CN116374464A - Automatic vertical warehouse of goods elevator, lifting system and shuttle - Google Patents
Automatic vertical warehouse of goods elevator, lifting system and shuttle Download PDFInfo
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- CN116374464A CN116374464A CN202310440206.5A CN202310440206A CN116374464A CN 116374464 A CN116374464 A CN 116374464A CN 202310440206 A CN202310440206 A CN 202310440206A CN 116374464 A CN116374464 A CN 116374464A
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- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000012423 maintenance Methods 0.000 abstract description 5
- 230000003139 buffering effect Effects 0.000 abstract 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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Abstract
The invention discloses a cargo hoister, a hoisting system and an automatic vertical warehouse of a shuttle car. The goods elevator includes stand, cargo table subassembly, actuating assembly and trade layer subassembly, and cargo table subassembly sets up on the stand along vertical direction mobilizable, and cargo table subassembly is used for bearing the weight of the goods and can dock with the buffering position, and actuating assembly is used for driving cargo table subassembly and moves in vertical direction, trades layer subassembly and can reciprocate along with cargo table subassembly, trades layer subassembly's first actuating member and can drive trades layer guide rail and the goods shelves guide rail butt joint or the separation of goods shelves. The layer-changing guide rail can bear the weight of the shuttle, and because the layer-changing assembly can move up and down along with the cargo carrying platform assembly, the layer-changing operation can be carried out on the shuttle. The cargo elevator is strong in functionality, and can replace a layer of elevator, so that the manufacturing cost and the later maintenance cost of the automatic vertical warehouse of the shuttle car are reduced, and the space is saved.
Description
Technical Field
The invention relates to the technical field of logistics equipment, in particular to a cargo hoister, a hoisting system and an automatic vertical warehouse of a shuttle car.
Background
With the technical development, the automatic stereoscopic warehouse system is gradually popularized in the modern logistics operation, and the continuous progress optimization of the automatic stereoscopic warehouse system has a great pushing effect on the development of the modern logistics. As shown in fig. 1, the existing automated warehouse generally includes a conveyor line 10, a buffer location 20, a pallet 30, a cargo elevator 40, a floor-changing elevator 50, a shuttle 60, and the like. Wherein, the conveyor line 10 is used for conveying goods, the goods shelf 30 is used for storing goods, the goods elevator 40 is responsible for conveying the goods on the conveyor line 10 to the buffer position 20, the shuttle 60 is responsible for warehousing the goods on the buffer position 20 to the target goods position of the goods shelf 30 or ex-warehouse the goods on the target goods position of the goods shelf 30, and the layer exchanging elevator 40 is responsible for moving the shuttle 60 to the corresponding layer of the goods shelf 30.
In the existing automatic vertical warehouse, each roadway of the goods shelf is generally provided with a layer-changing lifting machine and a plurality of shuttling vehicles, and when the shuttling vehicles need to change layers, the layer-changing lifting machines are used for switching. However, the floor-changing elevator has the advantages of high processing and manufacturing cost, large occupied space and high idle rate, and particularly, when the shuttle does not need to change a floor, the floor-changing elevator is basically in an idle state, and when the automatic vertical warehouse is basically full (namely, each floor is provided with the shuttle), the shuttle has less floor-changing requirements.
Therefore, how to provide an automated vertical warehouse capable of realizing layer replacement of a shuttle car and having low cost is a technical problem to be solved.
Disclosure of Invention
The first object of the invention is to provide a cargo hoist which has a strong functionality and can transfer cargoes from a conveyor line to a buffer position when working alone, and two cargo hoists positioned at two sides of a roadway can exchange layers by cooperating with each other.
To achieve the purpose, the invention adopts the following technical scheme:
a cargo lift for placement at an end of a pallet, the cargo lift comprising: a column; the cargo carrying platform assembly is movably arranged on the upright post along the vertical direction, and is used for carrying cargos and can be in butt joint with the buffer storage position; the driving assembly is in transmission connection with the cargo carrying platform assembly and is used for driving the cargo carrying platform assembly to move in the vertical direction; the layer changing assembly is arranged on one side of the cargo carrying platform assembly and can move up and down along with the cargo carrying platform assembly, the layer changing assembly comprises a first driving piece and a layer changing guide rail, the first driving piece can drive the layer changing guide rail to move along a first direction so that the layer changing guide rail is in butt joint or separation with a shelf guide rail of a shelf, and the layer changing guide rail can bear a shuttle.
