CN116282033A - A kind of preparation method of honeycomb reducing pellets for industrial silicon - Google Patents

A kind of preparation method of honeycomb reducing pellets for industrial silicon Download PDF

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CN116282033A
CN116282033A CN202310376369.1A CN202310376369A CN116282033A CN 116282033 A CN116282033 A CN 116282033A CN 202310376369 A CN202310376369 A CN 202310376369A CN 116282033 A CN116282033 A CN 116282033A
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honeycomb
viscosity
viscosity coal
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CN116282033B (en
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陈正杰
王晓月
马文会
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Kunming University of Science and Technology
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    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
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    • C01B33/021Preparation
    • C01B33/023Preparation by reduction of silica or free silica-containing material
    • C01B33/025Preparation by reduction of silica or free silica-containing material with carbon or a solid carbonaceous material, i.e. carbo-thermal process
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    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
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Abstract

The invention relates to a preparation method of honeycomb reduction pellets for industrial silicon, and belongs to the technical field of efficient clean utilization of resources. The honeycomb reduction pellet for the industrial silicon is prepared by taking coking coal with different particle sizes as a carbonaceous material, mixing and stirring the coking coal with water and a binder, coating the coking coal into a honeycomb shape layer by layer, then roasting the honeycomb reduction pellet for the industrial silicon at the low temperature of 400-600 ℃ for 2-4 hours while isolating air, and cooling the honeycomb reduction pellet for the industrial silicon. According to the invention, coking coal is used as a carbonaceous material, and the porous honeycomb structure is formed by layer-by-layer cladding after mixing and stirring by utilizing the combination of different particle sizes and binding properties, and the density, the porosity and the fixed carbon content of the pellets are improved by roasting the coking coal. The honeycomb reduction pellet for industrial silicon has high fixed carbon content, good reactivity, low ash content, high specific resistance and low cost; the honeycomb reduction pellet for industrial silicon is applied to industrial silicon smelting, the carbon burning loss rate is reduced by 8% -12%, and the silicon yield is improved by 4% -8%.

Description

一种工业硅用蜂窝状还原球团制备方法A kind of preparation method of honeycomb reducing pellets for industrial silicon

技术领域technical field

本发明涉及一种工业硅用蜂窝状还原球团制备方法,属于资源高效清洁利用技术领域。The invention relates to a method for preparing honeycomb-shaped reduced pellets for industrial silicon, and belongs to the technical field of efficient and clean utilization of resources.

背景技术Background technique

我国硅业冶炼主要是将煤、石油焦、半焦、蓝炭、木炭、木块(甘蔗渣、花生壳等)等两种或多种原料按一定比例混合作为碳质原料。根据碳质还原剂的使用不同,工业硅的生产可以分为全煤工艺、半煤半焦工艺等。全煤工艺使用洗精煤作为碳质还原剂,半煤半焦会使用木炭、烟煤、石油焦等作为还原剂。虽然木炭的还原性较好,但不环保,石油焦虽然可作为炭质还原剂,但因其随着煅烧温度的升高石墨化程度高,导电能力增强,比电阻急剧下降;而且使炉面结壳严重导致影响炉料的透气性,刺火严重,炉况不易控制。所以未来发展方向是以全煤为主。但煤的灰分含量高,高温时热解影响炉料透气性,使碳原料利用率降低,还会使炉内受热面积灰、结焦,炉渣增多,容易造成炉底上涨等问题。因此,研究开发新型的还原剂用于工业硅冶炼是硅工业发展的必经之路。my country's silicon industry smelting mainly mixes two or more raw materials such as coal, petroleum coke, semi-coke, blue charcoal, charcoal, wood blocks (bagasse, peanut shells, etc.) in a certain proportion as carbonaceous raw materials. According to the use of carbonaceous reducing agent, the production of industrial silicon can be divided into all-coal process, half-coal and half-coke process, etc. The all-coal process uses clean coal as a carbonaceous reducing agent, and the semi-coal and semi-coke uses charcoal, bituminous coal, petroleum coke, etc. as reducing agents. Although charcoal has good reducibility, it is not environmentally friendly. Although petroleum coke can be used as a carbonaceous reducing agent, because of its high degree of graphitization with the increase of calcination temperature, its electrical conductivity increases, and its specific resistance drops sharply; Serious encrustation will affect the gas permeability of the furnace charge, cause severe fire sting, and make the furnace condition difficult to control. Therefore, the future development direction is mainly coal. However, the ash content of coal is high, and pyrolysis at high temperature affects the gas permeability of the furnace charge, reduces the utilization rate of carbon raw materials, and also causes ash and coking in the heated area of the furnace, increasing slag, and easily causing problems such as rising of the furnace bottom. Therefore, the research and development of new reducing agents for industrial silicon smelting is the only way for the development of silicon industry.

发明内容Contents of the invention

本发明针对现有技术的工业硅冶炼中还原剂制备的问题,提供一种工业硅用蜂窝状还原球团制备方法,以炼焦煤为碳质材料,首次并利用不同粒径与粘结性能的组合混合搅拌后逐层包覆形成多孔蜂窝状结构,通过焙烧炼焦煤提高球团致密度、孔隙率和固定碳含量,使球团达到一定的粘结指数。该工业硅用蜂窝状还原球团反应活性1000℃下达到99%以上,固定碳含量达到75%以上、挥发分含量在12~20%、灰分低含量低于4%,比电阻为3000~4000Ω·m。The present invention aims at the problem of reducing agent preparation in industrial silicon smelting in the prior art, and provides a preparation method of honeycomb-shaped reducing pellets for industrial silicon, using coking coal as carbonaceous material, and using different particle sizes and bonding properties for the first time After combined mixing and stirring, the porous honeycomb structure is formed layer by layer, and the density, porosity and fixed carbon content of the pellets are increased by roasting coking coal, so that the pellets can reach a certain cohesion index. The honeycomb reducing pellets for industrial silicon have a reactivity of over 99% at 1000°C, a fixed carbon content of over 75%, a volatile matter content of 12-20%, ash content of less than 4%, and a specific resistance of 3000-4000Ω. m.

本发明一种工业硅用蜂窝状还原球团制备方法,包括下述步骤:A method for preparing honeycomb-shaped reducing pellets for industrial silicon of the present invention comprises the following steps:

步骤一 中心蜂窝球团的制备Step 1 Preparation of central honeycomb pellets

中心蜂窝球团所用原料包括低粘煤、中粘煤,其中低粘煤的粒径为5-15mm,粘结指数小于等于20,所用中粘煤的粒径为0.2-0.6mm,粘结指数为50-65;The raw materials used in the central honeycomb pellets include low-caking coal and medium-caking coal. The particle size of low-caking coal is 5-15mm, and the caking index is less than or equal to 20. The particle size of medium-caking coal used is 0.2-0.6mm. for 50-65;

制备中心蜂窝球团时,所用低粘煤、中粘煤的质量比为40-50:30-40;When preparing central honeycomb pellets, the mass ratio of low-caking coal and medium-caking coal used is 40-50:30-40;

将中粘煤中加入低粘煤混合搅拌均匀,再加入8wt.%~12wt.%的水,0.8-1.2wt.%、优选为1wt%的粘结剂搅拌至明显结块,成型为直径20-30mm的中心蜂窝球团;Add low-viscosity coal to medium-sticky coal, mix and stir evenly, then add 8wt.% to 12wt.% of water, 0.8-1.2wt.%, preferably 1wt% of binder, stir until obvious agglomeration, and shape into a diameter of 20 -30mm central honeycomb pellets;

步骤二 包覆Step 2 Coating

选择不同的粒径和粘结指数的高粘煤,对中心蜂窝球团进行逐层包覆;依次在中心蜂窝球团上包覆第1包覆层、在第1包覆层上包覆第2包覆层,依次类推,在第i包覆层上包覆第i+1包覆层;得到成型好的团块颗粒;Select high-caking coals with different particle sizes and cohesive indices, and coat the central honeycomb pellets layer by layer; sequentially coat the first coating layer on the central honeycomb pellets, and coat the first coating layer on the first coating layer. 2 coating layers, and so on, coating the i+1th coating layer on the i-th coating layer; obtaining formed agglomerate particles;

其中i为大于等于1的正整数;第i包覆层所用高粘煤的粘结指数小于第i+1包覆层所用高粘煤的粘结指数;第i包覆层所用高粘煤的直径大于第i+1包覆层所用高粘煤的粘直径;且第i包覆层所用高粘煤的直径小于中心蜂窝球团所用中粘煤的直径;Where i is a positive integer greater than or equal to 1; the caking index of the high-caking coal used in the i-th cladding layer is less than the caking index of the high-caking coal used in the i+1 cladding layer; the caking index of the high-caking coal used in the i-th cladding layer The diameter is greater than the sticky diameter of the high caking coal used in the i+1 cladding layer; and the diameter of the high caking coal used in the i cladding layer is smaller than the diameter of the medium caking coal used in the central honeycomb pellet;

其中,中心蜂窝球团所用低粘煤、中心蜂窝球团所用中粘煤第一包覆层所用高粘煤的质量比为40-50:30-40:20-30;Among them, the mass ratio of the low-viscosity coal used in the central honeycomb pellets and the high-viscosity coal used in the first cladding layer of the central honeycomb pellets is 40-50:30-40:20-30;

第一包覆层所用高粘煤和第二包覆层所用高粘煤质量比为20-30:20-30;The mass ratio of the high sticky coal used in the first cladding layer to the high sticky coal used in the second cladding layer is 20-30:20-30;

第一包覆层所用高粘煤的粒径为0.05-0.1mm,粘结指数为70-85;第二包覆层所用高粘煤的粒径为0.02-0.05mm,粘结指数>85。The particle size of the high caking coal used in the first cladding layer is 0.05-0.1mm, and the caking index is 70-85;

步骤三,将步骤二中成型好的团块颗粒置于温度为400~600℃下隔绝空气低温焙烧2~4h,随炉冷却至室温得到工业硅用蜂窝状还原球团。Step 3: put the agglomerate particles shaped in step 2 at a temperature of 400-600° C. for 2-4 hours in the absence of air and low-temperature roasting, and cool down to room temperature with the furnace to obtain honeycomb-shaped reduced pellets for industrial silicon.

在本发明中所用煤优选为炼焦煤。当然其他碳质材料也可用于本发明。The coal used in the present invention is preferably coking coal. Of course other carbonaceous materials can also be used in the present invention.

