CN116217258A - Full-automatic hole filling equipment for ceramic substrate and implementation method thereof - Google Patents

Full-automatic hole filling equipment for ceramic substrate and implementation method thereof Download PDF

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Publication number
CN116217258A
CN116217258A CN202310001427.2A CN202310001427A CN116217258A CN 116217258 A CN116217258 A CN 116217258A CN 202310001427 A CN202310001427 A CN 202310001427A CN 116217258 A CN116217258 A CN 116217258A
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China
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feeding
hole filling
ceramic substrate
flattening
cylinder
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CN202310001427.2A
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CN116217258B (en
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何晶锋
邵建伟
黄旺
叶凌云
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Dongyang Dongci Automation Technology Co ltd
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Dongyang Dongci Automation Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B37/00Joining burned ceramic articles with other burned ceramic articles or other articles by heating
    • C04B37/003Joining burned ceramic articles with other burned ceramic articles or other articles by heating by means of an interlayer consisting of a combination of materials selected from glass, or ceramic material with metals, metal oxides or metal salts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/20Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
    • Y02P60/21Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Printing Elements For Providing Electric Connections Between Printed Circuits (AREA)

Abstract

The invention discloses full-automatic hole filling equipment for ceramic substrates, which comprises a basket feeding machine, a hole filling machine, a flattening machine and a basket discharging machine which are sequentially arranged from left to right; the flower basket feeding machine table comprises a feeding machine frame, a telescopic belt mechanism is arranged above the feeding machine frame, an automatic feeding mechanism is arranged at the feeding end side of the telescopic belt mechanism, centering guide mechanisms are respectively arranged at the two sides of the feeding end of the telescopic belt mechanism, a rotating mechanism is arranged above the middle position of the telescopic belt mechanism, a jacking stripping mechanism is arranged at the discharging end of the telescopic belt mechanism, and a feeding positioning mechanism is arranged at one side of the discharging end of the telescopic belt mechanism; the invention also discloses a realization method of the full-automatic hole filling equipment for the ceramic substrate; according to the invention, through the arrangement of the basket feeding machine table, the automatic feeding of ceramic substrate products is realized; through the setting of hole filling machine platform, realize the automatic hole filling to ceramic substrate product.

Description

Full-automatic hole filling equipment for ceramic substrate and implementation method thereof
Technical Field
The invention belongs to the technical field of ceramic substrate production, and particularly relates to full-automatic hole filling equipment for a ceramic substrate and an implementation method thereof.
Background
Ceramic substrates refer to special process plates in which copper foil is bonded directly to the surface (single or double sided) of an alumina (Al 2O 3) or aluminum nitride (AlN) ceramic substrate at high temperature. The ultrathin composite substrate has excellent electrical insulation performance, high heat conduction property, excellent soldering property and high adhesion strength, can etch various patterns like a PCB, and has great current carrying capacity. Therefore, ceramic substrates have become a base material for high-power electronic circuit structure technology and interconnection technology.
In the production process of ceramic substrates, part of the ceramic substrates need to be filled with slurry on the surface, and because the size of the blind holes is small (the diameter of the holes is about 0.5mm and the depth is about 0.1 mm), manual slurry filling is difficult,
therefore, a need exists for a fully automated hole filling equipment line that fills slurry accurately and quickly to meet manufacturing requirements.
Disclosure of Invention
The invention aims to provide full-automatic ceramic substrate hole filling equipment so as to solve the problems in the background technology. The full-automatic hole filling equipment for the ceramic substrate has the characteristic of being capable of accurately and rapidly filling slurry.
The invention further aims to provide a realization method of the full-automatic ceramic substrate hole filling equipment.
In order to achieve the above purpose, the present invention provides the following technical solutions: a full-automatic hole filling device for ceramic substrates comprises a basket feeding machine, a hole filling machine, a flattening machine and a basket discharging machine which are sequentially arranged from left to right; the flower basket feeding machine table comprises a feeding machine frame, a telescopic belt mechanism is arranged above the feeding machine frame, an automatic feeding mechanism is arranged at the feeding end side of the telescopic belt mechanism, centering guide mechanisms are respectively arranged at the two sides of the feeding end of the telescopic belt mechanism, a rotating mechanism is arranged above the middle position of the telescopic belt mechanism, a jacking stripping mechanism is arranged at the discharging end of the telescopic belt mechanism, and a feeding positioning mechanism is arranged at one side of the discharging end of the telescopic belt mechanism; the hole filling machine table comprises a hole filling machine frame, a hole filling feeding and discharging mechanism is connected above the hole filling machine frame, a winding and unwinding hole filling platform is arranged on one side of the hole filling feeding and discharging mechanism, an upper impact extrusion power mechanism is arranged above the winding and unwinding hole filling platform, and a slurry platform slides below the upper impact extrusion power mechanism; the flattening machine table comprises a flattening frame, a flattening lower template mechanism is arranged at one end above the flattening frame, a flattening lower die winding and unwinding mechanism is arranged on one side of the flattening lower template mechanism, a flattening upper die winding and unwinding mechanism is arranged above the flattening lower die winding and unwinding mechanism, a flattening power mechanism is arranged above the flattening upper die winding and unwinding mechanism, and a flattening upper and lower material traversing mechanism is further arranged above the flattening frame.
In the invention, the centering guide mechanism comprises a centering guide mechanism chassis, a centering guide cylinder is arranged above the centering guide mechanism chassis, a bearing mounting plate is connected to the output end of the centering guide cylinder, and a plurality of plastic bearings are arranged above the bearing mounting plate.
In the invention, the jacking and discharging mechanism comprises a jacking and discharging mechanism bottom plate, a jacking cylinder is arranged above the jacking and discharging mechanism bottom plate, the output end of the jacking cylinder is connected with a jacking plate, two sides of the jacking plate are connected with jacking supporting plates, one end of the jacking plate is connected with a jacking and discharging mechanism baffle, and a jacking and discharging mechanism positioning pin is arranged above the jacking plate; the feeding positioning mechanism comprises a feeding positioning mechanism underframe, a feeding positioning cylinder is arranged above the feeding positioning mechanism underframe, and the output end of the feeding positioning cylinder is connected with a feeding positioning mechanism pushing block.
In the invention, the telescopic belt mechanism comprises a telescopic belt underframe and a telescopic belt, a telescopic transverse sliding rail is arranged above the telescopic belt underframe, a telescopic connecting plate is arranged on a sliding block of the telescopic transverse sliding rail, a telescopic bottom plate is arranged above the telescopic connecting plate, a telescopic cylinder is arranged inside the telescopic belt underframe, the output end of the telescopic cylinder is connected with the telescopic connecting plate, the telescopic belt is arranged on the telescopic belt underframe and the telescopic bottom plate, a in-place detection photoelectric is arranged at the feeding end side of the telescopic belt underframe, a rotary station detection photoelectric is arranged at the middle position of the telescopic belt underframe, and a product detection photoelectric is arranged at the feeding end of the telescopic bottom plate.
In the invention, the rotating mechanism comprises a rotating mechanism underframe, a rotating mechanism lifting cylinder is arranged at the upper end of the rotating mechanism underframe, a rotating cylinder mounting frame is connected to the output end of the rotating mechanism lifting cylinder, a rotating cylinder is arranged on the rotating cylinder mounting frame, a clamping jaw cylinder is connected to the output end of the rotating cylinder, and a clamping jaw is connected to the output end of the clamping jaw cylinder; the automatic feeding mechanism comprises a feeding mechanism lifting module, a flower basket bracket is arranged at the output end of the feeding mechanism lifting module, a flower basket transverse sliding rail is arranged above the flower basket bracket, a flower basket is arranged on a sliding block of the flower basket transverse sliding rail, a flower basket switching cylinder is arranged at the bottom of the flower basket bracket, and the output end of the flower basket switching cylinder is connected with the bottom of the flower basket.
