CN107696403B

CN107696403B - Full-automatic rain shoe mold forming and arranging integrated equipment

Info

Publication number: CN107696403B
Application number: CN201710864881.5A
Authority: CN
Inventors: 邝芳
Original assignee: Wenzhou Anxiu Shoes Co Ltd
Current assignee: Wenzhou anxiu Shoes Co., Ltd
Priority date: 2017-09-22
Filing date: 2017-09-22
Publication date: 2019-12-06
Anticipated expiration: 2037-09-22
Also published as: CN107696403A

Abstract

the invention discloses a full-automatic rain shoe mold forming and arranging integrated device which comprises a forming seat, wherein a supporting seat is arranged on the top surface of the forming seat, an injection forming mechanism is arranged below the supporting seat, a dye adjusting mechanism is arranged on the supporting seat, a conveying mechanism is arranged on one side of the forming seat, a cooling mechanism is arranged right above the conveying mechanism, a sterilizing mechanism is arranged on one side of the cooling mechanism, and a material receiving mechanism is arranged on one side of the conveying mechanism. The invention has the beneficial effects that the technical scheme is the rain boot integrated forming equipment, and after the PLC series controller is installed at the idle position of the device, the time required by the integrated forming of the rain boot can be effectively shortened, and the production speed is greatly increased.

Description

Full-automatic rain shoe mold forming and arranging integrated equipment

Technical Field

The invention relates to the field of rain shoe forming integrated equipment, in particular to full-automatic rain shoe mold forming and arranging integrated equipment.

Background

The rain boot is a rubber or plastic overshoe which is worn in rain and mud and is up to the ankle, is excellent equipment for traveling in rainy days,

The die mainly comprises a female die with a variable cavity, and a male die with a variable core, wherein the female die comprises a female die combined substrate, a female die component and a female die combined clamping plate, and the male die comprises a male die combined substrate, a male die component, a male die combined clamping plate, a cavity cut-off component and a side cut-off combined plate. And the coordination change of the male die, the female die and the auxiliary forming system of the die. Can process series plastic parts with different shapes and sizes.

In order to improve the performance of plastics, various auxiliary materials, such as fillers, plasticizers, lubricants, stabilizers, colorants, etc., are added to the polymer, so that the plastics with good performance can be obtained.

1. Synthetic resins are the most important components of plastics, and their content in plastics is generally 40% to 100%. Resins are often considered synonyms for plastics because of the large content and the nature of the resin often determining the nature of the plastic. For example, polyvinyl chloride resin and polyvinyl chloride plastic, and phenol resin and phenol plastic are mixed. In fact, resin and plastic are two different concepts. Resin is a raw virgin polymer that is not only used to make plastics, but is also a raw material for coatings, adhesives, and synthetic fibers. Most plastics, except for a small fraction of 100% resin, require the addition of other materials in addition to the major component resin. 2. The filler is also called filler, which can improve the strength and heat resistance of the plastic and reduce the cost. For example, the addition of wood flour to phenolic resin can greatly reduce the cost, make phenolic plastic one of the cheapest plastics, and also significantly improve the mechanical strength. The fillers can be classified into organic fillers such as wood flour, chopped cloth, paper, and various textile fibers, and inorganic fillers such as glass fiber, diatomaceous earth, asbestos, carbon black, and the like.

3. The plasticizer can increase the plasticity and the flexibility of the plastic, reduce the brittleness and enable the plastic to be easily processed and molded. Plasticizers are generally high boiling point organic compounds which are miscible with the resin, non-toxic, odorless, and light and heat stable, and are most commonly phthalates. For example, when polyvinyl chloride plastics are produced, soft polyvinyl chloride plastics can be obtained by adding a large amount of plasticizer, and hard polyvinyl chloride plastics can be obtained by adding no or little plasticizer (the dosage is less than 10%).