作为优选,本发明在制备任意一包覆层时,还可以引入低粘煤;所引入低粘煤和制备中心蜂窝球团所用低粘煤的粒度和粘接指数基本一致。即制备任意一包覆层时,还可以引入低粘煤;低粘煤的粒径为5-15mm,粘结指数小于等于20。As a preference, the present invention can also introduce low-cohesive coal when preparing any cladding layer; the particle size and cohesion index of the introduced low-cohesive coal and the low-cohesive coal used to prepare the central honeycomb pellets are basically the same. That is, when preparing any cladding layer, low-caking coal can also be introduced; the particle size of the low-caking coal is 5-15mm, and the caking index is less than or equal to 20.

作为优选,本发明在制备任意一包覆层时,引入的低粘煤与该层所用高粘煤的质量比为20-50:50-80。本发明之所以在制备任意一包覆层时,要控制引入的低粘煤与该层所用高粘煤的质量比为20-50:50-80是因为需要控制所制备蜂窝状还原球团的粘结指数在60~80范围内,冷强度在8~14MPa范围内;如果引入的低粘煤的比例过高会导致球团易开裂,掉粉,造成原料浪费;过低又会导致电耗消耗增加,能量损失增加,成本增加。As a preference, when preparing any cladding layer in the present invention, the mass ratio of the introduced low-sticky coal to the high-sticky coal used in the layer is 20-50:50-80. The reason why the present invention is to control the mass ratio of the introduced low-viscosity coal to the high-viscosity coal used in the layer to be 20-50:50-80 when preparing any cladding layer is because it is necessary to control the density of the prepared honeycomb-shaped reduced pellets. The cohesion index is in the range of 60-80, and the cold strength is in the range of 8-14MPa; if the proportion of low-caking coal introduced is too high, the pellets will be easy to crack and powder will fall off, resulting in waste of raw materials; if it is too low, it will lead to power consumption Consumption increases, energy loss increases, and costs increase.

作为进一步的优选,本发明在制备第1包覆层时,引入的低粘煤与该层所用高粘煤的质量比为20-50:50-80。优选为30-50:50-70。As a further preference, when preparing the first cladding layer in the present invention, the mass ratio of the introduced low-sticky coal to the high-sticky coal used in this layer is 20-50:50-80. Preferably it is 30-50:50-70.

作为进一步的优选,本发明在制备第2包覆层时,引入的低粘煤与该层所用高粘煤的质量比为20-50:50-80。优选为20-40:60-80。As a further preference, when preparing the second cladding layer in the present invention, the mass ratio of the introduced low-sticky coal to the high-sticky coal used in this layer is 20-50:50-80. Preferably it is 20-40:60-80.

作为更进一步的优选方案之一,中心蜂窝球团所用低粘煤的粒径为7mm,粘结指数为5,所用中粘煤的粒径为0.3mm,粘结指数为55;第一包覆层所用高粘煤的粒径为0.06mm,粘结指数为75;第二包覆层所用高粘煤的粒径为0.025mm,粘结指数为90。As one of the further preferred schemes, the particle size of the low-caking coal used in the central honeycomb pellets is 7mm, the caking index is 5, the particle size of the medium-caking coal used is 0.3mm, and the caking index is 55; the first coating The particle size of high caking coal used in the first layer is 0.06mm, and the caking index is 75; the particle diameter of high caking coal used in the second cladding layer is 0.025mm, and the caking index is 90.

中心蜂窝球团所用低粘煤、中心蜂窝球团所用中粘煤、第一包覆层所用高粘煤和第二包覆层所用高粘煤的质量比为45:30:30:25。The mass ratio of the low-viscosity coal used in the central honeycomb pellet, the medium-caused coal used in the central honeycomb pellet, the high-viscosity coal used in the first coating layer and the high-viscosity coal used in the second coating layer is 45:30:30:25.

作为更进一步的优选方案之一,心蜂窝球团所用低粘煤的粒径为8mm,粘结指数为15,所用中粘煤的粒径为0.3mm,粘结指数为60;第一包覆层所用高粘煤的粒径为0.065mm,粘结指数为70;第二包覆层所用高粘煤的粒径为0.044mm,粘结指数为94。As one of the further preferred schemes, the particle size of the low-caking coal used in the core honeycomb pellets is 8mm, the caking index is 15, the particle size of the medium-caking coal used is 0.3mm, and the caking index is 60; the first coating The particle size of high caking coal used in the first layer is 0.065mm, and the caking index is 70; the particle diameter of high caking coal used in the second cladding layer is 0.044mm, and the caking index is 94.

中心蜂窝球团所用低粘煤、中心蜂窝球团所用中粘煤、第一包覆层所用高粘煤和第二包覆层所用高粘煤的质量比为40:35:25:25。The mass ratio of the low-viscosity coal used in the central honeycomb pellets, the medium-caused coal used in the central honeycomb pellets, the high-viscosity coal used in the first coating layer and the high-viscosity coal used in the second coating layer is 40:35:25:25.

作为更进一步的优选方案之一,中心蜂窝球团所用低粘煤的粒径为10mm,粘结指数为10,所用中粘煤的粒径为0.4mm,粘结指数为64;第一包覆层所用高粘煤的粒径为0.075mm,粘结指数为80;第二包覆层所用高粘煤的粒径为0.037mm,粘结指数为96。As one of the further preferred schemes, the particle size of the low-caking coal used in the central honeycomb pellets is 10mm, the caking index is 10, the particle size of the medium caking coal used is 0.4mm, and the caking index is 64; the first coating The particle size of high caking coal used in the first layer is 0.075mm, and the caking index is 80; the particle diameter of high caking coal used in the second cladding layer is 0.037mm, and the caking index is 96.

中心蜂窝球团所用低粘煤、中心蜂窝球团所用中粘煤、第一包覆层所用高粘煤和第二包覆层所用高粘煤的质量比为50:35:30:25。The mass ratio of the low-viscosity coal used in the central honeycomb pellets, the medium-caused coal used in the central honeycomb pellets, the high-viscosity coal used in the first coating layer and the high-viscosity coal used in the second coating layer is 50:35:30:25.

进一步,该工业硅用蜂窝状还原球团,当i=2时,其通过下述步骤制备包括如下步骤:Further, the honeycomb-shaped reduced pellets for industrial silicon, when i=2, are prepared through the following steps, including the following steps:

步骤1,首先将四种不同粘结指数的煤分别破碎至所需粒度的颗粒;其中低粘煤的粒径为6-12mm,粘结指数为5-20;中粘煤的粒径为0.3-0.5mm,粘结指数为55-65;第一包覆层所用高粘煤的粒径为0.06-0.1mm,粘结指数为70-85;第二包覆层所用高粘煤的粒径为0.02-0.045mm,粘结指数>85。Step 1, first crush four kinds of coal with different caking index to the required particle size; among them, the particle size of low caking coal is 6-12mm, and the caking index is 5-20; the particle size of medium caking coal is 0.3 -0.5mm, the caking index is 55-65; the particle size of high caking coal used in the first cladding layer is 0.06-0.1mm, and the caking index is 70-85; the particle diameter of high caking coal used in the second cladding layer It is 0.02-0.045mm, and the bonding index is >85.

步骤2,将中粘煤中加入低粘煤按质量比40-50:30-40混合搅拌均匀,再加入8wt.%~12wt.%的水,0.8-1.2wt.%、优选为1wt%的粘结剂搅拌至明显结块,成型为直径20-30mm的中心蜂窝球团;Step 2: Add low-viscosity coal to medium-caking coal, mix and stir evenly at a mass ratio of 40-50:30-40, then add 8wt.% to 12wt.% of water, 0.8-1.2wt.%, preferably 1wt% Stir the binder until it agglomerates obviously, forming a central honeycomb pellet with a diameter of 20-30mm;

步骤3,将低粘煤和第一包覆层所用高粘煤按质量比30-50:50-70混合搅拌均匀后,加入步骤2中的中心蜂窝球团,再加入8wt.%~12wt.%的水,0.8-1.2wt.%、优选为1wt%的粘结剂搅拌至明显结块,将步骤2中的中心蜂窝球团包覆成型为直径30-50mm的团块颗粒;Step 3: After mixing the low-viscosity coal and the high-viscosity coal used in the first cladding layer according to the mass ratio of 30-50:50-70 and stirring evenly, add the central honeycomb pellet in step 2, and then add 8wt.%~12wt. % of water, 0.8-1.2wt.%, preferably 1wt% of binder, stirred until obvious agglomeration, and the central honeycomb pellet in step 2 is overmolded into agglomerate particles with a diameter of 30-50mm;

步骤4,将低粘煤和第二包覆层所用高粘煤按质量比20-40:60-80混合搅拌均匀后,加入步骤3中的团块颗粒,再加入8wt.%~12wt.%的水,0.8-1.2wt.%、优选为1wt%的粘结剂搅拌至明显结块,将步骤3中的中心蜂窝球团包覆成型为直径50-60mm的团块颗粒;Step 4: Mix the low-viscosity coal and the high-viscosity coal used in the second cladding layer according to the mass ratio of 20-40:60-80, and then add the agglomerate particles in step 3, and then add 8wt.%~12wt.% % of water, 0.8-1.2wt.%, preferably 1wt% of binder, stirred until obvious agglomeration, and the central honeycomb pellets in step 3 were overmolded into agglomerate particles with a diameter of 50-60mm;

步骤5,将步骤4中成型好的团块颗粒置于温度为400~600℃下隔绝空气低温焙烧2~4h,随炉冷却至室温得到工业硅用蜂窝状还原球团。In step 5, the agglomerate particles formed in step 4 are placed at a temperature of 400-600° C. for 2-4 hours in isolation from air and low-temperature roasting, and cooled to room temperature with the furnace to obtain honeycomb-shaped reduced pellets for industrial silicon.

所述步骤1中的四种不同粘结指数的煤固定碳含量为55~68wt.%。The fixed carbon content of the coals with four different caking indices in the step 1 is 55-68wt.%.

所述步骤2,3,4中粘结剂为有机无机复合粘结剂,复合粘结剂中无机粘结剂占20~40wt.%,有机粘结剂占60~80wt.%。所述无机粘结剂选自水玻璃;所述有机粘结剂选自变形淀粉。The binder in the steps 2, 3 and 4 is an organic-inorganic composite binder, in which the inorganic binder accounts for 20-40wt.%, and the organic binder accounts for 60-80wt.%. The inorganic binder is selected from water glass; the organic binder is selected from deformed starch.

上述制备得到的工业硅用复合粘结煤还原球团粘结指数为60~80,冷强度为8~14MPa。The composite caking coal reducing pellets for industrial silicon prepared above has a caking index of 60-80 and a cold strength of 8-14 MPa.

在本发明中,出硅率指1t与生产一吨硅所消耗硅石质量(t)的比值。所述出硅率=1t/硅石单耗*100%。In the present invention, the silicon yield refers to the ratio of 1t to the silica mass (t) consumed to produce one ton of silicon. The silicon output rate=1t/unit consumption of silica*100%.