In the invention, the filling hole feeding and discharging mechanism comprises a filling hole feeding and discharging mechanism transverse moving module, the output end of the filling hole feeding and discharging mechanism transverse moving module is connected with a filling hole feeding and discharging transverse moving plate, two filling hole feeding and discharging mechanism lifting cylinders are arranged above the filling hole feeding and discharging transverse moving plate, the output end of the filling hole feeding and discharging mechanism lifting cylinder is connected with a vacuum suction nozzle mounting plate, and the bottom surface of the vacuum suction nozzle mounting plate is provided with a plurality of vacuum suction nozzles.
In the invention, a through groove is further arranged on the hole filling rack, two sides of the through groove are respectively provided with a Y-axis transverse linear sliding rail, one side of one Y-axis transverse linear sliding rail is provided with a Y-axis transverse sliding module, the winding and unwinding hole filling platform comprises a hole filling platform bottom plate, the hole filling platform bottom plate is arranged on a sliding block of the Y-axis transverse linear sliding rail, the output end of the Y-axis transverse sliding module is connected with the hole filling platform bottom plate, the hole filling platform is arranged above the hole filling platform bottom plate, and the bottom of the hole filling platform is provided with a material winding and unwinding assembly.
In the invention, the upper impact extrusion power mechanism comprises a guide rod, an upper impact power mechanism mounting plate is arranged above the guide rod, an upper impact lifting screw rod module is arranged above the upper impact power mechanism mounting plate, an upper punch is connected to the output end of the upper impact lifting screw rod module, the visual positioning mechanism comprises a visual positioning mounting plate, the visual positioning mounting plate is arranged on the upper impact power mechanism mounting plate, a triaxial adjustment displacement table is arranged below one end of the visual positioning mounting plate, a lens is arranged on the triaxial adjustment displacement table, a light source is arranged below the lens, a slurry platform comprises a slurry platform mounting plate, guide sleeves are arranged at four corners of the slurry platform mounting plate and are in sliding connection with the guide rod, a triaxial moving platform is arranged on the slurry platform mounting plate, a connecting plate is arranged below the triaxial moving platform, a slurry storage box is connected to the lower side of the connecting plate, a slurry discharging piece is arranged below the slurry storage box, a slurry pressing block is arranged above the slurry storage box, two slurry pressing cylinders are further arranged above the pore-filling machine frame, and the output ends of the two slurry pressing cylinders are connected with the slurry platform.
In the invention, the lower die plate mechanism comprises a lower die plate mechanism bottom plate, a lower die plate rotary cylinder is arranged above the lower die plate mechanism bottom plate, a lower die plate mechanism supporting plate is arranged at the output end of the lower die plate rotary cylinder, two lower die plate mechanism locating pins are arranged above the lower die plate mechanism supporting plate, a lower die plate mechanism locating cylinder is arranged at one side of the bottom of the lower die plate mechanism supporting plate, and a lower die plate mechanism locating plate is connected to the output end of the lower die plate mechanism locating cylinder.
In the invention, the method for realizing the full-automatic hole filling equipment for the ceramic substrate comprises the following steps:
firstly, an operator puts a flower basket with a ceramic substrate on an automatic feeding mechanism on a flower basket feeding machine table, a flower basket switching cylinder is arranged on the automatic feeding mechanism, and when all products of a first flower basket are transferred away, the flower basket switching cylinder is pushed out, so that a second flower basket is opposite to the telescopic belt mechanism, and feeding is continued;
secondly, pushing out the telescopic air cylinders on the telescopic belt mechanism to enable the telescopic bottom plate to extend into the flower basket, when a product on the telescopic belt mechanism detects photoelectricity to sense a ceramic substrate, the lifting module of the feeding mechanism of the automatic feeding mechanism descends to enable the ceramic substrate in the flower basket to fall onto the telescopic belt, the telescopic air cylinders drive the telescopic bottom plate to reset, when the product is detected by the product detection photoelectricity, the centering guide air cylinders on two sides of the telescopic belt push out to enable the ceramic substrate to be centered, the telescopic belt continuously drives the product to move forwards for one station, the product reaches the lower part of the rotating mechanism, the lifting air cylinders of the rotating mechanism descend, then the clamping jaw air cylinders drive the clamping jaw to clamp the product, then the lifting air cylinders of the rotating mechanism retract to return to the original point, the rotating air cylinders drive the product to rotate ninety degrees, then the lifting air cylinders of the rotating mechanism descend again, the clamping jaw air cylinders are loosened after the product is in place, and then the lifting air cylinders of the rotating mechanism and the rotating air cylinders reset; the telescopic belt drives the rotated ceramic substrate product to move to the next station, the front side of the ceramic substrate product is blocked by a lifting material removing mechanism baffle of a lifting material removing mechanism, and a lifting air cylinder is lifted up, so that a positioning groove of a product metal plate is sleeved on a positioning pin of the lifting material removing mechanism; the feeding positioning cylinder of the feeding positioning mechanism pushes out, so that one end of the positioning groove of the product sheet metal is positioned by being stuck with the positioning pin of the jacking stripping mechanism;
Thirdly, the hole filling and feeding mechanism is provided with a left station and a right station, the hole filling and feeding mechanism transversely moves the module driving mechanism to move until a vacuum suction nozzle of the left station is positioned above the jacking and discharging mechanism, a lifting cylinder of the hole filling and feeding mechanism of the left station descends, the vacuum suction nozzle sucks four sides of a metal plate of a product after the hole filling and feeding mechanism of the left station is in place, and the lifting cylinder of the hole filling and feeding mechanism of the left station resets; the transverse moving module of the hole filling and discharging mechanism drives the mechanism to move until the vacuum suction nozzle of the right station is positioned above the ceramic substrate which is already filled on the winding and unwinding hole filling platform, the lifting cylinder of the hole filling and discharging mechanism of the right station descends, the vacuum suction nozzle sucks four sides of a metal plate of a product which is filled in place, and the lifting cylinder of the hole filling and discharging mechanism of the right station resets; the transverse moving module of the filling and discharging mechanism drives the mechanism to move until the ceramic substrate product to be filled sucked by the left station is positioned above the winding and unwinding filling platform, the lifting cylinder of the filling and discharging mechanism of the left station descends again, the vacuum suction nozzle stops sucking after the left station is in place, the product falls on the winding and unwinding hole filling platform, the lifting cylinder of the hole filling and discharging mechanism at the left station is reset, and the transverse moving module of the hole filling and discharging mechanism drives the mechanism to move until the filled ceramic substrate product sucked by the right station is positioned above the flattening lower template mechanism; the lifting cylinder of the hole filling and feeding mechanism of the right station descends, the vacuum suction nozzle stops sucking after the hole filling and feeding mechanism is in place, a product falls on the flattening lower template mechanism, and the lifting cylinder of the hole filling and feeding mechanism of the right station resets;
