CN116218252A - 一种通体彩色型材的配色母粒及通体彩色型材的在线配色生产方法 - Google Patents

一种通体彩色型材的配色母粒及通体彩色型材的在线配色生产方法 Download PDF

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CN116218252A
CN116218252A CN202310248458.8A CN202310248458A CN116218252A CN 116218252 A CN116218252 A CN 116218252A CN 202310248458 A CN202310248458 A CN 202310248458A CN 116218252 A CN116218252 A CN 116218252A
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王杨林
朱守益
唐圣奎
张雷
张�雄
秦小帅
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Conch Anhui Energy Saving And Environmental Protection New Material Co ltd
Anhui Conch Holdings Co Ltd
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Abstract

本发明公开了一种通体彩色型材的配色母粒及通体彩色型材的在线配色生产方法，所述通体彩色型材的配色母粒包括以下重量份的原料：40％‑50％的颜料，35‑45％的907树脂取代粉，10％‑25％的载体树脂，5％‑15％的分散剂，1‑3％的稳定剂，该配色母粒的配色均匀，分散性好，同时可以提升通体彩色型材力学性能；通过喂料器将本发明所述的通体彩色型材的配色母粒经型材挤出设备下料口汇入PVC型材混合料，在螺杆内充分混合塑化后，经干定型冷却成型可在线生产得到通体彩色型材，该生产方法的生产工序简单，避免了飞尘污染，降低了生产能耗，有效提高通体彩色型材的生产效率。

