CN116216018A - A double-station hose filling and sealing machine and its sealing method - Google Patents
A double-station hose filling and sealing machine and its sealing method Download PDFInfo
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- CN116216018A CN116216018A CN202310241281.9A CN202310241281A CN116216018A CN 116216018 A CN116216018 A CN 116216018A CN 202310241281 A CN202310241281 A CN 202310241281A CN 116216018 A CN116216018 A CN 116216018A
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- 238000007789 sealing Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 118
- 238000004140 cleaning Methods 0.000 claims abstract description 19
- 230000008569 process Effects 0.000 claims abstract description 10
- 230000009471 action Effects 0.000 claims description 40
- 230000000875 corresponding effect Effects 0.000 claims description 21
- 238000005520 cutting process Methods 0.000 claims description 21
- 238000007664 blowing Methods 0.000 claims description 18
- 238000010438 heat treatment Methods 0.000 claims description 18
- 238000007599 discharging Methods 0.000 claims description 10
- 230000000149 penetrating effect Effects 0.000 claims 4
- 230000003028 elevating effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000000725 suspension Substances 0.000 abstract description 2
- 230000000007 visual effect Effects 0.000 abstract description 2
- 239000005022 packaging material Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 230000003670 easy-to-clean Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000002674 ointment Substances 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/50—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using rotary tables or turrets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/24—Cleaning of, or removing dust from, containers, wrappers, or packaging ; Preventing of fouling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/24—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for shaping or reshaping completed packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
- Basic Packing Technique (AREA)
Abstract
Description
技术领域technical field
本发明涉及封尾,具体是一种双工位软管灌装封尾机及封尾方法。The invention relates to tail sealing, in particular to a double-station hose filling and sealing machine and a sealing method.
背景技术Background technique
现有的灌装封尾机所有工位都排布在台面上,直观效果凌乱不整洁。整体设备工作运行不稳定,各个工位不方便安装、更换、调整、清洗,所以会有卫生死角。不符合GMP标准设备占地面积比较大,不利运输现场安装。All stations of the existing filling and sealing machine are arranged on the table, and the visual effect is messy and untidy. The overall operation of the equipment is unstable, and each station is inconvenient to install, replace, adjust, and clean, so there will be hygienic dead ends. Equipment that does not meet the GMP standard occupies a relatively large area, which is not conducive to transportation and on-site installation.
发明内容Contents of the invention
为解决上述现有技术的缺陷,本发明提供一种双工位软管灌装封尾机及封尾方法,本发明整体结构部件采用上笼悬挂,设计理念新颖,整个设备台面没有杂乱工作部件无卫生死角,易清洗,符合GMP标准,零件少结构简单直观,机器运行稳定节省了制造成本和机器空间。In order to solve the above-mentioned defects of the prior art, the present invention provides a double-station hose filling and sealing machine and a sealing method. The overall structural components of the present invention are suspended by upper cages, the design concept is novel, and there are no messy working parts on the entire equipment table. No hygienic dead corner, easy to clean, conform to GMP standard, less parts, simple and intuitive structure, stable machine operation, saving manufacturing cost and machine space.
为实现上述技术目的,本发明采用如下技术方案:一种双工位软管灌装封尾机,包括能够旋转运动的芯盘、能够升降运动的升降笼,所述升降笼悬挂于所述芯盘的上方;所述芯盘设置有n对用于承载软管的承载位,所述升降笼的外周设置有n对动作机构,每一对所述动作机构为一组工位;所述芯盘在旋转运动时,将所述承载位上的软管依次置于n对所述动作机构下方,所述升降笼带动所述动作机构做升降运动,使得所述动作机构加工所述软管。In order to achieve the above technical purpose, the present invention adopts the following technical solution: a double-station hose filling and sealing machine, including a core plate capable of rotating and moving, and a lifting cage capable of lifting and lowering, the lifting cage is suspended from the core above the disc; the core disc is provided with n pairs of bearing positions for carrying hoses, and the outer periphery of the lift cage is provided with n pairs of action mechanisms, each pair of action mechanisms being a set of stations; the core When the disc is rotating, the hoses on the bearing positions are sequentially placed under n pairs of the action mechanisms, and the lifting cage drives the action mechanisms to perform lifting movements, so that the action mechanisms process the hoses.
