CN116275663A - Alloy shell welding equipment for portable generator - Google Patents
Alloy shell welding equipment for portable generator Download PDFInfo
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- CN116275663A CN116275663A CN202310555043.5A CN202310555043A CN116275663A CN 116275663 A CN116275663 A CN 116275663A CN 202310555043 A CN202310555043 A CN 202310555043A CN 116275663 A CN116275663 A CN 116275663A
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- 238000003466 welding Methods 0.000 title claims abstract description 118
- 239000000956 alloy Substances 0.000 title claims abstract description 78
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 78
- 239000000463 material Substances 0.000 claims description 50
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000006243 chemical reaction Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000004021 metal welding Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 3
- 239000003292 glue Substances 0.000 description 2
- 239000010720 hydraulic oil Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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Abstract
The invention relates to the technical field of metal welding, in particular to an alloy shell welding device for a portable generator. The beneficial effects are as follows: according to the welding equipment, the reversing device can automatically perform station conversion on the alloy shell, meanwhile, the limiting jacking device and the limiting clamping device are used for fixing the alloy shell with complex surfaces in a targeted mode, and then the horizontal adjusting device with high freedom degree and the operation direction adjusting device are used for adjusting the welding station of the welding device, so that a welding gun can perform welding operation on the corresponding position on the alloy shell at any angle, and the manual welding operation can be completely replaced after the welding gun is matched with the feeding device to automatically grab welding parts, and therefore labor cost can be saved, and production efficiency can be improved.
Description
Technical Field
The invention relates to the technical field of metal welding, in particular to an alloy shell welding device for a portable generator.
Background
Portable generators are a type of power generation equipment that can be transported on-board or manually to a designated location and then generate electrical energy using chemical fuel, and typically employ an alloy housing to protect the internal vital components. However, since the alloy housing is generally a sheet metal member, it is necessary to weld dummy reinforcing bars, positioning columns, and an internal mounting plate or a mounting case for accommodating small internal parts after the completion of the manufacturing, and thus the welding work is required. Traditional welding mode mainly adopts the manual work to carry out welding operation, but because welding operation has certain harm to the human body to the restriction of factors such as human cost is high, develop a novel auxiliary welding equipment that can effectually use manpower sparingly cost, improve production efficiency has become urgent demand.
If the invention discloses novel high-efficiency auxiliary welding equipment capable of automatically carrying out station conversion and automatic welding on the portable generator alloy shell, the problems can be effectively solved, and therefore the alloy shell welding equipment for the portable generator is provided.
Disclosure of Invention
The invention aims to provide an alloy shell welding device for a portable generator, which is used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the alloy shell welding equipment for the portable generator comprises a base, wherein a bracket is fixedly arranged above the base, a bearing disc for placing an alloy shell is fixedly arranged in the middle of the base, a reversing device is arranged on the bearing disc, the tail end of the reversing device is driven to be provided with a clamping device for clamping and rotating the alloy shell, the bottom of the bearing disc is fixedly provided with a limiting jacking device for jacking the alloy shell, and the bottom of the bearing disc is fixedly provided with a limiting clamping device for fixing the alloy shell;
the top fixed mounting of support has the sixth lead screw motor, and the output of sixth lead screw motor has level adjustment device through the lead screw drive, level adjustment device's end is provided with the operation direction adjusting device that is used for driving welding set and carries out welding operation, fixed mounting has the controller on the support, and controller and sixth lead screw motor electric connection.
Preferably, the reversing device comprises a rotating seat coaxially rotatably installed with the bearing disc, a gear ring is fixedly installed on the rotating seat, a main driving motor is fixedly installed on the base, the output end of the main driving motor is driven by a driving gear meshed with the gear ring, a lifting adjusting push rod is fixedly installed on the rotating seat, the output end of the lifting adjusting push rod is driven by a lifting seat, a clamping adjusting push rod is fixedly installed on the lifting seat, the output end of the clamping adjusting push rod drives the clamping device through a workpiece rotating motor, and the clamping adjusting push rod, the main driving motor, the workpiece rotating motor and the lifting adjusting push rod are electrically connected with the controller.