Preferably, the loading platform assembly comprises a loading platform, the loading platform comprises a mounting frame and a roller conveying line arranged on the mounting frame, the mounting frame is movably connected to the upright post, the roller conveying line comprises a second driving piece and a plurality of conveying rollers arranged along the first direction at intervals, the conveying rollers extend along the second direction and are rotationally connected to the mounting frame, and the second driving piece is used for driving the conveying rollers to rotate.
Preferably, the number of the cargo tables is a plurality, a plurality of the cargo tables are arranged at intervals along the vertical direction, and each cargo table can bear and convey the cargo.
Preferably, the layer changing guide rail is provided with a positioning guide mechanism, and the positioning guide mechanism is used for providing guidance for the movement of the layer changing guide rail in the first direction.
Preferably, the cargo carrying platform assembly further comprises a mounting bracket, a limiting wheel is rotatably arranged on the mounting bracket, a lifting chute is arranged on the upright post along the vertical direction, and the limiting wheel is slidably connected in the lifting chute.
Preferably, the limiting wheel comprises a first longitudinal wheel and a second longitudinal wheel, the rotation axis of the first longitudinal wheel and the rotation axis of the second longitudinal wheel are vertically arranged, the first longitudinal wheel is abutted to the side wall of the lifting chute, and the second longitudinal wheel is abutted to the bottom wall of the lifting chute.
Preferably, the driving assembly comprises a driving motor, a driving wheel, a synchronous belt and a driven wheel, wherein the driving motor is arranged at the bottom of the upright post, a motor shaft of the driving motor is connected with the driving wheel, the driven wheel is rotationally connected to the top end of the upright post, the synchronous belt is sleeved on the driving wheel and the driven wheel, and the cargo carrying platform assembly is fixedly connected to the synchronous belt.
Preferably, the layer-changing guide rail comprises a first vertical plate, a horizontal top plate and a second vertical plate which are sequentially and vertically connected, wherein the first vertical plate is connected with the output end of the first driving piece, the horizontal top plate is used for bearing the shuttle, and the driving wheel of the shuttle is abutted to the second vertical plate and can move along the second vertical plate.
A second object of the present invention is to provide a lifting system capable of stably lifting a shuttle so that the shuttle can smoothly perform a layer change operation.
To achieve the purpose, the invention adopts the following technical scheme:
the lifting system comprises the cargo lifting machine, wherein one cargo lifting machine is arranged on two sides of a roadway of the goods shelf in the width direction, two floor-changing guide rails of the cargo lifting machine can bear two ends of the shuttle in the second direction, and the second direction is perpendicular to the first direction.
The third object of the present invention is to provide an automated vertical warehouse of a shuttle, which has a high functionality of a cargo elevator, and can replace a layer-changing elevator to perform a layer-changing operation of the shuttle, and the omission of the layer-changing elevator can reduce the manufacturing cost and the later maintenance cost of the automated vertical warehouse of the shuttle, and can save space.
To achieve the purpose, the invention adopts the following technical scheme:
the automatic vertical warehouse of the shuttle comprises a goods shelf, a buffer storage position, the shuttle, a conveying line and the lifting system.