进一步地,还包括支架组件,所述支架组件包括旋转件、升降件,所述旋转件连接于所述芯盘且能够驱动所述芯盘间歇式旋转运动,所述升降件连接于所述升降笼且能够驱动所述升降笼间歇式升降运动,以使得所述动作机构在动作时能够加工所述软管。Further, it also includes a support assembly, the support assembly includes a rotating member and a lifting member, the rotating member is connected to the core disc and can drive the core disc to rotate intermittently, the lifting member is connected to the lifting cage and can drive the lifting cage to move up and down intermittently, so that the actuating mechanism can process the hose when in motion.
进一步地,所述旋转件采用旋转轴,所述旋转轴开设有轴芯孔,所述旋转轴的上端外侧连接于所述芯盘;所述升降件采用升降轴,所述升降轴同轴式穿设于所述旋转轴的轴芯孔内,且所述升降轴穿出所述旋转轴后固定连接于所述升降笼。Further, the rotating member adopts a rotating shaft, and the rotating shaft is provided with a shaft core hole, and the outer side of the upper end of the rotating shaft is connected to the core disk; the lifting member adopts a lifting shaft, and the lifting shaft is coaxial and the lifting shaft passes through the rotating shaft and is fixedly connected to the lifting cage.
进一步地,还包括固定笼,所述固定笼置于所述芯盘与所述升降笼之间,所述固定笼的外周设置有用于支撑所述动作机构的支撑机构。Further, it also includes a fixed cage, the fixed cage is placed between the core plate and the lifting cage, and the outer periphery of the fixed cage is provided with a support mechanism for supporting the action mechanism.
进一步地,所述支架组件还包括固定轴,所述固定轴穿设于所述旋转轴的轴芯孔内,且所述升降轴穿设于所述固定轴内;所述固定轴穿出所述旋转轴后固定连接于所述固定笼,所述固定轴与所述固定笼均为固定状态。Further, the bracket assembly also includes a fixed shaft, the fixed shaft is passed through the shaft core hole of the rotating shaft, and the lifting shaft is passed through the fixed shaft; the fixed shaft passes through the The rotating shaft is fixedly connected to the fixed cage, and both the fixed shaft and the fixed cage are in a fixed state.
进一步地,还包括调高机构,所述调高机构包括套设于所述旋转轴外部的调高盘,所述调高盘的上端固定于所述芯盘、下端设置有旋转套,所述旋转套滑动式扣接于所述调高盘;所述旋转轴的外周设置有螺纹,所述旋转轴螺纹连接有法兰盘,所述法兰盘固定连接于所述旋转套。Further, it also includes a height-adjusting mechanism, the height-adjusting mechanism includes a height-adjusting disk sleeved outside the rotating shaft, the upper end of the height-adjusting disk is fixed to the core disk, and the lower end is provided with a rotating sleeve. The rotating sleeve is slidably fastened to the height adjustment plate; the outer circumference of the rotating shaft is provided with threads, the rotating shaft is threadedly connected to a flange, and the flange is fixedly connected to the rotating sleeve.
进一步地,还包括对标辅助件,所述对标辅助件包括对标凸轮、2个对标顶升轴;所述对标凸轮连接于所述2个对标顶升轴,以使得所述2个对标顶升轴带动所述软管做顶升运动;还包括对标电机,所述对标电机连接于所述2个对标顶升轴,以使得所述2个对标顶升轴在顶升后做旋转运动完成对标。Further, it also includes an auxiliary part for alignment, which includes an alignment cam and two jacking shafts for alignment; the cam for alignment is connected to the two jacking shafts for alignment, so that the The two standard lifting shafts drive the hose to perform a jacking movement; a standard motor is also included, and the standard motor is connected to the two standard lifting shafts, so that the two standard lifting shafts are lifted After the shaft is lifted, it rotates to complete the calibration.