Preferably, the horizontal adjustment device comprises a first moving seat, a sixth screw motor drives the first moving seat to slide along the top of the support through a screw rod, a fifth screw motor is fixedly installed on the first moving seat, an output end of the fifth screw motor drives a second moving seat to slide along the first moving seat through the screw rod, a main lifting adjustment push rod is fixedly installed on the second moving seat, an output end of the main lifting adjustment push rod is used for installing the operation direction adjustment device, and the main lifting adjustment push rod and the fifth screw motor are electrically connected with the controller.
Preferably, the operation direction adjusting device comprises a horizontal rotating motor fixed with an output end of the horizontal adjusting device, a first operation push rod is driven by an output end of the horizontal rotating motor, a first auxiliary motor is driven by an output end of the first operation push rod, a second operation push rod is driven by an output end of the first auxiliary motor, a second auxiliary motor is driven by an output end of the second operation push rod, a third operation push rod is driven by an output end of the second auxiliary motor, an output end of the third operation push rod is used for installing the welding device, and the horizontal rotating motor, the second operation push rod, the first auxiliary motor, the second auxiliary motor, the third operation push rod and the first operation push rod are all electrically connected with the controller.
Preferably, the welding device comprises a first welding direction adjusting motor fixedly installed at the output end of the operation direction adjusting device, a second welding direction adjusting motor is fixedly installed at the output end of the first welding direction adjusting motor, a welding distance adjusting push rod is fixedly installed at the output end of the second welding direction adjusting motor, and a welding gun for performing welding operation is fixedly installed at the output end of the welding distance adjusting push rod.
Preferably, the controller is an ARM single-chip microcomputer controller, and the support is fixedly provided with a touch screen which is electrically connected with the controller and used for adjusting the running state of the controller.
Preferably, the limiting clamping device comprises a connecting seat fixedly mounted at the bottom of the bearing plate, a horizontal adjusting push rod is fixedly mounted on the connecting seat, the output end of the horizontal adjusting push rod is driven with a height adjusting push rod, the output end of the height adjusting push rod is fixedly provided with a clamping seat which penetrates through a through groove on the bearing plate to clamp the alloy shell, and the horizontal adjusting push rod and the height adjusting push rod are electrically connected with the controller.
Preferably, the clamping device comprises a hydraulic seat fixed at the tail end of the reversing device, a hydraulic cavity in the hydraulic seat is connected with an external hydraulic pump through a hydraulic control valve, at least three hydraulic push rods are installed in the hydraulic cavity in the hydraulic seat, a rubber clamping seat used for clamping the alloy shell is fixedly installed at the tail end of each hydraulic push rod, a pressure sensor used for detecting clamping pressure is arranged on the rubber clamping seat, and the pressure sensor and the hydraulic control valve are electrically connected with the controller.
Preferably, the limiting jacking device comprises a jacking seat fixedly mounted at the bottom of the bearing plate, a jacking adjusting motor is fixedly mounted on the jacking seat, a jacking push rod is driven by the output end of the jacking adjusting motor, a jacking frame for jacking the alloy shell is driven by the output end of the jacking push rod, and the jacking push rod and the jacking adjusting motor are electrically connected with the controller.
Preferably, be provided with the part frame that is used for placing welding parts on the base, and install on the support and be used for driving the extracting device clamp to get welding parts and transport to alloy casing on bear the weight of the device, bear the weight of the device include with support fixed mounting's first deflector, and have along first deflector gliding second deflector through the lead screw drive through first lead screw motor on the first deflector, fixed mounting has the second lead screw motor that is used for along second deflector gliding through lead screw drive third deflector on the second deflector, fixed mounting has the third lead screw motor that is used for driving fourth deflector through the lead screw on the third deflector along third deflector gliding third lead screw motor, and fixed mounting has the fourth lead screw motor on the fourth deflector, extracting device includes lifting push rod, and lifting push rod passes through the lead screw motor and move along the fourth deflector, lifting push rod's output fixed mounting has first direction adjustment motor, the output drive of first direction adjustment motor has second direction adjustment motor, and the output drive of second direction adjustment motor has supplementary drive clamp arm, supplementary drive clamp and the fixed connection of a clamp with the second lead screw, take out and take out push rod fixed connection clamp, take out and draw the material, draw the arm fixed connection clamp and draw out device.
