CN116373359B - Processing device of sterilizing glass fiber board and preparation method thereof - Google Patents
Processing device of sterilizing glass fiber board and preparation method thereof Download PDFInfo
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- CN116373359B CN116373359B CN202310360968.4A CN202310360968A CN116373359B CN 116373359 B CN116373359 B CN 116373359B CN 202310360968 A CN202310360968 A CN 202310360968A CN 116373359 B CN116373359 B CN 116373359B
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- 239000003365 glass fiber Substances 0.000 title claims abstract description 38
- 238000002360 preparation method Methods 0.000 title claims abstract description 14
- 230000001954 sterilising effect Effects 0.000 title claims description 18
- 230000007246 mechanism Effects 0.000 claims description 43
- 239000000463 material Substances 0.000 claims description 40
- 239000002994 raw material Substances 0.000 claims description 27
- 239000000956 alloy Substances 0.000 claims description 22
- 229910045601 alloy Inorganic materials 0.000 claims description 22
- 238000002156 mixing Methods 0.000 claims description 22
- 239000011347 resin Substances 0.000 claims description 22
- 229920005989 resin Polymers 0.000 claims description 22
- 230000001681 protective effect Effects 0.000 claims description 19
- 229910052751 metal Inorganic materials 0.000 claims description 18
- 239000002184 metal Substances 0.000 claims description 18
- 238000005507 spraying Methods 0.000 claims description 17
- 230000003014 reinforcing effect Effects 0.000 claims description 16
- 239000007921 spray Substances 0.000 claims description 15
- 238000003756 stirring Methods 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 13
- 238000009413 insulation Methods 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 8
- 239000000843 powder Substances 0.000 claims description 7
- 230000000844 anti-bacterial effect Effects 0.000 claims description 6
- 239000003242 anti bacterial agent Substances 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 5
- 239000012466 permeate Substances 0.000 claims description 4
- 239000003381 stabilizer Substances 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 241000894006 Bacteria Species 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000004659 sterilization and disinfection Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 229910052709 silver Inorganic materials 0.000 description 3
- 239000004332 silver Substances 0.000 description 3
- -1 silver ions Chemical class 0.000 description 3
- 230000000087 stabilizing effect Effects 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000001580 bacterial effect Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000011889 copper foil Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 239000010985 leather Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 230000002829 reductive effect Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000008719 thickening Effects 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 230000002147 killing effect Effects 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/0005—Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
- B29K2105/0011—Biocides
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a processing device of a sterilized glass fiber board and a preparation method thereof, and relates to the technical field of glass fiber board processing equipment.
Description
Technical Field
The invention relates to the technical field of glass fiber board processing equipment, in particular to a processing device and a preparation method of a sterilizing glass fiber board.
Background
Glass fiber board, also known as glass fiber board, is used for soft basic unit, outside again wrap cloth art, leather etc. make pleasing to the eye wall, furred ceiling decorate, and it is very extensive to use, has sound absorption, sound insulation, thermal-insulated, characteristics such as environmental protection, fire-retardant, glass fiber board alias: the glass fiber composite board of the glass fiber heat insulating board is synthesized by glass fiber materials and high heat-resistant composite materials, does not contain asbestos components harmful to human bodies, has high mechanical property, good heat resistance and good moisture resistance, and has good processability, and is used for a drilling machine injection molding machine of a plastic mold injection molding machine mechanical manufacturing molding machine.
A complete glass fiber board is mainly composed of glass fiber cloth, resin and a copper foil gloss surface, and the production steps are that a designated die is used, part of the resin is poured into the die, then the glass fiber cloth is tiled, the resin with the same proportion is poured into the die to complete a plate-shaped embryonic form, after raw materials are dried and molded, two sides of the board are processed and smooth by polishing equipment, further the required copper foil is covered on the two sides of the board in sequence, the surface smoothness of the board is improved, meanwhile, the high temperature resistance of the board is enhanced, and when the finished product is applied to actual decoration, leather and soft materials can be installed on the exposed side of the board, so that the indoor attractiveness is improved.
However, the existing processing of the sterilizing glass fiber board has the following defects:
along with the development of social economy, the life quality of residents is continuously increased, the performance of the used materials is further critical, the glass fiber board is mainly used for decorating the wall tops and the wall surfaces of houses, besides the characteristics of sound absorption, sound insulation, heat insulation, environmental protection and flame retardance of the materials, the board with the sterilization capability is derived, the sterilization effect of the board is considered, the required sterilization materials cannot be filled into the board, the board is further required to be processed after being molded, the board is processed by adopting a distribution method of auxiliary machines in most of the prior art, the steps are more, the processing time of qualified boards is longer, and the input cost of each board is higher.
