CN116216224A - A belt conveyor screw traverse device - Google Patents
A belt conveyor screw traverse device Download PDFInfo
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- CN116216224A CN116216224A CN202310446063.9A CN202310446063A CN116216224A CN 116216224 A CN116216224 A CN 116216224A CN 202310446063 A CN202310446063 A CN 202310446063A CN 116216224 A CN116216224 A CN 116216224A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G41/00—Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G39/00—Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors
- B65G39/10—Arrangements of rollers
- B65G39/12—Arrangements of rollers mounted on framework
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
本发明属于带式输送机技术领域,具体涉及一种带式输送机螺旋横移装置,中间架由若干模块化的中间架模块构成,各中间架模块的前后两端设有螺旋横移机构,螺旋横移机构包括横移滚筒和驱动电机,横移滚筒外侧固设有螺旋叶片,中间架支腿下部设有连接架,横移滚筒可转动安装在连接架底部,支腿下方设有横移滑靴,螺旋叶片的底部低于横移滑靴的底部,使螺旋叶片与地面可靠接触,松软地面时螺旋叶片陷入地面以下,横移滑靴和横移滚筒的底部都可能接触到地面,利用螺旋叶片转动的横向推力来实现横向侧移;增加了带式输送机应对松软地面横移的灵活度和适用性;创新性地将螺旋转动应用到带式输送机的侧向横移运动中,实现其快速高效横移。
The invention belongs to the technical field of belt conveyors, and specifically relates to a belt conveyor spiral traversing device. The intermediate frame is composed of several modular intermediate frame modules, and the front and rear ends of each intermediate frame module are provided with spiral traversing mechanisms. The spiral traversing mechanism includes a traversing drum and a drive motor. The outer side of the traversing drum is fixed with a helical blade, and the lower part of the legs of the intermediate frame is provided with a connecting frame. The traversing drum is rotatably installed at the bottom of the connecting frame. Sliding shoes, the bottom of the helical blade is lower than the bottom of the traversing shoe, so that the helical blade is in reliable contact with the ground. When the ground is soft, the helical blade sinks below the ground, and the bottom of the traversing shoe and the traversing roller may touch the ground. Use The lateral thrust of the helical blade rotation is used to achieve lateral lateral movement; the flexibility and applicability of the belt conveyor to deal with soft ground lateral movement are increased; the helical rotation is innovatively applied to the lateral movement of the belt conveyor, Realize its fast and efficient lateral movement.
Description
技术领域technical field
本发明属于带式输送机技术领域,具体涉及一种带式输送机螺旋横移装置。The invention belongs to the technical field of belt conveyors, and in particular relates to a screw traverse device of a belt conveyor.
背景技术Background technique
带式输送机是采矿业生产过程中常见的物料输送设备,带式输送机使用中经常需要输送机随着采矿工作面纵向前进和横向侧移,特别是露天矿移置式输送机传统都是采用专门的移设机对输送机进行横向侧移,带式输送机支腿底部一般固定铺设有纵向钢轨,在带式输送机横向侧移过程中,会对行进钢轨不断拉伸,容易造成钢轨变形、断裂或相对支架位移等情况,并且现有采用移设机进行输送机横移的方式,还存在输送机横移操作不方便,难以应对松软地面上的输送机横向侧移,移设效率低、移设速度慢的问题。The belt conveyor is a common material conveying equipment in the production process of the mining industry. When using the belt conveyor, it is often necessary for the conveyor to advance longitudinally and move laterally along with the mining face, especially for open-pit mine displacement conveyors. The special transfer machine moves the conveyor laterally. The bottom of the legs of the belt conveyor is generally fixed with longitudinal steel rails. During the lateral movement of the belt conveyor, the moving rails will be continuously stretched, which will easily cause deformation of the rails. , breakage or relative support displacement, etc., and the existing method of using a transfer machine to move the conveyor laterally, there is still inconvenience in the operation of the lateral transfer of the conveyor, it is difficult to deal with the lateral lateral shift of the conveyor on the soft ground, and the transfer efficiency is low , The problem of slow transfer speed.
发明内容Contents of the invention
针对上述情况,本发明设计了一种带式输送机螺旋横移装置,在带式输送机支腿底部增设螺旋行走装置,能够实现带式输送机的高效快速横移。Aiming at the above situation, the present invention designs a belt conveyor screw traverse device, adding a spiral travel device at the bottom of the legs of the belt conveyor, which can realize efficient and fast traverse of the belt conveyor.