Compared with the prior art, the invention has the beneficial effects that: according to the welding equipment, the automatic station conversion can be performed on the alloy shell by the reversing device, meanwhile, the limiting jacking device and the limiting clamping device are utilized to fix the alloy shell with complex surfaces in a targeted manner, and then the horizontal adjusting device with high freedom degree and the operation direction adjusting device are utilized to adjust the welding station of the welding device, so that the welding gun can perform welding operation on the corresponding position on the alloy shell at any angle, and the manual welding operation can be completely replaced after the welding gun is matched with the feeding device to automatically grab the welding part, so that the labor cost can be saved, the production efficiency can be improved, and the welding equipment has high practical value.
Drawings
Fig. 1 is a schematic structural diagram of embodiment 1 of the present invention.
Fig. 2 is a schematic view showing the installation of the leveling device and the welding device in embodiment 1 of the present invention.
Fig. 3 is a schematic view showing the installation of the reversing device and the carrying tray in embodiment 1 of the present invention.
Fig. 4 is a schematic structural view of a clamping device in embodiment 1 of the present invention.
Fig. 5 is a schematic structural diagram of a reversing device in embodiment 1 of the present invention.
Fig. 6 is a schematic structural diagram of a limiting and jacking device in embodiment 1 of the present invention.
Fig. 7 is a schematic structural diagram of a limiting and clamping device in embodiment 1 of the present invention.
Fig. 8 is a schematic structural diagram of embodiment 2 of the present invention.
Fig. 9 is a schematic view illustrating the installation of the loading device and the material taking device in embodiment 2 of the present invention.
In the figure: 1. a base; 2. a limit jacking device; 201. a jacking frame; 202. jacking the push rod; 203. a jacking seat; 204. jacking an adjusting motor; 3. a reversing device; 301. clamping and adjusting the push rod; 302. a workpiece rotating motor; 303. lifting the seat; 304. lifting and adjusting the push rod; 305. a rotating seat; 306. a gear ring; 4. a clamping device; 401. a hydraulic seat; 402. a hydraulic push rod; 403. a rubber clamping seat; 404. a hydraulic control valve; 405. a pressure sensor; 5. a limiting clamping device; 501. a connecting seat; 502. horizontally adjusting the push rod; 503. a clamping seat; 504. a height adjusting push rod; 6. a carrying device; 601. a first lead screw motor; 602. a second screw motor; 603. a third screw motor; 604. a second guide plate; 605. a first guide plate; 606. a third guide plate; 607. a fourth guide plate; 608. a fourth screw motor; 7. a material taking device; 701. a material taking push rod; 702. moving the clamping arm; 703. fixing the clamping arm; 704. a material taking auxiliary push rod; 705. a second material taking direction adjusting motor; 706. a first material taking direction adjusting motor; 707. a material taking lifting push rod; 8. a level adjustment device; 801. a main lifting adjusting push rod; 802. a second movable seat; 803. a first movable seat; 804. a fifth screw motor; 9. an operation direction adjusting device; 901. a horizontal rotating motor; 902. a second operation push rod; 903. a first auxiliary motor; 904. a second auxiliary motor; 905. a third operation push rod; 906. a first operation push rod; 10. a parts rack; 11. a welding device; 111. a first welding direction adjusting motor; 112. a second welding direction adjusting motor; 113. welding a distance adjusting push rod; 114. a welding gun; 12. a bracket; 13. a carrying tray; 14. an alloy shell; 15. a through groove; 16. a sixth screw motor; 17. a controller; 18. a drive gear; 19. and a main driving motor.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. Based on the technical solutions of the present invention, all other embodiments obtained by a person skilled in the art without making any creative effort fall within the protection scope of the present invention.