Therefore, we propose a processing device of sterilized glass fiber board and a preparation method thereof, so as to solve the problems set forth above.
Disclosure of Invention
The invention aims to provide a processing device of a sterilizing glass fiber board and a preparation method thereof, wherein a material mixing mechanism, a slotting spraying mechanism and a clamping mechanism are connected with a workbench, after a board to be processed is placed in the workbench, the clamping mechanism is used for fixing and clamping, raw materials required by processing are respectively resin and Danxiao sub-antibacterial agents which are sequentially poured into the material mixing mechanism for mixing, the temperature inside the mechanism can be controlled, so that the thickening and drying of the resin are avoided, a slotting component in the clamping mechanism is further utilized, a plane groove with a lower height is formed in the front surface of the board, and the mixed raw materials are uniformly filled into the plane groove by the spraying component, so that the problems raised by the background technology are solved.
In order to achieve the above purpose, the present invention provides the following technical solutions: the processing device of the sterilizing glass fiber board comprises a protective shell, wherein a workbench is fixedly arranged at the top of the protective shell;
a material mixing mechanism is arranged in the protective shell, and a slotting spraying mechanism and a clamping mechanism are respectively arranged at the top of the workbench;
the material mixing mechanism comprises two first reinforcing plates, the tops of the two first reinforcing plates are fixedly arranged at the bottom of a workbench, a supporting metal frame is welded between the bottoms of the two first reinforcing plates, a heat insulation shell is fixedly arranged at the center of the supporting metal frame, an alloy liner is sealed and wrapped in the heat insulation shell, a hollow sleeve head is fixedly communicated with the bottom of the heat insulation shell, a U-shaped frame is fixedly arranged at the bottom of the workbench, a group of connecting blocks are fixedly inserted into the inner surface wall of the U-shaped frame, an integrated lantern ring is fixedly sleeved between the outer surface walls of the connecting blocks, a servo motor is fixedly inserted into the inner surface wall of the integrated lantern ring, a transmission rod is fixedly connected with the output end of the servo motor, a tray is fixedly sleeved on the outer surface wall of the transmission rod, a group of stirring rods is fixedly inserted into the tray, and a push plate is welded on each outer surface wall of the stirring rod;
the slotting and material spraying mechanism comprises a rectangular frame, the outer surface wall of the rectangular frame is welded on the rear surface of a workbench, a movable plate is movably arranged in the rectangular frame, an L-shaped metal frame is welded at the top of the movable plate, an extension plate is fixedly arranged on one side of the outer wall of the L-shaped metal frame, an intersection box is arranged at the top of the extension plate, a group of third mounting sleeves are arranged in the extension plate, a second electric telescopic rod is fixedly inserted into the inner surface wall of each third mounting sleeve, an assembly sleeve head is fixedly sleeved between the output ends of the second electric telescopic rods, a group of spray guns are arranged in the assembly sleeve head, a group of flow dividing hoses are fixedly communicated with the outer surface wall of the intersection box, and the discharge ends of the flow dividing hoses are respectively communicated with the feeding ends of the spray guns.
Preferably, a group of locating plates are fixedly arranged on the inner surface wall of the heat insulation shell, a plurality of high-resistance heating wires are fixedly inserted into the locating plates, a limit sleeve is fixedly arranged at the bottom of the servo motor, and the outer surface wall of the transmission rod is movably arranged in the limit sleeve.
Preferably, a threaded rod is movably inserted between two sides of the inner wall of the rectangular frame, a threaded hole is preset in the movable plate, the movable plate is rotatably connected with the threaded rod through the threaded hole, a positive and negative servo motor is fixedly installed on one side of the outer wall of the rectangular frame, and the output end of the positive and negative servo motor is connected with one end of the outer wall of the threaded rod.
Preferably, a first mounting sleeve is fixedly arranged at the top of the L-shaped metal frame, a first electric telescopic rod is fixedly inserted into the inner surface wall of the first mounting sleeve, a U-shaped sleeve head is fixedly sleeved at the output end of the first electric telescopic rod, a linkage rod is movably inserted between two sides of the inner wall of the U-shaped sleeve head, a roller rod is fixedly sleeved on the outer surface wall of the linkage rod, and a plurality of alloy pin cutters are arranged on the outer surface wall of the roller rod; and one side of the outer wall of the U-shaped sleeve head is fixedly provided with a driving motor, and the output end of the driving motor is connected with one end of the outer wall of the linkage rod.
Preferably, the rear surface of the protective shell is fixedly provided with a second reinforcing plate, the outer surface wall of the second reinforcing plate is welded with a grafting plate, a group of second mounting sleeves are arranged in the grafting plate, and a group of booster pumps are fixedly inserted into the inner surface walls of the second mounting sleeves.
