CN220263377U

CN220263377U - Can automatic early warning liquid filling machine

Info

Publication number: CN220263377U
Application number: CN202320864773.9U
Authority: CN
Inventors: 金权
Original assignee: Sichuan Chuangyipai Technology Co ltd
Current assignee: Sichuan Chuangyipai Technology Co ltd
Priority date: 2023-04-18
Filing date: 2023-04-18
Publication date: 2023-12-29
Anticipated expiration: 2033-04-18

Abstract

The utility model discloses an automatic early warning filling machine which comprises a base, wherein a coaming is fixedly arranged on the upper surface of the base, a turntable is movably arranged on the upper surface of the base, a filling bottle input groove and a filling bottle output groove are respectively and fixedly arranged on the side surface of the coaming, and a third sensor, a second sensor and a first sensor are sequentially and fixedly arranged on the upper surface of the coaming along the clockwise direction. When the filling bottles are filled, the filled bottles are weighed through the weighing sensor, when the weighing result is too light or too heavy and does not meet the standard, the weighing sensor sends a signal to the PLC, the PLC controls the turntable to stop rotating, simultaneously controls the alarm horn to give an alarm, timely warns and warns production personnel, timely overhauls equipment, prevents the follow-up filling bottles from excessively or excessively filling liquid, and avoids wasting and influencing brand public praise due to insufficient liquid content.

Description

Can automatic early warning liquid filling machine

Technical Field

The utility model relates to the technical field of beverage filling equipment, in particular to a filling machine capable of automatically early warning.

Background

The filling machine is a small product in the packaging machine, has important influence in production development, can accelerate the production and delivery rate of the product, is a common machine at present, and the existing liquid filling equipment is basically a large-scale filling machine and is suitable for batch filling of large factories.

However, when the prior art is in actual use, the prior filling machine has no early warning function during use, so that the filling amount is too small or too large during filling, the insufficient product content can be caused during filling, the sales and brand public praise are affected, and the liquid overflows out of the filling bottle when the filling is too large, so that the waste is caused.

Disclosure of Invention

The utility model aims to provide an automatic early warning filling machine so as to solve the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a can automatic early warning liquid filling machine, includes the base, the upper surface fixed of base is provided with the bounding wall, the upper surface activity of base is provided with the carousel, the side surface of bounding wall is fixed respectively and is provided with filling bottle input slot and filling bottle output slot, the upper surface of bounding wall is fixed in proper order along clockwise and is provided with third sensor, second sensor and first sensor, the nearby position of base is provided with the liquid case, the side surface fixed of liquid case is provided with the pipe, the side surface fixed of pipe is provided with the solenoid valve, the surface of base is seted up flutedly, the inside of recess is provided with weighing sensor, the side surface fixed of bounding wall is provided with the PLC controller.

Preferably, the turntable is movably connected to the upper surface of the base, a clamping groove is formed in the side surface of the turntable, and a filling bottle is movably placed on the inner wall of the clamping groove.

Preferably, the number of the liquid tanks is three, the positions of the three liquid tanks respectively correspond to the third sensor, the second sensor and the first sensor, and the lower end of the guide pipe is of a bent pipe structure.

Preferably, the upper surface of the weighing sensor tray is leveled with the upper surface of the base, the lower surface of the base is provided with liquid draining holes, the positions of the liquid draining holes correspond to the positions of the weighing sensors, the number of the weighing sensors is three, and the positions of the three weighing sensors correspond to the positions of the third sensor, the second sensor and the first sensor respectively.

Preferably, the upper surface of the liquid material box is fixedly connected with an adding pipe, and the lower surfaces of the base and the liquid material box are respectively and fixedly connected with supporting legs.

Preferably, the third sensor, the second sensor, the first sensor, the weighing sensor and the electromagnetic valve are electrically connected with the PLC respectively, the PLC is electrically connected with a driving device of the turntable, and an output end of the PLC is electrically connected with an alarm horn through a wire.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the utility model, the filled bottles are weighed through the weighing sensor, when the weighing result is too light or too heavy, the weighing sensor sends a signal to the PLC, the PLC controls the turntable to stop rotating, and simultaneously controls the alarm horn to give an alarm, so that production personnel can be warned and warned in time, equipment can be overhauled in time, the situation that the liquid filling amount of the subsequent filled bottles is too much or too little is avoided, and the brand public praise is prevented from being influenced by waste and insufficient liquid content;

2. when the filling amount is too large, the liquid in the groove on the surface of the base is timely discharged through the liquid discharge hole, so that the weighing sensor is prevented from being damaged due to the excessive accumulation of the liquid, the early warning function of the device is affected, and the filling liquid can be added into the liquid box through the adding pipe, so that the device can continuously work.

