CN116213284A - Full-automatic test tube sample intelligent sorting machine - Google Patents

Full-automatic test tube sample intelligent sorting machine Download PDF

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Publication number
CN116213284A
CN116213284A CN202310201682.1A CN202310201682A CN116213284A CN 116213284 A CN116213284 A CN 116213284A CN 202310201682 A CN202310201682 A CN 202310201682A CN 116213284 A CN116213284 A CN 116213284A
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CN
China
Prior art keywords
test tube
sorting
blanking
label
conveying mechanism
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310201682.1A
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Chinese (zh)
Inventor
陈传文
李雪志
漆爱红
孔梓霞
宁盛
李嘉莹
全智慧
李奎
裘宇容
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangzhou Huayinkang Medical Group Co ltd
Guangzhou Huayin Medical Laboratory Center Co Ltd
Original Assignee
Guangzhou Huayinkang Medical Group Co ltd
Guangzhou Huayin Medical Laboratory Center Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangzhou Huayinkang Medical Group Co ltd, Guangzhou Huayin Medical Laboratory Center Co Ltd filed Critical Guangzhou Huayinkang Medical Group Co ltd
Priority to CN202310201682.1A priority Critical patent/CN116213284A/en
Publication of CN116213284A publication Critical patent/CN116213284A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/3412Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/38Collecting or arranging articles in groups
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

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  • Automatic Analysis And Handling Materials Therefor (AREA)

Abstract

The invention provides a full-automatic test tube sample intelligent sorting machine, which comprises: a frame; a bottom plate horizontally arranged on the frame; the mounting plate is obliquely arranged on the frame; a test tube conveying mechanism mounted on the mounting plate; the test tube feeding mechanism is arranged on the mounting plate and positioned above the test tube conveying mechanism; the sorting and blanking mechanism is arranged below the test tube conveying mechanism; the test tube rack conveying mechanism is arranged on the bottom plate and positioned at one side of the sorting and blanking mechanism; the intelligent manipulator is arranged on the bottom plate and positioned between the sorting and blanking mechanism and the test tube rack conveying mechanism; the left end side of test tube conveying mechanism installs tip arc dustcoat, and the label scanning mechanism is installed to the import department that is located tip arc dustcoat, and bracket transition mechanism is installed to the exit of tip arc dustcoat, and bracket transition mechanism is located between tip arc dustcoat and the letter sorting blanking mechanism. The full-automatic intelligent test tube sample sorting machine is high in automation degree and intelligent degree, and the test tube is accurately sorted.

