CN116281806A - Resin filling method, resin filling device, computer readable storage medium and electronic equipment - Google Patents

Resin filling method, resin filling device, computer readable storage medium and electronic equipment Download PDF

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Publication number
CN116281806A
CN116281806A CN202310254549.2A CN202310254549A CN116281806A CN 116281806 A CN116281806 A CN 116281806A CN 202310254549 A CN202310254549 A CN 202310254549A CN 116281806 A CN116281806 A CN 116281806A
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CN
China
Prior art keywords
resin
filling
weight
target
container
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Pending
Application number
CN202310254549.2A
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Chinese (zh)
Inventor
郭佳铭
李国山
黄黎铭
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Guangzhou Heygears IMC Inc
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Guangzhou Heygears IMC Inc
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Priority to CN202310254549.2A priority Critical patent/CN116281806A/en
Publication of CN116281806A publication Critical patent/CN116281806A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/007Applications of control, warning or safety devices in filling machinery
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67BAPPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
    • B67B3/00Closing bottles, jars or similar containers by applying caps
    • B67B3/20Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps
    • B67B3/2013Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps by carousel-type capping machines
    • B67B3/2026Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps by carousel-type capping machines comprising stationary capping heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/20Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus with provision for metering the liquids to be introduced, e.g. when adding syrups
    • B67C3/202Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus with provision for metering the liquids to be introduced, e.g. when adding syrups by weighing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0006Conveying; Synchronising
    • B67C7/004Conveying; Synchronising the containers travelling along a circular path

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)

Abstract

The invention discloses a resin filling method, a resin filling device, a computer readable storage medium and electronic equipment. The method comprises the following steps: acquiring the weight of the resin already filled into the resin container; determining a target weight section in which the weight is located from the plurality of weight sections; determining a target filling speed according to the target weight interval; filling the remaining resin into the resin container according to the target filling speed, and controlling the filling mechanism to stop working in the case that the weight of the resin which has been filled reaches the target weight; wherein the target weight is less than the weight of the resin to be filled in the resin container, and the remaining resin is the resin not filled in the resin container; after a preset period of time, the filling operation of the next resin container is performed. The invention solves the technical problem of low filling efficiency caused by manually weighing and filling resin in the prior art.

Description

Resin filling method, resin filling device, computer readable storage medium and electronic equipment
Technical Field
The invention relates to the field of automation, in particular to a resin filling method, a resin filling device, a computer readable storage medium and electronic equipment.
Background
In the fields of 3D printing and the like, a large-capacity resin is required to be split-packed into a plurality of resin containers for use, and in the split-packing process, the resin is unstable in chemical property relative to water, easy to solidify by visible light, high in viscosity and low in flow rate, so that whether the resin in the resin containers is full or not can only be judged by a weight sensor during filling. At present, the related art generally adopts a mode of adding more and less supplements through manual filling, namely manual weighing removal, so that the defects of large error, long time, instability, incapability of tracing and the like exist.
In view of the above problems, no effective solution has been proposed at present.
Disclosure of Invention
The embodiment of the invention provides a resin filling method, a device, a computer readable storage medium and electronic equipment, which at least solve the technical problem of low filling efficiency caused by manually weighing and filling resin in the prior art.
According to an aspect of an embodiment of the present invention, there is provided a resin filling method including: acquiring the weight of the resin already filled into the resin container; determining a target weight section in which the weight is located from the plurality of weight sections; determining a target filling speed according to the target weight interval; filling the remaining resin into the resin container according to the target filling speed, and controlling the filling mechanism to stop working in the case that the weight of the resin which has been filled reaches the target weight; wherein the target weight is less than the weight of the resin to be filled in the resin container, and the remaining resin is the resin not filled in the resin container; after a preset period of time, the filling operation of the next resin container is performed.
Further, the resin filling method further includes: determining the filling speed matched with the target weight interval based on a preset first matching relation; and determining the filling speed matched with the target weight interval as the target filling speed.
Further, the resin filling method further includes: acquiring resin parameters of the resin already filled into the resin container; calculating the difference between the target weight and the weight of the resin to be filled in the resin container to obtain a target weight difference; according to the resin parameters, calculating the time length required for the resin with the weight being the target weight difference to naturally drop into the resin container; and determining the time length as a preset time length.
Further, the resin filling method further includes: detecting whether the weight of the resin which is already filled into the resin container is equal to the weight of the resin which needs to be filled in the resin container or not in the process of filling the resin container by the residual resin in a natural dripping way; when it is detected that the weight of the resin that has been filled into the resin container is equal to the weight of the resin that needs to be filled in the resin container, it is determined that the time interval between the current time and the time at which the filling mechanism is controlled to stop operating reaches a preset duration.
Further, the resin filling method further includes: acquiring resin parameters of the resin already filled into the resin container; under the condition that the target weight interval is a first type weight interval, determining the filling speed matched with the target weight interval based on a preset second matching relation; determining the filling speed matched with the target weight interval as a target filling speed; determining the filling speed of resin parameter matching based on a preset third matching relation when the target weight interval is a second type weight interval, wherein the upper limit value of the first type weight interval is smaller than the lower limit value of the second type weight interval; and determining the filling speed matched with the resin parameters as a target filling speed.
Further, the resin filling method further includes: acquiring resin parameters of the resin already filled into the resin container; determining an initial target filling speed of resin parameter matching based on a preset fourth matching relation; determining the calculation weight matched with the target weight interval based on a preset fifth matching relation; and confirming the product of the calculated weight and the initial target filling speed as the target filling speed.
Further, the resin filling method further includes: acquiring resin parameters of the resin already filled into the resin container before filling the remaining resin into the resin container in accordance with the target filling speed; the target weight is determined based on the resin parameters.
Further, the resin filling method further includes: before acquiring the weight of the resin that has been filled into the resin container, performing an initialization check on the resin container; in the case where the resin container passes the initialization check, the resin to be filled is filled into the resin container in accordance with the initial speed.
Further, the resin filling method further includes at least one of: checking whether the filling information of the resin container is complete; checking whether the resin container is placed in the target area; checking whether the resin container is positioned below the filling opening; checking whether the weight of the resin container is the target container weight; checking whether the resin container is in a stationary state; checking whether human tissue exists on the resin container.
According to another aspect of the embodiments of the present invention, there is also provided a resin filling system for performing the above-described resin filling method, the resin filling system including: a weighing mechanism for monitoring the weight of the resin that has been filled into the resin container during the filling of the resin; the controller is connected with the weighing mechanism and used for acquiring the weight of the resin filled into the resin container, determining a target weight section where the weight is located from a plurality of weight sections, determining a target filling speed according to the target weight section, sending the target filling speed to the filling mechanism, controlling the filling mechanism to stop working under the condition that the weight of the resin filled reaches the target weight, and executing the filling operation of the next resin container after a preset time period, wherein the target weight is smaller than the weight of the resin to be filled in the resin container; and the filling mechanism is connected with the controller and is used for filling the residual resin into the resin container according to the target filling speed, wherein the residual resin is the resin which is not filled into the resin container.
