CN202533753U - Steel pipe on-line bundling and automatically subpackaging control apparatus - Google Patents
Steel pipe on-line bundling and automatically subpackaging control apparatus Download PDFInfo
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- CN202533753U CN202533753U CN2012201126569U CN201220112656U CN202533753U CN 202533753 U CN202533753 U CN 202533753U CN 2012201126569 U CN2012201126569 U CN 2012201126569U CN 201220112656 U CN201220112656 U CN 201220112656U CN 202533753 U CN202533753 U CN 202533753U
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Abstract
The utility model relates to a steel pipe on-line bundling and automatically subpackaging control apparatus, which is arranged at the final outlet of a whole precise steel pipe streamline, comprises a steel pipe buffer area, a bundling stand and a bundling material framework, and is characterized in that the bundling operation at the measuring point of the general steel pipe streamline can be divided into on-line data bundling in front of the steel pipe buffer area and real object bundling at the position of the bundling stand. A pipe bundle tracking control algorithm with a sequence indicator is realized in the buffer area and on the bundling stand and automatic subpackaging control can be realized in a manner of beforehand data bundling in front of the buffer area and real object bundling according to the number of the bundling stand, thereby achieving the purpose of flexible bundling and automatic subpackaging control.
Description
Technical field
The utility model relates to field of metallurgy; Particularly; The utility model relates to online bundled automatic minute packet control apparatus of a kind of steel pipe; Subpackage when online bundled automatic minute packet control apparatus of said steel pipe is used for steel pipe flowing water finishing line outlet measurement point bundled, said device is a kind of a kind of automatic minute packet control apparatus that is controlled to the bale packaging radical according to condition optimizings such as residue radical and minimum package radicals.
Background technology
The bundled device of steel pipe flowing water finishing line measurement point comprises a steel pipe buffer zone, a bundled stand and a material frame, is the final outlet of whole steel pipe flowing water finishing line.In the prior art scheme, bundled control is through sensor and baffle plate are set on bundled stand, and is bundled through the mode that the pipe of flowing through is counted.
The control method of existing bundled mode is following:
1) radical of every bundle of steel pipe is confirmed in based on contract requirement, carries out bundled radical and sets.
2) utilize bundled count signal statistics on the bundled stand to flow into the steel pipe of material frame, when reaching predetermined radical, bundled baffle plate is holded up, and stops stand and carries, and the steel pipe in the material frame is carried out bundling.
3) after the steel pipe after bundled hung charging basket, the operative employee pressed " baffle plate release " button, and baffle plate is put down, and allowing down, a bundle steel pipe continues to roll into charging basket.
Obviously, there is following problem in existing bundled mode:
1) bundled radical is fixed, can not be according to the steel pipe radical during pipe material residue radical or the automatic control tube of useless pipe situation are tied in the buffer zone.
2) when same contract number, when the heat (batch) number steel pipe's production is several to the end; Need operating personnel according to residue pipe material situation; Bundled radical during artificial estimated remaining pipe is tied is to prevent very big bag and minimum bag situation (being the very few or too much situation of steel pipe radical during same pipe is tied).Greatly bag still is that minimum bag all can bring difficulty to work such as later handling, loading, sampling observations.
3) very big bag and minimum assuring are tied in case appearance is transported the deleterious impact steel pipe except meeting, are not also permitted by the user.Carry out Bales Off and repacking processing at this moment or to having now to manage to tie, or this part fished pipe can be taken as surplus material, waits until with aftertreatment.These two kinds of processing modes all can cause certain waste.
4) except that very big bag, minimum bag situation, when continuous production, in case that the operator neglects estimation to some extent is inaccurate, also possibly occur mixing with, mix stove, mix abnormal conditions such as steel, very easily cause quality accident, cause bigger loss.
5) for avoiding mixing quality accidents such as stove or mixed steel.Usually all the steel pipe that just can produce next contract number or heat (batch) number after the steel pipe's production in the existing buffer zone is finished in producing.Cause productive capacity emptying, can not realize continuous production.