Fourthly, starting the action of the hole filling machine, driving the ceramic substrate to move below the visual positioning mechanism by the Y-axis traversing module, photographing the ceramic substrate by the two groups of lenses, recording the coordinates of the ceramic substrate, continuously driving the ceramic substrate to move below the upper impact extrusion power mechanism by the Y-axis traversing module, adjusting the position of the ceramic substrate by the three-axis moving platform according to the coordinates of the ceramic substrate fed back by the visual system, after the adjustment is finished, pulling the slurry platform to descend by the material pressing cylinder, enabling a slurry sheet to be attached to the upper surface of the ceramic substrate, driving the upper punch to descend by the upper impact extrusion power mechanism, extruding the slurry, and enabling the slurry to overflow onto the ceramic substrate from the small holes of the slurry sheet; after the slurry filling is completed, the slurry platform is driven to reset by the material pressing cylinder, the material winding and unwinding assembly starts to unwind, so that redundant slurry on the ceramic substrate is left in the winding material through the through hole, and finally winding is performed; the Y-axis traversing module then drives the ceramic substrate to move to the original point, and waits for the filling and feeding mechanism to replace the ceramic substrate for next filling;
fifthly, after the ceramic substrate with the filled holes is placed on a flattening lower template mechanism, a flattening lower template rotating cylinder of the flattening lower template mechanism rotates ninety degrees, so that the direction of a product returns to the initial direction; the positioning cylinder of the flattening lower template mechanism is retracted, so that the product sheet metal positioning groove is tightly attached to the positioning pin of the flattening lower template mechanism, positioning of the product is completed, and the positioning pin of the flattening lower template mechanism returns to the original point after positioning is completed;
The flattening, loading and unloading transverse moving mechanism is also provided with a left station and a right station, the transverse moving action is realized by the movement of a transverse moving screw rod module of the flattening, loading and unloading mechanism, the action process is the same as that of the hole filling, loading and unloading mechanism, the product above the flattening lower template mechanism is conveyed to the position above the flattening lower mould winding and unwinding mechanism, and the product above the flattening lower mould winding and unwinding mechanism is conveyed to a telescopic belt mechanism of a basket blanking machine table;
seventhly, the flattening machine table starts to operate, the heating base of the flattening lower die winding and unwinding mechanism works, the temperature is transmitted to the heated plate, the flattening power mechanism acts to push the flattening upper die winding and unwinding mechanism to move downwards until the flattening upper die presses the upper surface of the ceramic substrate, the ceramic substrate is flattened by the flattening upper die plate, and the flattening lower die winding and unwinding assembly and the flattening upper die winding and unwinding assembly act to take away redundant slurry on the ceramic substrate;
(eight), the basket blanking machine is used for blanking products, after the ceramic substrate finished products are placed on the telescopic belts of the basket blanking machine, the telescopic belts drive the ceramic substrate products to move forwards until the centering guide mechanism of the basket blanking machine is located at a station, and the centering guide mechanism of the basket blanking machine is used for centering and positioning the ceramic substrate products; the telescopic cylinder of the telescopic belt of the basket blanking machine table is pushed out, so that products are conveyed to the first basket of flowers to be fed, the lifting linear module of the ceramic wafer automatic blanking mechanism of the basket blanking machine table rises, and ceramic substrate products are transferred to the first basket of flowers to be fed, so that circulation is performed.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, through the arrangement of the basket feeding machine table, the automatic feeding of ceramic substrate products is realized;
2. according to the automatic feeding mechanism, the basket switching cylinder is arranged on the automatic feeding mechanism, when all products of the first basket are transferred away, the basket switching cylinder is pushed out, so that the second basket is opposite to the telescopic belt mechanism, feeding is continued, the empty first basket can be manually taken away and replaced by the third basket filled with the ceramic substrate, stop operation is not needed when the basket is replaced at the feeding position, and the production efficiency is improved;
3. according to the invention, through the arrangement of the hole filling machine table, automatic hole filling of ceramic substrate products is realized;
4. the setting of the flattening machine table realizes automatic flattening of ceramic substrate products;
5. according to the invention, the automatic blanking of ceramic substrate products is realized through the arrangement of the basket blanking machine;
6. the hole filling and feeding mechanism can transfer the products after hole filling from the winding and unwinding hole filling platform to the flattening lower template mechanism of the flattening machine, and take the products to be filled from the jacking and discharging mechanism to the hole filling machine;
7. according to the invention, the ceramic substrate can be positioned through the visual positioning mechanism, and the relative position between the ceramic substrate and the three-axis moving platform can be automatically adjusted, so that the accuracy of hole filling is ensured.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a basket loading machine according to the present invention;
FIG. 3 is a schematic view of the centering and guiding mechanism of the present invention;
FIG. 4 is a schematic structural view of the jacking stripping mechanism of the invention;
FIG. 5 is a schematic diagram of a loading positioning mechanism according to the present invention;
FIG. 6 is a schematic view of the telescopic belt mechanism of the present invention;
FIG. 7 is a schematic cross-sectional view of the telescopic belt mechanism of the present invention;
FIG. 8 is a schematic view of a rotary mechanism according to the present invention;
FIG. 9 is a schematic structural view of an automatic feeding mechanism according to the present invention;
FIG. 10 is a schematic diagram of the front view of the automatic feeding mechanism of the present invention;
FIG. 11 is a schematic structural view of a hole-filling machine according to the present invention;
FIG. 12 is a schematic structural view of a hole filling and feeding mechanism according to the present invention;
FIG. 13 is a schematic view of the connection between the unreeling and hole filling platform and the top plate of the hole filling frame;
FIG. 14 is a schematic view of the structure of the pay-off and take-up hole filling platform of the present invention;
FIG. 15 is a schematic view of the structure of the upper impact extrusion power mechanism of the present invention;
FIG. 16 is a schematic view of a visual positioning mechanism according to the present invention;
FIG. 17 is a schematic view of the structure of a slurry platform of the present invention;
FIG. 18 is a schematic view of a platen according to the present invention;
FIG. 19 is a schematic view of the structure of the platen mechanism of the present invention;
FIG. 20 is a schematic view of a structure of a flattening, loading and unloading traversing mechanism of the present invention;
FIG. 21 is a schematic view of the structure of the winding and unwinding mechanism of the flattening lower die of the present invention;
FIG. 22 is a schematic view of a mechanism for winding and unwinding a flattened upper die according to the present invention;
