CN211168548U - Single-track transverse belt conveyor - Google Patents
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- CN211168548U CN211168548U CN201922211212.5U CN201922211212U CN211168548U CN 211168548 U CN211168548 U CN 211168548U CN 201922211212 U CN201922211212 U CN 201922211212U CN 211168548 U CN211168548 U CN 211168548U
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Abstract
本实用新型涉及输送装置技术领域的一种单履带横移带式输送机,包括带式输送机驱动装置、头部桁架、中间桁架、尾部桁架、胶带和移动导料槽,移动导料槽行走在头部桁架、中间桁架、尾部桁架的轨道上,头部桁架、中间桁架和尾部桁架上设有固定托辊组,移动导料槽上设有吊挂托辊组,胶带经固定托辊组和吊挂托辊组连接在头部桁架及尾部桁架之间,带式输送机驱动装置与头部桁架的改向滚动相连接,中间桁架的两端分别与头部桁架和尾部桁架相铰接,所述中间桁架包括多段依次相铰接的标准桁架,头部桁架、标准桁架和尾部桁架的底部均设有单履带行走机构,本实用新型通过单履带行走机构和移动导料槽的设置实现了露天矿开采物料的连续输送和全程给料。
The utility model relates to a single-track traverse belt conveyor in the technical field of conveying devices, comprising a belt conveyor drive device, a head truss, a middle truss, a tail truss, a tape and a moving guide trough, which travels through the moving guide trough. On the tracks of the head truss, the middle truss and the tail truss, there are fixed idler groups on the head truss, the middle truss and the tail truss, and there are hanging idler groups on the moving guide chute, and the tape passes through the fixed idler group. And the hanging idler group is connected between the head truss and the tail truss, the belt conveyor driving device is connected with the reversing rolling of the head truss, and the two ends of the middle truss are hinged with the head truss and the tail truss, respectively. The middle truss includes multiple standard trusses that are hinged in sequence, and the bottoms of the head truss, the standard truss and the tail truss are all provided with a single-track running mechanism. Continuous conveying and full feeding of mining materials.
Description
技术领域technical field
本实用新型属于输送装置技术领域,具体地,涉及一种单履带横移带式输送机。The utility model belongs to the technical field of conveying devices, in particular to a single crawler traverse belt conveyor.
背景技术Background technique
露天矿开采及尾矿干排布料作业中,传统的带式输送机都是固定的或者半固定的,随着开采面的推进,需要定期移动,移动采用推土机牵引,工作效率低、挪移时间长,无法实现采矿及运输过程的连续作业,因此,亟需一种单履带横移带式输送机,实现带式输送机横向移动,解决露天矿开采物料的连续输送和全程给料问题,便于整个工作面连续作业,提高作业效率。In open-pit mining and tailings dry-distribution and distribution operations, traditional belt conveyors are fixed or semi-fixed. With the advancement of the mining surface, they need to be moved regularly. The movement is driven by bulldozers, which has low work efficiency and long moving time. , it is impossible to realize the continuous operation of the mining and transportation process. Therefore, a single-track traverse belt conveyor is urgently needed, which can realize the lateral movement of the belt conveyor, solve the problems of continuous transportation and whole-process feeding of open-pit mining materials, and facilitate the whole process. Continuous operation on the working face to improve work efficiency.
实用新型内容Utility model content
本实用新型的目的是提供一种单履带横移带式输送机,主要用于带式输送机全程给料,以提高大型矿场连续移动式开采作业时的物料输送效率。The purpose of the utility model is to provide a single crawler traverse belt conveyor, which is mainly used for the whole feeding of the belt conveyor, so as to improve the material conveying efficiency during the continuous mobile mining operation in large-scale mines.