The utility model content
In order to overcome the drawback of the existing bundled mode of measurement point steel pipe, improve equipment work efficient, cut the waste, avoid quality accident, the utility model proposes online bundled automatic minute packet control apparatus of a kind of measurement point.
According to online bundled automatic minute packet control apparatus of the steel pipe of the utility model; Through the mode that data set is tied in advance before the buffer zone, the bundling stand is tied by radical data group in kind; Realized a kind of automatic subpackage control, tied thereby reach flexible group, automatically the purpose of subpackage control.
According to online bundled automatic minute packet control apparatus of the steel pipe of the utility model, can adopt automatic subpackage control algolithm, with original steel pipe tie that operation is divided into before the buffer zone in advance that data set is tied, bundled two steps operation in kind on the bundling stand.
According to online bundled automatic minute packet control apparatus of the steel pipe of the utility model; Through realizing a kind of automatic subpackage control algolithm; When data set is tied, precompute the bundled radical of several bundles of steel pipes at last, automatically it is carried out the radical distribution and controls bundled according to current contract, heat (batch) number or examination lot number residue steel pipe radical, useless pipe situation etc.On buffer zone and bundled stand, then tie tracking control algorithm, with the accurate tracking that realizes pipe bundle and bundled through a kind of pipe with ordinal indicator.Whole process need not operator's manual intervention, need not buffer zone is emptied, and has improved production efficiency of equipment, and can effectively avoid various bundled abnormal conditions to occur.
Automatically the core of subpackage control algolithm is that subpackage control algolithm and a kind of pipe with ordinal indicator are tied tracking control algorithm; Thereby it is variable to make pipe on buffer zone and the finished product bin tie radical; Utilize algorithm to avoid the appearance of very big bag, minimum bag situation; And accurately trace into bundled operation completion in kind, increased bundled dirigibility greatly.
In sum, according to online bundled automatic minute packet control apparatus of the steel pipe of the utility model, can realize that many contracts, many heat (batch) numbers produce continuously.
Online bundled automatic minute packet control apparatus technical scheme of the steel pipe of the utility model is following:
Online bundled automatic minute packet control apparatus of a kind of steel pipe; Be arranged at the final outlet of steel pipe flowing water finishing line; Comprise steel pipe buffer zone, bundled stand that order is provided with, be arranged at the bundled baffle plate of bundled stand back side top and be arranged at the bundled material frame of bundled stand rear side; It is characterized in that; Said steel pipe buffer zone is arranged at measurement point and surveys after the long spray printing operation stand of weighing; Online bundled automatic minute packet control apparatus of said steel pipe comprises: bundled control section of steel pipe online data and the bundled part of the online material object of steel pipe; The bundled control section of said steel pipe online data comprises: have the bundled follow-up control apparatus of steel pipe online data of sensor, the counter that is connected with the sensor telecommunication and band ordinal indicator, the bundled follow-up control apparatus of said steel pipe online data is arranged at before the said steel pipe buffer zone, measurement point is surveyed after the long spray printing operation stand of weighing; The bundled part of the online material object of said steel pipe comprises steel pipe buffer zone, bundled stand that order is provided with, be arranged at the bundled baffle plate of bundled stand back side top and be arranged at the bundled material frame of bundled stand rear side.
Thus, the common bundled operation of steel pipe streamline measurement point is split as the steel pipe buffer zone before the bundled control section of online data and the two parts that are positioned at the bundled part of the online material object of steel pipe of bundled stand of (or be called measurement point survey the long spray printing operation stand of weighing after).The mode of the bundled follow-up control apparatus of said online data through the pipe of flowing through is counted, the control steel pipe is bundled.
According to online bundled automatic minute packet control apparatus of the steel pipe of the utility model, it is characterized in that said sensor is arranged on the bundled stand.
Thus, according to the utility model, a kind of pipe with ordinal indicator of realization is tied tracking control algorithm on buffer zone and bundled stand, thereby realize managing the accurate tracking and the group of tying.