为了实现以上目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种带式输送机螺旋横移装置,包括带式输送机的中间架、固设在中间架下方的支腿、安装在中间架上的上托辊组、安装在支腿上的下托辊组,以及穿绕在上、下托辊组上的输送皮带,所述中间架由若干模块化的中间架模块首尾对接构成,即组成带式输送机的各中间架模块之间能够实现单独地纵向前进和横向侧移,以及带式输送机的伸缩行进和整体横移。A spiral traverse device for a belt conveyor, comprising an intermediate frame of the belt conveyor, outriggers fixed under the intermediate frame, an upper idler set mounted on the intermediate frame, and a lower idler installed on the outriggers group, and the conveying belt that is wound on the upper and lower sets of rollers. The intermediate frame is composed of a number of modular intermediate frame modules connected end to end. Longitudinal advance and lateral shift, as well as telescopic travel and overall traverse of the belt conveyor.
按照输送皮带的行进方向,各中间架模块的前后两端各自设置有螺旋横移机构,螺旋横移机构包括沿左右方向设置的横移滚筒和用于驱动横移滚筒转动的驱动电机,横移滚筒的外侧面上固设有螺旋叶片,横移滚筒的左右两端同轴固接有转动轴,中间架模块前后两端的支腿下部外侧固接有连接架,转动轴与连接架的底部转动连接,转动轴与驱动电机传动连接,各中间架模块各支腿下方固接有沿左右方向设置的横移滑靴,减小横向侧移的地面阻力,方便带式输送机的横向侧移,螺旋叶片的底部低于横移滑靴的底部,保证螺旋叶片与地面之间的可靠接触,甚至在应对采矿工作面松软地面时,螺旋叶片都能够下陷扎入地面以下,横移滑靴和横移滚筒的底部都可能接触到地面,带式输送机正是利用螺旋叶片转动时与地面之间的摩擦力及横向推力来实现其横向侧移。According to the traveling direction of the conveying belt, the front and rear ends of each intermediate frame module are respectively provided with a helical traversing mechanism. Helical blades are fixed on the outer surface of the drum, the left and right ends of the traversing drum are coaxially fixed with rotating shafts, and the outer sides of the legs at the front and rear ends of the intermediate frame module are fixedly connected with connecting frames, and the rotating shafts rotate with the bottom of the connecting frames. Connection, the rotating shaft is connected with the drive motor, and the lateral sliding shoes arranged in the left and right directions are fixed under each leg of each intermediate frame module to reduce the ground resistance of lateral lateral movement and facilitate the lateral lateral movement of the belt conveyor. The bottom of the helical blade is lower than the bottom of the traversing shoe, ensuring reliable contact between the helical blade and the ground. Even when dealing with the soft ground of the mining face, the helical blade can sink into the ground, and the traversing shoe and the traversing shoe The bottom of the moving roller may touch the ground, and the belt conveyor uses the friction between the helical blade and the ground and the lateral thrust to realize its lateral movement.
进一步地,所述横移滑靴的左右两端上侧设置有钢轨,钢轨通过弹条扣件和连接螺栓与横移滑靴可拆卸连接,钢轨及弹条扣件均为现有技术,具体结构设置在此不再赘述。Further, steel rails are provided on the upper sides of the left and right ends of the traversing shoe, and the rails are detachably connected to the traversing shoe through elastic clips and connecting bolts. Both the rails and the elastic clips are in the prior art. The structure setting will not be repeated here.
进一步地,所述横移滚筒为圆柱形的滚筒,螺旋叶片螺旋状固定缠绕在横移滚筒外侧,横移滚筒的两端焊接有封头,封头外侧同轴焊接有转动轴,转动轴通过带座轴承与连接架的底部转动连接。Further, the traversing drum is a cylindrical drum, and the helical blades are fixed and wound on the outside of the traversing drum in a helical shape. The two ends of the traversing drum are welded with heads, and the outside of the head is coaxially welded with a rotating shaft. The rotating shaft passes through The bearing with seat is rotationally connected with the bottom of the connecting frame.
进一步地,所述驱动电机与转动轴之间采用链条传动结构传动连接,链条传动结构包括设置在驱动电机的电机轴上的主动齿轮和设置在转动轴上的从动齿轮,以及连接在主、从动齿轮之间的传动链条,带式输送机的外侧设置有电控箱,各驱动电机均与电控箱电连接,电控箱能够控制各驱动电机同步转动,以实现带式输送机各中间架模块的同步横移,即可实现带式输送机的整体横向侧移,进而避免钢轨变形、断裂或相对支架位移的情况。Further, a chain transmission structure is used for transmission connection between the drive motor and the rotating shaft, and the chain transmission structure includes a driving gear arranged on the motor shaft of the driving motor and a driven gear arranged on the rotating shaft, and connected to the main, For the transmission chain between the driven gears, the outside of the belt conveyor is equipped with an electric control box, and each drive motor is electrically connected to the electric control box. The electric control box can control the synchronous rotation of each drive motor to realize the belt conveyor. The synchronous lateral movement of the intermediate frame module can realize the overall lateral lateral movement of the belt conveyor, thereby avoiding the deformation, fracture or relative displacement of the rail.