为解决上述技术问题,本实用新型提供了一种单履带横移带式输送机,包括带式输送机驱动装置、头部桁架、中间桁架、尾部桁架、胶带和移动导料槽,所述头部桁架、中间桁架、尾部桁架顶端均设有行走轨道,所述移动导料槽行走在行走轨道上,所述头部桁架、中间桁架和尾部桁架上设有固定托辊组,所述移动导料槽上设有吊挂托辊组,所述胶带经固定托辊组和吊挂托辊组连接在头部桁架及尾部桁架的改向滚筒之间,所述带式输送机驱动装置与头部桁架的改向滚动的滚轴相连接,所述中间桁架的两端分别与头部桁架和尾部桁架相铰接,所述中间桁架包括多段依次相铰接的标准桁架,所述头部桁架、标准桁架和尾部桁架均可沿其铰接端上下移动,且头部桁架、标准桁架和尾部桁架的底部均设有单履带行走机构,所述单履带行走机构垂直于胶带的传动方向做横向移动。In order to solve the above technical problems, the utility model provides a single-track traverse belt conveyor, which includes a belt conveyor drive device, a head truss, a middle truss, a tail truss, an adhesive tape and a moving guide chute. The top truss, the middle truss and the tail truss are all provided with a walking track, the moving guide trough walks on the walking track, the head truss, the middle truss and the tail truss are provided with fixed roller groups, There is a hanging idler group on the trough, the tape is connected between the head truss and the redirecting rollers of the tail truss through the fixed idler group and the hanging idler group, and the belt conveyor driving device is connected to the head The two ends of the middle truss are hinged with the head truss and the tail truss, respectively. The middle truss includes multiple standard trusses that are hinged in sequence. The head truss, the standard truss, the standard truss Both the truss and the tail truss can move up and down along their hinged ends, and the bottom of the head truss, the standard truss and the tail truss are all provided with a single-track running mechanism, and the single-track running mechanism moves laterally perpendicular to the transmission direction of the tape.
优选的,所述头部桁架的固定托辊组下方设置有钢轨,所述头部桁架的固定托辊组与钢轨之间形成伸缩空间,所述伸缩空间内设置有可以沿钢轨的长度方向左右移动的移动车架,所述移动车架由小车驱动装置传动连接,所述移动车架上设有移动托辊组,所述移动车架的两端和中部设置有改向滚筒,所述胶带由固定托辊组经移动托辊组并绕经移动车架上的改向滚筒,所述移动车架的前端还设有与移动车架前端的改向滚筒相匹配的胶带清扫器和挡料板。通过移动车架和钢轨的设置,使头部桁架上的胶带能够实现伸缩,便于根据现场需要,调节胶带头部落料点的位置。Preferably, a steel rail is provided below the fixed idler group of the head truss, and a telescopic space is formed between the fixed idler group of the head truss and the steel rail, and the telescopic space is provided with left and right along the length direction of the steel rail. A moving moving frame, the moving frame is driven and connected by a trolley driving device, a moving idler group is arranged on the moving frame, the two ends and the middle of the moving frame are provided with reversing rollers, and the tape The fixed idler group passes through the moving idler group and goes around the redirecting roller on the moving frame. The front end of the moving frame is also provided with a belt cleaner and a material stopper that match the redirecting roller at the front end of the moving frame. plate. By moving the frame and the rails, the tape on the head truss can be stretched and retracted, and it is convenient to adjust the position of the feeding point of the tape head according to the needs of the site.
优选的,所述移动车架的前端设有锚定螺栓,移动车架的底部设有从动齿条,底部两侧设有多个支撑轮,所述支撑轮滚动连接在钢轨上,所述钢轨上设有与锚定螺栓相对应的锚定螺纹孔,所述小车驱动装置采用减速电动机,所述减速电动机的输出轴上设有主动齿轮,所述主动齿轮与从动齿条相啮合,通过锚定螺栓能够实现移动车架移位后的快速锚定,通过小车驱动装置实现移动车架的机械驱动。Preferably, the front end of the mobile frame is provided with anchor bolts, the bottom of the mobile frame is provided with a driven rack, and two sides of the bottom are provided with a plurality of support wheels, the support wheels are rollingly connected to the steel rail, and the An anchor threaded hole corresponding to the anchor bolt is arranged on the rail, the trolley driving device adopts a deceleration motor, and the output shaft of the deceleration motor is provided with a driving gear, and the driving gear meshes with the driven rack, The fast anchoring of the mobile frame after displacement can be realized by the anchor bolts, and the mechanical drive of the mobile frame can be realized by the trolley drive device.