4. Stabilizer to prevent the synthetic resin from being decomposed and damaged by the action of light and heat during processing and use and to prolong the service life, a stabilizer is added into the plastic. Commonly used are stearates, epoxy resins, and the like.

5. The colorant can make the plastic have various bright and beautiful dyeings. Organic dyes and inorganic dyes are commonly used as colorants.

6. the lubricant is used for preventing the plastic from sticking to a metal mould during molding and simultaneously enabling the surface of the plastic to be smooth and attractive. The commonly used lubricant is stearic acid and calcium magnesium salt thereof. Besides the above-mentioned adjuvant, fire-retardant, foaming agent and antistatic agent can be added into the plastics.

a plurality of working procedures are needed when the rain shoes are formed, because a series of adjustments such as cooling, disinfection and the like are needed continuously in the forming process, in the prior art, different devices adopted by different working procedures are used for dealing with the rain shoes, so that the time of the rain shoes forming process is increased, and meanwhile, the production speed is general.

Disclosure of Invention

the invention aims to solve the problems and designs full-automatic rain boot mold forming and tidying integrated equipment.

The technical scheme of the invention is that the full-automatic rain boot die forming and arranging integrated equipment comprises a forming seat, wherein a supporting seat is arranged on the top surface of the forming seat, an ejection forming mechanism is arranged below the supporting seat, a dye adjusting mechanism is arranged on the supporting seat, a conveying mechanism is arranged on one side of the forming seat, a cooling mechanism is arranged right above the conveying mechanism, a sterilizing mechanism is arranged on one side of the cooling mechanism, a material receiving mechanism is arranged on one side of the conveying mechanism, and the ejection forming mechanism is composed of a telescopic cylinder fixed on the bottom surface of a cross beam of a supporting frame, an underframe assembled at the piston end of the telescopic cylinder, a colloid injector assembled on the underframe and a lifting mechanism fixed on the inner lower surface of the forming seat. The lifting mechanism is composed of a telescopic motor fixed on the bottom surface of the forming seat, a support frame assembled on one side of the telescopic motor, a pair of first movable rods connected to the side surfaces of the support frame through pin shafts, a first pin rod inserted into the center of the first movable rods, a pair of second movable rods connected to the first movable rods through pin shafts, a second pin rod inserted into the center of the second movable rods, a pair of third movable rods connected to the second movable rods through pin shafts, a third pin rod inserted into the center of the third movable rods, and a die frame, two end surfaces of the die frame are respectively connected with the end surfaces of the third movable rods through pin shafts, and a die is arranged on the die frame.

The dye adjusting mechanism comprises a driving piece arranged on the top surface of the supporting seat, a rotary table assembled at the driving end of the driving piece, dye boxes arranged on the rotary table at equal angles and dye boxes respectively fixed under the dye boxes; a suction pump positioned on the turntable and fixed on the bottom surface of the turntable; and a conduit communicating with the suction pump.

another suction tube of suction pump passes through drainage tube and dyestuff incasement portion intercommunication, the pipe is scalable pipeline, the carousel bottom surface is the equidistance be equipped with many pipes the same miniature linear electric motor of figure, the flexible end of miniature linear electric motor and the fixed connecting piece of pipe outer wall.

The conveying mechanism consists of two pairs of shaft brackets arranged on one side of the forming seat, a rotating shaft assembled on the shaft brackets, a conveying belt assembled on the rotating shaft, a servo motor fixed on one of the shaft brackets and a driving end with one end connected with the servo motor; and the other end of the shaft is connected with the end face of the rotating shaft.

The cooling mechanism is installed on the ground; and the portal frame crossing the conveying belt, the rodless cylinder arranged on the opposite wall surface of the portal frame, a support piece arranged at the moving end of the rodless cylinder, a cooler fixed on the support piece and a heat insulation plate assembled on the portal frame.

and the outer wall of the heat insulation plate is provided with a mounting hole for mounting a conveying belt in the conveying mechanism.