一种双工位软管灌装封尾方法,芯盘的圆周开设有至少8对用于承载软管的承载孔;升降笼的圆周设置有至少8对工位,包括依顺序设置的上管工位、对标工位、吹气清洁工位、灌装工位、加热工位、夹尾工位、切尾工位、出料工位;每一对工位上均安装有动作机构,包括上管定位机构、对标机构、吹气清洁机构、灌装机构、加热机构、夹尾机构、切尾机构、出料机构;A double-station hose filling and sealing method, the circumference of the core disc is provided with at least 8 pairs of bearing holes for carrying the hose; the circumference of the lifting cage is provided with at least 8 pairs of stations, including the upper tubes arranged in sequence Station, standard station, blowing cleaning station, filling station, heating station, tail clamping station, tail cutting station, discharging station; each pair of stations is equipped with an action mechanism, Including the upper tube positioning mechanism, the standard mechanism, the blowing cleaning mechanism, the filling mechanism, the heating mechanism, the tail clamping mechanism, the tail cutting mechanism, and the discharging mechanism;
包括以下步骤:Include the following steps:
2个管箱分别向2个承载孔输送1个软管,升降轴下降带动2个上管定位机构对2个软管进行定位,定位结束后升降轴上升复位;The 2 tube boxes transport 1 hose to the 2 bearing holes respectively, the lifting shaft descends to drive the 2 upper tube positioning mechanisms to position the 2 hoses, and after the positioning is completed, the lifting shaft rises and resets;
旋转轴旋转一定的角度将2个软管输送到对标工位,升降轴下降带动2个对标机构对2个软管进行对标,同时,对标凸轮带动2个软管上升,对标电机带动2个软管旋转,以使得2个对标机构定位到软管的标记位,对标结束后升降轴上升、对标凸轮复位;同时,其余工位做各自工位相应的动作;The rotating shaft rotates at a certain angle to transport the 2 hoses to the benchmarking station. The lifting shaft descends to drive the 2 benchmarking mechanisms to benchmark the 2 hoses. The motor drives the two hoses to rotate, so that the two alignment mechanisms can be positioned at the marking positions of the hoses. After the alignment is completed, the lifting shaft rises and the alignment cam resets; at the same time, the other stations perform corresponding actions for their respective stations;
旋转轴旋转一定的角度将2个软管输送到吹气清洁工位,升降轴下降带动2个吹气清洁机构对2个软管进行吹气清洁,吹气清洁结束后升降轴上升复位;同时,其余工位做各自工位相应的动作;The rotating shaft rotates at a certain angle to transport the 2 hoses to the blowing cleaning station, and the lifting shaft descends to drive the 2 blowing cleaning mechanisms to blow and clean the 2 hoses. After the blowing cleaning is completed, the lifting shaft rises and resets; at the same time , and the rest of the stations do the corresponding actions of their respective stations;
旋转轴旋转一定的角度将2个软管输送到灌装工位,升降轴下降带动2个灌装机构对2个软管进行灌装,同时,灌装凸轮带动2个软管按轨迹顶升配合灌装,灌装结束后升降轴上升复位;同时,其余工位做各自工位相应的动作;The rotating shaft rotates at a certain angle to transport the 2 hoses to the filling station, the lifting shaft descends to drive the 2 filling mechanisms to fill the 2 hoses, and at the same time, the filling cam drives the 2 hoses to lift up according to the trajectory Cooperate with the filling, after the filling is finished, the lifting shaft rises and resets; at the same time, the other stations do the corresponding actions of their respective stations;
旋转轴旋转一定的角度将2个软管输送到加热工位,升降轴下降带动2个加热机构对2个软管进行加热,加热结束后升降轴上升复位;同时,其余工位做各自工位相应的动作;The rotating shaft rotates at a certain angle to transport the 2 hoses to the heating station, and the lifting shaft descends to drive the 2 heating mechanisms to heat the 2 hoses. After the heating is completed, the lifting shaft rises and resets; at the same time, the other stations work as their own stations. corresponding action;
旋转轴旋转一定的角度将2个软管输送到夹尾工位,升降轴下降带动2个夹尾机构对2个软管进行夹尾操作,夹尾结束后升降轴上升复位;同时,其余工位做各自工位相应的动作;The rotating shaft rotates at a certain angle to transport the two hoses to the tail clamping station, and the lifting shaft descends to drive the two tail clamping mechanisms to clamp the tails of the two hoses. After the tail clamping is completed, the lifting shaft rises and resets; Each station performs corresponding actions at its respective stations;