in the figure: 1. a basket loading machine; 2. a hole filling machine; 21. a hole filling machine frame; 22. hole filling feeding and discharging mechanisms; 221. a traversing module of a filling hole feeding and discharging mechanism; 222. filling holes, feeding and discharging transverse moving plates; 223. lifting air cylinders of filling hole feeding and discharging mechanisms; 224. a vacuum suction nozzle; 225. a vacuum nozzle mounting plate; 23. a visual positioning mechanism; 231. a visual positioning mounting plate; 232. a lens; 233. a light source; 234. a triaxial adjustment displacement table; 24. a power mechanism for upper impact extrusion; 241. a guide rod; 242. an upper punch lifting screw rod module; 243. an upper impulse mechanism mounting plate; 244. an upper punch; 25. a slurry platform; 251. a slurry platform mounting plate; 252. a triaxial mobile platform; 253. a connecting plate; 254. grouting material blocks; 255. slurry; 256. discharging slurry sheets; 257. a slurry storage box; 258. guide sleeve; 26. a winding and unwinding hole filling platform; 261. a hole filling platform bottom plate; 262. a hole filling platform; 263. a material winding and unwinding assembly; 27. a Y-axis traversing module; 28. the Y-axis transversely moves the linear slide rail; 29. a material pressing cylinder; 3. a flattening machine table; 31. flattening the frame; 32. flattening the lower template mechanism; 321. flattening the bottom plate of the lower template mechanism; 322. a rotary cylinder for flattening the lower template; 323. flattening the lower template mechanism supporting plate; 324. flattening the positioning pin of the lower template mechanism; 325. flattening the lower template mechanism positioning plate; 326. positioning cylinder of flattening lower template mechanism; 33. flattening, loading and unloading transverse moving mechanism; 331. the flattening, loading and unloading transverse moving mechanism mounting plate; 332. lifting air cylinders of flattening, loading and unloading transverse moving mechanisms; 333. a suction nozzle mounting plate of a flattening, feeding and discharging traversing mechanism; 334. flattening the vacuum suction nozzle of the feeding and discharging traversing mechanism; 335. the flattening, feeding and discharging traversing mechanism traverses the screw rod module; 336. the flattening, feeding and discharging traversing mechanism traverses the sliding rail; 34. a flattening power mechanism; 35. flattening the upper die winding and unwinding mechanism; 351. flattening the upper die winding and unwinding assembly; 352. a heating seat; 353. flattening the upper die; 36. flattening the lower die winding and unwinding mechanism; 361. flattening the lower die winding and unwinding assembly; 362. heating the base; 363. a heated plate; 4. a basket blanking machine; 5. a loading positioning mechanism; 51. a loading positioning mechanism underframe; 52. a feeding positioning cylinder; 53. a feeding positioning mechanism pushing block; 6. a rotation mechanism; 61. a rotating mechanism chassis; 62. a rotating mechanism lifting cylinder; 63. a rotary cylinder mounting rack; 64. a rotary cylinder; 65. a clamping jaw cylinder; 66. a clamping jaw; 7. a telescopic belt mechanism; 71. a telescopic belt chassis; 72. detecting photoelectricity in place; 73. a retractable belt; 74. a telescopic transverse sliding rail; 75. detecting photoelectricity of a product; 76. a telescopic bottom plate; 77. detecting photoelectricity by rotating the station; 78. a telescopic cylinder; 79. a telescopic connecting plate; 8. an automatic feeding mechanism; 81. a feeding mechanism lifting module; 82. a flower basket bracket; 83. a basket switching cylinder; 84. flower basket; 85. a basket traversing slide rail; 9. a centering guide mechanism; 91. a centering guide mechanism chassis; 92. centering guide cylinder; 93. a plastic bearing; 94. a bearing mounting plate; 10. a feeding frame; 11. jacking and stripping mechanisms; 111. lifting a bottom plate of the stripping mechanism; 112. jacking the air cylinder; 113. lifting a baffle of the stripping mechanism; 114. jacking the supporting plate; 115. a jacking plate; 116. and jacking the positioning pin of the stripping mechanism.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-22, the present invention provides the following technical solutions: the full-automatic hole filling equipment for the ceramic substrate comprises a basket feeding machine table 1, a hole filling machine table 2, a flattening machine table 3 and a basket discharging machine table 4 which are sequentially arranged from left to right; the flower basket feeding machine table 1 comprises a feeding machine frame 10, a telescopic belt mechanism 7 is arranged above the feeding machine frame 10, an automatic feeding mechanism 8 is arranged at the feeding end side of the telescopic belt mechanism 7, centering guide mechanisms 9 are respectively arranged at the two sides of the feeding end of the telescopic belt mechanism 7, a rotating mechanism 6 is arranged above the middle position of the telescopic belt mechanism 7, a jacking and stripping mechanism 11 is arranged at the discharging end of the telescopic belt mechanism 7, and a feeding positioning mechanism 5 is arranged at one side of the discharging end of the telescopic belt mechanism 7;
By adopting the technical scheme, the automatic feeding of ceramic substrate products is realized.
Specifically, the hole filling machine 2 comprises a hole filling machine frame 21, a hole filling and discharging mechanism 22 is connected above the hole filling machine frame 21, a winding and unwinding hole filling platform 26 is arranged on one side of the hole filling and discharging mechanism 22, an upper impact extrusion power mechanism 24 is arranged above the winding and unwinding hole filling platform 26, and a slurry platform 25 slides below the upper impact extrusion power mechanism 24;
by adopting the technical scheme, automatic hole filling of ceramic substrate products is realized.
Specifically, the flatting mill platform 3 includes flattening frame 31, and flattening lower bolster mechanism 32 is installed to the one end of flattening frame 31 top, and one side of flattening lower bolster mechanism 32 is equipped with flattening lower mould receive and release mechanism 36, and flattening lower mould receive and release mechanism 36 top is equipped with flattening upper mould receive and release mechanism 35, and flattening upper mould receive and release mechanism 35's top is equipped with flattening power mechanism 34, and flattening upper and lower material sideslip mechanism 33 is still installed to flattening frame 31's top.
By adopting the technical scheme, the ceramic substrate product is automatically flattened.
Specifically, the centering guide mechanism 9 includes a centering guide mechanism chassis 91, a centering guide cylinder 92 is mounted above the centering guide mechanism chassis 91, a bearing mounting plate 94 is connected to an output end of the centering guide cylinder 92, and a plurality of plastic bearings 93 are mounted above the bearing mounting plate 94.
By adopting the technical scheme, the automatic positioning of the ceramic substrate product on the telescopic belt mechanism 7 is realized.
Specifically, the jacking and stripping mechanism 11 comprises a jacking and stripping mechanism bottom plate 111, a jacking air cylinder 112 is arranged above the jacking and stripping mechanism bottom plate 111, a jacking plate 115 is connected to the output end of the jacking air cylinder 112, jacking supporting plates 114 are connected to two sides of the jacking plate 115, one end of the jacking plate 115 is connected to a jacking and stripping mechanism baffle 113, and a jacking and stripping mechanism positioning pin 116 is arranged above the jacking plate 115; the feeding positioning mechanism 5 comprises a feeding positioning mechanism underframe 51, a feeding positioning cylinder 52 is arranged above the feeding positioning mechanism underframe 51, and the output end of the feeding positioning cylinder 52 is connected with a feeding positioning mechanism push block 53.
By adopting the above technical scheme, the ceramic substrate product is automatically separated from the surface of the telescopic belt 73.
Specifically, the telescopic belt mechanism 7 comprises a telescopic belt chassis 71 and a telescopic belt 73, a telescopic transverse sliding rail 74 is arranged above the telescopic belt chassis 71, a telescopic connecting plate 79 is arranged on a sliding block of the telescopic transverse sliding rail 74, a telescopic bottom plate 76 is arranged above the telescopic connecting plate 79, a telescopic cylinder 78 is arranged inside the telescopic belt chassis 71, an output end of the telescopic cylinder 78 is connected with the telescopic connecting plate 79, the telescopic belt 73 is arranged on the telescopic belt chassis 71 and the telescopic bottom plate 76, a in-place detection photoelectric 72 is arranged on a feeding end side of the telescopic belt chassis 71, a rotary station detection photoelectric 77 is arranged at a middle position of the telescopic belt chassis 71, and a product detection photoelectric 75 is arranged at a feeding end of the telescopic bottom plate 76.
By adopting the technical scheme, the ceramic substrate product is taken out of the flower basket.
Specifically, the rotating mechanism 6 includes a rotating mechanism chassis 61, a rotating mechanism lifting cylinder 62 is mounted at the upper end of the rotating mechanism chassis 61, a rotating cylinder mounting frame 63 is connected to the output end of the rotating mechanism lifting cylinder 62, a rotating cylinder 64 is mounted on the rotating cylinder mounting frame 63, a clamping jaw cylinder 65 is connected to the output end of the rotating cylinder 64, and a clamping jaw 66 is connected to the output end of the clamping jaw cylinder 65; the automatic feeding mechanism 8 comprises a feeding mechanism lifting module 81, a flower basket bracket 82 is arranged at the output end of the feeding mechanism lifting module 81, a flower basket transverse sliding rail 85 is arranged above the flower basket bracket 82, a flower basket 84 is arranged on a sliding block of the flower basket transverse sliding rail 85, a flower basket switching cylinder 83 is arranged at the bottom of the flower basket bracket 82, and the output end of the flower basket switching cylinder 83 is connected with the bottom of the flower basket 84.