采用本发明的工艺;出硅率为38.9%~43.1%且所得工业硅的纯度大于等于99.3%。By adopting the process of the invention, the yield of silicon is 38.9%-43.1%, and the purity of the obtained industrial silicon is greater than or equal to 99.3%.

经优化后,出硅率为43.1%,硅纯度为99.6wt%。After optimization, the yield of silicon is 43.1%, and the purity of silicon is 99.6wt%.

本发明的有益效果是:The beneficial effects of the present invention are:

1.本发明以炼焦煤作为碳质原料,并利用不同粒径与粘结性能的组合混合搅拌后逐层包覆形成多孔蜂窝状结构,且粒径越小粘结效果越高,使颗粒存在大量空隙,有助于在冶炼中的充分分散,确保碳材料的充分燃烧。1. In the present invention, coking coal is used as carbonaceous raw material, and a combination of different particle sizes and bonding properties is used to mix and stir to form a porous honeycomb structure layer by layer, and the smaller the particle size, the higher the bonding effect, so that the particles exist A large number of voids help to fully disperse in smelting and ensure full combustion of carbon materials.

2.本发明通过焙烧炼焦煤提高球团致密度、孔隙率和固定碳含量,同时温度的升高使蜂窝状还原球团达到一定的粘结指数,最后形成为强度更高的多孔蜂窝状结构,可确保冶炼中炉料的渗透性,碳烧损率降低8%-12%,出硅率提高4%-8%。2. The present invention increases the pellet density, porosity and fixed carbon content by roasting coking coal, and at the same time increases the temperature to make the honeycomb-shaped reduced pellets reach a certain cohesion index, and finally forms a porous honeycomb structure with higher strength , can ensure the permeability of the charge in smelting, reduce the carbon burning loss rate by 8%-12%, and increase the silicon yield rate by 4%-8%.

3.本发明制备的工业硅用蜂窝状还原球团经焙烧后挥发分大量释放,反应活性1000℃下达到99%以上,固定碳含量达到75%以上、挥发分含量在12~20%、灰分低含量低于4%,比电阻为3000~4000Ω·m,冷强度达到8~14MPa,粘结指数达到60~80,能完全适用于工业硅用。3. The honeycomb-shaped reducing pellets for industrial silicon prepared by the present invention release a large amount of volatile matter after roasting, the reactivity reaches more than 99% at 1000°C, the fixed carbon content reaches more than 75%, the volatile matter content is 12-20%, and the ash content The low content is less than 4%, the specific resistance is 3000-4000Ω·m, the cold strength reaches 8-14MPa, and the bonding index reaches 60-80, which can be completely suitable for industrial silicon.

具体实施方式Detailed ways

下面结合具体实施方式对本发明作进一步详细说明,但本发明的保护范围并不限于所述内容。The present invention will be described in further detail below in conjunction with specific embodiments, but the protection scope of the present invention is not limited to the content described.

本发明实施例的步骤3、4中,所有低粘煤和对应实施例步骤1、2中的低粘煤为同一批样。In steps 3 and 4 of the embodiment of the present invention, all low-caking coals and the low-caking coals in steps 1 and 2 of the corresponding embodiment are the same batch.

实施例1Example 1

该工业硅用蜂窝状还原球团,固定碳含量达到77.4wt.%,挥发份含量19wt.%,灰份含量3.6wt.%,比电阻3500Ω·m,结指数G达到70,球团冷强度达到11MPa。The honeycomb-shaped reduction pellets for industrial silicon have a fixed carbon content of 77.4wt.%, a volatile content of 19wt.%, an ash content of 3.6wt.%, a specific resistance of 3500Ω·m, a knot index G of 70, and a cold strength of the pellets. up to 11MPa.

所述工业硅用蜂窝状还原球团制备方法,包括如下步骤:The method for preparing honeycomb reducing pellets for industrial silicon comprises the following steps:

步骤1,首先将四种不同粘结指数的煤分别破碎至所需粒度的颗粒;其中低粘煤的粒径为10mm,粘结指数为5;中粘煤的粒径为0.3mm,粘结指数为55;第一包覆层所用高粘煤的粒径为0.06mm,粘结指数为75;第二包覆层所用高粘煤的粒径为0.02mm,粘结指数93;用于制备中心蜂窝球团的低粘煤、用于制备中心蜂窝球团的中粘煤、第一包覆层所用高粘煤和第二包覆层所用高粘煤的质量比为45:35:25:25。Step 1. Firstly, four kinds of coals with different caking indices are crushed to the required particle size; among them, the particle size of low caking coal is 10 mm, and the caking index is 5; the particle size of medium caking coal is 0.3 mm, and the caking index is 5. The index is 55; the particle size of the high caking coal used in the first cladding layer is 0.06mm, and the caking index is 75; the particle diameter of the high caking coal used in the second cladding layer is 0.02mm, and the caking index is 93; for the preparation of The mass ratio of the low-viscosity coal used in the central honeycomb pellets, the medium-caused coal used to prepare the central honeycomb pellets, the high-viscosity coal used in the first coating layer and the high-viscosity coal used in the second coating layer is 45:35:25: 25.

步骤2,将中粘煤中加入低粘煤,按质量比,中粘煤:低粘煤=45:35混合搅拌均匀,再加入10wt.%的水,1wt%的粘结剂搅拌至明显结块,成型为直径25mm的中心蜂窝球团;其中粘结剂为有机无机复合粘结剂,有机无机复合粘结剂中无机粘结剂占20wt%,有机粘结剂占80wt%,无机粘结剂为水玻璃,有机粘结剂为变性淀粉;Step 2, add low-viscosity coal to medium-causity coal, mix and stir evenly according to mass ratio, medium-causity coal: low-viscosity coal = 45:35, then add 10wt.% water, 1wt% binder and stir until obvious Block, shaped into a central honeycomb pellet with a diameter of 25mm; wherein the binder is an organic-inorganic composite binder, the inorganic binder accounts for 20wt% in the organic-inorganic composite binder, the organic binder accounts for 80wt%, and the inorganic binder The agent is water glass, and the organic binder is modified starch;

步骤3,将低粘煤和第一包覆层所用高粘煤,按质量比,低粘煤:第一包覆层所用高粘煤=40:60,混合搅拌均匀后,加入步骤2中的中心蜂窝球团,再加入10wt.%的水,1wt%的粘结剂搅拌至明显结块,将步骤2中的中心蜂窝球团包覆成型为直径40mm的团块颗粒;其中粘结剂为有机无机复合粘结剂,有机无机复合粘结剂中无机粘结剂占20wt%,有机粘结剂占80wt%,无机粘结剂为水玻璃,有机粘结剂为变性淀粉;Step 3, mix the low-viscosity coal and the high-viscosity coal used in the first cladding layer, according to the mass ratio, low-viscosity coal: high-viscosity coal used in the first cladding layer = 40:60, after mixing evenly, add the Central honeycomb pellets, then add 10wt.% water, 1wt% binder and stir until obviously agglomerated, and the central honeycomb pellets in step 2 are overmolded into agglomerate particles with a diameter of 40mm; wherein the binder is Organic-inorganic composite binder, the inorganic binder accounts for 20wt% in the organic-inorganic composite binder, the organic binder accounts for 80wt%, the inorganic binder is water glass, and the organic binder is modified starch;

步骤4,将低粘煤和第二包覆层所用高粘煤,按质量比,低粘煤:第二包覆层所用高粘煤=35:65,混合搅拌均匀后,加入步骤3中的团块颗粒,再加入10wt.%的水,1wt%的粘结剂搅拌至明显结块,将步骤3中的中心蜂窝球团包覆成型为直径50mm的团块颗粒;其中粘结剂为有机无机复合粘结剂,有机无机复合粘结剂中无机粘结剂占20wt%,有机粘结剂占80wt%,无机粘结剂为水玻璃,有机粘结剂为变性淀粉;Step 4, mix the low-viscosity coal and the high-viscosity coal used in the second cladding layer according to the mass ratio, low-viscosity coal: high-viscosity coal used in the second cladding layer = 35:65, mix and stir evenly, then add the Agglomerate particles, then add 10wt.% of water, 1wt% binder and stir until obvious agglomeration, the center honeycomb pellet in step 3 is overmolded into agglomerate particles with a diameter of 50mm; wherein the binder is an organic Inorganic composite binder, in the organic-inorganic composite binder, the inorganic binder accounts for 20wt%, the organic binder accounts for 80wt%, the inorganic binder is water glass, and the organic binder is modified starch;

步骤5,将步骤4中成型好的团块颗粒置于温度为500℃下隔绝空气低温焙烧3h,随炉冷却至室温得到工业硅用蜂窝状还原球团。In step 5, the agglomerate particles formed in step 4 are placed at a temperature of 500° C. for 3 hours in isolation from air and low-temperature roasting, and cooled to room temperature with the furnace to obtain honeycomb-shaped reduced pellets for industrial silicon.

所用原料中:Among the raw materials used:

低粘煤的固定碳含量为63wt.%、挥发份含量32.6wt.%,灰份含量为1wt.%The fixed carbon content of low caking coal is 63wt.%, the volatile content is 32.6wt.%, and the ash content is 1wt.%.

中粘煤的固定碳含量为59wt.%、挥发份含量36.7wt.%,灰份含量为1.2wt.%;The fixed carbon content of medium caking coal is 59wt.%, the volatile content is 36.7wt.%, and the ash content is 1.2wt.%.

第一包覆层所用高粘煤的固定碳含量为55wt.%、挥发份含量38.2wt.%,灰份含量为0.5wt.%。The high caking coal used in the first cladding layer has a fixed carbon content of 55wt.%, a volatile content of 38.2wt.%, and an ash content of 0.5wt.%.

第二包覆层所用高粘煤的固定碳含量为64wt.%、挥发份含量32.2wt.%,灰份含量为0.9wt.%。The high caking coal used in the second cladding layer has a fixed carbon content of 64wt.%, a volatile content of 32.2wt.%, and an ash content of 0.9wt.%.

将200kg硅石(99.5%SiO2、0.05%Al2O3、0.03%Fe2O3、0.05%CaO)破碎成粒度25~100mm的块状,经清洗、筛分后与103kg上述复合碳质还原剂混合均匀,加入到矿热炉中进行熔炼(熔炼的温度为2200摄氏度),出硅率为40.4%,工业硅产品的成分为Si>99.4Wt.%,Fe≤0.19Wt.%,Al≤0.09Wt.%,Ca≤0.05Wt.%。Break 200kg of silica (99.5% SiO 2 , 0.05% Al 2 O 3 , 0.03% Fe 2 O 3 , 0.05% CaO) into chunks with a particle size of 25-100 mm, and after cleaning and screening, reduce it with 103 kg of the above composite carbonaceous Mix the agent evenly, add it to the submerged arc furnace for smelting (the melting temperature is 2200 degrees Celsius), the silicon yield is 40.4%, and the composition of industrial silicon products is Si>99.4Wt.%, Fe≤0.19Wt.%, Al≤ 0.09Wt.%, Ca≤0.05Wt.%.