According to the technical scheme of the utility model,
1) the common bundled operation of steel pipe streamline measurement point is split as the steel pipe buffer zone before the online data of (or be called measurement point survey the long spray printing operation stand of weighing after) bundled with bundling stand place bundled two parts in kind.Wherein introduce automatic subpackage control algolithm in the bundled operation of online data, need not manual intervention, automatically last several bundles of steel pipes are carried out radical and distribute, avoided very big bag, minimum bag effectively and mix with, mix the appearance of quality accidents such as stove.A kind of pipe with ordinal indicator of realization is tied tracking control algorithm on buffer zone and bundled stand, thereby realize managing the accurate tracking and the group of tying.The technical scheme particular content is following:
Adopt the utility model device,
1) the bundled steel pipe that operates in of data has just flowed out measurement point and surveys long weighing and can accomplish during spray printing operation stand, and the operative employee need not to wait for that steel pipe is final in kindly bundledly can carry out operations such as verification of data, the class's of printing form.This can practice thrift a large amount of stand-by period when relieving, improved capacity utilization.
2) the subpackage control algolithm is tied track algorithm with the pipe of band ordinal indicator and has been realized bundled flexibly control automatically.Compare with original fixedly bundled mode of radical, can need not to empty buffer zone and produce a plurality of contract numbers, heat (batch) number steel pipe simultaneously, improved equipment efficiency of usage.
3) the subpackage control algolithm can be carried out subpackage control to last remaining three bundles of steel pipes automatically, has avoided causing because of operator's manual intervention error the possibility of quality accident to greatest extent, has avoided possible mass loss.
Description of drawings
Fig. 1 is online bundled automatic minute packet control apparatus synoptic diagram of the steel pipe of the utility model.
Fig. 2 is the automatic subpackage operation chart of online bundled automatic minute packet control apparatus of the steel pipe of the utility model.
Among the figure, 1 is the steel pipe buffer zone, and 2 is bundled stand, and 3 is bundled material frame, and 4 is bundled baffle plate, and 5 survey the long spray printing of weighing for measurement point operates stand, and 6 is the bundled follow-up control apparatus of steel pipe online data, and 7 is sensor.
According to online bundled automatic minute packet control apparatus of the steel pipe of the utility model, bundled control is through sensor and baffle plate are set on bundled stand, and is bundled through the mode that the pipe of flowing through is counted.In addition, a kind of pipe with ordinal indicator of realization is tied tracking control algorithm on buffer zone and bundled stand, thereby realize managing the accurate tracking and the group of tying.
Embodiment
Below, specify the online bundled automatic minute packet control apparatus of steel pipe and the control method thereof of the utility model with embodiment.
Embodiment
Online bundled automatic minute packet control apparatus of a kind of steel pipe is arranged at the final outlet of steel pipe flowing water finishing line, comprises a steel pipe buffer zone, a bundled stand and a material frame.Before the common bundled operation of steel pipe streamline measurement point is split as the steel pipe buffer zone online data of (or be called survey the long spray printing operation stand of weighing after) bundled with bundling stand place bundled two parts in kind.
According to online bundled automatic minute packet control apparatus of the steel pipe of the utility model, bundled control is through sensor and baffle plate are set on bundled stand, and is bundled through the mode that the pipe of flowing through is counted.In addition, a kind of pipe with ordinal indicator of realization is tied tracking control algorithm on buffer zone and bundled stand, thereby realize managing the accurate tracking and the group of tying.
In No. three computer on line control system of jointless oil well tube, adopt the online bundled automatic minute packet control apparatus of steel pipe and the online bundled controlling schemes of measurement point of the utility model, realized that the automatic subpackage control algolithm and the pipe of band ordinal indicator tie tracking control algorithm.
1) (or measurement point survey the long spray printing operation stand of weighing after) online data group was tied and bundled stand group bundle two steps in kind before bundled operation was split as buffer zone.