Preferably, the input ends of a group of booster pumps are fixedly communicated with a primary material conveying hose, the feed ends of a group of primary material conveying hoses penetrate through the outer surface wall of the hollow sleeve head and are communicated with the inner part of the hollow sleeve head, the output ends of a group of booster pumps are fixedly communicated with a secondary clinker hoses, the discharge ends of a group of secondary clinker hoses penetrate through the outer surface wall of the junction box and are communicated with the inner part of the junction box, a track groove is preset on the rear surface of the rectangular frame, a stabilizing frame is welded on the outer surface wall of the L-shaped metal frame, and the outer surface wall of the stabilizing frame is movably arranged in the track groove.
Preferably, the clamping mechanism comprises a locking baffle plate, the bottom of the locking baffle plate is fixedly arranged at the top of the workbench, two inner grooves are formed in the top of the workbench, sliding rods are fixedly inserted into the two inner grooves, sliding blocks are movably sleeved on the outer surface walls of the sliding rods, and movable baffle plates are fixedly arranged between the tops of the sliding blocks.
Preferably, a T-shaped frame is fixedly arranged at the top of the workbench, a pneumatic push rod is fixedly arranged on the outer surface wall of the T-shaped frame, and the output end of the pneumatic push rod is fixedly inserted into the movable baffle.
Preferably, the front surface of the protective shell is provided with a door frame, the inside of the door frame is movably provided with a movable door, the movable door is rotatably connected with the front surface of the protective shell through a hinge, and the front surface of the movable door is welded with a handle.
The preparation method of the processing device of the sterilizing glass fiber board comprises the following steps:
step one: firstly, a resin and antibacterial powder with proper proportions are used, wherein the composition of the resin is the same as that of a plate, and the antibacterial powder is Danxiao sub-antibacterial agent.
Step two: two materials are sequentially poured into the alloy inner container, and the stirring rod on the stirring rod is rotated to accelerate the mixing of the two materials through the cooperation of the driving part.
Step three: the high-resistance heating wire is electrified before the temperature control process, the released temperature gradually permeates into the alloy liner according to the high-resistance heat conversion rate, the temperature is controlled to be 200-300 ℃, the purpose is to be larger than the high-temperature resistant range of the resin, and the resin is prevented from being solidified during mixing.
Step four: and placing the plate to be processed on a workbench, and then driving a plurality of alloy pin cutters on a driving motor to rotate at a high speed by a driving component to form a plane groove on the front surface of the plate.
Step five: the mixed materials are further conveyed through a plurality of pipelines and sprayed into the plane grooves through a plurality of spray guns, and the uniformity of raw material spraying is guaranteed through the travelling speed of the control mechanism.
Step six: and (5) removing the filled plate from the equipment, and waiting for drying and forming of the mixed raw materials.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, by arranging the material mixing mechanism, the slotting spraying mechanism and the clamping mechanism, after a plate to be processed is placed in the workbench, the clamping mechanism is used for fixing and clamping, raw materials required by processing are respectively resin and Danxiao sub-antibacterial agents which are sequentially poured into the material mixing mechanism for mixing, the temperature in the mechanism can be controlled, so that thickening and drying of the resin are avoided, a slotting component in the clamping mechanism is further utilized, the front surface of the plate is provided with a plane groove with a lower height, the mixed raw materials are uniformly filled into the plane groove by the spraying component, after the operation is finished, the resin processed later is identical with the components used by the plate per se, and then the resin is fully matched with the product materials, the integrity of the plate resisting high temperature is still ensured, and the sterilization principle of the upper structure after the plate processing is as follows: the surface of the plate slowly releases a small amount of silver ions through the sterilization raw material, and the surface of the bacteria is negatively charged, so that the positively charged silver ions can be adsorbed on the surface of the bacteria, and the electrolyte balance of the bacteria is further destroyed, so that the bacteria die due to the damage of cells. In addition, silver ions enter bacteria, react with cellular enzymes of the bacteria and combine, inhibit bacterial activity and bacterial reproduction and regeneration, so that the capability of killing the bacteria is achieved, a mechanical transmission method is adopted by a mechanism to complete the processing process of the sterilizing glass fiber board, autonomous mixing of raw materials, automatic clamping of boards, rapid opening of slots and uniform filling of mixed raw materials are realized, the surface of the board processed by the method cannot generate concave-convex problems, the attractiveness of the board is affected, a plurality of steps of board processing are fully integrated, the whole automation level of equipment is increased, the defects of the existing processing mode are effectively solved, the processing time of each board is shortened, the projects of manual auxiliary operation are reduced, and the multiple cost required by processing is reduced.