The invention has the beneficial effects that:
the invention provides a cargo elevator which comprises a stand column, a cargo carrying platform assembly, a driving assembly and a layer changing assembly, wherein the cargo carrying platform assembly is movably arranged on the stand column along the vertical direction, the cargo carrying platform assembly is used for carrying cargoes and can be in butt joint with a buffer storage position, the driving assembly is in transmission connection with the cargo carrying platform assembly and is used for driving the cargo carrying platform assembly to move along the vertical direction, the layer changing assembly comprises a first driving piece and a layer changing guide rail, the first driving piece can drive the layer changing guide rail to move along the first direction so that the layer changing guide rail can be in butt joint with or separated from a shelf guide rail of a shelf, and the layer changing guide rail can carry a shuttle. Because the layer-changing guide rail can realize the bearing of the shuttle, and because the layer-changing assembly is arranged on one side of the cargo carrying platform assembly, the layer-changing assembly and the shuttle can move up and down along with the cargo carrying platform assembly, thereby realizing the layer-changing operation of the shuttle. The cargo elevator is strong in functionality, and can replace a layer of elevator, so that the manufacturing cost and the later maintenance cost of the automatic vertical warehouse of the shuttle car are reduced, and the space is saved.
Drawings
FIG. 1 is a schematic diagram of a prior art automated library;
fig. 2 is a top view of a part of an automated vertical warehouse of a shuttle vehicle according to an embodiment of the present invention;
fig. 3 is a front view of a part of a shuttle car automated vertical warehouse according to an embodiment of the present invention;
FIG. 4 is a side view of a shuttle automated vertical garage portion structure provided by an embodiment of the present invention;
fig. 5 is a schematic structural view of a cargo lift according to an embodiment of the present invention;
FIG. 6 is a schematic view of a portion of a cargo lift provided by an embodiment of the present invention;
FIG. 7 is a schematic view of a cargo bed assembly and a layer changing assembly of a cargo lift according to an embodiment of the present invention at a certain viewing angle;
fig. 8 is a schematic view of a cargo bed assembly and a layer changing assembly of a cargo lift according to an embodiment of the present invention from another perspective.
In the figure:
10. a conveying line; 20. caching bits; 30. a goods shelf; 40. a cargo elevator; 50. a layer-changing elevator; 60. a shuttle;
100. a cargo elevator;
110. a column; 111. lifting sliding grooves;
120. a cargo bed assembly; 121. a mounting frame; 122. a conveying roller; 123. a mounting bracket; 124. a limiting wheel; 1241. a first longitudinal wheel; 1242. a second longitudinal wheel; 125. a support frame;
130. a drive assembly; 131. a driving motor; 132. a driving wheel; 133. driven wheel; 134. a synchronous belt;
140. a layer changing component; 141. a first driving member; 142. a layer-changing guide rail; 1421. a first vertical plate; 1422. a horizontal top plate; 1423. a second vertical plate; 1424. a horizontal bottom plate; 143. a positioning wheel;
200. caching bits;
300. a goods shelf;
400. and (5) a shuttle vehicle.
Detailed Description
The following description of the embodiments of the present invention will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Wherein the terms "first position" and "second position" are two different positions.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixed or removable, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The invention provides a goods lifter 100, which is used in a shuttle automatic vertical warehouse, is specifically arranged at the end of a goods shelf 300 and is positioned between a conveying line and a buffer storage position 200, and can be used for transferring goods from the conveying line to the buffer storage position 200, and the goods can be transferred from the buffer storage position 200 to the goods shelf 300 by means of the shuttle 400.
As shown in fig. 2-8, the cargo lift 100 includes a column 110, a cargo bed assembly 120, a drive assembly 130, and a change layer assembly 140. The upright posts 110 are disposed in a vertical direction, and the bottom ends of the upright posts 110 are fixed on the ground or the base. The cargo bed assembly 120 is movably disposed on the upright 110 in a vertical direction, and the cargo bed assembly 120 is adapted to carry cargo and is capable of interfacing with the buffer station 200. The drive assembly 130 is drivingly connected to the cargo bed assembly 120 and is used to drive the cargo bed assembly 120 for movement in a vertical direction. The layer change assembly 140 is disposed on one side of the cargo bed assembly 120 and is capable of moving up and down with the cargo bed assembly 120, the layer change assembly 140 including a first drive member 141 and a layer change rail 142, the first drive member 141 being capable of driving the layer change rail 142 in a first direction to interface or decouple the layer change rail 142 with the shelf rail of the pallet 300. It should be noted that, the first direction is parallel to the extending direction of the roadway of the pallet 300, the pallet guide rail is used for improving the moving direction of the shuttle 400 in the roadway, one pallet guide rail is disposed on one side of each pallet 300 close to the roadway, and two pallet guide rails can bear two ends of the shuttle 400 in the direction perpendicular to the moving direction. In the width direction of the tunnel of the pallet 300, two sides of the tunnel are respectively provided with one cargo hoist 100, and the layer change guide rails 142 of the two cargo hoists 100 can receive two ends of the shuttle 400 in a second direction, which is perpendicular to the first direction and parallel to the width direction of the tunnel.