实施例2Example 2

该工业硅用蜂窝状还原球团,固定碳含量达到77.5wt.%,挥发份含量20wt.%,灰份含量2.8wt.%,比电阻4000Ω·m,结指数G达到74,球团冷强度达到13MPa。The honeycomb-shaped reduction pellets for industrial silicon have a fixed carbon content of 77.5wt.%, a volatile content of 20wt.%, an ash content of 2.8wt.%, a specific resistance of 4000Ω·m, a knot index G of 74, and a cold strength of the pellets. Reach 13MPa.

所述工业硅用蜂窝状还原球团制备方法,包括如下步骤:The method for preparing honeycomb reducing pellets for industrial silicon comprises the following steps:

步骤1,首先将四种不同粘结指数的煤分别破碎至所需粒度的颗粒;其中低粘煤的粒径为8mm,粘结指数为10;中粘煤的粒径为0.35mm,粘结指数为60;第一包覆层所用高粘煤的粒径为0.065mm,粘结指数为80;第二包覆层所用高粘煤的粒径为0.037mm,粘结指数90。用于制备中心蜂窝球团的低粘煤、用于制备中心蜂窝球团的中粘煤、第一包覆层所用高粘煤和第二包覆层所用高粘煤的质量比为40:30:25:20。Step 1. Firstly, four kinds of coals with different caking indices are crushed to the required particle size; among them, the particle size of low caking coal is 8mm, and the caking index is 10; the particle size of medium caking coal is 0.35mm, and the caking index is The index is 60; the particle size of high caking coal used in the first cladding layer is 0.065mm, and the caking index is 80; the particle diameter of high caking coal used in the second cladding layer is 0.037mm, and the caking index is 90. The mass ratio of the low-viscosity coal used to prepare the central honeycomb pellets, the medium-caused coal used to prepare the central honeycomb pellets, the high-viscosity coal used in the first coating layer and the high-viscosity coal used in the second coating layer is 40:30 :25:20.

步骤2,将中粘煤中加入低粘煤,按质量比,中粘煤:低粘煤=40:30混合搅拌均匀,再加入11wt.%的水,1wt%的粘结剂搅拌至明显结块,成型为直径30mm的中心蜂窝球团;其中粘结剂为有机无机复合粘结剂,有机无机复合粘结剂中无机粘结剂占30wt%,有机粘结剂占70wt%,无机粘结剂为水玻璃,有机粘结剂为变性淀粉;Step 2, add low-viscosity coal to medium-causity coal, mix and stir evenly according to the mass ratio, medium-causity coal: low-viscosity coal = 40:30, then add 11wt.% water, 1wt% binder and stir until obvious knot Block, shaped into a central honeycomb pellet with a diameter of 30mm; wherein the binder is an organic-inorganic composite binder, the inorganic binder accounts for 30wt% in the organic-inorganic composite binder, the organic binder accounts for 70wt%, and the inorganic binder The agent is water glass, and the organic binder is modified starch;

步骤3,将低粘煤和第一包覆层所用高粘煤,按质量比,低粘煤:第一包覆层所用高粘煤=35:65,混合搅拌均匀后,加入步骤2中的中心蜂窝球团,再加入11wt.%的水,1wt%的粘结剂搅拌至明显结块,将步骤2中的中心蜂窝球团包覆成型为直径45mm的团块颗粒;其中粘结剂为有机无机复合粘结剂,有机无机复合粘结剂中无机粘结剂占30wt%,有机粘结剂占70wt%,无机粘结剂为水玻璃,有机粘结剂为变性淀粉;Step 3, mix the low-viscosity coal and the high-viscosity coal used in the first cladding layer by mass ratio, low-viscosity coal: high-viscosity coal used in the first cladding layer = 35:65, mix and stir evenly, then add the Central honeycomb pellets, then add 11wt.% of water, 1wt% binder and stir until obviously agglomerated, and the central honeycomb pellets in step 2 are overmolded into agglomerate particles with a diameter of 45mm; wherein the binder is Organic-inorganic composite binder, the inorganic binder accounts for 30wt% in the organic-inorganic composite binder, the organic binder accounts for 70wt%, the inorganic binder is water glass, and the organic binder is modified starch;

步骤4,将低粘煤和第二包覆层所用高粘煤,按质量比,低粘煤:第二包覆层所用高粘煤=20:80,混合搅拌均匀后,加入步骤3中的团块颗粒,再加入11wt.%的水,1wt%的粘结剂搅拌至明显结块,将步骤3中的中心蜂窝球团包覆成型为直径55mm的团块颗粒;其中粘结剂为有机无机复合粘结剂,有机无机复合粘结剂中无机粘结剂占30wt%,有机粘结剂占70wt%,无机粘结剂为水玻璃,有机粘结剂为变性淀粉;Step 4, mix the low-viscosity coal and the high-viscosity coal used in the second cladding layer, according to the mass ratio, low-viscosity coal: high-viscosity coal used in the second cladding layer = 20:80, after mixing evenly, add the Agglomerate granule, then add 11wt.% of water, 1wt% binder and stir until obvious agglomeration, and the central honeycomb pellet in step 3 is overmolded into agglomerate granule with a diameter of 55mm; wherein the binder is an organic Inorganic composite binder, in the organic-inorganic composite binder, the inorganic binder accounts for 30wt%, the organic binder accounts for 70wt%, the inorganic binder is water glass, and the organic binder is modified starch;

步骤5,将步骤4中成型好的团块颗粒置于温度为550℃下隔绝空气低温焙烧2h,随炉冷却至室温得到工业硅用蜂窝状还原球团。In step 5, the agglomerate particles formed in step 4 are placed at a temperature of 550° C. for 2 hours in the absence of air and low-temperature roasting, and cooled to room temperature with the furnace to obtain honeycomb-shaped reduced pellets for industrial silicon.

所用原料中:Among the raw materials used:

低粘煤的固定碳含量为64wt.%、挥发份含量34.6wt.%,灰份含量为0.8wt.%The fixed carbon content of low caking coal is 64wt.%, the volatile content is 34.6wt.%, and the ash content is 0.8wt.%.

中粘煤的固定碳含量为60wt.%、挥发份含量35.7wt.%,灰份含量为1wt.%;The fixed carbon content of medium caking coal is 60wt.%, the volatile content is 35.7wt.%, and the ash content is 1wt.%.

第一包覆层所用高粘煤的固定碳含量为56wt.%、挥发份含量37.2wt.%,灰份含量为0.4wt.%。The high caking coal used in the first cladding layer has a fixed carbon content of 56wt.%, a volatile content of 37.2wt.%, and an ash content of 0.4wt.%.

第二包覆层所用高粘煤的固定碳含量为58wt.%、挥发份含量36.2wt.%,灰份含量为0.6wt.%。The high caking coal used in the second coating layer has a fixed carbon content of 58wt.%, a volatile content of 36.2wt.%, and an ash content of 0.6wt.%.

将200kg硅石(99.5%SiO2、0.05%Al2O3、0.03%Fe2O3、0.05%CaO)破碎成粒度25~100mm的块状,经清洗、筛分后与103kg上述复合碳质还原剂混合均匀,加入到矿热炉中进行熔炼(熔炼的温度为2200摄氏度),出硅率为43.1%,工业硅产品的成分为Si>99.6Wt.%,Fe≤0.19Wt.%,Al≤0.09Wt.%,Ca≤0.05Wt.%。Break 200kg of silica (99.5% SiO 2 , 0.05% Al 2 O 3 , 0.03% Fe 2 O 3 , 0.05% CaO) into chunks with a particle size of 25-100 mm, and after cleaning and screening, reduce it with 103 kg of the above composite carbonaceous Mix the agent evenly, add it to the submerged arc furnace for smelting (the melting temperature is 2200 degrees Celsius), the silicon yield is 43.1%, and the composition of industrial silicon products is Si>99.6Wt.%, Fe≤0.19Wt.%, Al≤ 0.09Wt.%, Ca≤0.05Wt.%.

实施例3Example 3

该工业硅用蜂窝状还原球团,固定碳含量达到78.5wt.%,挥发份含量18.2wt.%,灰份含量3.3wt.%,比电阻3800Ω·m,结指数G达到68,球团冷强度达到10MPa。The honeycomb-shaped reduction pellets for industrial silicon have a fixed carbon content of 78.5wt.%, a volatile content of 18.2wt.%, an ash content of 3.3wt.%, a specific resistance of 3800Ω·m, a knot index G of 68, and a cold pellet. The strength reaches 10MPa.

所述工业硅用蜂窝状还原球团制备方法,包括如下步骤:The method for preparing honeycomb reducing pellets for industrial silicon comprises the following steps:

步骤1,首先将四种不同粘结指数的煤分别破碎至所需粒度的颗粒;其中低粘煤的粒径为12mm,粘结指数为13;中粘煤的粒径为0.5mm,粘结指数为61;第一包覆层所用高粘煤的粒径为0.08mm,粘结指数为82;第二包覆层所用高粘煤的粒径为0.045mm,粘结指数89。用于制备中心蜂窝球团的低粘煤、用于制备中心蜂窝球团的中粘煤、第一包覆层所用高粘煤和第二包覆层所用高粘煤的质量比为50:40:30:25。Step 1. Firstly, four kinds of coals with different caking indices are crushed to the required particle size; among them, the particle size of low caking coal is 12 mm, and the caking index is 13; the particle size of medium caking coal is 0.5 mm, and the caking index is 13 The index is 61; the particle size of high caking coal used in the first cladding layer is 0.08mm, and the caking index is 82; the particle diameter of high caking coal used in the second cladding layer is 0.045mm, and the caking index is 89. The mass ratio of the low-viscosity coal used to prepare the central honeycomb pellets, the medium-caused coal used to prepare the central honeycomb pellets, the high-viscosity coal used in the first coating layer and the high-viscosity coal used in the second coating layer is 50:40 :30:25.