By adopting the technical scheme, the rotation of the ceramic substrate product is realized.
Specifically, the filling hole feeding and discharging mechanism 22 comprises a filling hole feeding and discharging mechanism transverse moving module 221, a filling hole feeding and discharging transverse moving plate 222 is connected to the output end of the filling hole feeding and discharging mechanism transverse moving module 221, two filling hole feeding and discharging mechanism lifting cylinders 223 are installed above the filling hole feeding and discharging transverse moving plate 222, a vacuum suction nozzle mounting plate 225 is connected to the output end of the filling hole feeding and discharging mechanism lifting cylinders 223, and a plurality of vacuum suction nozzles 224 are installed on the bottom surface of the vacuum suction nozzle mounting plate 225.
By adopting the technical scheme, the ceramic substrate products are carried to the hole filling machine table 2 from the telescopic belt mechanism 7.
Specifically, be equipped with logical groove on the hole filling frame 21, the both sides in logical groove are equipped with Y axle sideslip linear slide rail 28 respectively, one side of one of them Y axle sideslip linear slide rail 28 is equipped with Y axle sideslip module 27, receive and release hole filling platform 26 includes hole filling platform bottom plate 261, hole filling platform bottom plate 261 installs on the slider of Y axle sideslip linear slide rail 28, the output of Y axle sideslip module 27 is connected with hole filling platform bottom plate 261, hole filling platform 262 is installed to the top of hole filling platform bottom plate 261, the bottom of hole filling platform 262 is equipped with material receive and release package assembly 263.
By adopting the technical scheme, the excessive slurry on the ceramic substrate product is removed.
Specifically, the upper impact extrusion power mechanism 24 includes a guide rod 241, an upper impact power mechanism mounting plate 243 is mounted above the guide rod 241, an upper impact lifting screw rod module 242 is mounted above the upper impact power mechanism mounting plate 243, an upper punch 244 is connected to the output end of the upper impact lifting screw rod module 242, the visual positioning mechanism 23 includes a visual positioning mounting plate 231, the visual positioning mounting plate 231 is mounted on the upper impact power mechanism mounting plate 243, a triaxial adjustment displacement table 234 is mounted below one end of the visual positioning mounting plate 231, a lens 232 is mounted on the triaxial adjustment displacement table 234, a light source 233 is arranged below the lens 232, the slurry platform 25 includes a slurry platform mounting plate 251, guide sleeves 258 are respectively arranged at four corners of the slurry platform mounting plate 251 and are in sliding connection with the guide rod 241, a triaxial moving platform 252 is mounted on the slurry platform mounting plate 251, a connecting plate 253 is arranged below the triaxial moving platform 252, a slurry storage box 257 is connected below the connecting plate 253, a slurry outlet piece 256 is arranged below the slurry storage box 257, a slurry block 254 is arranged above the slurry 255, two cylinders 29 are mounted above the slurry storage box 257, and the slurry platform 25 includes a slurry filling hole frame 21, and the two cylinders 29 are connected with the output ends of the slurry platform 29.
By adopting the technical scheme, automatic hole filling of ceramic substrate products is realized.
Specifically, the lower platen mechanism 32 includes a lower platen mechanism bottom plate 321, a lower platen rotary cylinder 322 is installed above the lower platen mechanism bottom plate 321, a lower platen mechanism pallet 323 is installed at the output end of the lower platen rotary cylinder 322, two lower platen mechanism positioning pins 324 are installed above the lower platen mechanism pallet 323, a lower platen mechanism positioning cylinder 326 is installed at one side of the bottom of the lower platen mechanism pallet 323, and a lower platen mechanism positioning plate 325 is connected to the output end of the lower platen mechanism positioning cylinder 326.
By adopting the technical scheme, the ceramic substrate product is positioned at the flattening station.
Example 2
This embodiment differs from embodiment 1 in that: specifically, the flattening feeding and discharging traversing mechanism 33 includes a flattening feeding and discharging traversing mechanism mounting plate 331, a flattening feeding and discharging traversing mechanism traversing rail 336 is mounted above the flattening feeding and discharging traversing mechanism mounting plate 331, a sliding block of the flattening feeding and discharging traversing rail 336 is a vertically lifting type, two flattening feeding and discharging traversing mechanism lifting cylinders 332 are further arranged on the flattening feeding and discharging traversing mechanism mounting plate 331, the flattening feeding and discharging traversing mechanism lifting cylinders 332 are mounted on the sliding block of the flattening feeding and discharging traversing rail 336, a flattening feeding and discharging traversing mechanism suction nozzle mounting plate 333 is mounted on an output end of the flattening feeding and discharging traversing mechanism lifting cylinders 332, a plurality of flattening feeding and discharging traversing mechanism vacuum suction nozzles 334 are arranged on a bottom surface of the flattening feeding and discharging traversing mechanism suction nozzle mounting plate 333, a flattening feeding and discharging traversing mechanism traversing screw module 335 is further mounted on the flattening feeding and discharging traversing mechanism mounting plate 331, and a screw nut of the flattening feeding and discharging traversing screw module 335 is connected with a bottom of the flattening feeding and discharging mechanism mounting plate 333.
Through adopting above-mentioned technical scheme, realized carrying ceramic substrate product to flattening machine 3 on the hole filling machine 2 to carry ceramic substrate product to basket unloading machine 4 on the flattening machine 3 and go on the unloading.
Example 3
This embodiment differs from embodiment 1 in that: specifically, the upper die winding and unwinding mechanism 35 includes an upper die winding and unwinding assembly 351, a heating seat 352 is arranged on the upper die winding and unwinding assembly 351, an upper die 353 is arranged at the bottom of the heating seat 352, the lower die winding and unwinding mechanism 36 includes a lower die winding and unwinding assembly 361, a heating base 362 is arranged above the lower die winding and unwinding assembly 361, and a heated plate 363 is arranged above the heating base 362.
By adopting the technical scheme, the flattening of the ceramic substrate product and the further removal of the excessive slurry on the ceramic substrate product are realized.