Example 1
Referring to fig. 1 to 7, the present invention provides a technical solution: the alloy shell welding equipment for the portable generator comprises a base 1, wherein a bracket 12 is fixedly arranged above the base 1, a bearing disc 13 for placing an alloy shell 14 is fixedly arranged in the middle of the base 1, a reversing device 3 is arranged on the bearing disc 13, the tail end of the reversing device 3 is driven by a clamping device 4 for clamping and rotating the alloy shell 14, a limiting jacking device 2 for jacking the alloy shell 14 is fixedly arranged at the bottom of the bearing disc 13, and a limiting clamping device 5 for fixing the alloy shell 14 is fixedly arranged at the bottom of the bearing disc 13;
referring to fig. 1 to 3, a sixth screw motor 16 is fixedly mounted on the top of a bracket 12, a horizontal adjusting device 8 is driven by a screw at the output end of the sixth screw motor 16, an operation direction adjusting device 9 for driving a welding device 11 to perform welding operation is arranged at the tail end of the horizontal adjusting device 8, a controller 17 is fixedly mounted on the bracket 12, the controller 17 is electrically connected with the sixth screw motor 16, the controller 17 is an ARM single-chip microcomputer controller, and a touch screen which is electrically connected with the controller 17 and used for adjusting the operation state of the controller 17 is fixedly mounted on the bracket 12;
referring to fig. 1, 3, 4 and 5, the reversing device 3 includes a rotating seat 305 coaxially rotatably mounted with the carrying disc 13, a gear ring 306 is fixedly mounted on the rotating seat 305, a main driving motor 19 is fixedly mounted on the base 1, an output end of the main driving motor 19 is driven with a driving gear 18 in meshed connection with the gear ring 306, a lifting adjusting push rod 304 is fixedly mounted on the rotating seat 305, an output end of the lifting adjusting push rod 304 is driven with a lifting seat 303, a clamping adjusting push rod 301 is fixedly mounted on the lifting seat 303, an output end workpiece rotating motor 302 of the clamping adjusting push rod 301, the main driving motor 19, the workpiece rotating motor 302 and the lifting adjusting push rod 304 are electrically connected with the controller 17, the clamping device 4 includes a hydraulic seat 401 fixed on a driving end of the workpiece rotating motor 302, a hydraulic cavity in the hydraulic seat 401 is connected with an external hydraulic pump through a hydraulic control valve 404, at least three hydraulic push rods 402 are mounted in the hydraulic cavity in the hydraulic seat 401, an end of the hydraulic push rod 402 is fixedly mounted with a rubber clamping seat 403 for clamping the alloy shell 14, and the rubber clamping seat 403 is provided with a clamping pressure sensor 405 for detecting the clamping pressure, and the clamping pressure sensor 405 is electrically connected with the controller 17;
referring to fig. 1 to 2, the horizontal adjustment device 8 includes a first moving seat 803, the sixth screw motor 16 drives the first moving seat 803 to slide along the top of the bracket 12 through a screw, a fifth screw motor 804 is fixedly mounted on the first moving seat 803, an output end of the fifth screw motor 804 drives a second moving seat 802 to slide along the first moving seat 803 through a screw, a main lifting adjustment push rod 801 is fixedly mounted on the second moving seat 802, the main lifting adjustment push rod 801 and the fifth screw motor 804 are electrically connected with the controller 17, the operation direction adjustment device 9 includes a horizontal rotating motor 901 fixed with an output end of the main lifting adjustment push rod 801, an output end of the horizontal rotating motor 901 drives a first operation push rod 906, an output end of the first operation push rod 906 drives a first auxiliary motor 903, an output end of the first auxiliary motor 903 drives a second operation push rod 902, an output end of the second auxiliary motor 904 drives a third operation push rod 905, the horizontal rotating motor, the second operation push rod 902, the second auxiliary motor 905, the third operation motor 905 is fixedly mounted with the first welding gun 113, the second welding gun is fixedly arranged in a welding direction adjustment push rod 111 is fixedly arranged between the first welding direction adjustment push rod 111 and the second welding direction adjustment device is electrically connected with the first welding device 17, and the welding direction adjustment push rod is electrically adjusted to the welding device is electrically connected with the first welding end of the welding device is fixedly arranged in a welding direction adjustment push rod 111;
referring to fig. 3 and 7, the limiting and clamping device 5 includes a connecting seat 501 fixedly mounted on the bottom of the carrying tray 13, a horizontal adjusting push rod 502 is fixedly mounted on the connecting seat 501, a height adjusting push rod 504 is driven at the output end of the horizontal adjusting push rod 502, a clamping seat 503 for clamping and positioning the alloy shell 14 through a through slot 15 on the carrying tray 13 is fixedly mounted at the output end of the height adjusting push rod 504, and the horizontal adjusting push rod 502 and the height adjusting push rod 504 are electrically connected with the controller 17;
referring to fig. 3 and 6, the limiting jacking device 2 includes a jacking seat 203 fixedly mounted on the bottom of the bearing disc 13, a jacking adjustment motor 204 is fixedly mounted on the jacking seat 203, an output end of the jacking adjustment motor 204 is driven with a jacking push rod 202, an output end of the jacking push rod 202 is driven with a jacking frame 201 for jacking the alloy shell 14, and the jacking push rod 202 and the jacking adjustment motor 204 are electrically connected with the controller 17.