The cargo hoister 100 provided by the embodiment of the invention can work independently, and also can work together with the cargo hoister 100 positioned at the other side of the roadway. When the cargo lift 100 is operated alone, the cargo bed assembly 120 is capable of receiving cargo from the conveyor line and the cargo bed assembly 120 is capable of moving upward under the drive of the drive assembly 130, thereby raising the cargo bed assembly 120 to the buffer location 200 corresponding to the level of the target cargo space of the pallet 300 and transferring the cargo to the buffer location 200. When two adjacent cargo lifts 100 located at two sides of a roadway are matched to work, the layer-changing guide rails 142 of the two cargo lifts 100 can bear the lifting shuttle 400, and under the driving of the driving assembly 130, the cargo carrying platform assembly 120, the layer-changing assembly 140 and the lifting shuttle 400 can move upwards, so that the lifting shuttle 400 ascends or descends to the roadway corresponding to the target layer, and under the driving of the first driving piece 141, the layer-changing guide rails 142 can be in butt joint with the shelf guide rails, so that the lifting shuttle 400 can move to the shelf guide rails. The cargo elevator 100 has strong functionality, can not only bear the task of transferring cargoes, but also can bear the task of exchanging layers of the shuttle 400, and the shuttle automation vertical warehouse using the cargo elevator 100 does not need to additionally replace layer elevators, so that the manufacturing cost and the later maintenance cost are greatly reduced, the volume is reduced, and the space is saved.
In some embodiments, the columns 110 are cube frames disposed in a vertical direction, which not only facilitates manufacturing, but also reduces the manufacturing costs of the columns 110. In some embodiments, the bottom ends of the posts 110 are fixedly attached to the ground by a plurality of ground pins.
With continued reference to fig. 5-8, the pallet assembly 120 includes a pallet that is a structure for carrying cargo, and in particular, the pallet includes a mounting frame 121 and a roller conveyor line disposed on the mounting frame 121, the mounting frame 121 being movably coupled to the upright 110, the mounting frame 121 including two spaced apart cross bars. The roller conveyor line includes a second driving member and a plurality of conveying rollers 122 disposed at intervals along the first direction, the conveying rollers 122 are disposed to extend along the second direction and are rotatably connected to two cross bars of the mounting frame 121, and the second driving member is used for driving the conveying rollers 122 to rotate. Under the driving of the second driving member, each of the conveying rollers 122 rotates around its own central axis, and all of the conveying rollers 122 rotate in the same direction, so that the load on the roller conveyor line can move on the loading table in a direction approaching or separating from the buffer position 200.
In some embodiments, the second driving member includes a power motor and a plurality of pulley assemblies, the pulley assemblies include an input wheel, a transmission belt and an output wheel, the transmission belt is sleeved on the input wheel and the output wheel, the power motor is in transmission connection with the input wheel of the pulley assembly at the starting end, one pulley assembly is arranged between every two adjacent conveying rollers 122, and the input wheel and the output wheel of the pulley assemblies are respectively sleeved on the two conveying rollers 122. This achieves the goal of rotating all of the conveyor rolls 122 with one power motor. Of course, in other embodiments, the second driving member may take other structures capable of rotating the conveying pipe, which are not illustrated herein.
To improve the efficiency of the loading and unloading of cargo, in some embodiments, the cargo bed assembly 120 includes a plurality of cargo beds disposed at intervals in a vertical direction, each of which is capable of carrying and transporting one or more cargo. In the embodiment of the invention, the specific number of the cargo tables is not limited, and the cargo tables can be flexibly arranged according to requirements.