优选的,所述头部桁架内还设有液压拉紧机构,所述液压拉紧机构包括液压缸、滑动改向滚筒、滚筒行走轨道,所述滚筒行走轨道和液压缸固定在头部桁架的支撑架上,所述滑动改向滚筒通过滑动滚筒支架滑动连接在滚筒行走轨道上,且液压缸的伸缩端与滑动滚筒支架相连接,用于胶带的微量伸缩调节和松紧调整。Preferably, a hydraulic tensioning mechanism is also provided in the head truss, and the hydraulic tensioning mechanism includes a hydraulic cylinder, a sliding reversing drum, and a drum traveling track, and the drum traveling track and the hydraulic cylinder are fixed on the head truss. On the support frame, the sliding reversing roller is slidably connected to the roller walking track through the sliding roller bracket, and the telescopic end of the hydraulic cylinder is connected to the sliding roller bracket for micro-telescopic adjustment and tightness adjustment of the tape.
优选的,所述带式输送机驱动装置采用变频减速电动机,所述头部桁架上方设有电控平台,所述电控平台上设有电控柜,所述电控柜通过电缆分别与变频减速电动机、减速电动机和单履带行走机构电连接。Preferably, the drive device of the belt conveyor adopts a frequency conversion deceleration motor, an electric control platform is arranged above the head truss, and an electric control cabinet is arranged on the electric control platform. The deceleration motor, the deceleration motor and the single crawler traveling mechanism are electrically connected.
优选的,所述移动导料槽包括配电柜、液压泵站、导料槽、导料槽支架、电缆绞车、电动行走轮和液压夹轨器,所述液压泵站、电缆绞车和导料槽设置在导料槽支架上,所述电缆绞车上缠绕有动力电缆,所述吊挂托辊组连接在导料槽支架上且对应在导料槽下方,所述电动行走轮通过行走支架连接在导料槽支架的下方,所述液压夹轨器连接在行走支架上,且行走支架上还设有钢丝绳清扫器,所述动力电缆一端与电控柜电连接,另一端与配电柜电连接,所述液压泵站、电动行走轮分别与配电柜电连接,所述液压夹轨器与液压泵站通过油管连接,用于实现移动导料槽的移动和锚定,所述钢丝绳清扫器用于清扫行走轨道。Preferably, the mobile feeding chute includes a power distribution cabinet, a hydraulic pump station, a feeding chute, a feeding chute bracket, a cable winch, an electric traveling wheel and a hydraulic rail clamp. The hydraulic pump station, the cable winch and the material guiding The trough is arranged on the material guide trough bracket, the cable winch is wound with a power cable, the hanging idler group is connected to the material guide trough bracket and corresponds to the lower part of the material guide trough, and the electric walking wheels are connected through the walking bracket Below the guide trough bracket, the hydraulic rail clamp is connected to the walking bracket, and the walking bracket is also provided with a wire rope cleaner. One end of the power cable is electrically connected to the electric control cabinet, and the other end is electrically connected to the power distribution cabinet. The hydraulic pump station and the electric traveling wheel are respectively electrically connected to the power distribution cabinet. The hydraulic rail clamp is connected to the hydraulic pump station through oil pipes to realize the movement and anchoring of the moving guide trough. The wire rope cleans The device is used to clean the walking track.
优选的,所述单履带行走机构由履带行走减速电机、驱动轮、被动轮和橡胶履带组成,所述驱动轮由履带行走减速电机驱动,且履带行走减速电机与电控柜电连接,用于驱动输送机的横移。Preferably, the single crawler traveling mechanism is composed of a crawler traveling deceleration motor, a driving wheel, a driven wheel and a rubber crawler, the driving wheel is driven by a crawler traveling deceleration motor, and the crawler traveling deceleration motor is electrically connected to the electric control cabinet for use in Drive the traverse of the conveyor.
本实用新型还包括能够使该单履带横移带式输送机正常使用的其它组件,均为本领域的常规技术手段。另外,本实用新型中未加限定的装置或组件均采用本领域中的常规技术手段,如胶带清扫器、挡料板、液压泵站、电缆绞车、电控柜、配电柜、电动行走轮、固定托辊组、吊挂托辊组、移动托辊组等。The utility model also includes other components that can make the single crawler traverse belt conveyor work normally, all of which are conventional technical means in the art. In addition, the devices or components not limited in the present invention all use conventional technical means in the field, such as tape cleaners, baffles, hydraulic pump stations, cable winches, electric control cabinets, power distribution cabinets, electric running wheels , Fixed idler group, hanging idler group, mobile idler group, etc.