Drawings
FIG. 1 is a perspective view of a front view structure of a processing device for a sterilized glass fiber board and a method for manufacturing the same according to the present invention;
FIG. 2 is a side view showing a structure of a processing apparatus for a sterilized glass fiber board and a method for manufacturing the same according to the present invention;
FIG. 3 is a perspective view showing a structure of a material mixing mechanism in a processing device of a sterilized glass fiber board and a preparation method thereof;
FIG. 4 is an enlarged perspective view of the bottom structure of the U-shaped frame in the processing device and the preparation method of the sterilizing glass fiber board of the invention;
FIG. 5 is an enlarged perspective view of a slotting and spraying mechanism in the processing device and the preparation method of the sterilizing glass fiber board;
FIG. 6 is an enlarged perspective view showing the structure of a clamping mechanism in the processing device and the preparation method of the sterilized glass fiber board;
FIG. 7 is an enlarged perspective view of the structure A in FIG. 4 showing a processing device and a preparation method of the sterilized glass fiber board according to the present invention;
fig. 8 is an enlarged perspective view of a structure of a sterilized glass fiber board and a method for manufacturing the same according to the present invention, which is shown in fig. 2.
In the figure: 1. a protective housing; 2. a work table; 3. a material mixing mechanism; 301. a first reinforcing plate; 302. a support metal frame; 303. a heat insulating housing; 304. a positioning plate; 305. high resistance electric heating wire; 306. an alloy liner; 307. a hollow sleeve head; 308. a U-shaped frame; 309. a joint block; 310. an integral collar; 311. a servo motor; 312. a limit sleeve; 313. a transmission rod; 314. a tray; 315. a stirring rod; 316. a push plate; 4. slotting and spraying mechanisms; 401. a rectangular frame; 402. a threaded rod; 403. a movable plate; 404. an L-shaped metal frame; 405. a first mounting sleeve; 406. a first electric telescopic rod; 407. a U-shaped sleeve head; 408. a linkage rod; 409. a roller rod; 410. a driving motor; 411. a second reinforcing plate; 412. grafting plate; 413. a second mounting sleeve; 414. a booster pump; 415. an extension plate; 416. a junction box; 417. a third mounting sleeve; 418. a second electric telescopic rod; 419. assembling a sleeve head; 420. a spray gun; 421. a shunt hose; 422. a primary feed hose; 423. a secondary clinker hose; 424. a forward and reverse servo motor; 425. a track groove; 426. a stabilizing rack; 5. a clamping mechanism; 501. locking the baffle; 502. an inner slot; 503. a slide bar; 504. a slide block; 505. a movable baffle; 506. a T-shaped frame; 507. a pneumatic push rod; 6. a hinge; 7. a movable door; 8. and (5) a handle.
Description of the embodiments
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is evident that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-8, the present invention provides a technical solution: the utility model provides a processingequipment of glass fiber board disinfects, includes protective housing 1, and protective housing 1's top fixed mounting has workstation 2, and protective housing 1's inside is provided with material mixing mechanism 3, and workstation 2's top is provided with fluting respectively and spouts material mechanism 4 and fixture 5.
According to fig. 2-3 and fig. 7, the material mixing mechanism 3 comprises two first reinforcing plates 301, the tops of the two first reinforcing plates 301 are fixedly installed at the bottom of the workbench 2, a supporting metal frame 302 is welded between the bottoms of the two first reinforcing plates 301, a heat insulation shell 303 is fixedly installed at the center of the supporting metal frame 302, an alloy liner 306 is sealed and wrapped inside the heat insulation shell 303, a hollow sleeve 307 is fixedly communicated with the bottom of the heat insulation shell 303, a U-shaped frame 308 is fixedly installed at the bottom of the workbench 2, a group of connecting blocks 309 are fixedly inserted into the inner surface wall of the U-shaped frame 308, an integrated lantern ring 310 is fixedly sleeved between the outer surface walls of the group of connecting blocks 309, a servo motor 311 is fixedly inserted into the inner surface wall of the integrated lantern ring 310, a transmission rod 313 is fixedly connected with the output end of the servo motor 311, a tray 314 is fixedly sleeved on the outer surface wall of the transmission rod 313, a group of stirring rods is fixedly inserted into the inner surface wall of the tray 314, and a pushing plate 316 is welded on each outer surface wall of the group of stirring rods 315.