In fact the bundled operation of steel pipe has comprised two contents.The one, steel pipe is packaged into the pipe that a bundle is easy to handling and transportation according to certain radical requirement ties, it is in kind bundled that Here it is.The 2nd, record relevant tube bale certificate, like data such as the pipe of pipe in the pipe bundle number, pipe range, Guan Chong, maximum pipe range, minimum pipe ranges, this is that data are bundled.These two steps are one in original bundled operation.Behind the full pipe of bundled stand counting bundle, baffle plate is holded up, operative employee's operation of packing.Manage bale simultaneously according to being recorded in the computing machine, two steps operated in same station and produce.
Tie automatic subpackage control algolithm, bundled and in kind bundled separating for realizing pipe with data.Before steel pipe gets into buffer zone, just accomplish data set and tie operation.The bundled advantage of data is before the buffer zone, and steel pipe moves through step rate surveying on long, the stand of weighing, and step pipe is followed the tracks of very accurately, can improve the accuracy of bundled data greatly.
Adopt automatic subpackage control algolithm when 2) data set is tied
When steel pipe carried out bundled operation, the steel pipe radical in each pipe bale packaging all had requirement.Mainly be to consider that the user loads, handling is convenient, when the user signs a contract, just confirm.But the production of steel pipe can not be carried out in strict accordance with the integral multiple that pipe is tied, and last always remainder pipe can't break into a complete bag.Usually last several bundles of pipes break into super large pipe bale packing or extra small pipe bale packing all is unallowed, and this is the prerequisite that this patent is realized automatic subpackage control algolithm.
This subpackage control situation also occurs in different contracts, different heat (batch) number simultaneously under the condition of production, and this moment also must be to last several bales according to handling, with prevent same pipe mix in tying with, mix quality accident such as heat (batch) number.
Automatically the subpackage control algolithm has three boundary conditions: the largest tube amount of tying, the standard pipe amount of tying and the minimum tube amount of tying.The standard pipe amount of tying confirms when signing a contract usually, the largest tube amount of tying then normally the standard pipe amount of tying float 50% again.And the minimum tube amount of tying normally floats downward 30%, and minimum is 5.The largest tube amount of tying is set generally speaking more than or equal to the minimum tube amount of tying two extraordinarily 1.Particularly the production of oil pipe and sleeve pipe is actual for the steel pipe as the comparison operators unification of being provided with like this, and automatic subpackage algorithm is also set according to this and controlled.
Steel pipe is measuring, may produce in the weighing process useless pipe, like ultrashort pipe, ultralight pipe etc.Useless pipe is to influence the main factor that the online data group is tied.This also be traditional bundled operation be chosen in the material frame before bundled reason.Because be pipe on buffer zone, the bundled stand, handle fairly simple.
Measurement point is surveyed the useless pipe that produces on the long spray printing operation stand of weighing and before getting into buffer zone, can be moved in the measurement point waste material basket.The main points of dividing package operation automatically are exactly to consider to have useless the pipe under the prerequisite that produces, and the pipe that the measurement point residue is not produced carries out judgment processing, generates satisfactory pipe bale certificate automatically, is used for follow-up in kind bundled operation.
After adopting automatic subpackage control algolithm, only if last appearance continuously surpasses the useless pipe of minimum bundled amount, otherwise the situation of minimum bag can not appear.And greatly the situation of bag is impossible occur according to algorithm.
3) pipe of band ordinal indicator is tied tracking control algorithm
Because being positioned at measurement point, the bundled reference mark of online data surveys before long weigh spray printing operation stand outlet and the steel pipe buffer zone, far away apart from the in kind bundled reference mark of bundling stand.To the bundled point of material object, can have many bundles of steel pipes from data are bundled simultaneously, and its bundled radical possibly have nothing in common with each other.For guaranteeing to manage bale, need a kind of pipe of realization to tie tracking control algorithm with ordinal indicator according to accurately following the tracks of.
The core of algorithm is set up a pipe bundle trace buffer exactly, and it is bundled but bundled pipe not in kind is as yet tied the radical data to deposit data.Be without loss of generality, Fig. 3 supposes that this buffer zone can deposit 15 bundles of steel pipes altogether, i.e. 15 buffer locations.For solving the resource inter lock problem, also set up bundled control module 1 and bundled control module 2 separately, correspondence is placed on 2 bundles of steel pipes in bundled stand and the bundled material frame respectively.The buffer zone synoptic diagram is seen Fig. 3.