In this embodiment, when the alloy shell 14 needs to be welded, the alloy shell 14 is firstly placed onto the carrying tray 13 by a person, then the corresponding position of the alloy shell 14 is clamped and fixed by the limiting clamping device 5, the limiting jacking device 2 also uses the jacking frame 201 to conduct targeted jacking on the outer side of the alloy shell 14 with a complex surface in the fixing process, so that the jacking frames 201 on the jacking devices 2 at different positions can be designed in a targeted manner to keep the stability of placing the alloy shell 14, so that the best supporting effect can be achieved for the corresponding region of the alloy shell 14 in the process of not welding the alloy shell 14, after the alloy shell 14 is fixed, an operator places the welding component at the corresponding position of the alloy shell 14 through glue solution bonding or other forms, the welding process can be entered, the horizontal adjusting device 8 moves to a designated station under the drive of the sixth screw motor 16 during welding, the height of the operation direction adjusting device 9 is adjusted through the main lifting adjusting push rod 801, the left and right positions of the operation direction adjusting device 9 are adjusted through the fifth screw motor 804, then the operation position of the welding device 11 is adjusted through the horizontal rotating motor 901, the second operation push rod 902, the first auxiliary motor 903, the second auxiliary motor 904, the third operation push rod 905 and the first operation push rod 906 in the operation direction adjusting device 9, the welding position of the welding gun 114 can be finely adjusted through the first welding direction adjusting motor 111, the second welding direction adjusting motor 112 and the welding distance adjusting push rod 113 in the welding device 11, thereby ensuring that the welding gun can perform welding work at any angle with respect to the surface of the alloy shell 14. When the position of the alloy shell 14 needs to be turned over or adjusted, the limit jacking device 2 stops jacking operation, meanwhile, the limit clamping device 5 can return to the non-working position, at the moment, the clamping adjusting push rod 301 and the lifting adjusting push rod 304 in the reversing device 3 can drive the clamping device 4 to clamp the surface of the alloy shell 14, the clamping device 4 can clamp the surface of the alloy shell 14 at different positions by injecting hydraulic oil into a hydraulic oil cavity in the hydraulic seat 401, clamping pressure can be detected through the pressure sensor 405 to avoid clamping the alloy shell 14, then the alloy shell 14 is lifted upwards to a designated height by utilizing the lifting adjusting push rod 304, then the alloy shell 14 can be turned over by utilizing the workpiece rotating motor 302, the reversing device 3 can be driven to horizontally rotate by utilizing the main driving motor 19, so that the alloy shell 14 is adjusted to a proper working position, then the alloy shell 14 is replaced on the bearing disc 13, at the moment, the reversing device 3 is at the non-working position, the moment, the welding can be continued by utilizing the limit jacking device and the limit jacking device 5 to be fixed again, after all the alloy shells 14 can be replaced, and the alloy shell 14 can be replaced by replacing the alloy shell 14 after all the alloy shells 2 and the limiting device 5 are replaced, namely, the alloy shell 14 can be replaced by replacing the alloy shell 14.