According to the figures 1-2 and 5, the slotting spraying mechanism 4 comprises a rectangular frame 401, the outer surface wall of the rectangular frame 401 is welded on the rear surface of the workbench 2, a movable plate 403 is movably arranged in the rectangular frame 401, an L-shaped metal frame 404 is welded on the top of the movable plate 403, an extension plate 415 is fixedly arranged on one side of the outer wall of the L-shaped metal frame 404, an intersection box 416 is arranged on the top of the extension plate 415, a group of third mounting sleeves 417 are arranged in the extension plate 415, second electric telescopic rods 418 are fixedly inserted into the inner surface walls of the group of third mounting sleeves 417, an assembling sleeve head 419 is fixedly sleeved between the output ends of the group of second electric telescopic rods 418, a group of spray guns 420 are arranged in the assembling sleeve head 419, a group of flow hoses 421 are fixedly communicated with the outer surface wall of the intersection box 416, and the discharge ends of the group of the flow hoses 421 are respectively communicated with the feed ends of the spray guns 420.
According to the embodiments shown in fig. 3 and 7, a set of positioning plates 304 are fixedly installed on the inner surface wall of the heat insulation housing 303, a plurality of high-resistance heating wires 305 are fixedly inserted in the set of positioning plates 304, a limit sleeve 312 is fixedly installed at the bottom of the servo motor 311, the outer surface wall of the transmission rod 313 is movably arranged in the limit sleeve 312, and the limit sleeve 312 is used for limiting the left-right swing amplitude generated when the transmission rod 313 rotates, so that the stability of the servo motor 311 during manufacturing is improved.
According to the figures 1-2 and 5, a threaded rod 402 is movably inserted between two sides of the inner wall of the rectangular frame 401, a threaded hole is preset in the movable plate 403, the movable plate 403 is rotatably connected with the threaded rod 402 through the threaded hole, a positive and negative servo motor 424 is fixedly installed on one side of the outer wall of the rectangular frame 401, the output end of the positive and negative servo motor 424 is connected with one end of the outer wall of the threaded rod 402, and the rotary connectivity between the threaded rod 402 and the movable plate 403 is utilized to enable the device to drive a mechanism to move left and right when the device is provided with grooves and raw materials for spraying, so that the integrity of a processing range is ensured.
According to the illustration shown in fig. 5, a first mounting sleeve 405 is fixedly mounted on the top of an L-shaped metal frame 404, a first electric telescopic rod 406 is fixedly inserted into the inner surface wall of the first mounting sleeve 405, a U-shaped sleeve head 407 is fixedly sleeved at the output end of the first electric telescopic rod 406, a linkage rod 408 is movably inserted between two sides of the inner wall of the U-shaped sleeve head 407, a roller rod 409 is fixedly sleeved on the outer surface wall of the linkage rod 408, and a plurality of alloy pin cutters are arranged on the outer surface wall of the roller rod 409; the outer wall side of the U-shaped sleeve head 407 is fixedly provided with a driving motor 410, the output end of the driving motor 410 is connected with one end of the outer wall of the linkage rod 408, the height of the roller rod 409 is adjusted after a plate to be processed is positioned in the device by arranging alloy pin cutters, a plurality of alloy pin cutters are enabled to rotate at a high speed by a driving component, after the alloy pin cutters are in front contact with the plate, part of materials are removed, and finally a plane groove is formed on the surface of the plate.
According to the embodiment shown in fig. 2, the second reinforcing plate 411 is fixedly mounted on the rear surface of the protective housing 1, the grafting plate 412 is welded on the outer surface wall of the second reinforcing plate 411, a group of second mounting sleeves 413 are arranged in the grafting plate 412, and booster pumps 414 are fixedly inserted on the inner surface walls of the group of second mounting sleeves 413, so that conditions can be provided for spraying mixed raw materials by arranging the booster pumps 414.
According to fig. 2, 3 and 8, the input ends of a group of booster pumps 414 are fixedly connected with a primary conveying hose 422, the input ends of a group of primary conveying hoses 422 penetrate through the outer surface wall of the hollow sleeve 307 and are communicated with the inside of the hollow sleeve 307, the output ends of a group of booster pumps 414 are fixedly connected with a secondary clinker hose 423, the output ends of a group of secondary clinker hoses 423 penetrate through the outer surface wall of the junction box 416 and are communicated with the inside of the junction box 416, a track groove 425 is preset on the rear surface of the rectangular frame 401, a stabilizer 426 is welded on the outer surface wall of the L-shaped metal frame 404, the outer surface wall of the stabilizer 426 is movably arranged in the track groove 425, and raw materials mixed in the first electric telescopic rod 406 can be continuously conveyed into the inside of the junction box 416 by arranging the primary conveying hose 422 and the secondary clinker hose 423.