Further, the resin filling system further includes: the material feeding mechanism is connected with the controller, and the controller controls the material feeding mechanism to fix the resin container on a target area on the weighing mechanism; the back suction mechanism is connected with the controller, and the controller controls the back suction mechanism to suck the resin in the filling pipeline back into the resin barrel for storing the resin; the purging mechanism is connected with the controller, and the controller controls the purging mechanism to purge the outside of the resin container; the labeler mechanism is connected with the controller and controls the labeler mechanism to paste labels on the resin containers; the cover sealing mechanism is connected with the controller, and the controller controls the cover sealing mechanism to seal the resin container; and the controller controls the conveying mechanism to move the resin container on the weighing mechanism to the target range of the filling mechanism, the purging mechanism, the labeling mechanism and the capping mechanism.
Further, the resin filling system further includes: and the man-machine interaction equipment is used for acquiring first target filling information in the controller and displaying the first target filling information through a man-machine interaction interface, wherein the first target filling information comprises a target filling speed and the weight of resin in the resin container.
Further, the resin filling system further includes: the upper cover mechanism is connected with the controller, and the controller controls the upper cover mechanism to adjust the direction of the container cover and places the container cover with the adjusted direction of the container cover on a container opening of the resin container; the cap screwing mechanism is connected with the controller, and the controller controls the cap screwing mechanism to screw the cap on the container opening with the container opening; the labeler mechanism is connected with the controller and controls the labeler mechanism to paste labels on the resin containers; and the burning mechanism is connected with the controller, and the controller controls the burning mechanism to burn second target filling information into the label, wherein the second target filling information comprises the resin type and the filling date of the resin in the resin container.
According to another aspect of the embodiment of the present invention, there is also provided a resin filling apparatus including: a first acquisition module for acquiring a weight of resin that has been filled into the resin container; a first determining module, configured to determine a target weight interval in which the weight is located from a plurality of weight intervals; the second determining module is used for determining a target filling speed according to the target weight interval; a first filling module for filling the remaining resin into the resin container according to a target filling speed, and controlling the filling mechanism to stop working in case that the weight of the resin which has been filled reaches the target weight; wherein the target weight is less than the weight of the resin to be filled in the resin container, and the remaining resin is the resin not filled in the resin container; and the execution module is used for executing the filling operation of the next resin container after the preset time period.
According to another aspect of the embodiments of the present invention, there is also provided a computer-readable storage medium having a computer program stored therein, wherein the computer program is configured to execute the above-described resin filling method when run.
According to another aspect of an embodiment of the present invention, there is also provided an electronic device including one or more processors; and a memory for storing one or more programs that, when executed by the one or more processors, cause the one or more processors to implement a method for running the program, wherein the program is configured to perform the resin filling method described above when run.
In the embodiment of the invention, the resin container is automatically filled, the weight of the resin already filled into the resin container is obtained, then a target weight section in which the weight is located is determined from a plurality of weight sections, then a target filling speed is determined according to the target weight section, the residual resin is filled into the resin container according to the target filling speed, and in the case that the weight of the resin already filled reaches the target weight, the filling mechanism is controlled to stop working, so that the filling operation of the next resin container is executed after a preset time period. Wherein the target weight is less than the weight of the resin to be filled in the resin container, and the remaining resin is the resin not filled in the resin container.
It is easy to note that in the above process, by determining the target filling speed according to the target weight interval, it is achieved that different filling speeds can be adopted at different stages of filling, thereby improving the accuracy and the filling efficiency of filling, and avoiding the problem that the same filling speed is adopted in all weight intervals to affect the filling accuracy and the filling efficiency. Furthermore, the filling mechanism is controlled to stop working when the resin container is not fully filled, and after the preset time, the next resin container is filled, so that sufficient time and space are reserved for residual resin naturally dropping to the resin container, and the phenomenon that the weight of the resin in the resin container exceeds the standard due to the dropped resin at the filling opening is easily caused when the filling is stopped after the weight of the resin in the resin container is fully filled is avoided, thereby further improving the accuracy and the filling efficiency of filling.
Therefore, the scheme provided by the application achieves the purpose of automatically filling the resin container, so that the technical effect of improving the filling efficiency is achieved, and the technical problem of low filling efficiency caused by manually weighing and filling the resin in the prior art is solved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiments of the invention and together with the description serve to explain the invention and do not constitute a limitation on the invention. In the drawings:
FIG. 1 is a schematic illustration of an alternative resin filling system according to an embodiment of the present invention;
FIG. 2 is a schematic view of another alternative resin filling system according to an embodiment of the present invention;
FIG. 3 is a schematic illustration of an alternative resin filling method according to an embodiment of the present invention;
FIG. 4 is a flow chart of an alternative resin filling method according to an embodiment of the present invention;
FIG. 5 is a schematic view of an alternative resin filling apparatus according to an embodiment of the present invention;
fig. 6 is a schematic diagram of an alternative electronic device according to an embodiment of the invention.
In the figure: 100. a weighing mechanism; 200. a filling mechanism; 300. a material feeding mechanism; 400. a suck-back mechanism; 500. a purge mechanism; 600. a labeling mechanism; 700. a capping mechanism; 800. a conveying mechanism; 900. a human-computer interaction device; 1000. a material storage area; 1100. an upper cover mechanism; 1200. a cap screwing mechanism; 1300. a burning mechanism.
Detailed Description
In order that those skilled in the art will better understand the present invention, a technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in which it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, shall fall within the scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and the claims of the present invention and the above figures are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged where appropriate such that the embodiments of the invention described herein may be implemented in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
Example 1
FIG. 1 is a schematic illustration of an alternative resin filling system, as shown in FIG. 1, according to an embodiment of the present invention, comprising:
a weighing mechanism 100 for monitoring the weight of resin that has been filled into the resin container during the process of filling the resin;
a controller connected to the weighing mechanism 100 for acquiring the weight of the resin already filled into the resin container, determining a target weight section in which the weight is located from among a plurality of weight sections, determining a target filling speed according to the target weight section, transmitting the target filling speed to the filling mechanism 200, and controlling the filling mechanism 200 to stop operating in case that the weight of the resin already filled reaches the target weight, and after a preset period of time, performing a filling operation of the next resin container, wherein the target weight is smaller than the weight of the resin to be filled in the resin container;
and a filling mechanism 200 connected to the controller for filling the resin container with the remaining resin according to the target filling speed, wherein the remaining resin is the resin not filled in the resin container.
In this embodiment, a resin filling system is provided to enable automated filling of resin. Alternatively, as shown in fig. 1, the resin filling system includes at least a weighing mechanism 100, a filling mechanism 200, and a controller. The weighing mechanism 100 includes a plurality of weighing sensors, each weighing sensor is annularly arranged on an operation table, each weighing sensor corresponds to a filling station, a resin container is placed on one filling station, the filling mechanism 200 is fixed beside the operation table and is connected with a storage device for storing resin, the filling mechanism 200 is used for obtaining the resin from the storage device and filling the resin into the resin container, and a controller is electrically connected with the weighing mechanism 100 and the filling mechanism 200 and can be a programmable logic controller.