步骤2,将中粘煤中加入低粘煤,按质量比,中粘煤:低粘煤=50:40混合搅拌均匀,再加入12wt.%的水,1wt%的粘结剂搅拌至明显结块,成型为直径30mm的中心蜂窝球团;其中粘结剂为有机无机复合粘结剂,有机无机复合粘结剂中无机粘结剂占20wt%,有机粘结剂占80wt%,无机粘结剂为水玻璃,有机粘结剂为变性淀粉;Step 2, add low-viscosity coal to medium-causity coal, mix and stir evenly according to the mass ratio, medium-causity coal: low-viscosity coal = 50:40, then add 12wt.% water, 1wt% binder and stir until obvious knot Block, shaped into a central honeycomb pellet with a diameter of 30mm; wherein the binder is an organic-inorganic composite binder, the inorganic binder accounts for 20wt% in the organic-inorganic composite binder, the organic binder accounts for 80wt%, and the inorganic binder The agent is water glass, and the organic binder is modified starch;

步骤3,将低粘煤和第一包覆层所用高粘煤,按质量比,低粘煤:第一包覆层所用高粘煤=45:55,混合搅拌均匀后,加入步骤2中的中心蜂窝球团,再加入12wt.%的水,1wt%的粘结剂搅拌至明显结块,将步骤2中的中心蜂窝球团包覆成型为直径48mm的团块颗粒;其中粘结剂为有机无机复合粘结剂,有机无机复合粘结剂中无机粘结剂占20wt%,有机粘结剂占80wt%,无机粘结剂为水玻璃,有机粘结剂为变性淀粉;Step 3, mix the low-viscosity coal and the high-viscosity coal used in the first cladding layer, according to the mass ratio, low-viscosity coal: high-viscosity coal used in the first cladding layer = 45:55, after mixing evenly, add the Central honeycomb pellets, then add 12wt.% water, 1wt% binder and stir until obvious agglomeration, and the central honeycomb pellets in step 2 are overmolded into agglomerate particles with a diameter of 48mm; wherein the binder is Organic-inorganic composite binder, the inorganic binder accounts for 20wt% in the organic-inorganic composite binder, the organic binder accounts for 80wt%, the inorganic binder is water glass, and the organic binder is modified starch;

步骤4,将低粘煤和第二包覆层所用高粘煤,按质量比,低粘煤:第二包覆层所用高粘煤=40:60,混合搅拌均匀后,加入步骤3中的团块颗粒,再加入12wt.%的水,1wt%的粘结剂搅拌至明显结块,将步骤3中的中心蜂窝球团包覆成型为直径60mm的团块颗粒;其中粘结剂为有机无机复合粘结剂,有机无机复合粘结剂中无机粘结剂占20wt%,有机粘结剂占80wt%,无机粘结剂为水玻璃,有机粘结剂为变性淀粉;Step 4, mix the low-viscosity coal and the high-viscosity coal used in the second coating layer according to the mass ratio, low-viscosity coal: high-viscosity coal used in the second coating layer = 40:60, after mixing evenly, add the Agglomerate granules, then add 12wt.% water, 1wt% binder and stir until obvious agglomeration, and the central honeycomb pellet in step 3 is overmolded into agglomerate particles with a diameter of 60mm; wherein the binder is an organic Inorganic composite binder, in the organic-inorganic composite binder, the inorganic binder accounts for 20wt%, the organic binder accounts for 80wt%, the inorganic binder is water glass, and the organic binder is modified starch;

步骤5,将步骤4中成型好的团块颗粒置于温度为500℃下隔绝空气低温焙烧4h,随炉冷却至室温得到工业硅用蜂窝状还原球团。In step 5, the agglomerate particles formed in step 4 are placed at a temperature of 500° C. for 4 hours in the absence of air and low-temperature roasting, and cooled to room temperature with the furnace to obtain honeycomb-shaped reduced pellets for industrial silicon.

所用原料中:Among the raw materials used:

低粘煤的固定碳含量为59wt.%、挥发份含量35.6wt.%,灰份含量为1.1wt.%The fixed carbon content of low caking coal is 59wt.%, the volatile content is 35.6wt.%, and the ash content is 1.1wt.%.

中粘煤的固定碳含量为63wt.%、挥发份含量34.7wt.%,灰份含量为1.2wt.%;The fixed carbon content of medium caking coal is 63wt.%, the volatile content is 34.7wt.%, and the ash content is 1.2wt.%.

第一包覆层所用高粘煤的固定碳含量为62wt.%、挥发份含量36.2wt.%,灰份含量为0.6wt.%。The high caking coal used in the first cladding layer has a fixed carbon content of 62wt.%, a volatile content of 36.2wt.%, and an ash content of 0.6wt.%.

第二包覆层所用高粘煤的固定碳含量为64wt.%、挥发份含量33.2wt.%,灰份含量为0.4wt.%。The high caking coal used in the second cladding layer has a fixed carbon content of 64wt.%, a volatile content of 33.2wt.%, and an ash content of 0.4wt.%.

将200kg硅石(99.5%SiO2、0.05%Al2O3、0.03%Fe2O3、0.05%CaO)破碎成粒度25~100mm的块状,经清洗、筛分后与103kg上述复合碳质还原剂混合均匀,加入到矿热炉中进行熔炼(熔炼的温度为2200摄氏度),出硅率为39.9%,工业硅产品的成分为Si>99.4Wt.%,Fe≤0.19Wt.%,Al≤0.09Wt.%,Ca≤0.05Wt.%。Break 200kg of silica (99.5% SiO 2 , 0.05% Al 2 O 3 , 0.03% Fe 2 O 3 , 0.05% CaO) into chunks with a particle size of 25-100 mm, and after cleaning and screening, reduce it with 103 kg of the above composite carbonaceous Mix the agent evenly, add it to the submerged arc furnace for smelting (the melting temperature is 2200 degrees Celsius), the silicon yield is 39.9%, and the composition of industrial silicon products is Si>99.4Wt.%, Fe≤0.19Wt.%, Al≤ 0.09Wt.%, Ca≤0.05Wt.%.

实施例4Example 4

该工业硅用蜂窝状还原球团,固定碳含量达到80.4wt.%,挥发份含量16wt.%,灰份含量3.6wt.%,比电阻3200Ω·m,结指数G达到60,球团冷强度达到8MPa。The honeycomb-shaped reduction pellets for industrial silicon have a fixed carbon content of 80.4wt.%, a volatile content of 16wt.%, ash content of 3.6wt.%, a specific resistance of 3200Ω·m, a knot index G of 60, and a cold strength of the pellets. Reach 8MPa.

所述工业硅用蜂窝状还原球团制备方法,包括如下步骤:The method for preparing honeycomb reducing pellets for industrial silicon comprises the following steps:

步骤1,首先将四种不同粘结指数的煤分别破碎至所需粒度的颗粒;其中低粘煤的粒径为13mm,粘结指数为8;中粘煤的粒径为0.45mm,粘结指数为56;第一包覆层所用高粘煤的粒径为0.06mm,粘结指数为70;第二包覆层所用高粘煤的粒径为0.035mm,粘结指数88。用于制备中心蜂窝球团的低粘煤、用于制备中心蜂窝球团的中粘煤、第一包覆层所用高粘煤和第二包覆层所用高粘煤的质量比为45:40:30:20。Step 1. Firstly, four kinds of coals with different caking indexes are crushed to the required particle size; the particle size of low caking coal is 13mm, and the caking index is 8; the particle diameter of medium caking coal is 0.45mm, and the caking index is 8. The index is 56; the particle size of high caking coal used in the first cladding layer is 0.06mm, and the caking index is 70; the particle diameter of high caking coal used in the second cladding layer is 0.035mm, and the caking index is 88. The mass ratio of the low-viscosity coal used to prepare the central honeycomb pellets, the medium-viscosity coal used to prepare the central honeycomb pellets, the high-viscosity coal used in the first cladding layer, and the high-constraint coal used in the second cladding layer is 45:40 :30:20.

步骤2,将中粘煤中加入低粘煤,按质量比,中粘煤:低粘煤=45:40混合搅拌均匀,再加入8wt.%的水,1wt%的粘结剂搅拌至明显结块,成型为直径30mm的中心蜂窝球团;其中粘结剂为有机无机复合粘结剂,有机无机复合粘结剂中无机粘结剂占30wt%,有机粘结剂占70wt%,无机粘结剂为水玻璃,有机粘结剂为变性淀粉;Step 2, add low-viscosity coal to medium-causity coal, mix and stir evenly according to the mass ratio, medium-catheter coal: low-viscosity coal = 45:40, then add 8wt.% of water, 1wt% of binder and stir until obvious knot Block, shaped into a central honeycomb pellet with a diameter of 30mm; wherein the binder is an organic-inorganic composite binder, the inorganic binder accounts for 30wt% in the organic-inorganic composite binder, the organic binder accounts for 70wt%, and the inorganic binder The agent is water glass, and the organic binder is modified starch;

步骤3,将低粘煤和第一包覆层所用高粘煤,按质量比,低粘煤:第一包覆层所用高粘煤=50:50,混合搅拌均匀后,加入步骤2中的中心蜂窝球团,再加入8wt.%的水,1wt%的粘结剂搅拌至明显结块,将步骤2中的中心蜂窝球团包覆成型为直径45mm的团块颗粒;其中粘结剂为有机无机复合粘结剂,有机无机复合粘结剂中无机粘结剂占30wt%,有机粘结剂占70wt%,无机粘结剂为水玻璃,有机粘结剂为变性淀粉;Step 3, mix the low-viscosity coal and the high-viscosity coal used in the first cladding layer by mass ratio, low-viscosity coal: high-viscosity coal used in the first cladding layer = 50:50, mix and stir evenly, add the Central honeycomb pellets, then add 8wt.% water, 1wt% binder and stir until obvious agglomeration, and the central honeycomb pellets in step 2 are overmolded into agglomerate particles with a diameter of 45mm; wherein the binder is Organic-inorganic composite binder, the inorganic binder accounts for 30wt% in the organic-inorganic composite binder, the organic binder accounts for 70wt%, the inorganic binder is water glass, and the organic binder is modified starch;

步骤4,将低粘煤和第二包覆层所用高粘煤,按质量比,低粘煤:第二包覆层所用高粘煤=40:60,混合搅拌均匀后,加入步骤3中的团块颗粒,再加入8wt.%的水,1wt%的粘结剂搅拌至明显结块,将步骤3中的中心蜂窝球团包覆成型为直径50mm的团块颗粒;其中粘结剂为有机无机复合粘结剂,有机无机复合粘结剂中无机粘结剂占30wt%,有机粘结剂占70wt%,无机粘结剂为水玻璃,有机粘结剂为变性淀粉;Step 4, mix the low-viscosity coal and the high-viscosity coal used in the second coating layer according to the mass ratio, low-viscosity coal: high-viscosity coal used in the second coating layer = 40:60, after mixing evenly, add the Agglomerate granules, then add 8wt.% water, 1wt% binder and stir until obvious agglomeration, and the central honeycomb pellet in step 3 is overmolded into agglomerate particles with a diameter of 50mm; wherein the binder is an organic Inorganic composite binder, in the organic-inorganic composite binder, the inorganic binder accounts for 30wt%, the organic binder accounts for 70wt%, the inorganic binder is water glass, and the organic binder is modified starch;

步骤5,将步骤4中成型好的团块颗粒置于温度为400℃下隔绝空气低温焙烧4h,随炉冷却至室温得到工业硅用蜂窝状还原球团。In step 5, the agglomerate particles formed in step 4 are placed at a temperature of 400° C. for 4 hours in the absence of air and low-temperature roasting, and then cooled to room temperature with the furnace to obtain honeycomb-shaped reduced pellets for industrial silicon.