Example 4
Further, the method for realizing the full-automatic hole filling equipment for the ceramic substrate comprises the following steps:
firstly, an operator puts a flower basket 84 filled with ceramic substrates on an automatic feeding mechanism 8 on a flower basket feeding machine table 1, a flower basket switching cylinder 83 is arranged on the automatic feeding mechanism 8, and when all products of a first flower basket are transferred away, the flower basket switching cylinder 83 is pushed out, so that a second flower basket is opposite to the telescopic belt mechanism 7, and feeding is continued;
Secondly, the telescopic air cylinders 78 on the telescopic belt mechanism 7 are pushed out, so that the telescopic bottom plate 76 extends into the flower basket 84, when a product detection photoelectric 75 on the telescopic belt mechanism 7 senses a ceramic substrate, the feeding mechanism lifting module 81 of the automatic feeding mechanism 8 descends, the ceramic substrate in the flower basket 84 falls onto the telescopic belt 73, the telescopic air cylinders 78 drive the telescopic bottom plate 76 to reset, when the product detection photoelectric 75 detects the product, the centering guide air cylinders 92 on two sides of the telescopic belt 73 push out, the ceramic substrate is centered and positioned, the telescopic belt 73 continuously drives the product to move forward for one station, the product reaches the lower part of the rotary mechanism 6, the rotary mechanism lifting air cylinders 62 of the rotary mechanism 6 descend, then the clamping jaw air cylinders 65 drive the clamping jaws 66 to clamp the product, the rotary mechanism lifting air cylinders 62 retract to return to the original point, the rotary air cylinders 64 drive the product to rotate ninety degrees, then the rotary mechanism lifting air cylinders 62 descend again, the in-place rear air cylinders 65 are loosened, and then the rotary mechanism lifting air cylinders 62 and the rotary clamping jaws 64 reset; the telescopic belt 73 drives the rotated ceramic substrate product to move to the next station, the front side of the ceramic substrate product is blocked by the lifting and discharging mechanism baffle 113 of the lifting and discharging mechanism 11, and the lifting cylinder 112 is lifted up, so that the positioning groove of the product metal plate is sleeved with the lifting and discharging mechanism positioning pin 116; the feeding positioning cylinder 52 of the feeding positioning mechanism 5 is pushed out, so that one end of a positioning groove of the product sheet metal is stuck and positioned with the positioning pin 116 of the jacking and stripping mechanism;
Thirdly, the hole filling and feeding mechanism 22 is provided with a left station and a right station, the hole filling and feeding mechanism traversing module 221 drives the mechanism to move until the vacuum suction nozzle 224 of the left station is positioned above the jacking and discharging mechanism 11, the hole filling and feeding mechanism lifting cylinder 223 of the left station descends, the vacuum suction nozzle 224 sucks four sides of the metal plate of the product after the position is reached, and the hole filling and feeding mechanism lifting cylinder 223 of the left station resets; the hole filling and feeding mechanism traversing module 221 drives the mechanism to move until the vacuum suction nozzle 224 of the right station is positioned above the ceramic substrate which is already filled on the winding and unwinding hole filling platform 26, the hole filling and feeding mechanism lifting cylinder 223 of the right station descends, the vacuum suction nozzle 224 sucks four sides of the metal plate of the product which is filled in place, and the hole filling and feeding mechanism lifting cylinder 223 of the right station resets; the hole filling and discharging mechanism traversing module 221 drives the mechanism to move until the hole filling and discharging mechanism lifting cylinder 223 of the left station is positioned above the winding and unwinding hole filling platform 26, the vacuum suction nozzle 224 stops sucking after the hole filling and discharging mechanism lifting cylinder 223 of the left station is lowered again, the product falls on the winding and unwinding hole filling platform 26, the hole filling and discharging mechanism lifting cylinder 223 of the left station is reset, and the hole filling and discharging mechanism traversing module 221 drives the mechanism to move until the hole filling and discharging ceramic substrate product sucked by the right station is positioned above the flattening lower template mechanism 32; the lifting cylinder 223 of the hole filling and feeding mechanism of the right station descends, the vacuum suction nozzle 224 stops sucking after the hole filling and feeding mechanism is in place, the product falls on the flattening lower template mechanism 32, and the lifting cylinder 223 of the hole filling and feeding mechanism of the right station resets;
Fourthly, starting the action of the hole filling machine 2, driving the ceramic substrate to move below the visual positioning mechanism 23 by the Y-axis traversing module 27, photographing the ceramic substrate by the two groups of lenses 232, recording the coordinates of the ceramic substrate, continuously driving the ceramic substrate to move below the upper impact extrusion power mechanism 24 by the Y-axis traversing module 27, adjusting the position of the ceramic substrate by the triaxial moving platform 252 according to the coordinates of the ceramic substrate fed back by the visual system, pulling the slurry platform 25 to descend by the material pressing cylinder 29 after the adjustment is finished, enabling the slurry sheet 256 to be attached to the upper surface of the ceramic substrate, driving the upper punch 244 to descend by the upper impact extrusion power mechanism 24, and extruding the slurry 255, so that the slurry 255 overflows from the small holes of the slurry sheet 256 onto the ceramic substrate; after the slurry filling is completed, the slurry platform 25 is driven to reset by the material pressing cylinder 29, the material winding and unwinding assembly 263 starts to unwind, so that the excessive slurry on the ceramic substrate is left to enter the winding material through the through hole, and finally, the winding is performed; the Y-axis traversing module 27 then drives the ceramic substrate to move to the original point, and waits for the hole filling feeding and discharging mechanism 22 to replace the ceramic substrate for the next hole filling;
(V) after the ceramic substrate with the filled holes is placed on the flattening lower template mechanism 32, the flattening lower template rotating cylinder 322 of the flattening lower template mechanism 32 rotates ninety degrees so that the direction of the product returns to the original direction; the positioning cylinder 326 of the flattening lower template mechanism is retracted, so that the metal plate positioning groove of the product is tightly attached to the positioning pin 324 of the flattening lower template mechanism, the positioning of the product is completed, and the positioning pin 324 of the flattening lower template mechanism returns to the original point after the positioning is completed;
The flattening, loading and unloading traversing mechanism 33 is also provided with a left station and a right station, the traversing action is realized by the movement of the flattening, loading and unloading traversing mechanism traversing screw rod module 335, the action process is the same as that of the hole filling, loading and unloading mechanism 22, the product above the flattening lower template mechanism 32 is conveyed to the position above the flattening lower mould winding and unwinding mechanism 36, and the product above the flattening lower mould winding and unwinding mechanism 36 is conveyed to the telescopic belt mechanism of the basket blanking machine table 4;
seventhly, the flattening machine table starts to operate, the heating base 362 of the flattening lower die winding and unwinding mechanism 36 works, the temperature is transmitted to the heated plate 363, the flattening power mechanism 34 acts to push the flattening upper die winding and unwinding mechanism 35 to move downwards until the flattening upper die 353 presses the upper surface of the ceramic substrate, the ceramic substrate is flattened by the flattening upper die plate, and the flattening lower die winding and unwinding assembly 361 and the flattening upper die winding and unwinding assembly 351 act to take away excessive slurry on the ceramic substrate;
(eight), the basket blanking machine 4 performs blanking on products, after the ceramic substrate finished products are placed on the telescopic belts of the basket blanking machine 4, the telescopic belts drive the ceramic substrate products to move forwards until the centering guide mechanism station of the basket blanking machine 4, and the centering guide mechanism of the basket blanking machine 4 performs centering positioning on the ceramic substrate products; the telescopic cylinder of the telescopic belt of the basket blanking machine table 4 is pushed out, so that products are conveyed to the first basket of flowers to be recycled, and the lifting linear module of the ceramic wafer automatic blanking mechanism of the basket blanking machine table 4 is lifted, so that ceramic substrate products are transferred to the first basket of flowers to be recycled.