旋转轴旋转一定的角度将2个软管输送到切尾工位,升降轴下降带动2个切尾机构对2个软管进行切尾操作,切尾结束后升降轴上升复位;同时,其余工位做各自工位相应的动作;The rotating shaft rotates at a certain angle to transport the 2 hoses to the tail cutting station, and the lifting shaft descends to drive the 2 tail cutting mechanisms to perform the tail cutting operation on the 2 hoses. After the tail cutting is completed, the lifting shaft rises and resets; Each station performs corresponding actions at its respective stations;
旋转轴旋转一定的角度将2个软管输送到出料工位,升降轴下降带动2个出料机构对2个软管进行出料操作,出料结束后升降轴上升复位;同时,其余工位做各自工位相应的动作。The rotating shaft rotates at a certain angle to transport the 2 hoses to the discharge station, and the lifting shaft descends to drive the 2 discharging mechanisms to discharge the 2 hoses. After the discharge is completed, the lifting shaft rises and resets; Each position performs the corresponding action of its respective position.
综上所述,本发明取得了以下技术效果:In summary, the present invention has achieved the following technical effects:
本发明将动作机构悬挂式安装在升降笼,让动作机构位于芯盘的上方,而不是安装在台面上,药膏类生产时,需要消毒杀菌,台面没有安装柱,方便清理消毒;台面上没有座体,体积较小,占用空间小;In the present invention, the action mechanism is suspended and installed on the lifting cage, so that the action mechanism is located above the core plate instead of being installed on the table. When the ointment is produced, it needs to be disinfected and sterilized. There is no column installed on the table, which is convenient for cleaning and disinfection; there is no seat on the table Body, small volume, small footprint;
由于待封装的管子的规格很多,现有技术台面柱子很多,不好调节高度,即使芯盘高度调节之后,柱子也需要相适应的调节高度,导致全部部件都要调节,而本发明将芯盘设置为高度可调的样式,不需要调节动作机构的高度,只需要调节芯盘的高度即可,调节方便、简单;只需要调节把手,就能调节芯盘的高度,上笼的位置不要调节,柱子的位置也不要调节;Due to the many specifications of the tubes to be packaged, there are many pillars on the countertop in the prior art, and it is difficult to adjust the height. Even after the height of the core disk is adjusted, the height of the pillars needs to be adjusted accordingly, resulting in all parts need to be adjusted. However, the present invention makes the core disk It is set to a height-adjustable style, no need to adjust the height of the action mechanism, only need to adjust the height of the core plate, the adjustment is convenient and simple; only need to adjust the handle, you can adjust the height of the core plate, do not adjust the position of the basket , do not adjust the position of the column;
本发明好清理消毒,符合GMP标准,卫生死角更小,体积小,符合现场的小空间的要求;调整方便;The invention is easy to clean and disinfect, conforms to the GMP standard, has smaller hygienic dead angles, is small in size, meets the requirements of small spaces on site, and is easy to adjust;
现有技术是伺服电机或气缸等单独控制,本发明驱动采用电机、凸轮、连杆完成,更节能,采用机械控制,控制方式更方便,稳定性更好;In the prior art, servo motors or cylinders are individually controlled, but the drive of the present invention is completed by motors, cams, and connecting rods, which is more energy-saving, adopts mechanical control, and has a more convenient control method and better stability;
本发明采用内加热方式,更加节能,更加方便;The present invention adopts the internal heating method, which is more energy-saving and more convenient;
本发明快拆、快装,适应性好,防呆,规格普遍,清洗方便;The invention is quick to disassemble and assemble, has good adaptability, fool-proof, universal specifications and convenient cleaning;
本发明设置为双工位,封尾快速,效率高。The present invention is set as a double station, and the tail sealing is fast and the efficiency is high.