Drawings

FIG. 1 is a top view of an automatic early warning filling machine according to the present utility model;

FIG. 2 is a side view of a liquid tank of an automatic early warning filling machine according to the present utility model;

FIG. 3 is an enlarged view of the structure A in FIG. 2;

fig. 4 is a schematic diagram of an automatic early warning system for an automatic early warning filling machine according to the present utility model.

In the figure: 1. a base; 2. coaming plate; 3. a turntable; 4. filling bottles into the grooves; 5. filling a bottle output groove; 6. a clamping groove; 7. a liquid feed box; 8. a conduit; 9. an electromagnetic valve; 10. a third sensor; 11. a second sensor; 12. a first sensor; 13. a weighing sensor; 14. an addition tube; 15. a PLC controller; 16. and a liquid discharge hole.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-3, the present utility model provides a technical solution: the utility model provides a can automatic early warning liquid filling machine, including base 1, the upper surface fixed mounting of base 1 has bounding wall 2, the upper surface activity of base 1 is provided with carousel 3, the side surface of bounding wall 2 is fixed mounting respectively and is had filling bottle input slot 4 and filling bottle output slot 5, the upper surface of bounding wall 2 is fixed mounting in proper order along clockwise has third sensor 10, second sensor 11 and first sensor 12, the nearby position of base 1 is provided with liquid case 7, the side surface fixed mounting of liquid case 7 has pipe 8, the side surface fixed mounting of pipe 8 has solenoid valve 9, the surface of base 1 is seted up flutedly, the inside of recess is provided with weighing sensor 13, the side surface fixed mounting of bounding wall 2 has PLC controller 15.

The carousel 3 swing joint has seted up draw-in groove 6 at the upper surface of base 1, the inner wall of draw-in groove 6 moves and has placed the filling bottle at the side surface of carousel 3, and carousel 3 rotates and can drive the filling bottle through the cooperation of draw-in groove 6 and bounding wall 2 and remove.

The number of the liquid material boxes 7 is three, the positions of the three liquid material boxes 7 respectively correspond to the third sensor 10, the second sensor 11 and the first sensor 12, and the lower end of the guide pipe 8 is of a bent pipe structure.

The upper surface of weighing sensor 13 tray is leveled with the upper surface of base 1, and the lower surface of base 1 has seted up flowing back hole 16, and the position of flowing back hole 16 corresponds with the position of weighing sensor 13, and weighing sensor 13 quantity is three, and the position of three weighing sensor 13 all corresponds with the position of third sensor 10, second sensor 11 and first sensor 12 respectively, weighs the bottle after filling through weighing sensor 13, if weight does not accord with the standard, weighing sensor 13 sends the signal to PLC controller 15, sends the warning through PLC controller 15 control alarm loudspeaker and stops rotating simultaneously, makes things convenient for the producer to carry out the equipment maintenance.

The upper surface of the liquid material box 7 is fixedly provided with an adding pipe 14, and the lower surfaces of the base 1 and the liquid material box 7 are respectively fixedly provided with a supporting leg.

The third sensor 10, the second sensor 11, the first sensor 12, the weighing sensor 13 and the electromagnetic valve 9 are respectively and electrically connected with the PLC controller 15, the PLC controller 15 is electrically connected with a driving device of the rotary table 3, an output end of the PLC controller 15 is electrically connected with an alarm horn through a wire, when three conditions that the third sensor 10 senses three filling bottles, the second sensor 11 senses two filling bottles and the first sensor 12 senses one filling bottle are met simultaneously, the PLC controller 15 can control the rotary table 3 to stop and control the electromagnetic valve 9 to open for filling the bottles, liquid waste is caused under the condition that no bottle exists under the guide pipe 8, the third sensor 10, the second sensor 11 and the first sensor 12 are used for resetting the sensing times of the bottles, the PLC controller 15 can intelligently control the electromagnetic valve 9 to close after a specified interval time, and simultaneously control the rotary table 3 to rotate for filling the next empty bottles, and intelligent circulation filling is realized.