Buffer zone pipe through introducing the band ordinal indicator is tied tracking cell, can realize the accurate tracking that pipe is tied on buffer zone and the bundled stand easily, thereby make that bundled operation in kind is accurate too.Combine with the automatic subpackage control algolithm in front, just can realize the continuous production under a plurality of contracts, a plurality of heat (batch) number situation, improved the equipment service efficiency, can also avoid causing quality accident because of operator's manual intervention error.
In addition,, steel pipe just accomplishes the bundled operation of corresponding data, printed all kinds of labels and form when flowing out the long spray printing operation stand of weighing of measurement point survey.Then steel pipe gets into bundling stand bundling through multiple tracks subsequent handlings such as carrier chain, oiling station, drying ovens.Owing to can deposit nearly 80 steel pipes on the drying oven carrier chain; For guaranteeing automatic bundled control function operate as normal; Adopted the pipe of band ordinal indicator to tie tracking control algorithm, in kind bundled according to the radical control of each pipe bale when bundled, finally realized bundling operation in kind accurately.
Claims (2)
1. online bundled automatic minute packet control apparatus of a steel pipe; Be arranged at the final outlet of steel pipe flowing water finishing line; Comprise steel pipe buffer zone, bundled stand that order is provided with, be arranged at the bundled baffle plate of bundled stand back side top and be arranged at the bundled material frame of bundled stand rear side, it is characterized in that
Said steel pipe buffer zone is arranged at measurement point and surveys after the long spray printing operation stand of weighing, and online bundled automatic minute packet control apparatus of said steel pipe comprises: bundled control section of steel pipe online data and the bundled part of the online material object of steel pipe,
The bundled control section of said steel pipe online data comprises: have the bundled follow-up control apparatus of steel pipe online data of sensor, the counter that is connected with the sensor telecommunication and band ordinal indicator, the bundled follow-up control apparatus of said steel pipe online data is arranged at before the said steel pipe buffer zone, measurement point is surveyed after the long spray printing operation stand of weighing;
The bundled part of the online material object of said steel pipe comprises steel pipe buffer zone, bundled stand that order is provided with, be arranged at the bundled baffle plate of bundled stand back side top and be arranged at the bundled material frame of bundled stand rear side.
2. online bundled automatic minute packet control apparatus of steel pipe as claimed in claim 1 is characterized in that said sensor is arranged on the bundled stand.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201126569U CN202533753U (en) | 2012-03-22 | 2012-03-22 | Steel pipe on-line bundling and automatically subpackaging control apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201126569U CN202533753U (en) | 2012-03-22 | 2012-03-22 | Steel pipe on-line bundling and automatically subpackaging control apparatus |
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| Publication Number | Publication Date |
|---|---|
| CN202533753U true CN202533753U (en) | 2012-11-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2012201126569U Expired - Lifetime CN202533753U (en) | 2012-03-22 | 2012-03-22 | Steel pipe on-line bundling and automatically subpackaging control apparatus |
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| CN (1) | CN202533753U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105564738A (en) * | 2016-01-26 | 2016-05-11 | 中塑联新材料科技湖北有限公司 | Counting, bundling and packaging integrated machine for plastic spools |
| CN112775041A (en) * | 2020-12-18 | 2021-05-11 | 中国二十冶集团有限公司 | On-site screening device and on-site screening method for net rack rod pieces |
-
2012
- 2012-03-22 CN CN2012201126569U patent/CN202533753U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105564738A (en) * | 2016-01-26 | 2016-05-11 | 中塑联新材料科技湖北有限公司 | Counting, bundling and packaging integrated machine for plastic spools |
| CN112775041A (en) * | 2020-12-18 | 2021-05-11 | 中国二十冶集团有限公司 | On-site screening device and on-site screening method for net rack rod pieces |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20121114 |
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| CX01 | Expiry of patent term |