Wherein, storage device includes feed liquid bucket and the electronic diaphragm pump that connects gradually through the pipeline, and all be provided with the valve on the pipeline, filling mechanism 200 includes the filling pipeline, set up the filling mouth at filling pipeline tip and set up the solenoid valve on the filling pipeline, the controller is connected with electronic diaphragm pump and the valve electricity in the storage device respectively, the controller is through controlling electronic diaphragm pump, the resin in the valve realization with the feed liquid bucket is carried in filling mechanism 200, and obtain the resin weight of weighing machine 100 monitoring, thereby according to resin weight control filling mechanism 200 filling resin.
Specifically, during the process of filling the resin, the resin container currently to be filled is fixed on the weighing mechanism 100 below the filling port of the filling mechanism 200, and the weighing mechanism 100 may monitor the resin weight of the resin already filled into the resin container in real time and send the resin weight to the controller in real time during the filling process. The controller may acquire the resin weight, determine a target weight zone in which the resin weight is located from among the plurality of weight zones, and thereby determine a target filling speed according to the target weight zone.
Still further, after the controller determines the target filling rate, the controller may send the target filling rate to the filling mechanism 200 so that the filling mechanism 200 fills the resin container with the remaining resin according to the target filling rate. And the controller controls the filling mechanism 200 to stop operating in the case that the weight of the resin that has been filled reaches the target weight, and performs the filling operation of the next resin container after a preset period of time. Wherein, in the preset duration, the controller waits for the residual resin to fill the resin container in a natural dripping way.
It is easy to note that in the above process, by determining the target filling speed according to the target weight interval, it is achieved that different filling speeds can be adopted at different stages of filling, thereby improving the accuracy and the filling efficiency of filling, and avoiding the problem that the same filling speed is adopted in all weight intervals to affect the filling accuracy and the filling efficiency. Furthermore, the filling mechanism is controlled to stop working when the resin container is not fully filled, and after the preset time, the next resin container is filled, so that sufficient time and space are reserved for residual resin naturally dropping to the resin container, and the phenomenon that the weight of the resin in the resin container exceeds the standard due to the dropped resin at the filling opening is easily caused when the filling is stopped after the weight of the resin in the resin container is fully filled is avoided, thereby further improving the accuracy and the filling efficiency of filling.
Therefore, the scheme provided by the application achieves the purpose of automatically filling the resin container, so that the technical effect of improving the filling efficiency is achieved, and the technical problem of low filling efficiency caused by manually weighing and filling the resin in the prior art is solved.
In an alternative embodiment, as shown in FIG. 1, the resin filling system further includes a material loading mechanism 300, a suck-back mechanism 400, a purge mechanism 500, a labeling mechanism 600, a capping mechanism 700, and a transfer mechanism 800. Wherein, the material loading mechanism 300 is connected with the controller, and the controller controls the material loading mechanism 300 to fix the resin container on the target area of the weighing mechanism 100; the back suction mechanism 400 is connected with the controller, and the controller controls the back suction mechanism 400 to suck the resin in the filling pipeline back into the resin barrel for storing the resin; the purging mechanism 500 is connected with the controller, and the controller controls the purging mechanism 500 to purge the outside of the resin container; the labeling mechanism 600 is connected with the controller, and the controller controls the labeling mechanism 600 to paste labels on the resin containers; the capping mechanism 700 is connected with the controller, and the controller controls the capping mechanism 700 to cap the resin container; the transfer mechanism 800 is connected to a controller, and the controller controls the transfer mechanism 800 to move the resin container on the weighing mechanism 100 to a target range of the filling mechanism 200, the purge mechanism 500, the labeling mechanism 600, and the capping mechanism 700.
Optionally, as shown in fig. 1, the resin filling system further comprises a material storage area 1000, the material storage area 1000 being used for storing empty resin containers and resin containers that have been filled with labels. In this embodiment, the conveying mechanism 800 includes at least the aforementioned operation table, and the aforementioned operation table is rotatable, and the controller can move the weighing sensor of the weighing mechanism 100 where the resin container is to be placed into the target range of the upper material mechanism 300 by rotating the operation table, then control the upper material mechanism 300 to move the empty resin container to the base (i.e. the aforementioned target area) on the weighing sensor and fix the empty resin container, and then rotate the operation table, and move the weighing sensor where the resin container is placed into the target range of the filling mechanism 200 to fill the resin. In the process of filling the resin, the controller can control the suck-back mechanism 400 to suck back the resin in the filling pipeline to the resin barrel (namely the feed liquid barrel) after the resin container reaches the designated filling weight, so as to prevent the resin from continuously dripping due to gravity. After the resin is filled, the controller rotates the operation table, moves the filled resin container and the weighing sensor thereof into the target range of the purging mechanism 500, and then controls the purging mechanism 500 to remove the resin that may drip onto the surface of the resin container. Then, the controller rotates the operation table to move the purged resin container and the weighing sensor thereof to the target range of the labeling mechanism 600, and controls the labeling mechanism 600 to print and paste a label with information of the resin container to a designated position of the resin container, wherein the label may include a production date of the resin, a type of the resin, production company information, and the like. Then, the controller rotates the operation table to move the labeled resin container and the weighing sensor thereof to the target range of the capping mechanism 700, controls the capping mechanism 700 to cap the labeled resin container, and moves the resin container to the material storage area 1000 after capping is completed.
Optionally, the conveyor mechanism 800 further includes a conveyor belt for moving empty resin containers to the material storage area 1000 and a motor for controlling the conveyor belt conveyance.
It should be noted that, by controlling the working states of the feeding mechanism 300, the suck-back mechanism 400, the purging mechanism 500, the labeling mechanism 600, the capping mechanism 700 and the conveying mechanism 800 by the controller, the automatic control of the resin filling production line is realized, thereby improving the working efficiency and reducing the labor cost.
In an alternative embodiment, the resin filling system further includes a man-machine interaction device 900, where the man-machine interaction device 900 is configured to obtain first target filling information in the controller, and display the first target filling information through the man-machine interaction interface, where the first target filling information includes a target filling speed and a weight of the resin in the resin container.
Optionally, the man-machine interaction device 900 is electrically connected to the controller, and may perform data transmission with the controller. During the filling process, the controller may collect filling data for the resin in each resin container, including but not limited to, a target filling speed and a resin weight of the resin in the resin container, and calculate a total filling weight of the current filling line and a number of containers of filled resin containers of the filling line.
Further, the controller may send the data in the controller (i.e. the aforementioned first target filling information) to the man-machine interaction device 900, so that the man-machine interaction device 900 displays the acquired data through the man-machine interaction interface, thereby facilitating the staff to control each mechanism or module in the resin filling system according to the displayed data. The data in the controller at least includes the foregoing filling data, and may further include information such as a total filling weight of the current filling line, a number of filled resin containers in the filling line, a number of remaining resin containers to be filled, a filling time of a single resin container, a total filling time, and line information of the resin filling line, where the line information includes, but is not limited to, bar codes, production work orders, staff numbers, number of work orders, resin material numbers, resin container numbers, and resin weight required to be filled by the resin containers.
The man-machine interaction device 900 may obtain a manipulation instruction input by a worker through a man-machine interaction interface, so as to monitor various values according to the manipulation instruction and perform operations such as starting, suspending, and scram on the operation of the filling production line. In addition, the man-machine interaction device 900 may also generate a production report according to the acquired data, so as to be used for later tracing.