The disinfection mechanism is installed on the ground; and the door-shaped frame crossing the conveying belt, a pair of electric push rods arranged on the bottom surface of a support beam of the door-shaped frame, a disinfection frame arranged on the electric push rods and a disinfector arranged on the disinfection frame are jointly formed.

The material receiving mechanism is composed of a material box arranged on one side of the conveying framework, a sliding rail arranged on the bottom surface of the material box, a sliding piece assembled on the sliding rail, a material frame arranged on the sliding piece and a handle fixed on the outer wall of the material frame.

The material box outer wall is equipped with gets the material mouth, install the rotatory manipulator that snatchs between material box and the pedestal, it assembles the hinge on the material mouth to get, it assembles the shutter to assemble on the hinge.

The hanging curtain on the door-shaped frame and the label frame on the stop door.

The top surface of the forming seat is provided with an opening, a feeding frame is embedded in the opening, and the size of the die is smaller than that of the feeding frame.

The full-automatic rain shoe mold forming and arranging integrated equipment manufactured by the technical scheme is characterized in that a PLC series controller is installed at an idle position of the equipment, so that the time required by the integrated forming of the rain shoes can be effectively shortened, and the production speed is greatly increased.

Drawings

FIG. 1 is a schematic structural view of a full-automatic rain boot mold forming and trimming integrated apparatus according to the present invention;

FIG. 2 is a schematic structural view of the conveying mechanism of the present invention;

FIG. 3 is a schematic structural view of the receiving mechanism of the present invention;

FIG. 4 is a schematic view of the dye adjustment mechanism of the present invention;

FIG. 5 is a partial enlarged view of the fully automatic rain boot mold forming and trimming integrated apparatus of the present invention;

FIG. 6 is a partial enlarged view of the fully automatic rain boot mold forming and trimming integrated apparatus of the present invention;

In the figure, 1, a forming seat; 2. a supporting seat; 3. a support frame; 4. a telescopic cylinder; 5. a chassis; 6. a colloid injector; 7. a telescopic motor; 8. a first movable rod; 9. a second movable rod; 10. a third movable rod; 11. a mold frame; 12. a mold; 13. a drive member; 14. a turntable; 15. a dye box; 16. a suction pump; 17. a conduit; 18. a drainage tube; 19. a micro linear motor; 20. a feeding frame; 21. a connecting member; 22. hanging a curtain; 23. a pedestal; 24. a rotating shaft; 25. a conveyor belt; 26. a servo motor; 27. a coupling; 28. a gantry; 29. a rodless cylinder; 30. a support member; 31. a cooler; 32. a thermal insulation plate; 33. a gantry frame; 34. an electric push rod; 35. a disinfecting rack; 36. a sterilizer; 37. a material box; 38. a slide rail; 39. a slider; 40. a handle; 41. a shutter; 42. and (4) a material rack.