本实用新型的工作原理是,上述的单履带横移带式输送机,通过单履带行走机构可根据矿场开采进度,实现横向移动,中间桁架包括多段依次相铰接的标准桁架,组装方便,移动导料槽能够沿胶带的输送方向来回移动,方便采掘机沿胶带的输送方向移动作业时,及时将采掘机输送的物料转移到到胶带上,实现了全程受料和导料,当采掘机沿垂直于胶带输送方向做前后移动时,通过单履带行走机构调整输送机与采掘机的前后距离,从而解决了露天矿开采物料的连续输送和全程给料问题,便于整个工作面连续作业并提高作业效率。The working principle of the utility model is that the above-mentioned single crawler traverse belt conveyor can move laterally according to the mining progress of the mine through the single crawler traveling mechanism. The guide trough can move back and forth along the conveying direction of the belt, which is convenient for the excavator to transfer the material conveyed by the excavator to the belt in time when the excavator moves along the conveying direction of the belt, realizing the whole process of receiving and guiding the material. When moving back and forth perpendicular to the conveying direction of the belt, the front and rear distance between the conveyor and the excavator is adjusted by the single crawler walking mechanism, thus solving the problem of continuous conveying and full feeding of open-pit mining materials, facilitating the continuous operation of the entire working face and improving the operation. efficiency.
本实用新型的有益效果是,装置结构简单,通过单履带行走机构实现输送机与采掘装置的前后移动跟进,通过移动导料槽实现对采掘装置的左右移动跟进,从而解决了露天矿开采物料的连续输送和全程给料问题,便于整个工作面连续作业并提高作业效率。The beneficial effect of the utility model is that the structure of the device is simple, the forward and backward movement of the conveyor and the mining device is realized by the single crawler walking mechanism, and the left and right movement of the mining device is realized by moving the guide trough, thereby solving the problem of open-pit mining. The continuous transportation of materials and the whole process of feeding problems facilitate the continuous operation of the entire working face and improve the operation efficiency.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本实用新型的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2是图1的A部结构放大示意图。FIG. 2 is an enlarged schematic view of the structure of part A of FIG. 1 .
图3是图1的B部结构放大示意图。FIG. 3 is an enlarged schematic view of the structure of part B of FIG. 1 .
图4是图1的C部结构放大示意图。FIG. 4 is an enlarged schematic view of the structure of part C of FIG. 1 .
图5是图2的D部结构放大示意图。FIG. 5 is an enlarged schematic view of the structure of part D of FIG. 2 .
图6是图4的E部结构放大示意图。FIG. 6 is an enlarged schematic view of the structure of the E part of FIG. 4 .
具体实施方式Detailed ways
下面结合本实用新型实施例中的附图以及具体实施例对本实用新型进行清楚地描述,在此处的描述仅仅用来解释本实用新型,但并不作为对本实用新型的限定。基于本实用新型中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The present utility model will be clearly described below with reference to the accompanying drawings and specific embodiments in the embodiments of the present utility model, and the description here is only used to explain the present utility model, but is not intended to limit the present utility model. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work, any modifications, equivalent replacements, improvements, etc., shall be included in the protection of the present invention. within the range.