In order to fix the relative positions of the plurality of cargo tables in the vertical direction, as shown in fig. 6 and 7, the cargo table assembly 120 further includes a mounting bracket 123, and the mounting bracket 123 is connected to the outer sides of the plurality of cargo tables, so that the plurality of cargo tables are connected together, and the cargo table assembly 120 is integrated into a whole, thereby improving the installation efficiency of the cargo table assembly 120. In some embodiments, the mounting bracket 123 is a frame structure formed by splicing a plurality of plates, and the cargo platforms are detachably connected to the mounting bracket 123, so that the number of the cargo platforms can be flexibly increased or decreased according to the requirements of the automatic vertical warehouse of the shuttle. The outer side of the cargo bed refers to the side of the cargo bed near the column 110, and the inner side of the cargo bed refers to the side of the cargo bed far from the column 110.
In order to improve the moving accuracy of the cargo table assembly 120 in the vertical direction, as shown in fig. 6 and 7, a limiting wheel 124 is rotatably disposed on the mounting bracket 123, a lifting chute 111 is disposed on the upright post 110 in the vertical direction, and the limiting wheel 124 is slidably connected in the lifting chute 111.
In some embodiments, the limiting wheels 124 are provided with a plurality of groups, the limiting wheels 124 are disposed on two sides of the mounting bracket 123 in the horizontal direction, the upright post 110 is provided with two lifting sliding grooves 111 in the left-right direction, and the limiting wheels 124 on the same side are slidably connected in the lifting sliding grooves 111 on the adjacent sides. As shown in fig. 7, four sets of limiting wheels 124 are disposed on the mounting bracket 123, and the four sets of limiting wheels 124 are arranged in two rows and two columns, and the two sets of limiting wheels 124 in the same column are disposed in the same lifting chute 111.
In some embodiments, each set of spacing wheels 124 includes a first longitudinal wheel 1241 and a second longitudinal wheel 1242, the rotational axis of the first longitudinal wheel 1241 and the rotational axis of the second longitudinal wheel 1242 are both located in a horizontal plane, and the rotational axis of the first longitudinal wheel 1241 and the rotational axis of the second longitudinal wheel 1242 are disposed vertically, the first longitudinal wheel 1241 being in abutment with a side wall of the lifting chute 111, and the second longitudinal wheel 1242 being in abutment with a bottom wall of the lifting chute 111. In some particular embodiments, the number of first longitudinal wheels 1241 and second longitudinal wheels 1242 may be provided in multiple numbers as desired. As shown in fig. 7, for example, one lifting chute 111 may be disposed on the same side of the upright 110 in the front-rear direction, that is, four lifting chutes 111 are disposed on the upright 110, and each set of limiting wheels 124 includes two second longitudinal wheels 1242, and the two second longitudinal wheels 1242 are disposed on the front-rear sides of the upright 110.
Further, a positioning guide mechanism is provided on the layer changing rail 142, and the positioning guide mechanism is used for providing guidance for the movement of the layer changing rail 142 in the first direction. In some embodiments, with continued reference to fig. 8, the positioning and guiding mechanism includes a positioning wheel 143, where the positioning wheel 143 is rotatably disposed at a front end of the layer changing rail 142, and the layer changing rail 142 is guided by the positioning wheel 143 moving in a guiding plane parallel to the first direction. The guiding plane may be a plane on the cargo table assembly 120, or may be a plane on another structure. In addition, a guide rail bracket can be specially arranged, a positioning chute is arranged on the guide rail bracket, and the positioning wheel 143 is slidably connected in the positioning chute. Thus, the accuracy of the movement of the guide rail bracket along the first direction can be improved.
In some embodiments, the positioning and guiding mechanism includes a rail structure disposed between the cargo bed assembly 120 and the layer change assembly 140, the rail structure including a guide rail and a guide slider, one of the guide rail and the guide slider being disposed on a bottom surface of the layer change rail 142 and the other being disposed on a support surface of the cargo bed assembly 120 supporting the layer change rail 142, the guide rail being in sliding connection with the guide slider.