Detailed Description

The invention is described in detail with reference to the accompanying drawings, and as shown in fig. 1-6, the full-automatic rain shoe mold forming and arranging integrated equipment comprises a forming base 1, wherein a supporting base 2 is arranged on the top surface of the forming base 1, an ejection forming mechanism is arranged below the supporting base 2, a dye adjusting mechanism is arranged on the supporting base 2, a conveying mechanism is arranged on one side of the forming base 1, a cooling mechanism is arranged right above the conveying mechanism, a sterilizing mechanism is arranged on one side of the cooling mechanism, a receiving mechanism is arranged on one side of the conveying mechanism, and the ejection forming mechanism is composed of a telescopic cylinder 4 fixed on the bottom surface of a cross beam of a supporting frame 3, an underframe 5 assembled at the piston end of the telescopic cylinder 4, a colloid injector 6 assembled on the underframe 5 and a lifting mechanism fixed on the inner lower surface of the forming base. The lifting mechanism is composed of a telescopic motor 7 fixed on the bottom surface of the forming seat 1, a support frame 3 assembled on one side of the telescopic motor 7, a pair of first movable rods 8 connected to the side surfaces of the support frame 3 through pin shafts, a first pin rod inserted in the center of the pair of first movable rods 8, a pair of second movable rods 9 connected to the first movable rods 8 through pin shafts, a second pin rod inserted in the center of the pair of second movable rods 9, a pair of third movable rods 10 connected to the second movable rods 9 through pin shafts, a third pin rod inserted in the center of the pair of third movable rods 10, and a mold frame 11 with two end surfaces respectively connected with the end surfaces of the third movable rods 10 through pin shafts, wherein a mold 12 is arranged on the mold frame 11; the dye adjusting mechanism is composed of a driving piece 13 arranged on the top surface of the supporting seat 2, a rotary table 14 assembled at the driving end of the driving piece 13, dye boxes 15 arranged on the rotary table 14 at equal angles and fixed under the dye boxes 15 respectively; a suction pump 16 positioned on the rotary table 14 and fixed on the bottom surface of the rotary table 14; and is formed by a duct 17 communicating with the suction pump 16; another suction pipe of the suction pump 16 is communicated with the interior of the dye box 15 through a drainage pipe 18, the guide pipe 17 is a telescopic pipeline, the bottom surface of the rotary table 14 is provided with a plurality of micro linear motors 19 with the same number as the guide pipes 17 at equal angles, and the telescopic ends of the micro linear motors 19 are connected with connecting pieces 21 fixed on the outer walls of the guide pipes 17; the conveying mechanism is composed of two pairs of shaft brackets 23 arranged on one side of the forming seat 1, a rotating shaft 24 assembled on the shaft brackets 23, a conveying belt 25 assembled on the rotating shaft 24, a servo motor 26 fixed on one shaft bracket 23 and a driving end connected with one end of the servo motor 26; and the other end is connected with the end face of the rotating shaft 24 by a coupling 27; the cooling mechanism is installed on the ground; a portal frame 28 crossing the conveying belt 25, a rodless cylinder 29 arranged on the opposite wall surface of the portal frame 28, a supporting piece 30 arranged at the moving end of the rodless cylinder 29, a cooler 31 fixed on the supporting piece 30 and a heat insulation plate 32 assembled on the portal frame 28; the outer wall of the heat insulation plate 32 is provided with a mounting hole for mounting a conveying belt 25 in the conveying mechanism; the disinfection mechanism is installed on the ground; and the gantry 33 crossing the conveying belt 25, a pair of electric push rods 34 arranged on the bottom surface of the supporting beam of the gantry 33, a sterilizing frame 35 arranged on the electric push rods 34 and a sterilizer 36 arranged on the sterilizing frame 35 are jointly formed; the material receiving mechanism is composed of a material box 37 arranged on one side of the conveying framework, a slide rail 38 arranged on the bottom surface of the material box 37, a slide piece 39 assembled on the slide rail 38, a material rack 42 arranged on the slide piece 39 and a handle 40 fixed on the outer wall of the material rack 42; a material taking port is formed in the outer wall of the material box 37, a rotary grabbing manipulator 43 is installed between the material box 37 and the shaft bracket 23, a hinge is assembled on the material taking port, and a stop door 41 is assembled on the hinge; a curtain 22 on the door frame 33, a label frame on the shutter 41; the top surface of the forming seat 1 is provided with an opening, a feeding frame 20 is embedded in the opening, and the size of the die 12 is smaller than that of the feeding frame 20.