Description

一种通体彩色型材的配色母粒及通体彩色型材的在线配色生 产方法
技术领域
本发明属于型材技术领域，具体涉及一种通体彩色型材的配色母粒及通体彩色型材的在线配色生产方法。
背景技术
随着消费者对通体彩色型材颜色个性化需求越来越高，通体彩色型材颜色种类越来越多，颜色种类的快速增加导致通体彩色型材生产组织、现场作业环境管理难度增加，对企业市场保供和生产成本的影响较大，同时，颜料在仓储、称量、混和过程中会飞扬，产生污染，严重影响工作环境。
目前，通体彩色型材的生产方式为先混制型材空白料基料，再通过搅拌机将对应比例色砂与型材空白料混合，然后输送到挤出机生产线平台进行挤出生产。该生产方式工序复杂且存在飞尘污染问题，在颜色品种高达上千种的情况下，生产组织难度较高，且易造成能源及尾料浪费。另外，通体彩色型材作为外窗使用时，特别是深色型材会吸收大量太阳辐射，使得型材力学性能下降，从而缩短使用寿命。
发明内容
为解决上述技术问题，本发明提供了一种通体彩色型材的配色母粒及其制备方法，该配色母粒的配色均匀，分散性好，同时可以提升通体彩色型材力学性能。
本发明还提供了一种通体彩色型材的在线配色生产方法，该生产方法的生产工序简单，避免了飞尘污染，降低了生产能耗，有效提高通体彩色型材的生产效率。
为实现上述目的，本发明采取的技术方案如下：
一种通体彩色型材的配色母粒，所述通体彩色型材的配色母粒包括以下重量份的原料：40％-50％的颜料，35-45％的907树脂取代粉，10％-25％的载体树脂，5％-15％的分散剂，1-3％的稳定剂。
所述载体树脂为聚氯乙烯、聚甲基丙烯酸甲酯中的至少一种。
所述颜料为炭黑、铅铬黄、铁蓝、酞菁颜料、群青颜料、钛黄颜料、偶氮颜料中的任意一种或多种。
所述分散剂为乙撑双硬脂酰胺、聚乙烯蜡、多元醇酯复合物、EVA、硬脂酸中的任意一种或多种。
所述稳定剂为环保钙锌稳定剂。
所述通体彩色型材的配色母粒的制备方法，所述制备方法包括以下步骤：将配方量的各原料投入混料机中混合搅拌8-15分钟，再经挤出机挤出、冷却、切粒。
所述挤出机为双螺杆挤出机，挤出时的参数控制为：螺杆温度150-170℃；筒区1温度160-180℃；筒区2温度160-180℃；筒区3温度160-180℃；筒区4温度160-180℃；连接体温度150-170℃；模区温度175-185℃；螺杆速度15-30rpm；进料速度15-30rpm；牵引速度5-6m/min；负荷15-25％。
一种通体彩色型材的在线配色生产方法，所述生产方法包括以下步骤：通过喂料器将本发明所述的通体彩色型材的配色母粒经型材挤出设备下料口汇入PVC型材混合料，在螺杆内充分混合塑化挤出后，经干定型冷却成型。
所述通体彩色型材的配色母粒的用量为PVC型材混合料重量的1～5％，优选为3％。
所述挤出的速度为5～10m/min，优选为6m/min。
所述喂料器由色母料料斗、喂料电机、喂料筒、喂料螺杆、喂料器支架组成；喂料器设置在型材挤出机观察孔上方；色母料料斗下方设置喂料电机和喂料筒；色母料料斗下部出料口与喂料筒连通；喂料筒的出料口设置在开口朝上的挤出机观察孔的上方，喂料筒内设置喂料螺杆，喂料螺杆与喂料电机主轴采用同轴线固定连接，所述的喂料电机为步进电机，喂料电机和喂料筒通过喂料器支架固定安装在料斗底座上。
所述PVC型材混合料包括以下重量份的原料：PVC 100份，钛白粉3-7份，稳定剂3-7份，抗冲改性剂4-10份，ACR加工助剂0.5-2份，填料6-18份。
本发明提供的通体彩色型材的配色母粒配方中，以907树脂取代粉及载体树脂共同作为主体树脂，907树脂取代粉为含有长链烃基的聚合物，其与PVC树脂具有良好的亲和力，其长链烃基结构可与PVC树脂大分子链相互缠绕起到分子桥的作用，从而能够提升PVC型材的物理性能和化学性能；配方中的颜料可根据型材颜色的需求进行任意更换；配方中分散剂及稳定剂的加入提升了配色母粒的分散性和稳定性。
本发明提供的通体彩色型材的配色母粒分散性优异，对型材挤出机螺杆长径比要求较小，可适应PVC型材的高速挤出，在实现通体彩色型材在线配色的基础上，可有效提升型材的力学性能，减少了生产工序，避免了采用传统批量混料生产方式带来的材料、能源浪费及飞尘污染问题，并可通过调整喂料器步进电机的转速控制色母料喂料器的输送速度来调整PVC彩色通体型材的颜色深浅，大大提升了生产组织效率，降低生产成本，同时有效提升通体彩色型材力学性能。
附图说明
图1为喂料器的结构示意图；
图2为喂料器的三维效果图；
其中，1、色母料料斗，2、喂料电机，3、喂料筒，4、喂料螺杆，5、喂料器支架，6、挤出机观察孔，7、型材基料料斗，8、底座。
具体实施方式
下面结合实施例对本发明进行详细说明。
各实施例中的PVC型材混合料的原料组成为：PVC 100份，钛白粉4份，钙锌稳定剂6份，氯化聚氯乙烯10份，CPPA-01 2份，轻质碳酸钙15份。
各实施例中的配色母粒的原料中，载体树脂PVC为SG-8型PVC树脂；PMMA型号为HT-320或JCS-P01，熔融指数为10-20g/10min；907树脂取代粉的厂家为郑州誉峰纳米材料有限公司。
各实施例中的喂料器由色母料料斗、喂料电机、喂料筒、喂料螺杆、喂料器支架组成；喂料器设置在型材挤出机观察孔上方；色母料料斗下方设置喂料电机和喂料筒；色母料料斗下部出料口与喂料筒连通；喂料筒的出料口设置在开口朝上的挤出机观察孔的上方，喂料筒内设置喂料螺杆，喂料螺杆与喂料电机主轴采用同轴线固定连接，所述的喂料电机为步进电机，喂料电机和喂料筒通过喂料器支架固定安装在料斗底座上。
拉伸冲击强度依据GB/T13525-1992标准进行检测，单位为kJ/m2。
拉伸强度及断裂伸长率依据GB/T1040-1992标准进行测试，单位为MPa。
实施例1
一种通体彩色型材的配色母粒，由如表1中实施例1所示的重量份的原料组成；
所述通体彩色型材的配色母粒的制备方法如下：按表1中的配方将各原料投入搅拌机中进行混合8-15分钟，然后经震动筛去除杂质后，得到在线配色功能母粒混合料，将上述在线配色功能母粒混合料输送至造粒挤出机平台经单螺杆挤出机挤出、冷却、切割成粒，得到配色母粒；其中，挤出时的参数控制为：螺杆温度160℃；筒区1温度170℃；筒区2温度170℃；筒区3温度170℃；筒区4温度170℃；连接体温度160℃；模区温度180℃；螺杆速度25rpm；进料速度20rpm；牵引速度6m/min；负荷20％。
将本实施例制备得到的配色母粒作为功能母粒生产PVC通体彩色型材，具体制备方法如下：
将上述制备得到的配色母粒通过喂料器，经型材挤出设备下料口汇入PVC型材混合料，配色母粒与PVC型材混合料的重量比为3:100，与在螺杆内充分混合塑化后，经干定型冷却成型，即可得到所述PVC通体彩色型材。
实施例2
其他同实施例1，只是通体彩色型材的配色母粒由如表1中实施例2所示的重量份的原料组成。
实施例3
其他同实施例1，只是通体彩色型材的配色母粒由如表1中实施例3所示的重量份的原料组成
实施例4
其他同实施例1，只是通体彩色型材的配色母粒由如表1中实施例4所示的重量份的原料组成。
比较例1
一种通体彩色型材，其原料组成为：PVC 100份，钛白粉4份，钙锌稳定剂6份，氯化聚氯乙烯10份，CPPA-01 2份，轻质碳酸钙15份，颜料0.5份；
所述通体彩色型材的制备方法为：将配方量的各原料混合，输送到挤出机生产线平台进行挤出生产。
比较例2
其他同实施例1，只是通体彩色型材的配色母粒由如表1中比较例2所示的重量份的原料组成。
表1 各实施例及比较例中的在线配色功能母粒的配方
原料 实施例1 实施例2 实施例3 实施例4 比较例2
颜料 200 200 200 200 200
907树脂取代粉 160 160 160 160 0
PVC 40 40 10 25 150
PMMA 0 10 40 25 60
乙撑双硬脂酰胺 12 12 12 12 12
季戊四醇四苯甲酸酯 5 5 5 5 5
聚乙烯蜡 0 3 3 3 3
钙锌稳定剂 4 4 4 4 4
各实施例与现有PVC彩色通体型材对比的技术指标如表2所示：
表2 相关性能及技术指标测试结果
Figure BDA0004126845970000061
Figure BDA0004126845970000071
由表2可以看出，使用实施例1-4配方生产的配色母粒生产的通体彩色型材的力学性能明显优于比较例1中的传统配色方式生产的型材及比较例2生产的型材。尤其是采用实施例2中配色母粒生产的通体彩色型材的屈服强度达到39.2MPa，断裂伸长率达到182.9％，维卡软化温度达到79.5℃，说明本发明在实现通体彩色型材在线配色生产的情况下，有效提升了通体彩色型材的力学性能。
上述参照实施例对一种通体彩色型材的配色母粒及通体彩色型材的在线配色生产方法进行的详细描述，是说明性的而不是限定性的，可按照所限定范围列举出若干个实施例，因此在不脱离本发明总体构思下的变化和修改，应属本发明的保护范围之内。