In some embodiments, the positioning and guiding mechanism includes both the positioning wheel 143 and the sliding rail structure described above, so as to further improve the guiding precision of the alignment layer guide 142.
In some embodiments, the first driving member 141 is fixedly coupled to the rail bracket. In some embodiments, the first driver 141 is an electric cylinder. Of course, in other embodiments, the first driving member 141 may be a cylinder or other power member capable of outputting linear motion.
With continued reference to fig. 8, the layer-changing guide rail 142 includes a first vertical plate 1421, a horizontal top plate 1422, and a second vertical plate 1423 that are sequentially and vertically connected, where the first vertical plate 1421 is connected to an output end of the first driving element 141, and the horizontal top plate 1422 is used to bear the shuttle 400, and a driving wheel of the shuttle 400 abuts against the second vertical plate 1423 and can move along the second vertical plate 1423.
In some embodiments, the ply-change rail 142 further includes a horizontal floor 1424, the horizontal floor 1424 being disposed parallel to the horizontal ceiling 1422. With continued reference to FIG. 8, the cargo bed assembly 120 further includes a support bracket 125, the support bracket 125 being coupled to the mounting bracket 121, and the support bracket 125 being disposed below the horizontal floor 1424 for supporting the change rails 142. In some embodiments, the second vertical plate 1423 has a smaller dimension in the vertical direction than the first vertical plate 1421, thereby forming a gap between the second vertical plate 1423 and the horizontal bottom plate 1424.
With continued reference to fig. 5, the driving assembly 130 includes a driving motor 131, a driving wheel 132, a synchronous belt 134 and a driven wheel 133, the driving motor 131 is disposed at the bottom of the upright post 110, a motor shaft of the driving motor 131 is connected with the driving wheel 132, the driven wheel 133 is rotatably connected to the top end of the upright post 110, the synchronous belt 134 is sleeved on the driving wheel 132 and the driven wheel 133, and the mounting bracket 123 of the cargo table assembly 120 is fixedly connected to the synchronous belt 134. The cargo bed assembly 120 can be lifted and lowered in the vertical direction by the driving of the driving motor 131, the timing belt 134, and the driven pulley 133. Of course, in other embodiments, other power members capable of outputting linear motion may be used as the driving assembly 130.
The invention also provides a lifting system which comprises the cargo lifts, wherein the cargo lifts are arranged in pairs. Specifically, in the width direction of the roadway of the pallet 300, two sides of the roadway are respectively provided with one cargo elevator, and the layer-changing guide rails 142 of the two cargo elevators can receive two ends of the shuttle 400 in the second direction, which is perpendicular to the first direction.
The invention also provides an automatic vertical warehouse of the shuttle, as shown in fig. 2 to 4, which comprises a goods shelf 300, a buffer storage position 200, a shuttle 400, a conveying line and the lifting systems, wherein each lifting system comprises two goods lifts 100. The number of the cargo lifts 100 is twice the number of lanes of the pallet 300, and two cargo lifts 100 are respectively disposed on two sides of the lane of the pallet 300 in the width direction. It should be noted that the structure of the pallet 300, the buffer station 200, the shuttle 400, and the conveyor line may be the structure of the prior art, and thus the specific structure of the pallet 300, the buffer station 200, the shuttle 400, and the conveyor line will not be described in detail herein.
According to the automatic vertical warehouse of the shuttle, through the cargo hoister 100, the layer exchanging operation of the shuttle 400 can be realized through the matching of two adjacent cargo hoisters 100, so that the automatic vertical warehouse of the shuttle does not need to be additionally provided with the layer exchanging hoister, the cost of manufacturing and later-period maintenance of the layer exchanging hoister can be omitted, the space occupied by the layer exchanging hoister can be saved, and the space occupied by the automatic vertical warehouse of the shuttle is reduced.
The present invention also provides a layer changing method for moving the shuttle 400 from an original layer at a first elevation of the pallet 300 to a target layer at a second elevation of the pallet 300.
