelectric glass product cannot be maintained because the lamp beads and the circuit are arranged between the laminated glass is effectively solved, the glass can be replaced without disassembling the glass, the integral appearance can not be influenced after the maintenance, the maintenance cost and the construction cost of customers are saved, and the quality assurance of the product is improved
Although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (8)
1. A method for lossless repair of photovoltaic glass, comprising:
and carrying out non-contact repair on the photoelectric glass to be repaired through electric field radiation.
2. The method for non-destructive repair of photovoltaic glass according to claim 1, wherein said non-contact repair of photovoltaic glass to be repaired by electric field radiation comprises:
s1, equipment assembly, comprising: the method comprises the steps of switching on a power supply of a host machine and a water pump, mechanically connecting the host machine, the water pump and an operation handle through a water circulation system, and placing a water inlet and a water outlet of the water circulation system in a water source;
s2, setting correct equipment parameters on the host through an operation panel and a display panel;
s3, starting the operating handle, and holding the operating handle to aim at the damage point of the photoelectric glass, so that the operating handle works on the damage point until the damage point is repaired.
3. An electro-optic glass non-destructive repair apparatus according to the electro-optic glass non-destructive repair method of any one of claims 1-2, comprising:
a host;
an operating handle and a water pump connected with the host machine, and
a water tank connected with the water pump and the operation handle; the water pump, the host, the operating handle and the water tank form a water cooling loop.
4. A photovoltaic glass non-destructive repair apparatus according to claim 3, wherein said host comprises:
the display panel, the operation panel and the switch panel are arranged on the side face of the case; the heat exchange device comprises a case, a first heat exchange pipe is connected in the case, two ends of the first heat exchange pipe are connected with a first water inlet connector and a second water outlet connector, and the first water inlet connector is communicated with a water outlet of the water pump.
5. The electro-optic glass non-destructive repair apparatus according to claim 4, wherein said operating handle comprises:
a handle housing and a radiation head mounted at an end of the handle housing; the radiation head is provided with a first heat exchange tube, two ends of the first heat exchange tube are connected with a first water inlet joint and a first water outlet joint, and the first water inlet joint is communicated with the first water outlet joint;
the water outlet joint II is communicated with the water tank, and the water inlet of the water pump is communicated with the water tank.
6. The electro-optic glass non-destructive repair apparatus of claim 5, wherein said radiation head comprises a wire coil, said wire coil being arranged in 1-10 turns.
7. The electro-optic glass non-destructive repair apparatus of claim 5, wherein said handle housing and said housing are provided with power interfaces through which power support is provided to said radiation head.
8. The apparatus of claim 7, wherein the switch of the radiation head is subjected to the switch panel
Or a handle switch control; the handle switch is mounted on the handle housing.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310361881.9A CN116425432A (en) | 2023-03-29 | 2023-03-29 | Photoelectric glass nondestructive repair method and repair equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310361881.9A CN116425432A (en) | 2023-03-29 | 2023-03-29 | Photoelectric glass nondestructive repair method and repair equipment |
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