Claims (10)

1.一种通体彩色型材的配色母粒，其特征在于，所述通体彩色型材的配色母粒包括以下重量份的原料：40％-50％的颜料，35-45％的907树脂取代粉，10％-25％的载体树脂，5％-15％的分散剂，1-3％的稳定剂。
2.根据权利要求1所述的通体彩色型材的配色母粒，其特征在于，所述载体树脂为聚氯乙烯、聚甲基丙烯酸甲酯中的至少一种。
3.根据权利要求1所述的通体彩色型材的配色母粒，其特征在于，所述颜料为炭黑、铅铬黄、铁蓝、酞菁颜料、群青颜料、钛黄颜料、偶氮颜料中的任意一种或多种。
4.根据权利要求1所述的通体彩色型材的配色母粒，其特征在于，所述分散剂为乙撑双硬脂酰胺、聚乙烯蜡、多元醇酯复合物、EVA、硬脂酸中的任意一种或多种。
5.根据权利要求1所述的通体彩色型材的配色母粒，其特征在于，所述稳定剂为环保钙锌稳定剂。
6.如权利要求1-5任意一项所述的通体彩色型材的配色母粒的制备方法，其特征在于，所述制备方法包括以下步骤：将配方量的各原料投入混料机中混合搅拌8-15分钟，再经挤出机挤出、冷却、切粒。
7.根据权利要求6所述的通体彩色型材的配色母粒的制备方法，其特征在于，所述挤出机为双螺杆挤出机，挤出时的参数控制为：螺杆温度150-170℃；筒区1温度160-180℃；筒区2温度160-180℃；筒区3温度160-180℃；筒区4温度160-180℃；连接体温度150-170℃；模区温度175-185℃；螺杆速度15-30rpm；进料速度15-30rpm；牵引速度5-6m/min；负荷15-25％。
8.一种通体彩色型材的在线配色生产方法，其特征在于，所述生产方法包括以下步骤：通过喂料器将权利要求1-5任意一项所述的通体彩色型材的配色母粒经型材挤出设备下料口汇入PVC型材混合料，在螺杆内充分混合塑化挤出后，经干定型冷却成型。
9.根据权利要求8所述的生产方法，其特征在于，所述通体彩色型材的配色母粒的用量为PVC型材混合料重量的1～5％；所述挤出的速度为5～10m/min。
10.根据权利要求8所述的生产方法，其特征在于，所述PVC型材混合料包括以下重量份的原料：PVC 100份，钛白粉3-7份，稳定剂3-7份，抗冲改性剂4-10份，ACR加工助剂0.5-2份，填料6-18份。
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