Example 2
Referring to fig. 8 and 9, in the present embodiment, compared with embodiment 1, a part rack 10 for placing welding parts is further provided on a base 1, and a carrier device 6 for driving a material taking device 7 to take the welding parts and convey the welding parts to an alloy housing 14 is mounted on a bracket 12, the carrier device 6 includes a first guide plate 605 fixedly mounted on the bracket 12, a second guide plate 604 sliding along the first guide plate 605 is driven by a first screw motor 601 through a screw, a second screw motor 602 for driving a third guide plate 606 to slide along the second guide plate 604 through a screw is fixedly mounted on the second guide plate 604, a third screw motor 603 for driving a fourth guide plate 607 to slide along the third guide plate 606 through a screw is fixedly mounted on the third guide plate 606, and a fourth screw motor 608 is fixedly mounted on the fourth guide plate 607, the material taking device 7 comprises a material taking lifting push rod 707, the material taking lifting push rod 707 is driven by a fourth screw motor 608 to move along a fourth guide plate 607, a first material taking direction adjusting motor 706 is fixedly arranged at the output end of the material taking lifting push rod 707, a second material taking direction adjusting motor 705 is driven at the output end of the first material taking direction adjusting motor 706, a material taking auxiliary push rod 704 is driven at the output end of the second material taking direction adjusting motor 705, a fixed clamping arm 703 is driven at the output end of the material taking auxiliary push rod 704, a movable clamping arm 702 for driving a welding part together with the fixed clamping arm 703 is fixedly arranged on the fixed clamping arm 703, and the first screw motor 601, the second screw motor 602, the third screw motor 603, the fourth screw motor 608, the material taking push rod 701, the material taking auxiliary push rod 704 and the second material taking direction adjusting motor 705, the first material taking direction adjusting motor 706 and the material taking lifting push rod 707 are respectively electrically connected to the controller 17. In this embodiment, the material taking device 7 may be used to replace manual placement of corresponding weldments, in specific use, an operator firstly places various welding components required to be used in the welding process on the part rack 10 in sequence, when the corresponding welding components need to be placed on the alloy shell 14, the first lead screw motor 601, the second lead screw motor 602, the third lead screw motor 603 and the fourth lead screw motor 608 in the carrying device 6 push the material taking device 7 to the above of the corresponding parts according to a preset program, then the material taking lifting push rod 707 in the material taking device 7 adjusts the material taking direction, the material taking auxiliary push rod 704 fine-adjusts the material taking distance, then the movable clamping arm 702 is driven by the material taking push rod 701 to clamp the corresponding welding components, after material taking is completed, the welding components are placed at the corresponding positions of the alloy shell 14 by the common driving of the carrying device 6 and the device 7 to wait for welding, after the welding is completed, the device 7 is placed at the non-working positions to wait for next operation, the material taking device can be used for replacing the welding components by adopting the method and placing the welding components, and the material taking auxiliary push rod 704 can be fixed in the method, and the material taking device can be used to replace the manual glue taking device to take the material taking device 7 by the method.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. An alloy shell welding equipment for portable generator, its characterized in that: the device comprises a base (1), a bracket (12) is fixedly arranged above the base (1), a bearing disc (13) for placing an alloy shell (14) is fixedly arranged in the middle of the base (1), a reversing device (3) is arranged on the bearing disc (13), a clamping device (4) for clamping and rotating the alloy shell (14) is driven at the tail end of the reversing device (3), a limit jacking device (2) for jacking the alloy shell (14) is fixedly arranged at the bottom of the bearing disc (13), and a limit clamping device (5) for fixing the alloy shell (14) is fixedly arranged at the bottom of the bearing disc (13);
the top fixed mounting of support (12) has sixth lead screw motor (16), and has level adjustment device (8) through the lead screw drive in the output of sixth lead screw motor (16), the end of level adjustment device (8) is provided with operation direction adjustment device (9) that are used for driving welding set (11) to carry out welding operation, fixed mounting has controller (17) on support (12), and controller (17) and sixth lead screw motor (16) electric connection.
2. An alloy housing welding apparatus for a portable generator as set forth in claim 1, wherein: the reversing device (3) comprises a rotating seat (305) which is coaxially and rotatably installed with the bearing disc (13), a gear ring (306) is fixedly installed on the rotating seat (305), a main driving motor (19) is fixedly installed on the base (1), a driving gear (18) which is meshed with the gear ring (306) is driven by the output end of the main driving motor (19), a lifting adjusting push rod (304) is fixedly installed on the rotating seat (305), a lifting seat (303) is driven by the output end of the lifting adjusting push rod (304), a clamping adjusting push rod (301) is fixedly installed on the lifting seat (303), the output end of the clamping adjusting push rod (301) drives a clamping device (4) through a workpiece rotating motor (302), and the clamping adjusting push rod (301), the main driving motor (19), the workpiece rotating motor (302) and the lifting adjusting push rod (304) are electrically connected with the controller (17).