实施例Example
如图1~6所示,本实用新型提供了一种单履带横移带式输送机,包括带式输送机驱动装置1、头部桁架2、中间桁架、尾部桁架4、胶带5和移动导料槽6,所述头部桁架2、中间桁架、尾部桁架4顶端均设有行走轨道,所述移动导料槽6行走在行走轨道上,所述头部桁架2、中间桁架和尾部桁架4上设有固定托辊组7,所述移动导料槽6上设有吊挂托辊组8,所述胶带5经固定托辊组7和吊挂托辊组8连接在头部桁架2及尾部桁架4的改向滚筒之间,所述带式输送机驱动装置1与头部桁架2的改向滚动的滚轴相连接,所述中间桁架的两端分别与头部桁架2和尾部桁架4相铰接,所述中间桁架包括多段依次相铰接的标准桁架3,所述头部桁架2、标准桁架3和尾部桁架4均可沿其铰接端上下移动,且头部桁架2、标准桁架3和尾部桁架4的底部均设有单履带行走机构9,所述单履带行走机构9垂直于胶带5的传动方向做横向移动。As shown in Figures 1-6, the present utility model provides a single-track traverse belt conveyor, including a belt
所述头部桁架2的固定托辊组7下方设置有钢轨10,所述头部桁架2的固定托辊组7与钢轨10之间形成伸缩空间11,所述伸缩空间11内设置有可以沿钢轨10的长度方向左右移动的移动车架12,所述移动车架12由小车驱动装置13传动连接,所述移动车架12上设有移动托辊组14,所述移动车架12的两端设有改向滚筒,所述胶带5由固定托辊组7经移动托辊组14并绕经移动车架12上的改向滚筒,所述移动车架12的前端还设有与移动车架12前端的改向滚筒相匹配的胶带清扫器和挡料板。通过移动车架12和钢轨10的设置,使头部桁架2上的胶带5能够实现伸缩,便于根据现场需要,调节胶带头部落料点的位置。A
所述移动车架12的前端设有锚定螺栓15,移动车架12的底部设有从动齿条,底部两侧设有多个支撑轮16,所述支撑轮16滚动连接在钢轨10上,所述钢轨10上设有与锚定螺栓15相对应的锚定螺纹孔,所述小车驱动装置13采用减速电动机,所述减速电动机的输出轴上设有主动齿轮,所述主动齿轮与从动齿条相啮合,通过锚定螺栓15能够实现移动车架12移位后的快速锚定,通过小车驱动装置13实现移动车架12的机械驱动。The front end of the
所述头部桁架2内还设有液压拉紧机构,所述液压拉紧机构包括液压缸17、滑动改向滚筒18、滚筒行走轨道19,所述滚筒行走轨道19和液压缸17固定在头部桁架2的支撑架上,所述滑动改向滚筒18通过滑动滚筒支架滑动连接在滚筒行走轨道19上,且液压缸17的伸缩端与滑动滚筒支架相连接,用于胶带5的微量伸缩调节和松紧调整。The
所述带式输送机驱动装置1采用变频减速电动机,所述头部桁架2上方设有电控平台20,所述电控平台20上设有电控柜21,所述电控柜21通过电缆分别与变频减速电动机、减速电动机和单履带行走机构9电连接。The belt
所述移动导料槽包括配电柜22、液压泵站23、导料槽24、导料槽支架25、电缆绞车26、电动行走轮27和液压夹轨器28,所述液压泵站23、电缆绞车26和导料槽24设置在导料槽支架25上,所述电缆绞车26上缠绕有动力电缆,所述吊挂托辊组8连接在导料槽支架25上且对应在导料槽24下方,所述电动行走轮27通过行走支架29连接在导料槽支架25的下方,所述液压夹轨器28连接在行走支架29上,且行走支架29上还设有钢丝绳清扫器30,所述动力电缆一端与电控柜21电连接,另一端与配电柜22电连接,所述液压泵站23、电动行走轮27分别与配电柜22电连接,所述液压夹轨器28与液压泵站23通过油管连接,用于实现移动导料槽6的移动和锚定,所述钢丝绳清扫器30用于清扫行走轨道。The mobile feeding chute includes a
所述单履带行走机构9由履带行走减速电机31、驱动轮、被动轮和橡胶履带组成,所述驱动轮由履带行走减速电机31驱动,且履带行走减速电机31与电控柜21电连接,用于驱动输送机的横移。The single-
本实用新型的工作原理是,上述的单履带横移带式输送机,通过单履带行走机构9可根据矿场开采进度,实现横向移动,中间桁架包括多段依次相铰接的标准桁架3,组装方便,移动导料槽6能够沿胶带5的输送方向来回移动,方便采掘机沿胶带5的输送方向移动作业时,及时将采掘机输送的物料转移到到胶带5上,实现了全程受料和导料,当采掘机沿垂直于胶带5输送方向做前后移动时,通过单履带行走机构9调整输送机与采掘机的前后距离,从而解决了露天矿开采物料的连续输送和全程给料问题,便于整个工作面连续作业并提高作业效率。The working principle of the utility model is that the above-mentioned single crawler traverse belt conveyor can move laterally according to the mining progress of the mine through the single
以上已经描述了本实用新型的实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的实施例。在不偏离所说明实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。Embodiments of the present invention have been described above, and the foregoing description is exemplary, not exhaustive, and not limiting of the disclosed embodiments. Numerous modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments.
Claims (7)
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