The characteristic of this embodiment is that, the shaping seat top surface is equipped with the supporting seat, the supporting seat below is equipped with ejection forming mechanism, be equipped with dyestuff guiding mechanism on the supporting seat, shaping seat one side is equipped with conveying mechanism, be equipped with cooling body directly over conveying mechanism, cooling body one side is equipped with disinfection mechanism, conveying mechanism one side is equipped with receiving agencies, ejection forming mechanism is by fixing the telescoping cylinder in support frame crossbeam bottom surface, join in marriage the chassis of dress at the telescoping cylinder piston end, join in marriage the colloid syringe of dress on the chassis and fix the elevating system of lower surface jointly and constitute in the shaping seat. The lifting mechanism is composed of a telescopic motor fixed on the bottom surface of a forming seat, a support frame assembled on one side of the telescopic motor, a pair of first movable rods connected to the side surfaces of the support frame through pin shafts, a first pin rod inserted into the center of the first movable rods, a pair of second movable rods connected to the first movable rods through pin shafts, a second pin rod inserted into the center of the second movable rods, a pair of third movable rods connected to the second movable rods through pin shafts, a third pin rod inserted into the center of the pair of third movable rods, and a die frame with two end surfaces respectively connected with the end surfaces of the third movable rods through pin shafts, wherein dies are arranged on the die frame.

In this embodiment, firstly, a PLC system controller, a motor driver and 3 relays are installed at the vacant site of the apparatus, taking a controller with model number 6ES 7214-2 BD23-0XB8 as an example, firstly, the connection ports of the controller are respectively connected with the motor driver, the 3 relays, the telescopic motor 7, the plurality of suction pumps 16, the micro linear motor 19, the pair of electric push rods 34 and the terminals of the rotary grabbing manipulator 43 through the technicians in the field, and the motor driver and the 3 relays are respectively connected with the terminals of the servo motor 26, the pair of rodless cylinders 29 and the telescopic cylinder 4 through wires, and after simple programming is manually performed, the working sequence among the whole elements is controlled, and the specific working principle is as follows: firstly, the driving member 13 is controlled to drive the rotary disc 14, the dye box 15 on the rotary disc 14 rotates, and secondly, the suction pump 16 is controlled to work, and the telescopic conduit 17 is descended with the connecting member 21 through the micro linear motor 19. The guide pipe 17 is butted with the guide pipe 17 of the colloid injector 6, then the chassis 5 of the telescopic cylinder 4 is controlled to descend, the telescopic motor 7 is controlled to drive the mould 12 to ascend through a feeding frame 46, in order to increase the stability of the mould 12, the support frame 3 is arranged on one side of the telescopic motor 7, the support frame 3 is in pin connection with the first movable rod 8, the first movable rod 8 is in pin connection with the second movable rod 9, and the second movable rod 9 is in pin connection with the third movable rod 10, thus, when the telescopic end of the telescopic motor 7 drives the mould frame 11 to ascend or descend, the first movable rod 8, the second movable rod 9 and the third movable rod 10 form a telescopic support frame for assistance, the colloid injector 6 sprays colloid with different dyeing into the mould, after primary cooling, the whole is placed on a conveying mechanism by a manipulator, a servo motor 26 drives a rotating shaft 24 through a coupler 27, after the rotating shaft rotates, secondly, the conveying belt 25 rotates, and convey materials, reach the cooling mechanism through the baffle, the rodless cylinder 29 on the control portal frame 28 takes the whole equipment to descend, secondly, the control cooler cools off, after the cooling is finished, the conveying belt continues to convey, reach the disinfection mechanism, the electric push rod 34 on the portal frame 28 pushes the disinfection seat to descend to be close to the rain shoes, after the rain shoes are disinfected, the conveying belt 25 continues to work, the mechanical arm 43 is grabbed through rotation to place the materials on the material frame 42, after a period of time, the door 41 is opened, and the material frame 42 is taken out through the handle 40.

The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.