附图说明Description of drawings
图1是本发明实施例提供的一种双工位软管灌装封尾机立体示意图;Fig. 1 is a three-dimensional schematic diagram of a double-station hose filling and sealing machine provided by an embodiment of the present invention;
图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3是图1的局部放大示意图;Fig. 3 is a partially enlarged schematic diagram of Fig. 1;
图4是图4的侧视图;Fig. 4 is a side view of Fig. 4;
图5是图4的A-A剖面示意图;Fig. 5 is a schematic cross-sectional view of A-A of Fig. 4;
图6是图5中局部放大示意图。FIG. 6 is a partially enlarged schematic diagram of FIG. 5 .
具体实施方式Detailed ways
以下结合附图对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
本具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications to this embodiment without creative contribution as required after reading this specification, but as long as they are within the rights of the present invention All claims are protected by patent law.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device or Elements must have certain orientations, be constructed and operate in certain orientations, and therefore should not be construed as limitations on the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first and second feature may be in direct contact with the second feature through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
实施例:Example:
如图1所示是一种双工位软管灌装封尾机立体示意图,如图2所示是图1的俯视图,如图3所示是图1的局部放大示意图,如图4所示是图4的侧视图,如图5所示是图4的A-A剖面示意图,如图3和图4所示,包括能够旋转运动的芯盘6、能够升降运动的升降笼4,升降笼4悬挂于芯盘6的上方;芯盘6设置有n对用于承载软管的承载位,升降笼4的外周设置有n对动作机构,每一对动作机构为一组工位;芯盘6在旋转运动时,将承载位上的软管依次置于n对动作机构下方,升降笼4带动动作机构做升降运动,使得动作机构加工软管。Figure 1 is a three-dimensional schematic diagram of a double-station hose filling and sealing machine, Figure 2 is a top view of Figure 1, Figure 3 is a partially enlarged schematic diagram of Figure 1, as shown in Figure 4 It is a side view of Fig. 4, as shown in Fig. 5, it is a schematic cross-sectional view of A-A of Fig. 4, as shown in Fig. 3 and Fig. 4, including a
本发明中,将升降笼4以悬挂的方式设置在芯盘6的上方,并将每一个工位的工作机构都设置在升降笼4,使得所有的动作机构均悬挂式设置在芯盘6的上方,也即,所有的动作机构均不再设置在台面8(图6示出)上。代替以往动作机构全都安装在台面8上的技术,使得台面8干净整洁,方便清理。市面上的封尾机的都是安装在台面8上,导致整个台面8不整洁,台面8上柱子很多,而药膏类生产时需要消毒杀菌,但是柱子很多的时候,台面8和芯盘6比较难以清理,本发明在安装的时候,将动作机构安装在升降笼4上,使得台面易清理。同时,解决现有技术台面上座体很多、体积较大、占用空间大的问题。In the present invention, the lifting cage 4 is arranged above the