It should be noted that, by setting the man-machine interaction device 900 and enabling the man-machine interaction device 900 and the controller to perform data transmission, the auxiliary control of the resin filling system by the staff is facilitated, so that the flexibility and applicability of the resin filling system are improved.
Example 2
FIG. 2 is a schematic illustration of another alternative resin filling system, as shown in FIG. 2, also for automated filling of resin, according to an embodiment of the present invention, the system comprising:
a weighing mechanism for monitoring the weight of the resin that has been filled into the resin container during the filling of the resin;
a controller connected with the weighing mechanism for acquiring the weight of the resin filled into the resin container, determining a target weight section in which the weight is located from a plurality of weight sections, determining a target filling speed according to the target weight section, transmitting the target filling speed to the filling mechanism 200, and controlling the filling mechanism 200 to stop working under the condition that the weight of the resin filled reaches the target weight, and after a preset period of time, executing the filling operation of the next resin container, wherein the target weight is smaller than the weight of the resin to be filled in the resin container;
And a filling mechanism 200 connected to the controller for filling the resin container with the remaining resin according to the target filling speed, wherein the remaining resin is the resin not filled in the resin container.
The process of the weighing mechanism monitoring the weight of the resin already filled into the resin container, the process of the controller controlling the filling mechanism 200, and the process of the filling mechanism 200 achieving the filling are the same as those of embodiment 1, so that the description thereof will not be repeated here. It should be emphasized that the structures of the weighing mechanism, the filling mechanism 200 and the controller in the different embodiments may be the same or different, and are not particularly limited herein.
Optionally, in this embodiment, as shown in fig. 2, the resin filling system further includes a capping mechanism 1100, a capping mechanism 1200, a labeling mechanism 600, and a burning mechanism 1300. The upper cover mechanism 1100 is connected with the controller, and the controller controls the upper cover mechanism 1100 to adjust the direction of the container cover and place the container cover with the adjusted direction of the container cover on the container mouth of the resin container; the cap screwing mechanism 1200 is connected with the controller, and the controller controls the cap screwing mechanism 1200 to screw the cap on the container mouth with the container mouth; the labeling mechanism 600 is connected with the controller, and the controller controls the labeling mechanism 600 to paste labels on the resin containers; the burning mechanism 1300 is connected with the controller, and the controller controls the burning mechanism 1300 to burn second target filling information into the label, wherein the second target filling information comprises a resin type and a filling date of the resin in the resin container. It should be emphasized that the structures of the labeling mechanism 600 in the different embodiments may be the same or different, and are not specifically limited herein.
Specifically, as shown in fig. 2, the filling mechanism 200, the cap-up mechanism 1100, the cap-screwing mechanism 1200, the labeling mechanism 600, and the burning mechanism 1300 are sequentially arranged, and the weighing mechanism includes at least one weighing sensor that is provided on a moving stage and is movable to below the filling opening of the filling mechanism 200. In the process of filling resin, a resin container to be filled is currently fixed on the weighing mechanism and is positioned below the filling opening of the filling mechanism 200. Optionally, the resin filling system further includes a transfer mechanism, and after the resin filling is completed, the controller may control the transfer mechanism to move the filled resin container to a target range of the capping mechanism 1100, and then control the capping mechanism 1100 to adjust a container cap direction, and place the container cap with the adjusted container cap direction on a container mouth of the resin container. Then, the controller controls the transfer mechanism to move the capped resin container to the target range of the cap screwing mechanism 1200, and controls the cap screwing mechanism 1200 to screw the container cap onto the resin container. Next, the controller controls the transfer mechanism to move the resin container with the cap completely screwed to the target range of the labeling machine, and controls the labeling mechanism 600 to apply a label to the resin container.
The cover mechanism 1100 and the cover screwing mechanism 1200 may further include a vibration plate for feeding, the labeling mechanism 600 may be a double-sided labeling machine, and the label attached to the resin container by the labeling mechanism 600 may be pre-recorded by the recording mechanism 1300 or may be recorded by the recording mechanism 1300 after being attached.
Example 3
According to an embodiment of the present invention, there is provided an embodiment of a resin filling method, it being noted that the steps shown in the flowchart of the drawings may be performed in a computer system such as a set of computer executable instructions, and that, although a logical order is shown in the flowchart, in some cases, the steps shown or described may be performed in an order other than that shown or described herein.
FIG. 3 is a schematic illustration of an alternative resin filling method according to an embodiment of the present invention, as shown in FIG. 3, comprising the steps of:
step S301, the weight of the resin that has been filled into the resin container is acquired.
Alternatively, the foregoing resin filling method may be performed by a filling mechanism, or may be performed by a resin filling system. In the present embodiment, an exemplary description is given of a resin filling method using the aforementioned resin filling system as an execution body, wherein the resin filling system includes a weighing mechanism, a filling mechanism, and a controller.
In step S301, during the process of filling the resin, the weighing mechanism may monitor the weight of the resin that has been filled into the resin container in real time, and then send the resin weight to the controller in real time to be acquired by the controller.
Step S302, a target weight section in which the weight is located is determined from a plurality of weight sections.
In step S302, the controller may acquire a plurality of weight intervals preset by the operator, and then determine a target weight interval in which the resin weight acquired in real time is located from the plurality of weight intervals, where the plurality of weight intervals may be divided according to weight percentages, for example, a first weight interval is 0% -80% of the weight of the resin required to be filled in the resin container, a second weight interval is 80% -90% of the weight of the resin required to be filled in the resin container, a third weight interval is 90% -95% of the weight of the resin required to be filled in the resin container, and optionally, the plurality of weight intervals may be divided according to actual weight, and in addition, each of the plurality of weight intervals is not overlapped with each other.
Step S303, determining a target filling speed according to the target weight interval.
In step S303, the controller may determine the target filling speed according to the weight of the resin only in all weight intervals, alternatively, the controller may determine the target filling speed according to the weight of the resin in one part of the weight intervals and determine the target filling speed according to the resin parameter in the other part of the weight intervals, alternatively, the controller may determine the target filling speed according to the weight of the resin and the resin parameter in each weight interval.
It should be noted that, through determining the target filling speed according to the target weight interval, different filling speeds can be adopted at different stages of filling, so that the accuracy and the filling efficiency of filling are improved, and the problem that the same filling speed is adopted at all weight intervals, so that the filling accuracy and the filling efficiency are affected is avoided.
Step S304, filling the residual resin into the resin container according to the target filling speed, and controlling the filling mechanism to stop working under the condition that the weight of the filled resin reaches the target weight; wherein the target weight is less than the weight of the resin to be filled in the resin container, and the remaining resin is the resin not filled in the resin container.
In step S304, the controller may send the determined target filling speed to the filling mechanism, after which the filling mechanism may fill the resin into the resin container in accordance with the target filling speed.
Wherein, when the filling mechanism stops working based on the chemical characteristics of the resin, there is a part of resin dropping to the resin container at the filling port above the resin container, so in step S304, in the case that the weight of the resin already filled in the resin container reaches the target weight, that is, the resin container is not yet filled, the controller may control the filling mechanism to stop working, and then wait for the dropped resin at the filling port to supplement the weight of the resin in the resin container, wherein the aforementioned target weight may be 95% of the weight of the resin required to be filled in the resin container.