According to the figures 1-2 and 6, the clamping mechanism 5 comprises a locking baffle 501, the bottom of the locking baffle 501 is fixedly arranged at the top of the workbench 2, two inner grooves 502 are formed in the top of the workbench 2, sliding rods 503 are fixedly inserted into the two inner grooves 502, sliding blocks 504 are movably sleeved on the outer surface walls of the two sliding rods 503, a movable baffle 505 is fixedly arranged between the tops of the two sliding blocks 504, and after a plate to be processed is placed at the top of the workbench 2, the two sides of the plate are tightly clamped by the locking baffle 501 and the movable baffle 505, so that the plate is prevented from being subjected to position deviation during subsequent processing.
According to the illustration in fig. 6, the top of the workbench 2 is fixedly provided with a T-shaped frame 506, the outer surface wall of the T-shaped frame 506 is fixedly provided with a pneumatic push rod 507, the output end of the pneumatic push rod 507 is fixedly inserted into the movable baffle 505, by arranging the pneumatic push rod 507 and utilizing the movable connectivity of the slide rod 503 and the slide block 504, the equipment can automatically control the movable baffle 505 to move back and forth, the thrust generated by the pneumatic push rod 507 is stronger, and the clamping force on the plate is further greater.
According to the illustration of fig. 1, the door frame has been seted up to the front surface of protective housing 1, and the inside activity of door frame is provided with dodge gate 7, and dodge gate 7 passes through hinge 6 and the front surface swivelling joint of protective housing 1, and the front surface welding of dodge gate 7 has handle 8, through setting up dodge gate 7, realizes the inside reinforced ability of equipment.
The whole mechanism achieves the following effects: firstly, the equipment is moved to a designated working area, the handle 8 is pulled, the movable door 7 is pulled out of the door frame by utilizing the hinge 6, two required raw materials are sequentially poured into the alloy inner container 306, the sequential resin is arranged on the lower powder, then the high-resistance heating wire 305 in the positioning plate 304 is electrified, the high temperature of the current is released from the surface of a conductor and gradually permeates into the alloy inner container 306, meanwhile, the high-resistance heating wire 305 is arranged in a proper range, the servo motor 311 in the integrated lantern ring 310 is started and acts on the transmission rod 313, the stirring rods 315 on the tray 314 are driven to rotate at a high speed, meanwhile, the pushing plate 316 is increased in the contact area of the mixed raw materials, and the raw material mixing efficiency is accelerated.
The processed plate is placed on the top of the workbench 2, one side of the plate abuts against the surface of the locking baffle 501, a pneumatic push rod 507 on a T-shaped frame 506 is started, and the movable baffle 505 is driven to gradually move towards the other side of the plate by utilizing the movable connectivity between the slide rod 503 and the slide block 504 until the plate is fixed on the top of the workbench 2.
The driving motor 410 is further started and acts on the linkage rod 408 to drive the alloy pin cutters on the roller rod 409 to rotate at a high speed, meanwhile, the first electric telescopic rod 406 in the first mounting sleeve 405 is started, the height of the U-shaped sleeve 407 is continuously lowered until the alloy pin cutters are fully contacted with the front surface of the plate, partial materials on the plate are rapidly cut off, the positive and negative servo motor 424 on the rectangular frame 401 is started in the process and acts on the threaded rod 402, the roller rod 409 is driven to move from left to right at a constant speed by utilizing the rotary connectivity between the threaded rod 402 and the movable plate 403, a plane groove is finally formed on the surface of the plate, the first electric telescopic rod 406 is started again, and the U-shaped sleeve 407 is restored to the original high speed.
The method comprises the steps of using a specified cleaning device to clean waste scraps remained in a plane groove, then lowering the height of the assembly sleeve head 419 by the assembly sleeve head 419 in the third installation sleeve 417, adjusting each spray gun 420 to the opening of the groove, starting the second installation sleeve 413 in the grafting plate 412, rotating an internal impeller of the second installation sleeve 413, continuously pumping air remained in the primary material conveying hose 422, forming a strong adsorption force at the feeding end of the primary material conveying hose 422, continuously pumping mixed raw materials in the first electric telescopic rod 406, guiding the mixed raw materials into the junction box 416 by the primary material conveying hose 422 and the secondary clinker hose 423, gradually increasing the internal pressure along with the continuous increase of the raw materials in the junction box 416, uniformly extruding part of the raw materials into the split hose 421, entering each spray gun 420, compressing the raw materials at the spray head of each spray gun 420, finally spraying the raw materials into the plane groove, and driving each spray gun 420 to move at a uniform speed from right to left according to the method in the process, so as to ensure the uniformity of the raw materials after filling.