进一步地,所述横移滑靴的左右两端设置有结构拉撑,增强支腿的稳定性,各中间架模块首尾之间连接有柔性链索,各中间架模块纵向前进时起到牵拉作用,各中间架模块横向侧移时允许输送皮带具有微量的中心线侧向偏离误差。Further, the left and right ends of the traversing shoe are provided with structural braces to enhance the stability of the legs, and flexible chain cables are connected between the head and the tail of each intermediate frame module, and each intermediate frame module plays a role in pulling when it moves forward longitudinally. As a function, when each intermediate frame module moves laterally, the conveyor belt is allowed to have a small amount of centerline lateral deviation error.
进一步地,所述上托辊组为三联托辊结构,下托辊组为V形托辊组,上、下托辊组均采用吊挂式安装方式,结合各中间架模块化的搭接结构,使得输送皮带纵向方向上具有一定的伸缩自由度,横向方向上具有一定的侧移柔韧度。Further, the upper idler group is a triple idler structure, the lower idler group is a V-shaped idler group, and the upper and lower idler groups are installed in a hanging manner, combined with the modular overlapping structure of each intermediate frame , so that the conveyor belt has a certain degree of freedom in the longitudinal direction, and a certain degree of flexibility in the lateral direction.
本发明还包括能够使其正常使用的其它组件,均为本领域的常规手段,另外,本发明中未加限定的装置或组件,例如:带式输送机的中间架、支腿、电控箱及其控制电路设置等,均采用本领域的现有技术。The present invention also includes other components that can be used normally, all of which are conventional means in this field. In addition, devices or components that are not limited in the present invention, such as: intermediate frame, supporting legs, electric control box of belt conveyor And its control circuit setting etc., all adopt the prior art of this field.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
本发明提供的带式输送机螺旋横移装置,带式输送机采用模块化的拼接结构,输送皮带采用上、下托辊组吊挂式的设置方式,增加了带式输送机纵向伸缩和横向侧移的灵活性;在带式输送机支腿底部增设横移滑靴和螺旋行走装置,创新性地将螺旋转动应用到带式输送机的侧向横移运动中,能够实现带式输送机的快速高效横移,同时提高了带式输送机应对松软地面时横向侧移的灵活度和适用性。The belt conveyor spiral traverse device provided by the present invention adopts a modular splicing structure, and the conveyor belt adopts the hanging setting method of the upper and lower idler roller groups, which increases the longitudinal expansion and lateral expansion of the belt conveyor. The flexibility of lateral movement; add lateral sliding shoes and spiral walking devices at the bottom of the legs of the belt conveyor, and innovatively apply the spiral rotation to the lateral lateral movement of the belt conveyor, which can realize the belt conveyor The fast and efficient lateral movement of the belt conveyor improves the flexibility and applicability of the lateral movement of the belt conveyor when dealing with soft ground.
附图说明Description of drawings
图1为实施例中带式输送机螺旋横移装置的结构示意图。Fig. 1 is a structural schematic diagram of the screw traverse device of the belt conveyor in the embodiment.
图2为图1的俯视结构示意图。FIG. 2 is a schematic top view of the structure of FIG. 1 .
图3为图1的侧视结构示意图。FIG. 3 is a schematic side view of the structure of FIG. 1 .
具体实施方式Detailed ways
下面将结合具体的实施例,对本发明的技术方案进行清晰完整地描述,显然,所描述实施例仅仅是本发明的部分实施例,而非全部实施例。The technical solutions of the present invention will be clearly and completely described below in conjunction with specific embodiments. Apparently, the described embodiments are only some, not all, embodiments of the present invention.
需要说明的是,术语“上”、“下”、“前”、“后”、“左”、“右”等所指示的方位或位置关系均为基于附图所示,仅为便于描述。It should be noted that the orientations or positional relationships indicated by the terms "up", "down", "front", "rear", "left", and "right" are all based on the drawings and are for convenience of description only.