Working principle: when the automatic filling machine is used, the turntable 3 is started, empty filling bottles are added through the filling bottle input groove 4, the turntable 3 rotates to drive the filling bottles to move through the clamping groove 6, the third sensor 10, the second sensor 11 and the first sensor 12 sense the filling bottles, the sensing result is transmitted to the PLC controller 15, the PLC controller 15 controls the turntable 3 to stop rotating and controls the electromagnetic valve 9 to open so as to fill the filling bottles with liquid, after a few seconds, the PLC controller 15 intelligently controls the electromagnetic valve 9 to close and controls the turntable 3 to continue rotating, the third sensor 10, the second sensor 11 and the first sensor 12 sense the filling bottles again and transmit the result to the PLC controller 15 so as to realize circulating filling, when the filled filling bottles move to one end of the filling bottle output groove 5, the filled bottles can be automatically and orderly discharged, when the filling bottles are filled, the weighing result is over-light or over-heavy, the weighing sensor 13 sends a signal to the PLC controller 15, the PLC controller 15 stops controlling the electromagnetic valve 9 to close and controls the turntable 3 to stop rotating, and simultaneously warning the PLC controller 15 to prevent the warning that the filling bottles from being excessively low in quantity and alarming the filling bottles are excessively low in time. When the filling amount is too much, the liquid in the groove on the surface of the base 1 is timely discharged through the liquid discharge hole 16, so that the weighing sensor 13 is prevented from being damaged due to the excessive accumulation of the liquid, the early warning function of the device is affected, and the filling liquid can be added into the liquid box 7 through the adding pipe 14, so that the device can continuously work.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Can automatic early warning liquid filling machine, including base (1), its characterized in that: the upper surface of the base (1) is fixedly provided with a coaming (2), the upper surface of the base (1) is movably provided with a rotary table (3), the side surfaces of the coaming (2) are respectively fixedly provided with a filling bottle input groove (4) and a filling bottle output groove (5), the upper surface of the coaming (2) is sequentially and fixedly provided with a third sensor (10), a second sensor (11) and a first sensor (12) along the clockwise direction, the liquid material box is characterized in that a liquid material box (7) is arranged at the position near the base (1), a guide pipe (8) is fixedly arranged on the side surface of the liquid material box (7), an electromagnetic valve (9) is fixedly arranged on the side surface of the guide pipe (8), a groove is formed in the surface of the base (1), a weighing sensor (13) is arranged in the groove, and a PLC (programmable logic controller) controller (15) is fixedly arranged on the side surface of the enclosing plate (2).

2. The automatic early warning filling machine according to claim 1, wherein: the rotary table (3) is movably connected to the upper surface of the base (1), a clamping groove (6) is formed in the side surface of the rotary table (3), and a filling bottle is movably placed on the inner wall of the clamping groove (6).

3. The automatic early warning filling machine according to claim 1, wherein: the number of the liquid tanks (7) is three, the positions of the three liquid tanks (7) are respectively corresponding to the third sensor (10), the second sensor (11) and the first sensor (12), and the lower end of the guide pipe (8) is of a bent pipe structure.

4. The automatic early warning filling machine according to claim 1, wherein: the upper surface of weighing sensor (13) tray is leveled with the upper surface of base (1), flowing back hole (16) have been seted up to the lower surface of base (1), the position of flowing back hole (16) corresponds with the position of weighing sensor (13), the quantity of weighing sensor (13) is three, and the position of three weighing sensor (13) all corresponds with the position of third sensor (10), second sensor (11) and first sensor (12) respectively.

5. The automatic early warning filling machine according to claim 1, wherein: the upper surface of liquid material box (7) is fixedly connected with interpolation pipe (14), the lower surface of base (1) and liquid material box (7) all is fixedly connected with the landing leg respectively.

6. The automatic early warning filling machine according to claim 1, wherein: the intelligent weighing device is characterized in that the third sensor (10), the second sensor (11), the first sensor (12), the weighing sensor (13) and the electromagnetic valve (9) are electrically connected with the PLC (15) respectively, the PLC (15) is electrically connected with a driving device of the turntable (3), and an alarm horn is electrically connected with an output end of the PLC (15) through a lead.