The invention also provides a preparation method of the processing device of the sterilizing glass fiber board, which comprises the following steps:
step one: firstly, a resin and antibacterial powder with proper proportions are used, wherein the composition of the resin is the same as that of a plate, and the antibacterial powder is Danxiao sub-antibacterial agent.
Step two: the two materials are sequentially poured into the alloy liner 306, and the stirring rod 315 on the stirring rod 315 is rotated to accelerate the mixing of the two materials through the cooperation of the driving components.
Step three: the high resistance heating wire 305 is electrified before that, according to the high resistance heat conversion rate, the released temperature gradually permeates into the alloy liner 306, and the temperature is controlled to be 200-300 ℃ so as to be larger than the high temperature resistant range of the resin, and the resin is prevented from being solidified during mixing.
Step four: the plate to be processed is placed on the workbench 2, and then the driving part drives the alloy pin cutters on the driving motor 410 to rotate at high speed, so that a plane groove is formed in the front surface of the plate.
Step five: the mixed materials are further conveyed through a plurality of pipelines and are sprayed into the plane grooves through a plurality of spray guns 420, and the uniformity of raw material spraying is guaranteed through the travelling speed of the control mechanism.
Step six: and (5) removing the filled plate from the equipment, and waiting for drying and forming of the mixed raw materials.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.
Claims (5)
1. A processing device of a sterilizing glass fiber board is characterized in that: the device comprises a protective shell (1), wherein a workbench (2) is fixedly arranged at the top of the protective shell (1);
a material mixing mechanism (3) is arranged in the protective shell (1), and a slotting spraying mechanism (4) and a clamping mechanism (5) are respectively arranged at the top of the workbench (2);
the material mixing mechanism (3) comprises two first reinforcing plates (301), the tops of the two first reinforcing plates (301) are fixedly arranged at the bottom of the workbench (2), an integrated lantern ring (310) is fixedly sleeved between the outer surface walls of the U-shaped frames (308), a servo motor (311) is fixedly sleeved on the inner surface walls of the integrated lantern ring (310), a transmission rod (313) is fixedly connected with the output end of the servo motor (311), a hollow sleeve head (307) is fixedly communicated with the bottom of the transmission rod (303), a U-shaped frame (308) is fixedly arranged at the bottom of the workbench (2), a group of connecting blocks (309) is fixedly sleeved on the inner surface walls of the connecting blocks (309), a servo motor (311) is fixedly sleeved on the inner surface walls of the integrated lantern ring, a support plate (314) is fixedly sleeved on the outer surface walls of the transmission rod (313), and a group of stirring plates (315) are fixedly sleeved on the inner surface walls of the support plate (314), and a group of stirring plates (315) are fixedly sleeved on the inner surfaces of the stirring plates (315);
the slotting and material spraying mechanism (4) comprises a rectangular frame (401), the outer surface wall of the rectangular frame (401) is welded on the rear surface of a workbench (2), a movable plate (403) is movably arranged in the rectangular frame (401), an L-shaped metal frame (404) is welded at the top of the movable plate (403), an extension plate (415) is fixedly arranged on one side of the outer wall of the L-shaped metal frame (404), an intersection box (416) is arranged at the top of the extension plate (415), a group of third mounting sleeves (417) are arranged in the extension plate (415), second electric telescopic rods (418) are fixedly inserted into the inner surface walls of the group of third mounting sleeves (417), an assembly sleeve head (419) is fixedly sleeved between the output ends of the group of the second electric telescopic rods (418), a group of spray guns (420) are arranged in the assembly sleeve head (419), a group of outer surface walls of the extension box (416) are fixedly communicated with one group of flow distributing hoses (421), and the discharge ends of the group of the flow distributing hoses (421) are respectively communicated with the discharge ends of the spray guns (420);
a group of positioning plates (304) are fixedly arranged on the inner surface wall of the heat insulation shell (303), a plurality of high-resistance heating wires (305) are fixedly inserted into the positioning plates (304), a limit sleeve (312) is fixedly arranged at the bottom of the servo motor (311), and the outer surface wall of the transmission rod (313) is movably arranged in the limit sleeve (312);
a threaded rod (402) is movably inserted between two sides of the inner wall of the rectangular frame (401), a threaded hole is preset in the movable plate (403), the movable plate (403) is rotatably connected with the threaded rod (402) through the threaded hole, a positive and negative servo motor (424) is fixedly arranged on one side of the outer wall of the rectangular frame (401), and the output end of the positive and negative servo motor (424) is connected with one end of the outer wall of the threaded rod (402);