It should be noted that, by controlling the filling mechanism to stop working when the resin container is not filled, a sufficient space is reserved for the residual resin naturally dropped into the resin container, so that the phenomenon that the weight of the resin in the resin container exceeds the standard due to the dropped resin at the filling opening is easily caused when the filling is stopped until the weight of the resin in the resin container is full is avoided, and the accuracy and the filling efficiency of the filling are further improved. In addition, through filling surplus resin according to the target filling speed, automatic control of resin filling according to the weight of resin in the resin container is realized, and the problem of low filling efficiency caused by slow filling if the weight error is small when manual weighing and filling is avoided.
Step S305, after a preset period of time, a filling operation of the next resin container is performed.
In step S305, the preset time period is the time required for the remaining resin to be replenished to fill the resin container by way of natural dripping, and when the preset time period is reached, it is determined that the currently filled resin container is full, at which time the filling operation of the next resin container may be performed.
It should be noted that, by filling the next resin container after the preset period of time, a sufficient time is reserved for the residual resin naturally dropped into the resin container, so that the accuracy of filling the resin container can be ensured.
Based on the above-described scheme defined in step S301 to step S305, it can be known that in the embodiment of the present invention, in a manner of automatically filling the resin container, by acquiring the weight of the resin already filled into the resin container, then determining a target weight section in which the weight is located from a plurality of weight sections, then determining a target filling speed according to the target weight section, and filling the remaining resin into the resin container according to the target filling speed, and controlling the filling mechanism to stop working in a case where the weight of the resin already filled reaches the target weight, so that the filling operation of the next resin container is performed after a preset period of time. Wherein the target weight is less than the weight of the resin to be filled in the resin container, and the remaining resin is the resin not filled in the resin container.
It is easy to note that in the above process, by determining the target filling speed according to the target weight interval, it is achieved that different filling speeds can be adopted at different stages of filling, thereby improving the accuracy and the filling efficiency of filling, and avoiding the problem that the same filling speed is adopted in all weight intervals to affect the filling accuracy and the filling efficiency. Furthermore, the filling mechanism is controlled to stop working when the resin container is not fully filled, and after the preset time, the next resin container is filled, so that sufficient time and space are reserved for residual resin naturally dropping to the resin container, and the phenomenon that the weight of the resin in the resin container exceeds the standard due to the dropped resin at the filling opening is easily caused when the filling is stopped after the weight of the resin in the resin container is fully filled is avoided, thereby further improving the accuracy and the filling efficiency of filling.
Therefore, the scheme provided by the application achieves the purpose of automatically filling the resin container, so that the technical effect of improving the filling efficiency is achieved, and the technical problem of low filling efficiency caused by manually weighing and filling the resin in the prior art is solved.
In an alternative embodiment, an alternative method of determining the target filling rate is described. The resin filling system may determine a filling speed at which the target weight interval matches based on a preset first matching relationship, and then determine the filling speed at which the target weight interval matches as the target filling speed.
Optionally, the first matching relationship characterizes a matching relationship between the weight interval and the filling speed, and different weight intervals match different filling speeds. Fig. 4 is a flowchart of an alternative resin filling method according to an embodiment of the present invention, as shown in fig. 4, in which, when the target weight interval is the first weight interval (i.e., 0% -80% in fig. 4), the filling speed may be determined to be the first speed, wherein the first speed may be the full speed of filling at the preset filling speed, and when the target weight interval is the second weight interval (i.e., 80% -90% in fig. 4), the filling speed may be determined to be the second speed, wherein the second speed may be the half speed of the preset filling speed, and when the target weight interval is the third weight interval (i.e., 90% -95% in fig. 4), the filling speed may be determined to be the third speed, wherein the third speed may be 1/4 of the preset filling speed. And it should be emphasized that the upper limit of the last interval of the plurality of weight intervals is always equal to the aforementioned target weight.
Alternatively, as shown in fig. 4, after the resin weight reaches the target weight, the controller controls the filling mechanism to stop working and wait for a preset period of time, and in addition, the controller may collect data at the time of filling, and save the data of the collecting knife to a table after the filling is finished, where the data collected at the time of filling include, but are not limited to, the target filling speed and the weight of the resin in the resin container.
The target filling speed is determined according to the matching relation between the weight interval and the filling speed, so that the accurate determination of the target filling speed is realized.
In an alternative embodiment, a manner of determining the predetermined time period is described. Alternatively, the resin filling system may acquire a resin parameter of the resin that has been filled into the resin container, then calculate a difference between the target weight and the weight of the resin that needs to be filled in the resin container to obtain a target weight difference, and then calculate a length of time required for the resin having the target weight difference to naturally drop down to the resin container according to the resin parameter, thereby determining the length of time as a preset length of time.
Wherein, the controller can confirm the resin parameter of the resin according to the current production information of the filling production line that the staff inputs in advance, the resin parameter includes but is not limited to viscosity, gravity characteristic etc. of the resin. Further, the controller may first calculate the weight of the remaining resin that needs to naturally drip (i.e., the aforementioned target weight difference). And then calculating the time length based on the resin parameters according to a preset calculation rule, so as to determine the time length as a preset duration.
It should be noted that, through determining the preset duration according to the resin parameter, it is guaranteed that the resin container can be filled successfully within the preset duration, and therefore accuracy of filling the resin container is improved.
In an alternative embodiment, another way of determining the preset time period is described. The resin filling system may detect whether the weight of the resin that has been filled into the resin container is equal to the weight of the resin that needs to be filled in the resin container during the filling of the resin container by the remaining resin in a natural drip manner, so that when it is detected that the weight of the resin that has been filled into the resin container is equal to the weight of the resin that needs to be filled in the resin container, it is determined that the time interval between the current time and the time for controlling the filling mechanism to stop operating reaches a preset period.
In the process of filling the resin container by the residual resin in a natural dripping mode, the controller can judge whether the resin container is full or not in real time through the obtained weight data, so that when the weight of the resin in the resin container is determined to reach the weight of the resin to be filled in the resin container, the preset time is determined to be reached, and the filling operation can be performed on the next resin container.
It should be noted that, by determining the preset time length according to the weight of the resin, accurate determination of the preset time length is achieved.
In an alternative embodiment, a further way of determining the predetermined time period is described. Alternatively, when the time after the control of the filling mechanism stops working reaches the aforementioned time length, or the weight of the resin in the resin container reaches the weight of the resin to be filled in the resin container, it is determined that the preset time length is reached, and the filling operation can be performed on the next resin container. Therefore, on one hand, accurate filling of the resin container is ensured, and on the other hand, filling overtime caused by error reporting of weighing data or other reasons can be avoided, and filling efficiency is ensured.
In an alternative embodiment, an alternative method of determining the target filling rate is described. Alternatively, the resin filling system may acquire resin parameters of the resin that has been filled into the resin container, then determine a filling speed at which the target weight section matches based on a preset second matching relationship in the case where the target weight section is a first type weight section, then determine the filling speed at which the target weight section matches as a target filling speed, and determine a filling speed at which the resin parameters match based on a preset third matching relationship in the case where the target weight section is a second type weight section, wherein an upper limit value of the first type weight section is smaller than a lower limit value of the second type weight section, and then determine the filling speed at which the resin parameters match as a target filling speed.