所用原料中:Among the raw materials used:

低粘煤的固定碳含量为68wt.%、挥发份含量30.6wt.%,灰份含量为0.6wt.%The fixed carbon content of low caking coal is 68wt.%, the volatile content is 30.6wt.%, and the ash content is 0.6wt.%.

中粘煤的固定碳含量为60wt.%、挥发份含量34.7wt.%,灰份含量为1.8wt.%;The fixed carbon content of medium caking coal is 60wt.%, the volatile content is 34.7wt.%, and the ash content is 1.8wt.%.

第一包覆层所用高粘煤的固定碳含量为59wt.%、挥发份含量36.2wt.%,灰份含量为0.8wt.%。The high caking coal used in the first cladding layer has a fixed carbon content of 59wt.%, a volatile content of 36.2wt.%, and an ash content of 0.8wt.%.

第二包覆层所用高粘煤的固定碳含量为63wt.%、挥发份含量33.2wt.%,灰份含量为0.4wt.%。The high caking coal used in the second cladding layer has a fixed carbon content of 63wt.%, a volatile content of 33.2wt.%, and an ash content of 0.4wt.%.

将200kg硅石(99.5%SiO2、0.05%Al2O3、0.03%Fe2O3、0.05%CaO)破碎成粒度25~100mm的块状,经清洗、筛分后与100kg上述复合碳质还原剂混合均匀,加入到矿热炉中进行熔炼(熔炼的温度为2200摄氏度),出硅率为38.9%,工业硅产品的成分为Si>99.3Wt.%,Fe≤0.19Wt.%,Al≤0.09Wt.%,Ca≤0.05Wt.%。Break 200kg of silica (99.5% SiO 2 , 0.05% Al 2 O 3 , 0.03% Fe 2 O 3 , 0.05% CaO) into chunks with a particle size of 25-100 mm, and after cleaning and sieving, reduce it with 100 kg of the above composite carbonaceous Mix the agent evenly, add it to the submerged arc furnace for smelting (the melting temperature is 2200 degrees Celsius), the silicon yield is 38.9%, and the composition of industrial silicon products is Si>99.3Wt.%, Fe≤0.19Wt.%, Al≤ 0.09Wt.%, Ca≤0.05Wt.%.

实施例5Example 5

该工业硅用蜂窝状还原球团,固定碳含量达到81.5wt.%,挥发份含量14.8wt.%,灰份含量3.7wt.%,比电阻3400Ω·m,结指数G达到80,球团冷强度达到14MPa。The honeycomb-shaped reduction pellets for industrial silicon have a fixed carbon content of 81.5wt.%, a volatile content of 14.8wt.%, an ash content of 3.7wt.%, a specific resistance of 3400Ω·m, a knot index G of 80, and a cold pellet. The strength reaches 14MPa.

所述工业硅用蜂窝状还原球团制备方法,包括如下步骤:The method for preparing honeycomb reducing pellets for industrial silicon comprises the following steps:

步骤1,首先将四种不同粘结指数的煤分别破碎至所需粒度的颗粒;其中低粘煤的粒径为12mm,粘结指数为15;中粘煤的粒径为0.35mm,粘结指数为65;第一包覆层所用高粘煤的粒径为0.075mm,粘结指数为75;第二包覆层所用高粘煤的粒径为0.025mm,粘结指数93。用于制备中心蜂窝球团的低粘煤、用于制备中心蜂窝球团的中粘煤、第一包覆层所用高粘煤和第二包覆层所用高粘煤的质量比为50:30:30:30。Step 1. Firstly, four kinds of coals with different caking indices are crushed to the required particle size; among them, the particle size of low caking coal is 12mm, and the caking index is 15; the particle size of medium caking coal is 0.35mm, and the caking index is The index is 65; the particle size of high caking coal used in the first cladding layer is 0.075mm, and the caking index is 75; the particle diameter of high caking coal used in the second cladding layer is 0.025mm, and the caking index is 93. The mass ratio of the low-viscosity coal used to prepare the central honeycomb pellets, the medium-viscosity coal used to prepare the central honeycomb pellets, the high-viscosity coal used in the first coating layer and the high-viscosity coal used in the second coating layer is 50:30 :30:30.

步骤2,将中粘煤中加入低粘煤,按质量比,中粘煤:低粘煤=50:30混合搅拌均匀,再加入10wt.%的水,1wt%的粘结剂搅拌至明显结块,成型为直径28mm的中心蜂窝球团;其中粘结剂为有机无机复合粘结剂,有机无机复合粘结剂中无机粘结剂占40wt%,有机粘结剂占60wt%,无机粘结剂为水玻璃,有机粘结剂为变性淀粉;Step 2, add low-viscosity coal to medium-causity coal, mix and stir evenly according to the mass ratio, medium-causity coal: low-viscosity coal = 50:30, then add 10wt.% water, 1wt% binder and stir until obvious knot Block, shaped into a central honeycomb pellet with a diameter of 28mm; wherein the binder is an organic-inorganic composite binder, the inorganic binder accounts for 40wt% in the organic-inorganic composite binder, the organic binder accounts for 60wt%, and the inorganic binder The agent is water glass, and the organic binder is modified starch;

步骤3,将低粘煤和第一包覆层所用高粘煤,按质量比,低粘煤:第一包覆层所用高粘煤=30:70,混合搅拌均匀后,加入步骤2中的中心蜂窝球团,再加入10wt.%的水,1wt%的粘结剂搅拌至明显结块,将步骤2中的中心蜂窝球团包覆成型为直径50mm的团块颗粒;其中粘结剂为有机无机复合粘结剂,有机无机复合粘结剂中无机粘结剂占40wt%,有机粘结剂占60wt%,无机粘结剂为水玻璃,有机粘结剂为变性淀粉;Step 3, mix the low-viscosity coal and the high-viscosity coal used in the first cladding layer, according to the mass ratio, low-viscosity coal: high-viscosity coal used in the first cladding layer = 30:70, after mixing evenly, add the Central honeycomb pellets, then add 10wt.% water, 1wt% binder and stir until obviously agglomerated, and the central honeycomb pellets in step 2 are overmolded into agglomerate particles with a diameter of 50mm; wherein the binder is Organic-inorganic composite binder, the inorganic binder accounts for 40wt% in the organic-inorganic composite binder, the organic binder accounts for 60wt%, the inorganic binder is water glass, and the organic binder is modified starch;

步骤4,将低粘煤和第二包覆层所用高粘煤,按质量比,低粘煤:第二包覆层所用高粘煤=35:65,混合搅拌均匀后,加入步骤3中的团块颗粒,再加入10wt.%的水,1wt%的粘结剂搅拌至明显结块,将步骤3中的中心蜂窝球团包覆成型为直径60mm的团块颗粒;其中粘结剂为有机无机复合粘结剂,有机无机复合粘结剂中无机粘结剂占40wt%,有机粘结剂占60wt%,无机粘结剂为水玻璃,有机粘结剂为变性淀粉;Step 4, mix the low-viscosity coal and the high-viscosity coal used in the second cladding layer according to the mass ratio, low-viscosity coal: high-viscosity coal used in the second cladding layer = 35:65, mix and stir evenly, then add the Agglomerate granule, then add 10wt.% water, 1wt% binding agent and stir until obvious agglomeration, the central honeycomb pellet in step 3 is overmolded into the agglomerate particle of diameter 60mm; Wherein binding agent is organic Inorganic composite binder, in the organic-inorganic composite binder, the inorganic binder accounts for 40wt%, the organic binder accounts for 60wt%, the inorganic binder is water glass, and the organic binder is modified starch;

步骤5,将步骤4中成型好的团块颗粒置于温度为600℃下隔绝空气低温焙烧2h,随炉冷却至室温得到工业硅用蜂窝状还原球团。In step 5, the agglomerate particles formed in step 4 are placed at a temperature of 600° C. for 2 hours in the absence of air and low-temperature roasting, and cooled to room temperature with the furnace to obtain honeycomb-shaped reduced pellets for industrial silicon.

所用原料中:Among the raw materials used:

低粘煤的固定碳含量为65wt.%、挥发份含量31.6wt.%,灰份含量为1.4wt.%The fixed carbon content of low caking coal is 65wt.%, the volatile content is 31.6wt.%, and the ash content is 1.4wt.%.

中粘煤的固定碳含量为63wt.%、挥发份含量33.7wt.%,灰份含量为1wt.%;The fixed carbon content of medium caking coal is 63wt.%, the volatile content is 33.7wt.%, and the ash content is 1wt.%.

第一包覆层所用高粘煤的固定碳含量为60wt.%、挥发份含量35.2wt.%,灰份含量为0.7wt.%。The high caking coal used in the first cladding layer has a fixed carbon content of 60wt.%, a volatile content of 35.2wt.%, and an ash content of 0.7wt.%.

第二包覆层所用高粘煤的固定碳含量为68wt.%、挥发份含量30.2wt.%,灰份含量为0.6wt.%。The high caking coal used in the second cladding layer has a fixed carbon content of 68wt.%, a volatile content of 30.2wt.%, and an ash content of 0.6wt.%.

将200kg硅石(99.5%SiO2、0.05%Al2O3、0.03%Fe2O3、0.05%CaO)破碎成粒度25~100mm的块状,经清洗、筛分后与103kg上述复合碳质还原剂混合均匀,加入到矿热炉中进行熔炼(熔炼的温度为2200摄氏度),出硅率为41.5%,工业硅产品的成分为Si>99.5Wt.%,Fe≤0.19Wt.%,Al≤0.09Wt.%,Ca≤0.05Wt.%。Break 200kg of silica (99.5% SiO 2 , 0.05% Al 2 O 3 , 0.03% Fe 2 O 3 , 0.05% CaO) into chunks with a particle size of 25-100 mm, and after cleaning and screening, reduce it with 103 kg of the above composite carbonaceous Mix the agent evenly, add it to the submerged arc furnace for smelting (the melting temperature is 2200 degrees Celsius), the silicon yield is 41.5%, and the composition of industrial silicon products is Si>99.5Wt.%, Fe≤0.19Wt.%, Al≤ 0.09Wt.%, Ca≤0.05Wt.%.