还包括支架组件,支架组件包括旋转件、升降件,旋转件连接于芯盘6且能够驱动芯盘6间歇式旋转运动,升降件连接于升降笼4且能够驱动升降笼4间歇式升降运动,以使得动作机构在动作时能够加工软管。其中,旋转件每次带动芯盘6转动一定的角度,具体是每次转动2个工位的角度即转动一个双工位的角度,将软管输送到下一个工位。在一次转动结束后,升降件带动升降笼4下降,同步带动动作机构下降,每一个工位的动作机构均对各自工位上的软管进行加工和操作,所有的动作机构均加工结束后,升降件带动升降笼4上升,使得动作机构复位,等待下一次的下降。It also includes a bracket assembly. The bracket assembly includes a rotating part and a lifting part. The rotating part is connected to the
具体的,如图5所示,旋转件采用旋转轴3,旋转轴3开设有轴芯孔,旋转轴3的上端外侧连接于芯盘6,旋转轴3的下端还连接有齿轮301,齿轮301通过链条连接至驱动,用于驱动芯盘6的间歇式旋转。具体的,驱动采用主电机,主电机按照一定速度一直旋转,通过链条连接至凸轮分割器,凸轮分割器输出轴安装一齿轮带动齿轮301转动,齿轮301带动旋转轴3间歇性转动,从而,芯盘6间歇性转动。升降件采用升降轴1,升降轴1同轴式穿设于旋转轴3的轴芯孔内,且升降轴1穿出旋转轴3后固定连接于升降笼4,升降轴1的下端伸出到旋转轴3外部后固定连接有偏心轮101,偏心轮101通过链条连接驱动,用于驱动升降笼4的升降运动。升降轴1在旋转轴3的轴芯孔内升降运动,二者的动作互不干扰。驱动采用主电机,主电机可带动偏心轮101,用于升降笼上下运动,当升降笼上下运动时可带动对标工位压管、吹气工位压管、夹尾工位将管夹扁、切尾工位将软管尾部修剪整齐。Specifically, as shown in Figure 5, the rotating part adopts a
本发明利用旋转轴3和升降轴1,将芯盘6与固定笼4分开,让固定笼4悬挂在芯盘6的上方,实现动作机构脱离芯盘6的目的。The present invention utilizes the
为了动作机构的稳定安装,还包括固定笼5,固定笼5置于芯盘6与升降笼4之间,固定笼5的外周设置有用于支撑动作机构的支撑机构,支撑机构选用支架、滑块等形式,保证动作机构在升降运动时,运动方向准确,保证整个封尾操作的精度。For the stable installation of the action mechanism, it also includes a fixed cage 5. The fixed cage 5 is placed between the
相应的,支架组件还包括固定轴2,固定轴2穿设于旋转轴3的轴芯孔内,且升降轴1穿设于固定轴2内,三个轴为同心设置;固定轴2穿出旋转轴3后固定连接于固定笼5,固定轴2与固定笼5均为固定状态。固定轴2的下端设置固定底板201,并利用固定板202规定在整机机架上,使得固定轴3为固定状态,同时固定笼5为固定状态,而旋转轴3套设在固定轴2的外部,旋转轴3的下端与固定底板201之间设置轴承304,既能够给旋转轴3一个支撑,又不影响旋转轴3的旋转运动。升降轴1穿设在固定轴2的内部,下端由偏心轮101支撑,同样不影响升降轴1的升降运动。Correspondingly, the bracket assembly also includes a fixed
在上述结构的基础上,固定轴2的外部提供旋转轴3的旋转支撑,内部提供升降轴1的支撑导向,利用三个轴、三个轴不同高度实现升降笼4悬挂、固定笼5固定、芯盘6旋转的功能,给软管的整个封尾流程提供可靠的旋转、升降运动。On the basis of the above structure, the outside of the fixed
如图5所示,还包括调高机构7,调高机构7连接于芯盘6,且螺纹连接于旋转轴3,能够将芯盘6进行高度的调节。如图6所示是图5中局部放大示意图,调高机构7包括套设于旋转轴3外部的调高盘701,调高盘701的上端设置有支撑盘702固定于芯盘6、下端设置有旋转套704,旋转套704滑动式扣接于调高盘701,其中,旋转套704为环状,内壁上端设置内折边705,调高盘701的下端外壁设置外折边703,外折边703、内折边705均为直角折边,两个折边相互扣住并且能够相互之间转动,当旋转套704旋转着升降时,调高盘701能够保持不旋转且升降,以实现调高目的;旋转轴3的外周设置有螺纹,旋转轴3螺纹连接有法兰盘707,法兰盘707固定连接于旋转套704;法兰盘707固定连接有手柄708;调高盘701设置有锁紧手柄706。当手持手柄708将法兰盘707绕着旋转轴3转动时,旋转套704随之转动,同时法兰盘707在螺纹作用下进行上下升降运动,旋转套704同步旋转着升降,在两个折边的作用下,调高盘701升降运动,使得芯盘6同步升降,以实现芯盘6的调节高度的目的。调高完成后,将锁紧手柄706锁紧,保持调高盘701的稳定。As shown in FIG. 5 , a