Claims

1. The utility model provides a full-automatic rain shoes mould shaping and arrangement integration equipment, includes shaping seat (1), its characterized in that, shaping seat (1) top surface is equipped with supporting seat (2), supporting seat (2) below is equipped with ejection forming mechanism, be equipped with dyestuff guiding mechanism on supporting seat (2), shaping seat (1) one side is equipped with conveying mechanism, be equipped with cooling body directly over the conveying mechanism, cooling body one side is equipped with disinfection mechanism, conveying mechanism one side is equipped with receiving agencies, ejection forming mechanism is by fixing telescopic cylinder (4) in support frame (3) crossbeam bottom surface, join in marriage chassis (5) of dress at telescopic cylinder (4) piston end, join in marriage colloid syringe (6) of dress on chassis (5) and fix the elevating system of shaping seat (1) internal lower surface and constitute jointly, elevating system is by fixing flexible motor (7) in shaping seat (1) bottom surface, The mold comprises a support frame (3) assembled on one side of a telescopic motor (7), a pair of first movable rods (8) connected to the side surface of the support frame (3) through pin shafts, a first pin rod inserted into the center of the first movable rods (8), a pair of second movable rods (9) connected to the first movable rods (8) through pin shafts, a second pin rod inserted into the center of the second movable rods (9), a pair of third movable rods (10) connected to the second movable rods (9) through pin shafts, a third pin rod inserted into the center of the third movable rods (10), and a mold frame (11) with two end faces respectively connected with the end faces of the third movable rods (10) through pin shafts, wherein a mold (12) is arranged on the mold frame (11).

2. The fully automatic rain shoe mold forming and tidying integrated equipment according to claim 1, wherein the dye adjusting mechanism is formed by a driving part (13) installed on the top surface of the supporting seat (2), a rotating disc (14) assembled at the driving end of the driving part (13), dye boxes (15) installed on the rotating disc (14) at equal angles, a suction pump (16) respectively fixed under the dye boxes (15) and located on the rotating disc (14), and a conduit (17) fixed on the bottom surface of the rotating disc (14) and communicated with the suction pump (16).

3. the fully automatic rain boot mold forming and tidying integrated equipment according to claim 2, wherein another suction pipe of the suction pump (16) is communicated with the inside of the dye box (15) through a drainage pipe (18), the guide pipe (17) is a telescopic pipeline, the bottom surface of the rotary table (14) is provided with a plurality of micro linear motors (19) with the same number as the plurality of guide pipes (17) at equal angles, and the telescopic ends of the micro linear motors (19) are connected with a connecting piece (21) fixed on the outer wall of the guide pipes (17).

4. The fully automatic rain shoe mold forming and tidying integrated equipment according to claim 1, characterized in that the conveying mechanism is formed by two pairs of shaft brackets (23) installed on one side of the forming base (1), a rotating shaft (24) assembled on the shaft brackets (23), a conveying belt (25) assembled on the rotating shaft (24), a servo motor (26) fixed on one shaft bracket (23) and a coupling (27) with one end connected with the driving end of the servo motor (26) and the other end connected with the end face of the rotating shaft (24).

5. The fully automatic integrated equipment for molding and tidying rain shoes molds according to claim 1 or 4, characterized in that the cooling mechanism is composed of a portal frame (28) which is installed on the ground and crosses the conveying belt (25), a rodless cylinder (29) which is installed on the opposite wall surface of the portal frame (28), a support member (30) which is installed at the moving end of the rodless cylinder (29), a cooler (31) which is fixed on the support member (30) and a thermal insulation plate (32) which is assembled on the portal frame (28).

6. The fully-automatic integrated equipment for molding and tidying the rain shoes mold according to claim 5, characterized in that the outer wall of the heat insulation plate (32) is provided with a mounting hole for mounting a conveying belt (25) in a conveying mechanism.

7. The fully automatic integrated equipment for molding and tidying rain shoes dies according to claim 1 or 4, characterized in that the disinfection mechanism is composed of a door-shaped frame (33) which is installed on the ground and crosses over the conveying belt (25), a pair of electric push rods (34) which are installed on the bottom surface of a supporting beam of the door-shaped frame (33), a disinfection frame (35) which is installed on the electric push rods (34) and a disinfector (36) which is installed on the disinfection frame (35).