Optionally, the plurality of weight intervals may be divided into a first type of weight interval and a second type of weight interval, where the second type of weight interval is a last weight interval of the plurality of weight intervals in the filling process, for example, among the plurality of weight intervals obtained by dividing the plurality of weight intervals according to weight percentages, the first weight interval and the second weight interval are the first type of weight interval, and the third weight interval is the second type of weight interval.
Specifically, in the case that the target weight interval is the first type weight interval, the controller may determine the filling speed at which the target weight interval is matched based on a preset second matching relationship, where the second matching relationship characterizes a matching relationship between the first type weight interval and the filling speed. For example, when the target weight interval is the first weight interval, the filling speed may be determined to be a first speed, wherein the first speed may be filling at a preset full speed of the filling speed, and when the target weight interval is the second weight interval, the filling speed may be determined to be a second speed, wherein the second speed may be filling at a preset half speed of the filling speed.
Further, the controller may determine the filling speed that matches the target weight interval as the target filling speed. Wherein, through slowing down filling speed gradually along with the increase of filling progress, can effectively avoid the phenomenon of excessive filling to take place, still guaranteed filling efficiency simultaneously.
Optionally, in the case that the target weight interval is the second type weight interval, the controller may determine the filling speed at which the resin parameters match based on a preset third matching relationship. The third matching relationship characterizes the matching relationship between the resin parameters and the filling speed, and the filling speeds of different resin parameters are not completely the same. For example, when the target weight zone is the aforementioned third weight zone, the filling speed is determined according to the resin parameter.
Further, the controller may determine a filling speed at which the resin parameters of the currently filled resin match as the target filling speed. Because of the different chemical nature of the different types of resins, more accurate filling can be achieved by determining the filling rate at which the filling is to be performed quickly based on the resin parameters.
In an alternative embodiment, a further alternative method of determining the target filling rate is described. Alternatively, the resin filling system may acquire resin parameters of the resin that has been filled into the resin container, then determine an initial target filling speed at which the resin parameters match based on a preset fourth matching relationship, and determine a calculation weight at which the target weight interval matches based on a preset fifth matching relationship, thereby confirming the product of the calculation weight and the initial target filling speed as the target filling speed.
Specifically, the controller may determine, in an initial stage of filling, an initial target filling speed at which the resin parameters match based on a preset fourth matching relationship, where the fourth matching relationship characterizes a matching relationship between the resin parameters and the initial target filling speed, and the initial target filling speeds at which the different resin parameters match are not exactly the same. Meanwhile, the controller may determine the calculation weight of the target weight interval match based on a preset fifth matching relationship, where the fifth matching relationship characterizes a matching relationship between the weight interval and the calculation weight, and different weight intervals match different calculation weights.
Further, after determining the calculated weight and the initial target filling speed, the controller may calculate a product of the calculated weight and the initial target filling speed, thereby obtaining a currently required target filling speed. Preferably, the lower the upper limit, the higher the calculated weight corresponding to the weight section.
It should be noted that, by determining the filling speed by combining the resin parameter and the target weight interval, the determined filling speed can be more targeted, so that the filling efficiency and accuracy are further improved.
In an alternative embodiment, the resin filling system may obtain resin parameters of the resin already filled into the resin container before filling the remaining resin into the resin container in accordance with the target filling speed, and then determine the target weight based on the resin parameters.
The controller stores a matching relation between resin parameters preset by a worker and target weights, and can determine the target weights corresponding to the resin parameters according to the matching relation. Alternatively, the controller may store a target calculation rule, so that the resin parameter is substituted into the target calculation rule to obtain the target weight. Wherein the target calculation rule characterizes a mathematical relationship between the resin parameter and the target weight.
It should be noted that, by determining the target weight according to the resin parameter, the determined filling speed can be made more targeted, thereby further improving the filling efficiency and accuracy.
In an alternative embodiment, the resin filling system may perform an initial inspection of the resin container before acquiring the weight of the resin that has been filled into the resin container, and then fill the resin to be filled into the resin container according to an initial speed in the case that the resin container passes the initial inspection.
Alternatively, as shown in fig. 4, before the resin container is filled, an initial inspection may be performed on the resin container to determine whether the resin container meets the filling condition, so that in the case that the resin container passes the initial inspection, it is determined that the resin container meets the filling condition, and then the resin container can be filled.
By carrying out the initial inspection on the resin container before filling, the problems of high accident occurrence rate, resin waste and low resin filling efficiency caused by directly filling the resin container are avoided.
In an alternative embodiment, the initial inspection of the resin container by the resin filling system includes at least one of: checking whether the filling information of the resin container is complete; checking whether the resin container is placed in the target area; checking whether the resin container is positioned below the filling opening; checking whether the weight of the resin container is the target container weight; checking whether the resin container is in a stationary state; checking whether human tissue exists on the resin container.
Optionally, the production line information (i.e. the foregoing filling information) of the resin container is pre-input to the controller by a worker, and the production line information includes, but is not limited to, bar codes, production work orders, personnel numbers, number of work orders, number of resin materials, number of resin containers, weight of resin needed to be filled in the resin container, and the like. The controller can determine whether the production line information is acquired before filling, and determine whether each item of content in the production line information is empty after the production line information is acquired, so that the filling information is determined to be complete when none of the items of content in the production line information is empty, and the filling information is determined to be incomplete when the none of the items of content in the production line information is empty. Alternatively, the controller may acquire weighing data of the weighing mechanism in real time so as to check whether the resin container is placed in the target area based on the weighing data of the weighing mechanism, for example, when it is determined that the weight on the weighing mechanism is greater than a first preset value, which may be different from the weight of the resin container, based on the weight data, it is determined that the resin container has been placed in the target area. Alternatively, an in-place sensor may be fixed to the filling mechanism, the in-place sensor being used to monitor whether the resin container is located below the filling port, and the controller may receive a sensing signal from the in-place sensor, so as to check whether the resin container is located below the filling port based on the sensing signal. Alternatively, the controller may check whether the weight of the resin container is a target container weight based on the weighing data of the weighing mechanism, wherein the target container weight is a container weight when the resin container is an empty container. Alternatively, the controller may provide a level sensor on the load cell of the weighing mechanism and receive a sensing signal of the level sensor, thereby checking whether the resin container is stationary or not according to the sensor. Alternatively, the controller may check whether human tissue is present on the resin container based on the weighing data of the weighing mechanism, for example, determine that human tissue is present on the resin container when a floating value of the weight of the resin container within a preset time is greater than a second preset value, and determine that human tissue is not present on the resin container when the floating value of the weight of the resin container within the preset time is less than or equal to the second preset value.
Specifically, as shown in fig. 4, an alternative initialization check method in the present embodiment is described. In fig. 4, the controller may first check whether the filling information of the resin container is complete, then check whether the resin container is placed in the target area in the case where the filling information of the resin container is complete, then check whether the resin container is located below the filling port in the case where the resin container is placed in the target area, then check whether the resin container is an empty container when the resin container is located below the filling port, then check whether the resin container is in a stationary state in the case where the resin container is an empty container, check whether both hands of a worker leave the resin container in the case where the resin container is stationary, and determine that the resin container passes the initialization check in the case where it is determined that both hands of the worker leave the resin container. Otherwise, if the checking result of any one checking does not accord with the condition for entering the next checking, namely, if the checking result is NO, prompting the staff and stopping the subsequent checking.