3. An alloy housing welding apparatus for a portable generator as set forth in claim 1, wherein: the horizontal adjustment device (8) comprises a first moving seat (803), a sixth screw motor (16) drives the first moving seat (803) to slide along the top of the support (12) through a screw, a fifth screw motor (804) is fixedly installed on the first moving seat (803), the output end of the fifth screw motor (804) drives a second moving seat (802) to slide along the first moving seat (803) through a screw, a main lifting adjustment push rod (801) is fixedly installed on the second moving seat (802), the output end of the main lifting adjustment push rod (801) is used for installing an operation direction adjustment device (9), and the main lifting adjustment push rod (801) and the fifth screw motor (804) are electrically connected with the controller (17).
4. An alloy housing welding apparatus for a portable generator as set forth in claim 1, wherein: the operation direction adjusting device (9) comprises a horizontal rotating motor (901) fixed with the output end of the horizontal adjusting device (8), a first operation push rod (906) is driven by the output end of the horizontal rotating motor (901), a first auxiliary motor (903) is driven by the output end of the first operation push rod (906), a second operation push rod (902) is driven by the output end of the first auxiliary motor (903), a second auxiliary motor (904) is driven by the output end of the second operation push rod (902), a third operation push rod (905) is driven by the output end of the second auxiliary motor (904), and the output end of the third operation push rod (905) is used for installing the welding device (11), and the horizontal rotating motor (901), the second operation push rod (902), the first auxiliary motor (903), the second auxiliary motor (904), the third operation push rod (905) and the first operation push rod (906) are electrically connected with the controller (17).
5. An alloy housing welding apparatus for a portable generator as set forth in claim 1, wherein: the welding device (11) comprises a first welding direction adjusting motor (111) fixedly arranged at the output end of the operation direction adjusting device (9), a second welding direction adjusting motor (112) is fixedly arranged at the output end of the first welding direction adjusting motor (111), a welding distance adjusting push rod (113) is fixedly arranged at the output end of the second welding direction adjusting motor (112), and a welding gun (114) for performing welding operation is fixedly arranged at the output end of the welding distance adjusting push rod (113).
6. An alloy housing welding apparatus for a portable generator as set forth in claim 1, wherein: the controller (17) is an ARM single-chip microcomputer controller, and a touch screen which is electrically connected with the controller (17) and used for adjusting the running state of the controller (17) is fixedly arranged on the bracket (12).
7. An alloy housing welding apparatus for a portable generator as set forth in claim 1, wherein: the limiting clamping device (5) comprises a connecting seat (501) fixedly arranged at the bottom of the bearing disc (13), a horizontal adjusting push rod (502) is fixedly arranged on the connecting seat (501), a height adjusting push rod (504) is driven at the output end of the horizontal adjusting push rod (502), a clamping seat (503) which penetrates through a through groove (15) on the bearing disc (13) to clamp and position an alloy shell (14) is fixedly arranged at the output end of the height adjusting push rod (504), and the horizontal adjusting push rod (502) and the height adjusting push rod (504) are electrically connected with the controller (17).
8. An alloy housing welding apparatus for a portable generator as set forth in claim 1, wherein: clamping device (4) are including fixing at terminal hydraulic pressure seat (401) of switching-over device (3), and the hydraulic pressure chamber in hydraulic pressure seat (401) is connected with outside hydraulic pump through hydraulic control valve (404), install at least three hydraulic push rod (402) in the hydraulic pressure chamber in hydraulic pressure seat (401), and the terminal fixed mounting of hydraulic push rod (402) has rubber clamping seat (403) that are used for pressing from both sides tight alloy shell (14), be provided with on rubber clamping seat (403) and be used for detecting pressure sensor (405) that press from both sides tight pressure, and pressure sensor (405) and hydraulic control valve (404) all are connected with controller (17) electric.