Specifically, the layer changing method comprises the following steps:
the shuttle 400 moves along two shelf guide rails positioned at the original layer to one end of the shelf guide rail, which is close to the goods elevator, according to the layer changing instruction;
the drive assemblies 130 of the two cargo lifts drive the corresponding cargo bed assemblies 120 and the change layer assemblies 140, respectively, to a first height;
the first driving parts 141 of the two layer changing assemblies 140 respectively drive the corresponding layer changing guide rails 142 to move forward along the first direction, so that the two layer changing guide rails 142 are in butt joint with the two shelf guide rails positioned at the original layer in a one-to-one correspondence manner;
the shuttle 400 moves from two shelf rails to two deck rails 142;
the two first driving members 141 respectively drive the layer changing guide rails 142 to move reversely along the first direction, so that the two layer changing guide rails 142 are separated from the two shelf guide rails;
the two drive assemblies 130 respectively drive the corresponding cargo bed assemblies 120 and the change layer assemblies 140 to a second height;
the two first driving pieces 141 respectively drive the corresponding layer changing guide rails 142 to move forward along the first direction, so that the two layer changing guide rails 142 are in butt joint with the two shelf guide rails positioned at the target layer in a one-to-one correspondence manner;
the shuttle 400 is moved by the two deck rails 142 onto the two shelf rails.
It should be noted that, the shuttle 400 performs different tasks under the scheduling of the Warehouse Control System (WCS), and when the layer-changing lifts at two sides of the roadway perform different cargo conveying tasks respectively, the shuttle 400 reciprocates at the original layer thereof, so as to perform the task of picking and placing the cargo to the same layer but different storage positions of the shelf 300. When the shuttle 400 needs to be changed to another floor (the target floor) to perform the task, the Warehouse Control System (WCS) will send instructions to the shuttle 400 and the two corresponding floor-changing lifts, which change the shuttle 400 to the target floor of the goods shelf 300 according to the above method.
In some embodiments, the shuttle automation vertical warehouse further comprises a control cabinet comprising a PLC controller, a 24VDC power module, a reactor, a motor driver, and the like. The 24VDC power module mainly aims to provide control power or signal power for the whole control system, each sensor and the like. The PLC is mainly used for controlling the two layer-changing elevators and receiving and executing scheduling tasks of a Warehouse Control System (WCS). The motor driver uses a siemens S120 series driver to drive the driving motors 131 of the two sets of cargo lifts respectively. The reactor mainly eliminates the mutual interference and harmonic influence of the starting motor driver and the main power grid. In the embodiment of the present invention, the warehouse control system and the controllers are not limited to include specific control programs, and existing programs capable of achieving control purposes may be used as needed.
It is to be understood that the above examples of the present invention are provided for clarity of illustration only and are not limiting of the embodiments of the present invention. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the invention are desired to be protected by the following claims.
Claims (10)
1. A cargo lift for placement at an end of a pallet (300), the cargo lift comprising:
a column (110);
a cargo table assembly (120), the cargo table assembly (120) being movably arranged on the upright (110) in a vertical direction, the cargo table assembly (120) being adapted to carry cargo and being capable of interfacing with a buffer location (200);
the driving assembly (130) is in transmission connection with the cargo table assembly (120) and is used for driving the cargo table assembly (120) to move in the vertical direction;
the layer changing assembly (140), layer changing assembly (140) set up one side of cargo table subassembly (120) and can follow cargo table subassembly (120) reciprocates, layer changing assembly (140) include first driver (141) and layer changing guide rail (142), first driver (141) can drive layer changing guide rail (142) are along first direction removal, so that layer changing guide rail (142) with the shelf rail butt joint of goods shelves (300) or separation, just layer changing guide rail (142) can bear shuttle (400).
2. The cargo lift of claim 1 wherein,
cargo bed subassembly (120) is including carrying cargo bed, cargo bed includes mounting bracket (121) and sets up cylinder transfer chain on mounting bracket (121), mounting bracket (121) movably connect on stand (110), the cylinder transfer chain includes second driving piece and a plurality of edge carry roller (122) that first direction interval set up, carry roller (122) are extended along the second direction and are set up and rotate to connect on mounting bracket (121), the second driving piece is used for the drive carry roller (122) rotate.