由于软管的规格不同,或者是更换另一个品类的产品,需要将动作机构的高度相适应的调节为与当前产品高度匹配的高度,而以往的动作机构是安装在芯盘6上的,就需要将所有的动作机构的高度都进行调节,导致操作繁琐、费时费力,而本发明将动作机构悬挂在芯盘6之上,且是将芯盘6进行高度的调节,从而代替逐一调节动作机构的方式,只需要调节手柄708,就能调节芯盘6的高度,升降笼4的位置不要调节,动作机构的位置也不要调节。Due to the different specifications of the hose, or to replace another category of products, it is necessary to adjust the height of the action mechanism to match the height of the current product. In the past, the action mechanism was installed on the
如图5相对于图4还示出了对标辅助件、灌装辅助件。还包括对标辅助件,对标辅助件包括对标凸轮11、2个对标顶升轴10;对标凸轮11连接于2个对标顶升轴10,以使得2个对标顶升轴10带动软管做顶升运动;还包括对标电机12,对标电机12连接于2个对标顶升轴10,以使得2个对标顶升轴10在顶升后做旋转运动完成对标。软管到达对标工位后,先将软管向上顶升一定的距离,将标记位露出来,再旋转软管,当对标机构检测到软管的标记时,软管的转动停止,软管就当前方向下降复位。主电机可带动对标凸轮11,用于色标传感器寻找色标时将软管顶起,然后对标电机12即对标旋转电机带动软管转动,检测到色标时电机停转。As shown in FIG. 5 relative to FIG. 4 , the calibration aid and the filling aid are also shown. It also includes a standard alignment auxiliary part, which includes a
灌装辅助件包括灌装顶升轴14以及灌装凸轮(未图示),灌装凸轮将灌装顶升轴14顶升,用于灌装时将软管按照可控行程及轨迹顶起。The filling auxiliary parts include the
如图3所示,芯盘6的圆周开设有至少8对用于承载软管的承载孔61;升降笼4的圆周设置有至少8对工位,包括依顺序设置的上管工位、对标工位、吹气清洁工位、灌装工位、加热工位、夹尾工位、切尾工位、出料工位;每一对工位上均安装有动作机构,包括上管定位机构91、对标机构92、吹气清洁机构93、灌装机构94、加热机构95、夹尾机构96、切尾机构97、出料机构98;在夹尾工位、切尾工位之间还有2个冷却工位。As shown in Figure 3, the circumference of the
如图1和图2所示,包括机架15,机架15的台面8开设供旋转轴3穿过的孔,使得旋转轴3、固定轴2、升降轴1具备安装的空间,从而使得芯盘6、固定笼5、升降笼4设于机架15内,还设置有控制箱16、2个管箱17、料箱19、操作屏18。As shown in Fig. 1 and Fig. 2, comprise
一种双工位软管灌装封尾方法,包括以下步骤:A double-station hose filling and sealing method, comprising the following steps:
2个管箱17分别向2个承载孔61输送1个软管,升降轴1下降带动2个上管定位机构91对2个软管进行定位,定位结束后升降轴1上升复位;具体的,包材放入管箱17后PLC控制上管气缸收回,包材随管箱17的坡度滚入翻管座,此时翻管气缸推动翻管座带动包材到芯盘6的模具,随后上管定位机构91即下压气缸把包材压实在模具中。The two
旋转轴3旋转一定的角度将2个软管输送到对标工位,升降轴1下降带动2个对标机构92对2个软管进行对标,同时,对标凸轮11带动2个软管上升,对标电机12带动2个软管旋转,以使得2个对标机构92定位到软管的标记位,对标结束后升降轴1上升、对标凸轮11复位;同时,其余工位做各自工位相应的动作;具体的,此时电机减速机带动凸轮分割器从而带动芯盘6,芯盘6带动模具包材(管子)逆时针旋转两个工位到双工位对标,对标凸轮11带动上下、对标电机12旋转完成对标工作。The
旋转轴3旋转一定的角度将2个软管输送到吹气清洁工位,升降轴1下降带动2个吹气清洁机构93对2个软管进行吹气清洁,吹气清洁结束后升降轴1上升复位;同时,其余工位做各自工位相应的动作;具体的,芯盘6逆时针旋转两个工位到吹气组,此时升降笼4下压PLC控制吹气吹去管内外杂尘。The
旋转轴3旋转一定的角度将2个软管输送到灌装工位,升降轴1下降带动2个灌装机构94对2个软管进行灌装,同时,灌装凸轮带动2个软管按轨迹顶升配合灌装,灌装结束后升降轴1上升复位;同时,其余工位做各自工位相应的动作;具体的,芯盘6继续旋转到双工位灌装,此时灌装凸轮带动顶杆磁铁吸住模具顶出伺服电缸控制灌装精度更好的达到灌装效果。The