In summary, the automatic feeding of ceramic substrate products is realized by arranging the basket feeding machine table 1; according to the automatic feeding mechanism 8, the basket switching cylinder 83 is arranged, when all products of the first basket are transferred away, the basket switching cylinder 83 is pushed out, so that the second basket is opposite to the telescopic belt mechanism 7, feeding is continued, the empty first basket can be manually taken away and replaced by the third basket filled with the ceramic substrate, stop operation is not needed when the basket is replaced at the feeding position, and the production efficiency is improved; according to the invention, through the arrangement of the hole filling machine table 2, automatic hole filling of ceramic substrate products is realized; the flattening machine table 3 is arranged, so that automatic flattening of ceramic substrate products is realized; according to the invention, the automatic blanking of ceramic substrate products is realized through the arrangement of the basket blanking machine table 4; the hole filling and feeding mechanism 22 can transfer the product with the hole filling from the winding and unwinding hole filling platform 26 to the flattening lower template mechanism 32 of the flattening machine 3, and take the product to be filled from the jacking and discharging mechanism 11 to the hole filling machine 2; the invention can position the ceramic substrate through the visual positioning mechanism 23, and can automatically adjust the relative position with the ceramic substrate through the triaxial moving platform 252, thereby ensuring the accuracy of hole filling.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. A full-automatic hole filling device for ceramic substrates is characterized in that: the device comprises a flower basket feeding machine table, a hole filling machine table, a flattening machine table and a flower basket discharging machine table which are sequentially arranged from left to right;
the flower basket feeding machine table comprises a feeding machine frame, a telescopic belt mechanism is arranged above the feeding machine frame, an automatic feeding mechanism is arranged at the feeding end side of the telescopic belt mechanism, centering guide mechanisms are respectively arranged at the two sides of the feeding end of the telescopic belt mechanism, a rotating mechanism is arranged above the middle position of the telescopic belt mechanism, a jacking stripping mechanism is arranged at the discharging end of the telescopic belt mechanism, and a feeding positioning mechanism is arranged at one side of the discharging end of the telescopic belt mechanism;
the hole filling machine table comprises a hole filling machine frame, a hole filling feeding and discharging mechanism is connected above the hole filling machine frame, a winding and unwinding hole filling platform is arranged on one side of the hole filling feeding and discharging mechanism, an upper impact extrusion power mechanism is arranged above the winding and unwinding hole filling platform, and a slurry platform slides below the upper impact extrusion power mechanism;
The flattening machine table comprises a flattening frame, a flattening lower template mechanism is arranged at one end above the flattening frame, a flattening lower die winding and unwinding mechanism is arranged on one side of the flattening lower template mechanism, a flattening upper die winding and unwinding mechanism is arranged above the flattening lower die winding and unwinding mechanism, a flattening power mechanism is arranged above the flattening upper die winding and unwinding mechanism, and a flattening upper and lower material traversing mechanism is further arranged above the flattening frame.
2. The full-automatic ceramic substrate hole filling device according to claim 1, wherein: the centering guide mechanism comprises a centering guide mechanism underframe, a centering guide cylinder is arranged above the centering guide mechanism underframe, a bearing mounting plate is connected to the output end of the centering guide cylinder, and a plurality of plastic bearings are arranged above the bearing mounting plate.
3. The full-automatic ceramic substrate hole filling device according to claim 1, wherein: the jacking and discharging mechanism comprises a jacking and discharging mechanism bottom plate, a jacking cylinder is arranged above the jacking and discharging mechanism bottom plate, the output end of the jacking cylinder is connected with a jacking plate, two sides of the jacking plate are connected with jacking supporting plates, one end of the jacking plate is connected with a jacking and discharging mechanism baffle, and a jacking and discharging mechanism positioning pin is arranged above the jacking plate; the feeding positioning mechanism comprises a feeding positioning mechanism underframe, a feeding positioning cylinder is arranged above the feeding positioning mechanism underframe, and the output end of the feeding positioning cylinder is connected with a feeding positioning mechanism pushing block.
4. The full-automatic ceramic substrate hole filling device according to claim 1, wherein: the telescopic belt mechanism comprises a telescopic belt chassis and a telescopic belt, a telescopic transverse sliding rail is arranged above the telescopic belt chassis, a telescopic connecting plate is arranged on a sliding block of the telescopic transverse sliding rail, a telescopic bottom plate is arranged above the telescopic connecting plate, a telescopic cylinder is arranged in the telescopic belt chassis, the output end of the telescopic cylinder is connected with the telescopic connecting plate, the telescopic belt is arranged on the telescopic belt chassis and the telescopic bottom plate, the feeding end side of the telescopic belt chassis is provided with a in-place detection photoelectric, the middle position of the telescopic belt chassis is provided with a rotary station detection photoelectric, and the feeding end of the telescopic bottom plate is provided with a product detection photoelectric.
5. The full-automatic ceramic substrate hole filling device according to claim 1, wherein: the rotary mechanism comprises a rotary mechanism underframe, a rotary mechanism lifting cylinder is arranged at the upper end of the rotary mechanism underframe, a rotary cylinder mounting frame is connected to the output end of the rotary mechanism lifting cylinder, a rotary cylinder is arranged on the rotary cylinder mounting frame, a clamping jaw cylinder is connected to the output end of the rotary cylinder, and a clamping jaw is connected to the output end of the clamping jaw cylinder; the automatic feeding mechanism comprises a feeding mechanism lifting module, a flower basket bracket is arranged at the output end of the feeding mechanism lifting module, a flower basket transverse sliding rail is arranged above the flower basket bracket, a flower basket is arranged on a sliding block of the flower basket transverse sliding rail, a flower basket switching cylinder is arranged at the bottom of the flower basket bracket, and the output end of the flower basket switching cylinder is connected with the bottom of the flower basket.
6. The full-automatic ceramic substrate hole filling device according to claim 1, wherein: the filling hole feeding and discharging mechanism comprises a filling hole feeding and discharging mechanism transverse moving module, a filling hole feeding and discharging transverse moving plate is connected to the output end of the filling hole feeding and discharging mechanism transverse moving module, two filling hole feeding and discharging mechanism lifting cylinders are arranged above the filling hole feeding and discharging transverse moving plate, a vacuum suction nozzle mounting plate is connected to the output end of the filling hole feeding and discharging mechanism lifting cylinder, and a plurality of vacuum suction nozzles are arranged on the bottom surface of the vacuum suction nozzle mounting plate.
7. The full-automatic ceramic substrate hole filling device according to claim 1, wherein: the hole filling machine comprises a hole filling machine frame, and is characterized in that a through groove is formed in the hole filling machine frame, Y-axis transverse linear sliding rails are respectively arranged on two sides of the through groove, a Y-axis transverse linear sliding rail is arranged on one side of one Y-axis transverse linear sliding rail, a winding and unwinding hole filling platform comprises a hole filling platform bottom plate, the hole filling platform bottom plate is arranged on a sliding block of the Y-axis transverse linear sliding rail, an output end of the Y-axis transverse linear sliding rail is connected with the hole filling platform bottom plate, the hole filling platform is arranged above the hole filling platform bottom plate, and a material winding and unwinding assembly is arranged at the bottom of the hole filling platform.
8. The full-automatic ceramic substrate hole filling device according to claim 1, wherein: the upper impact extrusion power mechanism comprises a guide rod, an upper impact power mechanism mounting plate is mounted above the guide rod, an upper impact lifting screw rod module is mounted above the upper impact power mechanism mounting plate, an upper punch is connected to the output end of the upper impact lifting screw rod module, the visual positioning mechanism comprises a visual positioning mounting plate, the visual positioning mounting plate is mounted on the upper impact power mechanism mounting plate, a triaxial adjustment displacement table is mounted below one end of the visual positioning mounting plate, a lens is mounted on the triaxial adjustment displacement table, a light source is arranged below the lens, a slurry platform comprises a slurry platform mounting plate, guide sleeves are arranged at four corners of the slurry platform mounting plate and are in sliding connection with the guide rod, a triaxial moving platform is mounted on the slurry platform mounting plate, a connecting plate is arranged below the triaxial moving platform, a slurry storage box is connected to the lower side of the connecting plate, a slurry outlet piece is arranged below the slurry storage box, slurry is arranged inside the slurry storage box, a slurry pressing block is arranged above the slurry, two slurry pressing cylinders are further mounted above the hole filling frame, and the output ends of the slurry pressing cylinders are connected with the slurry platform mounting plate.
9. The full-automatic ceramic substrate hole filling device according to claim 1, wherein: the lower template mechanism that flattens includes the lower template mechanism bottom plate that flattens, and the lower template revolving cylinder that flattens is installed to the top of lower template mechanism bottom plate that flattens, and the lower template mechanism layer board that flattens is installed on the output of lower template revolving cylinder that flattens, and two lower template mechanism locating pins that flatten are installed to the top of lower template mechanism layer board that flattens, and the lower template mechanism locating cylinder that flattens is installed to one side of lower template mechanism layer board bottom that flattens, is connected with the lower template mechanism locating plate that flattens on the output of lower template mechanism locating cylinder.