实施例6Example 6

该工业硅用蜂窝状还原球团,固定碳含量达到79.8wt.%,挥发份含量16.8wt.%,灰份含量3.4%,比电阻3700Ω·m,结指数G达到74,球团冷强度达到14MPa。The honeycomb-shaped reduction pellets for industrial silicon have a fixed carbon content of 79.8wt.%, a volatile content of 16.8wt.%, an ash content of 3.4%, a specific resistance of 3700Ω·m, a knot index G of 74, and a pellet cold strength of 14MPa.

所述工业硅用蜂窝状还原球团制备方法,包括如下步骤:The method for preparing honeycomb reducing pellets for industrial silicon comprises the following steps:

步骤1,首先将四种不同粘结指数的煤分别破碎至所需粒度的颗粒;其中低粘煤的粒径为7mm,粘结指数为14;中粘煤的粒径为0.35mm,粘结指数为60;第一包覆层所用高粘煤的粒径为0.065mm,粘结指数为74;第二包覆层所用高粘煤的粒径为0.045mm,粘结指数96。用于制备中心蜂窝球团的低粘煤、用于制备中心蜂窝球团的中粘煤、第一包覆层所用高粘煤和第二包覆层所用高粘煤的质量比为40:35:30:30。Step 1. First, four kinds of coal with different caking indices are crushed to the required particle size; the particle size of low caking coal is 7mm, and the caking index is 14; the particle size of medium caking coal is 0.35mm, caking index is 14; The index is 60; the particle size of high caking coal used in the first cladding layer is 0.065mm, and the caking index is 74; the particle diameter of high caking coal used in the second cladding layer is 0.045mm, and the caking index is 96. The mass ratio of the low-viscosity coal used to prepare the central honeycomb pellets, the medium-caused coal used to prepare the central honeycomb pellets, the high-viscosity coal used in the first coating layer and the high-viscosity coal used in the second coating layer is 40:35 :30:30.

步骤2,将中粘煤中加入低粘煤,按质量比,中粘煤:低粘煤=40:35混合搅拌均匀,再加入12wt.%的水,1wt%的粘结剂搅拌至明显结块,成型为直径27mm的中心蜂窝球团;其中粘结剂为有机无机复合粘结剂,有机无机复合粘结剂中无机粘结剂占30wt%,有机粘结剂占70wt%,无机粘结剂为水玻璃,有机粘结剂为变性淀粉;Step 2, add low-viscosity coal to medium-causity coal, mix and stir evenly according to the mass ratio, medium-causity coal: low-viscosity coal = 40:35, then add 12wt.% of water, 1wt% of binder and stir until obvious knot Block, shaped into a central honeycomb pellet with a diameter of 27mm; wherein the binder is an organic-inorganic composite binder, the inorganic binder accounts for 30wt% in the organic-inorganic composite binder, the organic binder accounts for 70wt%, and the inorganic binder The agent is water glass, and the organic binder is modified starch;

步骤3,将低粘煤和第一包覆层所用高粘煤,按质量比,低粘煤:第一包覆层所用高粘煤=35:65,混合搅拌均匀后,加入步骤2中的中心蜂窝球团,再加入12wt.%的水,1wt%的粘结剂搅拌至明显结块,将步骤2中的中心蜂窝球团包覆成型为直径48mm的团块颗粒;其中粘结剂为有机无机复合粘结剂,有机无机复合粘结剂中无机粘结剂占30wt%,有机粘结剂占70wt%,无机粘结剂为水玻璃,有机粘结剂为变性淀粉;Step 3, mix the low-viscosity coal and the high-viscosity coal used in the first cladding layer by mass ratio, low-viscosity coal: high-viscosity coal used in the first cladding layer = 35:65, mix and stir evenly, then add the Central honeycomb pellets, then add 12wt.% water, 1wt% binder and stir until obvious agglomeration, and the central honeycomb pellets in step 2 are overmolded into agglomerate particles with a diameter of 48mm; wherein the binder is Organic-inorganic composite binder, the inorganic binder accounts for 30wt% in the organic-inorganic composite binder, the organic binder accounts for 70wt%, the inorganic binder is water glass, and the organic binder is modified starch;

步骤4,将低粘煤和第二包覆层所用高粘煤,按质量比,低粘煤:第二包覆层所用高粘煤=30:70,混合搅拌均匀后,加入步骤3中的团块颗粒,再加入12wt.%的水,1wt%的粘结剂搅拌至明显结块,将步骤3中的中心蜂窝球团包覆成型为直径58mm的团块颗粒;其中粘结剂为有机无机复合粘结剂,有机无机复合粘结剂中无机粘结剂占30wt%,有机粘结剂占70wt%,无机粘结剂为水玻璃,有机粘结剂为变性淀粉;Step 4, mix the low-viscosity coal and the high-viscosity coal used in the second coating layer according to the mass ratio, low-viscosity coal: high-viscosity coal used in the second coating layer = 30:70, mix and stir evenly, and then add the Agglomerate granules, then add 12wt.% water, 1wt% binding agent and stir until obvious agglomeration, and the central honeycomb pellet in step 3 is overmolded into agglomerate particles with a diameter of 58mm; wherein the binding agent is an organic Inorganic composite binder, in the organic-inorganic composite binder, the inorganic binder accounts for 30wt%, the organic binder accounts for 70wt%, the inorganic binder is water glass, and the organic binder is modified starch;

步骤5,将步骤4中成型好的团块颗粒置于温度为550℃下隔绝空气低温焙烧3h,随炉冷却至室温得到工业硅用蜂窝状还原球团。In step 5, the agglomerate particles formed in step 4 are placed at a temperature of 550° C. for 3 hours in the absence of air and low-temperature roasting, and then cooled to room temperature with the furnace to obtain honeycomb-shaped reduced pellets for industrial silicon.

所用原料中:Among the raw materials used:

低粘煤的固定碳含量为59wt.%、挥发份含量34.6wt.%,灰份含量为1.8wt.%The fixed carbon content of low caking coal is 59wt.%, the volatile content is 34.6wt.%, and the ash content is 1.8wt.%.

中粘煤的固定碳含量为60wt.%、挥发份含量35.7wt.%,灰份含量为0.7wt.%;The fixed carbon content of medium caking coal is 60wt.%, the volatile content is 35.7wt.%, and the ash content is 0.7wt.%.

第一包覆层所用高粘煤的固定碳含量为65wt.%、挥发份含量33.2wt.%,灰份含量为0.4wt.%。The high caking coal used in the first cladding layer has a fixed carbon content of 65wt.%, a volatile content of 33.2wt.%, and an ash content of 0.4wt.%.

第二包覆层所用高粘煤的固定碳含量为59wt.%、挥发份含量35.2wt.%,灰份含量为0.8wt.%。The high caking coal used in the second cladding layer has a fixed carbon content of 59wt.%, a volatile content of 35.2wt.%, and an ash content of 0.8wt.%.

将200kg硅石(99.5%SiO2、0.05%Al2O3、0.03%Fe2O3、0.05%CaO)破碎成粒度25~100mm的块状,经清洗、筛分后与100kg上述复合碳质还原剂混合均匀,加入到矿热炉中进行熔炼(熔炼的温度为2200摄氏度),出硅率为42.7%,工业硅产品的成分为Si>99.6Wt.%,Fe≤0.19Wt.%,Al≤0.09Wt.%,Ca≤0.05Wt.%。Break 200kg of silica (99.5% SiO 2 , 0.05% Al 2 O 3 , 0.03% Fe 2 O 3 , 0.05% CaO) into chunks with a particle size of 25-100 mm, and after cleaning and sieving, reduce it with 100 kg of the above composite carbonaceous Mix the agent evenly, add it to the submerged arc furnace for smelting (the melting temperature is 2200 degrees Celsius), the silicon yield is 42.7%, and the composition of industrial silicon products is Si>99.6Wt.%, Fe≤0.19Wt.%, Al≤ 0.09Wt.%, Ca≤0.05Wt.%.

对比例1Comparative example 1

其他和实施例1一致,只是将4种煤直接混合;结果为:出硅率为32.5%,工业硅产品的成分为Si为87.1Wt.%。Others are consistent with Example 1, except that 4 kinds of coals are directly mixed; the result is: the silicon yield is 32.5%, and the composition of industrial silicon products is 87.1Wt.% Si.

对比例2Comparative example 2

其他和实施例1一致,不同之处在于:Others are consistent with Example 1, the difference is:

步骤1,首先将三种不同粘结指数的煤分别破碎至所需粒度的颗粒;其中低粘煤的粒径为10mm,粘结指数为5;第一包覆层所用高粘煤的粒径为0.06mm,粘结指数为75;第二包覆层所用高粘煤的粒径为0.02mm,粘结指数93;用于制备中心蜂窝球团的低粘煤、第一包覆层所用高粘煤和第二包覆层所用高粘煤的质量比为45:25:25。Step 1, firstly crush three kinds of coal with different caking index to the required particle size; among them, the particle size of low caking coal is 10mm, caking index is 5; the particle size of high caking coal used in the first cladding layer is 0.06mm, caking index is 75; particle size of high caking coal used in the second cladding layer is 0.02mm, caking index 93; low caking coal used to prepare central honeycomb pellets, high The mass ratio of caking coal and high caking coal used in the second cladding layer is 45:25:25.

步骤2,向中粘煤中加入10wt.%的水,1wt%的粘结剂搅拌至明显结块,成型为直径25mm的中心蜂窝球团;其中粘结剂为有机无机复合粘结剂,有机无机复合粘结剂中无机粘结剂占20wt%,有机粘结剂占80wt%,无机粘结剂为水玻璃,有机粘结剂为变性淀粉;Step 2, add 10wt.% water and 1wt% binder to the medium caking coal and stir until it is obviously agglomerated, forming a central honeycomb pellet with a diameter of 25mm; wherein the binder is an organic-inorganic composite binder, an organic In the inorganic composite binder, the inorganic binder accounts for 20wt%, the organic binder accounts for 80wt%, the inorganic binder is water glass, and the organic binder is modified starch;

步骤3、4、5的操作以及参数和实施例1一致;The operation of steps 3, 4, 5 and parameters are consistent with embodiment 1;

结果为:出硅率为35.1%,工业硅产品的成分为Si为96.4Wt.%。The result is: the yield of silicon is 35.1%, and the composition of industrial silicon products is 96.4wt.% of Si.