9. An alloy housing welding apparatus for a portable generator as set forth in claim 1, wherein: the limiting jacking device (2) comprises a jacking seat (203) fixedly mounted at the bottom of the bearing disc (13), a jacking adjusting motor (204) is fixedly mounted on the jacking seat (203), a jacking push rod (202) is driven by the output end of the jacking adjusting motor (204), a jacking frame (201) for jacking the alloy shell (14) is driven by the output end of the jacking push rod (202), and the jacking push rod (202) and the jacking adjusting motor (204) are electrically connected with the controller (17).
10. An alloy housing welding apparatus for a portable generator as set forth in claim 1, wherein: the base (1) is provided with a part rack (10) for placing welding parts, the bracket (12) is provided with a bearing device (6) for driving the material taking device (7) to clamp the welding parts and convey the welding parts to the alloy shell (14), the bearing device (6) comprises a first guide plate (605) fixedly arranged with the bracket (12), the first guide plate (605) is provided with a second guide plate (604) which slides along the first guide plate (605) through a screw rod driving mode through a first screw rod motor (601), the second guide plate (604) is fixedly provided with a second screw rod motor (602) which slides along the second guide plate (604) through a screw rod driving mode, the third guide plate (606) is fixedly provided with a third screw rod motor (603) which slides along the third guide plate (606) through a screw rod driving mode, the fourth guide plate (607) is fixedly arranged on the fourth guide plate (605), the material taking device (7) comprises a lifting push rod (707) and the material taking device (7) is fixedly provided with a lifting push rod (707) through a lifting motor (707) which is driven by the fourth guide plate (706) along the lifting direction of the lifting and the fourth guide plate (707), the output drive of first get material direction adjustment motor (706) has second to get material direction adjustment motor (705), and the output drive of second to get material direction adjustment motor (705) has to get material auxiliary push rod (704), the output drive of getting material auxiliary push rod (704) has fixed clamp arm (703), and fixed mounting has on fixed clamp arm (703) to be used for driving and fixed clamp arm (703) to press from both sides removal clamp arm (702) of tight welding part together, first lead screw motor (601), second lead screw motor (602), third lead screw motor (603), fourth lead screw motor (608), get material push rod (701), get material auxiliary push rod (704), second get material direction adjustment motor (705), first get material direction adjustment motor (706) and get material lift push rod (707) respectively with controller (17) electric connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310555043.5A CN116275663A (en) | 2023-05-17 | 2023-05-17 | Alloy shell welding equipment for portable generator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310555043.5A CN116275663A (en) | 2023-05-17 | 2023-05-17 | Alloy shell welding equipment for portable generator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116275663A true CN116275663A (en) | 2023-06-23 |
Family
ID=86817171
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310555043.5A Withdrawn CN116275663A (en) | 2023-05-17 | 2023-05-17 | Alloy shell welding equipment for portable generator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116275663A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111515576A (en) * | 2020-06-10 | 2020-08-11 | 解甜 | Automatic assembly machine for manufacturing and processing stainless steel anti-theft window |
| CN113427259A (en) * | 2021-07-16 | 2021-09-24 | 常州市龙星工业自动化系统有限公司 | Automatic production line for lithium battery packs |
| CN115401375A (en) * | 2022-10-27 | 2022-11-29 | 吉林华飞电子设备有限公司 | Multifunctional automatic welding device |
| CN116100133A (en) * | 2023-04-12 | 2023-05-12 | 山东创诚路桥工程机械有限公司 | Plasma cutting device for processing bridge pier column templates |
-
2023
- 2023-05-17 CN CN202310555043.5A patent/CN116275663A/en not_active Withdrawn
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111515576A (en) * | 2020-06-10 | 2020-08-11 | 解甜 | Automatic assembly machine for manufacturing and processing stainless steel anti-theft window |
| CN113427259A (en) * | 2021-07-16 | 2021-09-24 | 常州市龙星工业自动化系统有限公司 | Automatic production line for lithium battery packs |
| CN115401375A (en) * | 2022-10-27 | 2022-11-29 | 吉林华飞电子设备有限公司 | Multifunctional automatic welding device |
| CN116100133A (en) * | 2023-04-12 | 2023-05-12 | 山东创诚路桥工程机械有限公司 | Plasma cutting device for processing bridge pier column templates |
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Application publication date: 20230623 |
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