By checking the filling information, position, weight, stable state and the like of the resin container, the possibility of accidents occurring during filling is effectively reduced.
Therefore, the scheme provided by the application achieves the purpose of automatically filling the resin container, so that the technical effect of improving the filling efficiency is achieved, and the technical problem of low filling efficiency caused by manually weighing and filling the resin in the prior art is solved.
Example 4
According to an embodiment of the present invention, there is provided an embodiment of a resin filling apparatus, wherein fig. 5 is a schematic view of an alternative resin filling apparatus according to an embodiment of the present invention, as shown in fig. 5, the apparatus includes:
a first acquisition module 501 for acquiring the weight of resin that has been filled into a resin container;
a first determining module 502, configured to determine a target weight interval in which the weight is located from a plurality of weight intervals;
a second determining module 503, configured to determine a target filling speed according to the target weight interval;
a first filling module 504 for filling the remaining resin into the resin container according to a target filling speed, and controlling the filling mechanism to stop working in a case where the weight of the resin that has been filled reaches the target weight; wherein the target weight is less than the weight of the resin to be filled in the resin container, and the remaining resin is the resin not filled in the resin container;
An execution module 505 is configured to execute a filling operation of a next resin container after a preset period of time.
It should be noted that, the first obtaining module 501, the first determining module 502, the second determining module 503, the first filling module 504, and the executing module 505 correspond to steps S301 to S305 in the above embodiment, and the five modules are the same as examples and application scenarios implemented by the corresponding steps, but are not limited to those disclosed in the above embodiment 1.
Optionally, the second determining module further includes: the first determining submodule is used for determining the filling speed matched with the target weight interval based on a preset first matching relation; and the second determining submodule is used for determining the filling speed matched with the target weight interval as the target filling speed.
Optionally, the resin filling apparatus further includes: a second acquisition module for acquiring resin parameters of the resin already filled into the resin container; the first calculation module is used for calculating the difference between the target weight and the weight of the resin to be filled in the resin container to obtain a target weight difference; the second calculation module is used for calculating the time length required for the resin with the weight being the target weight difference to naturally drop to the resin container according to the resin parameters; and the third determining module is used for determining the time length to be a preset time length.
Optionally, the resin filling apparatus further includes: a detection module for detecting whether the weight of the resin already filled into the resin container is equal to the weight of the resin to be filled in the resin container during the process of filling the resin container with the residual resin by means of natural dripping; and a fourth determining module for determining that a time interval between the current time and the time for controlling the filling mechanism to stop working reaches a preset duration when the weight of the resin filled into the resin container is detected to be equal to the weight of the resin required to be filled into the resin container.
Optionally, the second determining module further includes: a first acquisition sub-module for acquiring resin parameters of the resin that has been filled into the resin container; the third determining submodule is used for determining the filling speed matched with the target weight interval based on a preset second matching relation under the condition that the target weight interval is the first type weight interval; a fourth determining submodule, configured to determine a filling speed matched with the target weight interval as a target filling speed; a fifth determining submodule, configured to determine, based on a preset third matching relationship, a filling speed at which the resin parameters are matched when the target weight interval is a second type weight interval, where an upper limit value of the first type weight interval is smaller than a lower limit value of the second type weight interval; and a sixth determining sub-module for determining the filling speed matched with the resin parameters as a target filling speed.
Optionally, the second determining module further includes: a second acquisition sub-module for acquiring resin parameters of the resin that has been filled into the resin container; a sixth determining submodule, configured to determine an initial target filling speed at which the resin parameters match based on a preset fourth matching relationship; a seventh determining submodule, configured to determine a calculation weight of the target weight interval match based on a preset fifth matching relationship; and an eighth determination submodule, configured to determine a product of the calculated weight and the initial target filling speed as the target filling speed.
Optionally, the resin filling apparatus further includes: a third acquisition module for acquiring resin parameters of the resin already filled into the resin container; and a fifth determining module for determining the target weight according to the resin parameter.
Optionally, the resin filling apparatus further includes: the inspection module is used for carrying out initialization inspection on the resin container; and a second filling module for filling the resin to be filled into the resin container according to an initial speed in the case that the resin container passes an initial inspection.
Optionally, the inspection module includes at least one of: the first checking module is used for checking whether the filling information of the resin container is complete or not; a second inspection module for inspecting whether the resin container is placed in the target area; a third inspection module for inspecting whether the resin container is located below the filling port; a fourth checking module for checking whether the weight of the resin container is the target container weight; a fifth checking module for checking whether the resin container is in a stationary state; and a sixth checking module for checking whether human tissue exists on the resin container.
Example 5
According to another aspect of the embodiments of the present invention, there is also provided a computer-readable storage medium in which a computer program is stored, wherein the computer program is configured to perform the above-described resin filling method when run.
Example 6
According to another aspect of an embodiment of the present invention, there is also provided an electronic device, wherein fig. 6 is a schematic diagram of an alternative electronic device according to an embodiment of the present invention, as shown in fig. 6, the electronic device including one or more processors; and a memory for storing one or more programs that, when executed by the one or more processors, cause the one or more processors to implement a method for running the program, wherein the program is configured to perform the resin filling method described above when run.
The foregoing embodiment numbers of the present invention are merely for the purpose of description, and do not represent the advantages or disadvantages of the embodiments.
In the foregoing embodiments of the present invention, the descriptions of the embodiments are emphasized, and for a portion of this disclosure that is not described in detail in this embodiment, reference is made to the related descriptions of other embodiments.
In the several embodiments provided in the present application, it should be understood that the disclosed technology content may be implemented in other manners. The above-described embodiments of the apparatus are merely exemplary, and the division of units may be a logic function division, and there may be another division manner in actual implementation, for example, multiple units or components may be combined or integrated into another system, or some features may be omitted, or not performed. Alternatively, the coupling or direct coupling or communication connection shown or discussed with each other may be through some interfaces, units or modules, or may be in electrical or other forms.
The units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed over a plurality of units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
In addition, each functional unit in the embodiments of the present invention may be integrated in one processing unit, or each unit may exist alone physically, or two or more units may be integrated in one unit. The integrated units may be implemented in hardware or in software functional units.
The integrated units, if implemented in the form of software functional units and sold or used as stand-alone products, may be stored in a computer readable storage medium. Based on such understanding, the technical solution of the present invention may be embodied in essence or a part contributing to the prior art or all or part of the technical solution in the form of a software product stored in a storage medium, comprising several instructions for causing a computer device (which may be a personal computer, a server or a network device, etc.) to perform all or part of the steps of the method of the various embodiments of the present invention. And the aforementioned storage medium includes: a U-disk, a Read-Only Memory (ROM), a random access Memory (RAM, random Access Memory), a removable hard disk, a magnetic disk, or an optical disk, or other various media capable of storing program codes.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.

Claims (16)

1. A resin filling method, comprising:
acquiring the weight of the resin already filled into the resin container;
determining a target weight interval in which the weight is located from a plurality of weight intervals;
determining a target filling speed according to the target weight interval;
filling the remaining resin into the resin container according to the target filling speed, and controlling a filling mechanism to stop working under the condition that the weight of the filled resin reaches the target weight; wherein the target weight is less than the weight of the resin to be filled in the resin container, and the remaining resin is the resin not filled in the resin container;
after a preset period of time, the filling operation of the next resin container is performed.