对比例3Comparative example 3

其他和实施例1一致,不同之处在于:Others are consistent with Example 1, the difference is:

步骤2,将中粘煤中加入低粘煤,按质量比,中粘煤:低粘煤=20:40混合搅拌均匀,再加入10wt.%的水,1wt%的粘结剂搅拌至明显结块,成型为直径25mm的中心蜂窝球团;其中粘结剂为有机无机复合粘结剂,有机无机复合粘结剂中无机粘结剂占20wt%,有机粘结剂占80wt%,无机粘结剂为水玻璃,有机粘结剂为变性淀粉;Step 2, add low-viscosity coal to medium-causity coal, mix and stir evenly according to the mass ratio, medium-causity coal: low-viscosity coal = 20:40, then add 10wt.% water, 1wt% binder and stir until obvious knot Block, shaped into a central honeycomb pellet with a diameter of 25mm; wherein the binder is an organic-inorganic composite binder, the inorganic binder accounts for 20wt% in the organic-inorganic composite binder, the organic binder accounts for 80wt%, and the inorganic binder The agent is water glass, and the organic binder is modified starch;

步骤1、3、4、5的操作以及参数和实施例1一致;The operation and parameters of steps 1, 3, 4, 5 are consistent with Example 1;

结果为:出硅率为36.2%,工业硅产品的成分为Si为97.1Wt.%。The result is: the yield of silicon is 36.2%, and the composition of industrial silicon products is 97.1wt.%.

对比例4Comparative example 4

其他和实施例1一致,不同之处在于:Others are consistent with Example 1, the difference is:

步骤3中不加低粘煤;结果为:出硅率为34.3%,工业硅产品的成分为Si为95.7Wt.%。No low-viscosity coal is added in step 3; the result is: the yield of silicon is 34.3%, and the composition of industrial silicon products is 95.7wt.% of Si.

对比例5Comparative example 5

其他和实施例1一致,不同之处在于:Others are consistent with Example 1, the difference is:

骤4中不加低粘煤;结果为:出硅率为36.8%,工业硅产品的成分为Si为98.3Wt.%。No low-viscosity coal was added in step 4; the result was: the yield of silicon was 36.8%, and the composition of industrial silicon products was 98.3wt.% of Si.

上面对本发明的具体实施例作了详细说明,但是本发明并不限于上述实施例,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The specific embodiments of the present invention have been described in detail above, but the present invention is not limited to the above-mentioned embodiments, and various changes can also be made without departing from the gist of the present invention within the scope of knowledge possessed by those of ordinary skill in the art .

Claims (10)

1. The preparation method of the honeycomb-shaped reduction pellet for the industrial silicon is characterized by comprising the following steps of:
step one preparation of center honeycomb pellets
The raw materials used for the central honeycomb pellet comprise low-viscosity coal and medium-viscosity coal, wherein the particle size of the low-viscosity coal is 5-15mm, the bonding index is less than or equal to 20, the particle size of the medium-viscosity coal is 0.2-0.6mm, and the bonding index is 50-65;
when the central honeycomb pellets are prepared, the mass ratio of the low-viscosity coal to the medium-viscosity coal is 40-50:30-40;
adding low-viscosity coal into medium-viscosity coal, mixing, stirring uniformly, adding 8-12 wt.% of water, and 0.8-1.2wt.%, preferably 1wt.% of binder, stirring until the binder is obviously agglomerated, and forming into central honeycomb pellets with the diameter of 20-30 mm;
step two cladding
Selecting high-viscosity coal with different particle sizes and binding indexes, and coating the central honeycomb pellets layer by layer; coating a 1 st coating layer on the central honeycomb pellet, coating a 2 nd coating layer on the 1 st coating layer, and so on, coating an i+1 th coating layer on the i th coating layer; obtaining formed agglomerate particles;
wherein i is a positive integer of 1 or more; the bonding index of the high-viscosity coal used by the ith coating layer is smaller than that of the high-viscosity coal used by the (i+1) th coating layer; the diameter of the high-viscosity coal used by the ith coating layer is larger than the viscosity diameter of the high-viscosity coal used by the (i+1) th coating layer; the diameter of the high-viscosity coal used by the ith coating layer is smaller than that of the medium-viscosity coal used by the central honeycomb pellet;
wherein, the mass ratio of the low-viscosity coal used for the center honeycomb pellet to the high-viscosity coal used for the first coating layer of the medium-viscosity coal used for the center honeycomb pellet is 40-50:30-40:20-30;
the mass ratio of the high-viscosity coal used for the first coating layer to the high-viscosity coal used for the second coating layer is 20-30:20-30;
the grain diameter of the high-viscosity coal used for the first coating layer is 0.05-0.1mm, and the bonding index is 70-85; the particle size of the high-viscosity coal used for the second coating layer is 0.02-0.05mm, and the bonding index is more than 85;
and thirdly, placing the agglomerate particles formed in the second step into an air-isolated low-temperature roasting furnace at 400-600 ℃ for 2-4 hours, and cooling the mixture to room temperature along with a furnace to obtain the honeycomb-shaped reduction pellets for the industrial silicon.
2. The method for preparing honeycomb reduction pellets for industrial silicon according to claim 1, wherein the method comprises the following steps: when any coating layer is prepared, low-viscosity coal is introduced; the granularity and the bonding index of the introduced low-viscosity coal are consistent with those of the low-viscosity coal used for preparing the central honeycomb pellets, namely, when any coating layer is prepared, the low-viscosity coal is introduced; the particle size of the low-viscosity coal is 5-15mm, and the caking index is less than or equal to 20.
3. The method for preparing honeycomb reduction pellets for industrial silicon according to claim 1, wherein the method comprises the following steps: when any coating layer is prepared, the mass ratio of the introduced low-viscosity coal to the high-viscosity coal used for the coating layer is 20-50:50-80.
4. The method for preparing honeycomb reduction pellets for industrial silicon according to claim 1, wherein the method comprises the following steps: in the preparation of the 1 st coating layer, the mass ratio of the introduced low-viscosity coal to the high-viscosity coal used for the layer is 20-50:50-80. Preferably 30-50:50-70.
5. The method for preparing honeycomb reduction pellets for industrial silicon according to claim 1, wherein the method comprises the following steps: in the preparation of the coating layer 2, the mass ratio of the introduced low-viscosity coal to the high-viscosity coal used for the coating layer is 20-50:50-80. Preferably 20-40:60-80.
6. The method for preparing honeycomb reduction pellets for industrial silicon according to claim 1, wherein the method comprises the following steps: the particle size of the low-viscosity coal used for the central honeycomb pellet is 7mm, the bonding index is 5, the particle size of the medium-viscosity coal used is 0.3mm, and the bonding index is 55; the particle size of the high-viscosity coal used for the first coating layer is 0.06mm, and the bonding index is 75; the particle size of the high-viscosity coal used for the second coating layer is 0.025mm, and the bonding index is 90.
7. The method for preparing honeycomb reduction pellets for industrial silicon according to claim 1, wherein the method comprises the following steps: the mass ratio of the low-viscosity coal used for the center honeycomb pellets, the medium-viscosity coal used for the center honeycomb pellets, the high-viscosity coal used for the first coating layer and the high-viscosity coal used for the second coating layer is 45:30:30:25.
8. The method for preparing honeycomb reduction pellets for industrial silicon according to claim 1, wherein the method comprises the following steps:
the particle size of the low-viscosity coal used for the honeycomb pellets is 8mm, the bonding index is 15, the particle size of the medium-viscosity coal used is 0.3mm, and the bonding index is 60; the particle size of the high-viscosity coal used for the first coating layer is 0.065mm, and the bonding index is 70; the particle size of the high-viscosity coal used by the second coating layer is 0.044mm, the bonding index is 94, the mass ratio of the low-viscosity coal used by the center honeycomb pellet to the medium-viscosity coal used by the center honeycomb pellet to the high-viscosity coal used by the first coating layer to the high-viscosity coal used by the second coating layer is 40:35:25:25; or (b)
The particle size of the low-viscosity coal used for the central honeycomb pellet is 10mm, the bonding index is 10, the particle size of the medium-viscosity coal used is 0.4mm, and the bonding index is 64; the particle size of the high-viscosity coal used for the first coating layer is 0.075mm, and the bonding index is 80; the particle size of the high-viscosity coal used for the second coating layer is 0.037mm, the bonding index is 96, the mass ratio of the low-viscosity coal used for the center honeycomb pellet to the medium-viscosity coal used for the center honeycomb pellet to the high-viscosity coal used for the first coating layer to the high-viscosity coal used for the second coating layer is 50:35:30:25.
9. The method for preparing honeycomb reduction pellets for industrial silicon according to claim 1, wherein the method comprises the following steps: when i=2, it is prepared by the steps comprising:
step 1, firstly, respectively crushing four kinds of coals with different caking indexes into particles with required granularity; wherein the particle size of the low-viscosity coal is 6-12mm, and the caking index is 5-20; the particle size of the medium caking coal is 0.3-0.5mm, and the caking index is 55-65; the grain diameter of the high-viscosity coal used for the first coating layer is 0.06-0.1mm, and the bonding index is 70-85; the particle size of the high-viscosity coal used for the second coating layer is 0.02-0.045mm, and the bonding index is more than 85.
Step 2, adding low-viscosity coal into the medium-viscosity coal according to the mass ratio of 40-50: mixing and stirring evenly 30-40, adding 8-12 wt.% of water, and stirring 0.8-1.2wt.% of binder, preferably 1wt.% to obviously agglomerate, and forming into a central honeycomb pellet with the diameter of 20-30 mm;
step 3, mixing low-viscosity coal and high-viscosity coal used for the first coating layer according to a mass ratio of 30-50:50-70, adding the central honeycomb pellets in the step 2, adding 8-12 wt.% of water, and stirring 0.8-1.2wt.%, preferably 1wt.% of binder until the binder is obviously agglomerated, and coating the central honeycomb pellets in the step 2 into agglomerate particles with the diameter of 30-50 mm;
step 4, mixing the low-viscosity coal and the high-viscosity coal used for the second coating layer according to the mass ratio of 20-40:60-80, adding the agglomerate particles in the step 3, adding 8-12 wt.% of water, and stirring 0.8-1.2wt.%, preferably 1wt.% of binder until the binder is obviously agglomerated, and coating and molding the central honeycomb pellets in the step 3 into agglomerate particles with the diameter of 50-60 mm;
and 5, placing the agglomerate particles formed in the step 4 into an air-isolated low-temperature roasting furnace at 400-600 ℃ for 2-4 hours, and cooling to room temperature along with a furnace to obtain the honeycomb-shaped reduction pellets for the industrial silicon.
10. The method for preparing honeycomb reduction pellets for industrial silicon according to claim 1, wherein the method comprises the following steps: the fixed carbon content of the four coals with different caking indexes in the step 1 is 55 to 68wt.%;
the binder in the steps 2,3 and 4 is an organic-inorganic composite binder, wherein the inorganic binder accounts for 20-40 wt% of the composite binder, and the organic binder accounts for 60-80 wt%. The inorganic binder is selected from water glass; the organic binder is selected from the group consisting of textured starches;
the bonding index of the obtained composite bonding coal reduction pellet for industrial silicon is 60-80, and the cold strength is 8-14 MPa.
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