a first mounting sleeve (405) is fixedly mounted at the top of the L-shaped metal frame (404), a first electric telescopic rod (406) is fixedly inserted into the inner surface wall of the first mounting sleeve (405), a U-shaped sleeve head (407) is fixedly sleeved at the output end of the first electric telescopic rod (406), a linkage rod (408) is movably inserted between two sides of the inner wall of the U-shaped sleeve head (407), a roller rod (409) is fixedly sleeved on the outer surface wall of the linkage rod (408), and a plurality of alloy pin cutters are arranged on the outer surface wall of the roller rod (409); a driving motor (410) is fixedly arranged on one side of the outer wall of the U-shaped sleeve head (407), and the output end of the driving motor (410) is connected with one end of the outer wall of the linkage rod (408);
the rear surface of the protective shell (1) is fixedly provided with a second reinforcing plate (411), the outer surface wall of the second reinforcing plate (411) is welded with a grafting plate (412), the inside of the grafting plate (412) is provided with a group of second mounting sleeves (413), and the inner surface walls of the group of second mounting sleeves (413) are fixedly inserted with booster pumps (414);
the input end of a group of booster pumps (414) is fixedly communicated with a primary material conveying hose (422), the feed end of the group of primary material conveying hoses (422) penetrates through the outer surface wall of the hollow sleeve head (307) and is communicated with the inside of the hollow sleeve head (307), the output end of the group of booster pumps (414) is fixedly communicated with a secondary material conveying hose (423), the discharge end of the group of secondary material conveying hoses (423) penetrates through the outer surface wall of the junction box (416) and is communicated with the inside of the junction box (416), a track groove (425) is preset on the rear surface of the rectangular frame (401), a stabilizer (426) is welded on the outer surface wall of the L-shaped metal frame (404), and the outer surface wall of the stabilizer (426) is movably arranged in the track groove (425).
2. The processing device for sterilized glass fiber board according to claim 1, wherein: clamping mechanism (5) are including locking baffle (501), the bottom fixed mounting of locking baffle (501) is at the top of workstation (2), two interior fluting (502) have been seted up at the top of workstation (2), two the inside of interior fluting (502) is all fixed to be inserted slide bar (503), two the equal movable sleeve of outward appearance wall of slide bar (503) is equipped with slider (504), two fixed mounting has movable baffle (505) between the top of slider (504).
3. The processing device for sterilized glass fiber board according to claim 2, wherein: the top of workstation (2) fixed mounting has T type frame (506), the outward appearance wall fixed mounting of T type frame (506) has pneumatic push rod (507), the output of pneumatic push rod (507) is fixed to be inserted and is established in the inside of movable baffle (505).
4. A processing device for sterilized glass fiber board according to claim 3, wherein: the door frame is arranged on the front surface of the protective shell (1), the movable door (7) is movably arranged in the door frame, the movable door (7) is rotatably connected with the front surface of the protective shell (1) through the hinge (6), and the handle (8) is welded on the front surface of the movable door (7).
5. A preparation method of a processing device of a sterilizing glass fiber board is characterized by comprising the following steps: the processing device using the sterilized glass fiber board of claim 4, comprising the steps of:
s1: firstly, resin and antibacterial powder with proper proportions are used, wherein the components of the resin are the same as those of the plate, and the antibacterial powder is Danxiao sub-antibacterial agent;
s2: two materials are sequentially poured into the alloy inner container (306), and the stirring rod (315) on the tray (314) is rotated to accelerate the mixing of the two materials through the cooperation of the driving part;
s3: before the process, the high-resistance heating wire (305) is electrified, the released temperature gradually permeates into the alloy liner (306) according to the high-resistance heat conversion rate, and the temperature is controlled to be 200-300 ℃ so as to be larger than the high-temperature resistant range of the resin, and the resin is prevented from being solidified during mixing;
s4: placing a plate to be processed on a workbench (2), and then driving a plurality of alloy pin cutters on a driving motor (410) to rotate at a high speed by a driving component to form a plane groove on the front surface of the plate;
s5: the mixed materials are further conveyed through a plurality of pipelines and sprayed into the plane grooves through a plurality of spray guns (420), and the uniformity of raw material spraying is ensured through controlling the advancing speed of the mechanism;
s6: and (5) removing the filled plate from the equipment, and waiting for drying and forming of the mixed raw materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310360968.4A CN116373359B (en) | 2023-04-06 | 2023-04-06 | Processing device of sterilizing glass fiber board and preparation method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310360968.4A CN116373359B (en) | 2023-04-06 | 2023-04-06 | Processing device of sterilizing glass fiber board and preparation method thereof |
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| CN116373359A CN116373359A (en) | 2023-07-04 |
| CN116373359B true CN116373359B (en) | 2023-09-19 |
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| CN116373359A (en) | 2023-07-04 |
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