3. The cargo lift of claim 2 wherein,
the number of the cargo carrying platforms is multiple, the cargo carrying platforms are arranged at intervals in the vertical direction, and each cargo carrying platform can bear and convey cargoes.
4. The cargo lift of claim 1 wherein,
the layer change guide rail (142) is provided with a positioning guide mechanism, and the positioning guide mechanism is used for providing guidance for the movement of the layer change guide rail (142) in the first direction.
5. The cargo lift of claim 1 wherein,
cargo bed assembly (120) still include installing support (123), rotate on installing support (123) and be provided with spacing wheel (124), be provided with on stand (110) along vertical direction and go up and down spout (111), spacing wheel (124) sliding connection is in go up and down spout (111).
6. The cargo lift of claim 5 wherein,
the limiting wheel (124) comprises a first longitudinal wheel (1241) and a second longitudinal wheel (1242), the rotation axis of the first longitudinal wheel (1241) and the rotation axis of the second longitudinal wheel (1242) are vertically arranged, the first longitudinal wheel (1241) is abutted to the side wall of the lifting chute (111), and the second longitudinal wheel (1242) is abutted to the bottom wall of the lifting chute (111).
7. The cargo lift of claim 1 wherein,
the driving assembly (130) comprises a driving motor (131), a driving wheel (132), a synchronous belt (134) and a driven wheel (133), the driving motor (131) is arranged at the bottom of the upright post (110), a motor shaft of the driving motor (131) is connected with the driving wheel (132), the driven wheel (133) is rotationally connected to the top end of the upright post (110), the synchronous belt (134) is sleeved on the driving wheel (132) and the driven wheel (133), and the cargo carrying platform assembly (120) is fixedly connected to the synchronous belt (134).
8. The cargo lift as claimed in any one of claims 1-7 wherein,
the layer-changing guide rail (142) comprises a first vertical plate (1421), a horizontal top plate (1422) and a second vertical plate (1423) which are sequentially and vertically connected, the first vertical plate (1421) is connected with the output end of the first driving piece (141), the horizontal top plate (1422) is used for bearing the shuttle (400), and the driving wheel of the shuttle (400) is abutted to the second vertical plate (1423) and can move along the second vertical plate (1423).
9. A lifting system, characterized by comprising a cargo lift according to any one of claims 1-8, wherein in the width direction of a roadway of the pallet (300), one cargo lift is respectively arranged on two sides of the roadway, two floor changing guide rails (142) of the cargo lifts can receive two ends of the shuttle (400) in a second direction, and the second direction is perpendicular to the first direction.
10. A shuttle automated vertical warehouse comprising a pallet (300), a buffer station (200), a shuttle (400), a conveyor line, and the lifting system of claim 9.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202310440206.5A CN116374464A (en) | 2023-04-21 | 2023-04-21 | Automatic vertical warehouse of goods elevator, lifting system and shuttle |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202310440206.5A CN116374464A (en) | 2023-04-21 | 2023-04-21 | Automatic vertical warehouse of goods elevator, lifting system and shuttle |
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CN202310440206.5A Pending CN116374464A (en) | 2023-04-21 | 2023-04-21 | Automatic vertical warehouse of goods elevator, lifting system and shuttle |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118289370A (en) * | 2024-04-24 | 2024-07-05 | 山东齐昌物流科技有限公司 | Assembled four-way vehicle vertical warehouse goods shelf |
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2023
- 2023-04-21 CN CN202310440206.5A patent/CN116374464A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118289370A (en) * | 2024-04-24 | 2024-07-05 | 山东齐昌物流科技有限公司 | Assembled four-way vehicle vertical warehouse goods shelf |
CN118289370B (en) * | 2024-04-24 | 2024-09-03 | 山东齐昌物流科技有限公司 | Assembled four-way vehicle vertical warehouse goods shelf |
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