实施例Example
如图1-3所示,一种带式输送机螺旋横移装置,包括带式输送机的中间架、固设在中间架下方的支腿2、安装在中间架上的上托辊组3、安装在支腿上的下托辊组4,以及穿绕在上、下托辊组上的输送皮带5,所述中间架由若干模块化的中间架模块1首尾对接构成。As shown in Figure 1-3, a belt conveyor screw traversing device, including the middle frame of the belt conveyor, the
按照输送皮带的行进方向,各中间架模块的前后两端各自设置有螺旋横移机构,螺旋横移机构包括沿左右方向设置的横移滚筒6和用于驱动横移滚筒转动的驱动电机7,横移滚筒的外侧面上固设有螺旋叶片8,横移滚筒的左右两端同轴固接有转动轴9,中间架模块前后两端的支腿下部外侧固接有连接架,转动轴与连接架的底部转动连接,转动轴与驱动电机传动连接,各中间架模块各支腿下方固接有沿左右方向设置的横移滑靴10,螺旋叶片的底部低于横移滑靴的底部,保证螺旋叶片与地面之间的可靠接触,在采矿工作面为松软地面时,螺旋叶片下陷扎入地面以下,横移滑靴和横移滚筒的底部都接触地面。According to the direction of travel of the conveying belt, the front and rear ends of each intermediate frame module are respectively provided with a spiral traverse mechanism, and the spiral traverse mechanism includes a
所述横移滑靴的左右两端上侧设置有钢轨11,钢轨通过弹条扣件12和连接螺栓与横移滑靴可拆卸连接,钢轨和弹条扣件均采用铁路钢轨和弹条扣件。
所述横移滚筒为圆柱形的滚筒,螺旋叶片呈螺旋带状缠绕焊接在横移滚筒外侧,横移滚筒的两端焊接有封头,封头外侧同轴焊接有转动轴,转动轴通过带座轴承13与连接架的底部转动连接。The traversing drum is a cylindrical drum, and the helical blades are spirally wound and welded on the outside of the traversing drum. Both ends of the traversing drum are welded with heads, and the outside of the head is coaxially welded with a rotating shaft. The rotating shaft passes through the belt. The seat bearing 13 is rotatably connected with the bottom of the connecting frame.
所述驱动电机与转动轴之间采用链条传动结构传动连接,链条传动结构包括设置在驱动电机的电机轴上的主动齿轮和设置在转动轴上的从动齿轮,以及连接在主、从动齿轮之间的传动链条14,带式输送机的外侧设有电控箱(图中未示出),各驱动电机均与电控箱电连接,电控箱能够控制各驱动电机同步转动,以实现带式输送机各中间架模块的同步横移。The drive motor and the rotating shaft are connected by a chain transmission structure, and the chain transmission structure includes a driving gear arranged on the motor shaft of the driving motor and a driven gear arranged on the rotating shaft, and a driving gear connected to the driving and driven gears. Between the
所述横移滑靴的左右两端设置有结构拉撑15,各中间架模块左右两侧的首尾之间连接有柔性链索16。所述上托辊组为三联托辊结构,下托辊组为V形托辊组,上、下托辊组均采用吊挂式安装方式。
本发明的技术方案并不限于上述具体实施例的限制,在不偏离所说明实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的,凡在本发明的精神和原则之内,所作的任何技术变形,均落入本发明的保护范围之内。The technical solution of the present invention is not limited to the limitations of the above-mentioned specific embodiments. Without departing from the scope and spirit of the illustrated embodiments, many modifications and changes are obvious to those skilled in the art. Within the spirit and principle of the present invention, any technical modification made falls within the protection scope of the present invention.
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CN212502547U (en) * | 2020-03-26 | 2021-02-09 | 焦作科瑞森重装股份有限公司 | Connecting mechanism for crawler conveyor and standard section truss |
CN217100249U (en) * | 2022-05-12 | 2022-08-02 | 浙大城市学院 | Spiral propelling mechanism |
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2023
- 2023-04-24 CN CN202310446063.9A patent/CN116216224A/en active Pending
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Publication number | Priority date | Publication date | Assignee | Title |
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CN207566310U (en) * | 2017-12-01 | 2018-07-03 | 宁夏天地西北煤机有限公司 | Using the ribbon conveyer unit fuselage of shift fork tuningout structure |
CN207810472U (en) * | 2017-12-11 | 2018-09-04 | 宁夏天地西北煤机有限公司 | It is a kind of to use the mobile distributing multiple spot dislocation conveyer by truck |
CN210653419U (en) * | 2019-09-27 | 2020-06-02 | 吉林大学 | Mechanical traveling mechanism suitable for operation of grain surface of granary |
CN212502547U (en) * | 2020-03-26 | 2021-02-09 | 焦作科瑞森重装股份有限公司 | Connecting mechanism for crawler conveyor and standard section truss |
CN217100249U (en) * | 2022-05-12 | 2022-08-02 | 浙大城市学院 | Spiral propelling mechanism |
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