旋转轴3旋转一定的角度将2个软管输送到加热工位,升降轴1下降带动2个加热机构95对2个软管进行加热,加热结束后升降轴1上升复位;同时,其余工位做各自工位相应的动作;具体的,芯盘6继续旋转两个工位到双工位加热组,下部标准气缸控制顶杆将模具顶出达到包材伸入热风枪内,配合升降笼4热风枪将包材内管加热,外管水循环制冷。The
旋转轴3旋转一定的角度将2个软管输送到夹尾工位,升降轴1下降带动2个夹尾机构96对2个软管进行夹尾操作,夹尾结束后升降轴1上升复位;同时,其余工位做各自工位相应的动作;具体的,加热后芯盘6旋转到夹尾工位,升降笼4下压配合直行凸轮夹齿收紧夹住包材,并配合打码机达到打码效果。The
旋转轴3旋转一定的角度将2个软管输送到切尾工位,升降轴1下降带动2个切尾机构97对2个软管进行切尾操作,切尾结束后升降轴1上升复位;同时,其余工位做各自工位相应的动作;具体的,芯盘旋转到双工位切尾组上笼下压配合直行凸轮切刀收紧已达到切除废料作用。The
旋转轴3旋转一定的角度将2个软管输送到出料工位,升降轴1下降带动2个出料机构98对2个软管进行出料操作,出料结束后升降轴1上升复位;同时,其余工位做各自工位相应的动作。具体的,芯盘继续旋转到双工位顶出机构,此时凸轮带动顶杆顶出成品,一套工序完成。主电机可带动一摇臂机构将成品周期性顶出模具。The
本发明的设备能够在所有的工位同时进行操作,工序依次不间歇运动,管箱17持续上料,出料工位持续出料,实现不间断的封尾。The equipment of the present invention can operate at all stations at the same time, the process moves continuously in sequence, the
以上所述仅是对本发明的较佳实施方式而已,并非对本发明作任何形式上的限制,凡是依据本发明的技术实质对以上实施例所做的任何简单修改,等同变化与修饰,均属于本发明技术方案的范围内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Any simple modifications made to the above embodiments based on the technical essence of the present invention, equivalent changes and modifications, all belong to this invention. within the scope of the technical solution of the invention.
Claims (8)
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| KR20050081699A (en) * | 2004-02-16 | 2005-08-19 | 주식회사 아이팩 | Aapparatus for filling a tube with stuff |
| CN104528062A (en) * | 2014-11-25 | 2015-04-22 | 南通宝田包装科技有限公司 | Using method of automatic identification alignment device of hose filling tail sealing machine |
| CN111056094A (en) * | 2019-12-26 | 2020-04-24 | 烟台开发区创佳制药机械有限公司 | Hose filling and tail sealing machine |
| CN212267999U (en) * | 2019-12-30 | 2021-01-01 | 温州中环智能机械有限公司 | Hose filling and tail sealing machine |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20050081699A (en) * | 2004-02-16 | 2005-08-19 | 주식회사 아이팩 | Aapparatus for filling a tube with stuff |
| CN104528062A (en) * | 2014-11-25 | 2015-04-22 | 南通宝田包装科技有限公司 | Using method of automatic identification alignment device of hose filling tail sealing machine |
| CN111056094A (en) * | 2019-12-26 | 2020-04-24 | 烟台开发区创佳制药机械有限公司 | Hose filling and tail sealing machine |
| CN212267999U (en) * | 2019-12-30 | 2021-01-01 | 温州中环智能机械有限公司 | Hose filling and tail sealing machine |
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