2. The method of claim 1, wherein determining a target filling rate from the target weight interval comprises:
Determining the filling speed matched with the target weight interval based on a preset first matching relation;
and determining the filling speed matched with the target weight interval as the target filling speed.
3. The method of claim 1, wherein the predetermined time period is determined by:
acquiring resin parameters of the resin already filled into the resin container;
calculating the difference between the target weight and the weight of the resin to be filled in the resin container to obtain a target weight difference;
calculating the time length required for the resin with the weight being the target weight difference to naturally drop into the resin container according to the resin parameters;
and determining the time length as the preset time length.
4. The method of claim 1, wherein the predetermined time period is determined by:
detecting whether the weight of the resin already filled into the resin container is equal to the weight of the resin to be filled in the resin container during the process of filling the resin container with the residual resin by means of natural dripping;
when the weight of the resin filled into the resin container is detected to be equal to the weight of the resin required to be filled in the resin container, determining that the time interval between the current time and the time for controlling the filling mechanism to stop working reaches the preset time length.
5. The method of claim 1, wherein determining a target filling rate from the target weight interval comprises:
acquiring resin parameters of the resin already filled into the resin container;
determining the filling speed matched with the target weight interval based on a preset second matching relation under the condition that the target weight interval is a first type weight interval;
determining the filling speed matched with the target weight interval as the target filling speed;
determining the filling speed of the resin parameter matching based on a preset third matching relation when the target weight interval is a second type weight interval, wherein the upper limit value of the first type weight interval is smaller than the lower limit value of the second type weight interval;
and determining the filling speed matched with the resin parameters as the target filling speed.
6. The method of claim 1, wherein determining a target filling rate from the target weight interval comprises:
acquiring resin parameters of the resin already filled into the resin container;
determining an initial target filling speed matched with the resin parameters based on a preset fourth matching relation;
Determining the calculation weight matched with the target weight interval based on a preset fifth matching relation;
and determining the product of the calculated weight and the initial target filling speed as the target filling speed.
7. The method of claim 1, wherein prior to filling the resin container with the remaining resin in accordance with the target filling rate, the method further comprises:
acquiring resin parameters of the resin already filled into the resin container;
the target weight is determined from the resin parameters.
8. The method of claim 1, wherein prior to acquiring the weight of resin that has been filled into the resin container, the method further comprises:
performing an initial inspection of the resin container;
in the case that the resin container passes the initialization check, the resin to be filled is filled into the resin container in accordance with an initial speed.
9. The method of claim 8, wherein the initializing check of the resin container comprises at least one of:
checking whether the filling information of the resin container is complete;
checking whether the resin container is placed to a target area;
Checking whether the resin container is located below a filling opening;
checking whether the weight of the resin container is a target container weight;
checking whether the resin container is in a stationary state;
checking whether human tissue exists on the resin container.
10. A resin filling system for performing the method of any one of claims 1 to 9, wherein the resin filling system comprises:
a weighing mechanism for monitoring the weight of the resin that has been filled into the resin container during the filling of the resin;
the controller is connected with the weighing mechanism and used for acquiring the weight of the resin filled into the resin container, determining a target weight interval in which the weight is positioned from a plurality of weight intervals, determining a target filling speed according to the target weight interval, sending the target filling speed to the filling mechanism, controlling the filling mechanism to stop working under the condition that the weight of the resin filled reaches the target weight, and executing the filling operation of the next resin container after a preset time period, wherein the target weight is smaller than the weight of the resin to be filled in the resin container;
The filling mechanism is connected with the controller and is used for filling the residual resin into the resin container according to the target filling speed, wherein the residual resin is resin which is not filled into the resin container.
11. The system of claim 10, wherein the resin filling system further comprises:
the material loading mechanism is connected with the controller, and the controller controls the material loading mechanism to fix the resin container on a target area on the weighing mechanism;
the back suction mechanism is connected with the controller and controls the back suction mechanism to suck the resin in the filling pipeline back into the resin barrel for storing the resin;
a purge mechanism connected to the controller, the controller controlling the purge mechanism to purge the outside of the resin container;
the labeling mechanism is connected with the controller and controls the labeling mechanism to paste labels on the resin containers;
the cover sealing mechanism is connected with the controller and controls the cover sealing mechanism to seal the resin container;
and the conveying mechanism is connected with the controller, and the controller controls the conveying mechanism to move the resin container on the weighing mechanism to the target range of the filling mechanism, the purging mechanism, the labeling mechanism and the capping mechanism.
12. The system of claim 10, wherein the resin filling system further comprises:
and the man-machine interaction equipment is used for acquiring first target filling information in the controller and displaying the first target filling information through a man-machine interaction interface, wherein the first target filling information comprises the target filling speed and the weight of the resin in the resin container.
13. The system of claim 10, wherein the resin filling system further comprises:
the upper cover mechanism is connected with the controller, and the controller controls the upper cover mechanism to adjust the direction of the container cover and places the container cover with the adjusted direction of the container cover on the container opening of the resin container;
the cap screwing mechanism is connected with the controller and controls the cap screwing mechanism to screw the cap on the container opening with the container opening;
the labeling mechanism is connected with the controller and controls the labeling mechanism to paste labels on the resin containers;
the burning mechanism is connected with the controller, and the controller controls the burning mechanism to burn second target filling information into the label, wherein the second target filling information comprises a resin type and a filling date of the resin in the resin container.
14. A resin filling apparatus, comprising:
a first acquisition module for acquiring a weight of resin that has been filled into the resin container;
the first determining module is used for determining a target weight interval in which the weight is located from a plurality of weight intervals;
the second determining module is used for determining a target filling speed according to the target weight interval;
a first filling module for filling the remaining resin into the resin container according to the target filling speed, and controlling a filling mechanism to stop working in case that the weight of the resin which has been filled reaches the target weight; wherein the target weight is less than the weight of the resin to be filled in the resin container, and the remaining resin is the resin not filled in the resin container;
and the execution module is used for executing the filling operation of the next resin container after the preset time period.
15. A computer readable storage medium, characterized in that the computer readable storage medium has stored therein a computer program, wherein the computer program is arranged to execute the resin filling method according to any of the claims 1 to 9 at run-time.
16. An electronic device, the electronic device comprising one or more processors; a memory for storing one or more programs that, when executed by the one or more processors, cause the one or more processors to implement a method for running a program, wherein the program is configured to perform the resin filling method of any of claims 1 to 9 when run.
CN202310254549.2A 2023-03-15 2023-03-15 Resin filling method, resin filling device, computer readable storage medium and electronic equipment Pending CN116281806A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310254549.2A CN116281806A (en) 2023-03-15 2023-03-15 Resin filling method, resin filling device, computer readable storage medium and electronic equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310254549.2A CN116281806A (en) 2023-03-15 2023-03-15 Resin filling method, resin filling device, computer readable storage medium and electronic equipment

Publications (1)

Publication Number Publication Date
CN116281806A true CN116281806A (en) 2023-06-23

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