10. The method for realizing the full-automatic hole filling equipment for the ceramic substrate according to any one of claims 1 to 9, which is characterized by comprising the following steps:
firstly, an operator puts a flower basket with a ceramic substrate on an automatic feeding mechanism on a flower basket feeding machine table, a flower basket switching cylinder is arranged on the automatic feeding mechanism, and when all products of a first flower basket are transferred away, the flower basket switching cylinder is pushed out, so that a second flower basket is opposite to the telescopic belt mechanism, and feeding is continued;
secondly, pushing out the telescopic air cylinders on the telescopic belt mechanism to enable the telescopic bottom plate to extend into the flower basket, when a product on the telescopic belt mechanism detects photoelectricity to sense a ceramic substrate, the lifting module of the feeding mechanism of the automatic feeding mechanism descends to enable the ceramic substrate in the flower basket to fall onto the telescopic belt, the telescopic air cylinders drive the telescopic bottom plate to reset, when the product is detected by the product detection photoelectricity, the centering guide air cylinders on two sides of the telescopic belt push out to enable the ceramic substrate to be centered, the telescopic belt continuously drives the product to move forwards for one station, the product reaches the lower part of the rotating mechanism, the lifting air cylinders of the rotating mechanism descend, then the clamping jaw air cylinders drive the clamping jaw to clamp the product, then the lifting air cylinders of the rotating mechanism retract to return to the original point, the rotating air cylinders drive the product to rotate ninety degrees, then the lifting air cylinders of the rotating mechanism descend again, the clamping jaw air cylinders are loosened after the product is in place, and then the lifting air cylinders of the rotating mechanism and the rotating air cylinders reset; the telescopic belt drives the rotated ceramic substrate product to move to the next station, the front side of the ceramic substrate product is blocked by a lifting material removing mechanism baffle of a lifting material removing mechanism, and a lifting air cylinder is lifted up, so that a positioning groove of a product metal plate is sleeved on a positioning pin of the lifting material removing mechanism; the feeding positioning cylinder of the feeding positioning mechanism pushes out, so that one end of the positioning groove of the product sheet metal is positioned by being stuck with the positioning pin of the jacking stripping mechanism;
Thirdly, the hole filling and feeding mechanism is provided with a left station and a right station, the hole filling and feeding mechanism transversely moves the module driving mechanism to move until a vacuum suction nozzle of the left station is positioned above the jacking and discharging mechanism, a lifting cylinder of the hole filling and feeding mechanism of the left station descends, the vacuum suction nozzle sucks four sides of a metal plate of a product after the hole filling and feeding mechanism of the left station is in place, and the lifting cylinder of the hole filling and feeding mechanism of the left station resets; the transverse moving module of the hole filling and discharging mechanism drives the mechanism to move until the vacuum suction nozzle of the right station is positioned above the ceramic substrate which is already filled on the winding and unwinding hole filling platform, the lifting cylinder of the hole filling and discharging mechanism of the right station descends, the vacuum suction nozzle sucks four sides of a metal plate of a product which is filled in place, and the lifting cylinder of the hole filling and discharging mechanism of the right station resets; the transverse moving module of the filling and discharging mechanism drives the mechanism to move until the ceramic substrate product to be filled sucked by the left station is positioned above the winding and unwinding filling platform, the lifting cylinder of the filling and discharging mechanism of the left station descends again, the vacuum suction nozzle stops sucking after the left station is in place, the product falls on the winding and unwinding hole filling platform, the lifting cylinder of the hole filling and discharging mechanism at the left station is reset, and the transverse moving module of the hole filling and discharging mechanism drives the mechanism to move until the filled ceramic substrate product sucked by the right station is positioned above the flattening lower template mechanism; the lifting cylinder of the hole filling and feeding mechanism of the right station descends, the vacuum suction nozzle stops sucking after the hole filling and feeding mechanism is in place, a product falls on the flattening lower template mechanism, and the lifting cylinder of the hole filling and feeding mechanism of the right station resets;
Fourthly, starting the action of the hole filling machine, driving the ceramic substrate to move below the visual positioning mechanism by the Y-axis traversing module, photographing the ceramic substrate by the two groups of lenses, recording the coordinates of the ceramic substrate, continuously driving the ceramic substrate to move below the upper impact extrusion power mechanism by the Y-axis traversing module, adjusting the position of the ceramic substrate by the three-axis moving platform according to the coordinates of the ceramic substrate fed back by the visual system, after the adjustment is finished, pulling the slurry platform to descend by the material pressing cylinder, enabling a slurry sheet to be attached to the upper surface of the ceramic substrate, driving the upper punch to descend by the upper impact extrusion power mechanism, extruding the slurry, and enabling the slurry to overflow onto the ceramic substrate from the small holes of the slurry sheet; after the slurry filling is completed, the slurry platform is driven to reset by the material pressing cylinder, the material winding and unwinding assembly starts to unwind, so that redundant slurry on the ceramic substrate is left in the winding material through the through hole, and finally winding is performed; the Y-axis traversing module then drives the ceramic substrate to move to the original point, and waits for the filling and feeding mechanism to replace the ceramic substrate for next filling;
fifthly, after the ceramic substrate with the filled holes is placed on a flattening lower template mechanism, a flattening lower template rotating cylinder of the flattening lower template mechanism rotates ninety degrees, so that the direction of a product returns to the initial direction; the positioning cylinder of the flattening lower template mechanism is retracted, so that the product sheet metal positioning groove is tightly attached to the positioning pin of the flattening lower template mechanism, positioning of the product is completed, and the positioning pin of the flattening lower template mechanism returns to the original point after positioning is completed;
The flattening, loading and unloading transverse moving mechanism is also provided with a left station and a right station, the transverse moving action is realized by the movement of a transverse moving screw rod module of the flattening, loading and unloading mechanism, the action process is the same as that of the hole filling, loading and unloading mechanism, the product above the flattening lower template mechanism is conveyed to the position above the flattening lower mould winding and unwinding mechanism, and the product above the flattening lower mould winding and unwinding mechanism is conveyed to a telescopic belt mechanism of a basket blanking machine table;
seventhly, the flattening machine table starts to operate, the heating base of the flattening lower die winding and unwinding mechanism works, the temperature is transmitted to the heated plate, the flattening power mechanism acts to push the flattening upper die winding and unwinding mechanism to move downwards until the flattening upper die presses the upper surface of the ceramic substrate, the ceramic substrate is flattened by the flattening upper die plate, and the flattening lower die winding and unwinding assembly and the flattening upper die winding and unwinding assembly act to take away redundant slurry on the ceramic substrate;
(eight), the basket blanking machine is used for blanking products, after the ceramic substrate finished products are placed on the telescopic belts of the basket blanking machine, the telescopic belts drive the ceramic substrate products to move forwards until the centering guide mechanism of the basket blanking machine is located at a station, and the centering guide mechanism of the basket blanking machine is used for centering and positioning the ceramic substrate products; the telescopic cylinder of the telescopic belt of the basket blanking machine table is pushed out, so that products are conveyed to the first basket of flowers to be fed, the lifting linear module of the ceramic wafer automatic blanking mechanism of the basket blanking machine table rises, and ceramic substrate products are transferred to the first basket of flowers to be fed, so that circulation is performed.
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CN117377233B (en) * 2023-11-14 2024-04-19 惠州市三强线路有限公司 Selective plating hole equipment and electroplating selective plating hole process

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