Description

Full-automatic test tube sample intelligent sorting machine
Technical Field
The invention relates to the technical field of test tube sorting equipment, in particular to a full-automatic intelligent test tube sample sorting machine.
Background
The prior application of the company has the publication number of: chinese patent application CN114130708A discloses a full-automatic intelligent sorter for test tube samples, comprising a frame; a bottom plate mounted on the frame; the mounting plate is obliquely arranged on the frame; a test tube conveying mechanism mounted on the mounting plate; the test tube feeding mechanism is arranged above the test tube conveying mechanism; the label scanning mechanism is arranged at the front end below the test tube conveying mechanism; the sorting and blanking mechanism is arranged behind the label scanning mechanism; the test tube rack conveying mechanism is arranged on the bottom plate and positioned at one side of the sorting and blanking mechanism; and the intelligent manipulator is arranged on the bottom plate and positioned between the sorting and blanking mechanism and the test tube rack conveying mechanism. This full-automatic test tube sample intelligent sorting machine can realize that test tube sample's automatic continuous classification blanking and storage, test-tube rack's automatic feeding and through the automatic feeding of manipulator will categorised test tube accuracy insert to the test-tube rack that corresponds in classifying and delivering to examine one by one, automatic conveying, scanning, test tube sample scanning back, degree of automation is high, efficient, the accuracy is high. The angle of blanking is required to be adjusted so as to better protect the safety of the test tube in the blanking process. However, in practical use, the following disadvantages are found:
(1) Because the label scanning mechanism is directly arranged at the front end of the sorting and blanking mechanism, the distance between the two mechanisms is too short, the label needs to enter the sorting and blanking mechanism immediately after scanning, so that the time for transmitting scanning information is extremely short, the whole system is reserved for inputting and sorting the scanning information, and the reaction time between driving the sorting and blanking mechanism is extremely short, the requirement on a control system is very high, sometimes the system can not even transmit feedback information to the sorting mechanism, a test tube misses a corresponding blanking groove, and the test tube sorting error is easily caused because the reaction time of the system is insufficient;
(2) Because the test tube classifying and collecting box is obliquely arranged, a certain pressure exists between adjacent test tubes, when the intelligent mechanical arm grabs the classified test tubes in the test tube classifying and collecting groove of the test tube classifying and collecting box in the follow-up process, the next batch of adjacent test tubes needing to be grabbed are easily taken up together due to the pressure between the adjacent test tubes, the grabbing of the test tubes is not facilitated, and the test tubes can be damaged even in severe cases;
(3) The test tube sample detecting device does not have a tracing function, once the scanning information of a test tube sample at the early stage is wrong, the test tube sample detecting device is inserted into other test tube racks which do not correspond to each other, and the test tube sample with wrong information is difficult to find out in the corresponding test tube rack at the later stage.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a full-automatic intelligent test tube sample sorting machine, which can prolong the reaction time between the scanning of a label and the driving of a sorting blanking mechanism of a system and improve the sorting accuracy.
In order to achieve the technical scheme, the invention provides a full-automatic intelligent test tube sample sorting machine, which comprises: a frame; a bottom plate horizontally arranged on the frame; the mounting plate is obliquely arranged on the frame; a test tube conveying mechanism mounted on the mounting plate; the test tube feeding mechanism is arranged on the mounting plate and positioned above the test tube conveying mechanism; the sorting and blanking mechanism is arranged below the test tube conveying mechanism; the test tube rack conveying mechanism is arranged on the bottom plate and positioned at one side of the sorting and blanking mechanism; the intelligent manipulator is arranged on the bottom plate and positioned between the sorting and blanking mechanism and the test tube rack conveying mechanism; the left end side of the test tube conveying mechanism is provided with an end arc-shaped outer cover which is used for semi-wrapping the test tube conveying mechanism, an inlet of the end arc-shaped outer cover is provided with a label scanning mechanism, the label scanning mechanism comprises a motor mounting seat which is fixed on the end arc-shaped outer cover, a label rotating shaft driving motor is mounted on the motor mounting seat, an inlet of the end arc-shaped outer cover is provided with a label rotating shaft mounting seat, a label driving rotating shaft is mounted on the label rotating shaft mounting seat, an output shaft of the label rotating shaft driving motor is connected with the label driving rotating shaft through a label rotating driving belt, when a test tube on the test tube conveying mechanism passes through the lower part of the label driving rotating shaft, the label rotating driving belt can drive the test tube on the test tube conveying mechanism to rotate, a scanner mounting frame is fixed on a mounting plate, and the label scanner is mounted on the scanner mounting frame and is opposite to the test tube at the label driving rotating shaft; and a bracket transition mechanism is arranged at the outlet of the end arc-shaped outer cover and is positioned between the end arc-shaped outer cover and the sorting and blanking mechanism.
In the above scheme, during actual operation, test tube samples that need sort go on the material loading through test tube feed mechanism at first, then carry one by one through test tube conveying mechanism, when the test tube in test tube conveying mechanism passes through label scanning mechanism's label drive pivot below, the rotatory drive belt of label contacts with test tube in the test tube conveying mechanism, drive the test tube through the rotatory drive belt of label and rotate in test tube conveying mechanism, then pass through the label information that label scanner scanning rotation in-process was pasted on the test tube, and carry to control system, after the transition of test tube after the scanning through bracket transition mechanism, then can carry out corresponding classification to the test tube through control system control follow-up letter sorting blanking mechanism according to the label information of scanning, finally carry out classification and examine through intelligent manipulator with the accurate test tube of classifying insert to the test tube rack that corresponds on the test tube rack conveying mechanism. Because through the adjustment to label scanning mechanism position and structure, install the import department that is located tip arc dustcoat with label scanning mechanism to set up bracket transition mechanism, can prolong the reaction time between the system from label scanning to the drive letter sorting blanking mechanism, avoid because the input of scanning information, categorised, the reaction time between the drive letter sorting blanking mechanism of rethread is too short, and cause reaction time inadequately easily, and then cause test tube classification error's phenomenon, improve test tube classification's accuracy.
Preferably, the bracket transition mechanism comprises a bracket fixed on the mounting plate, two rotating shafts are arranged on the bracket at intervals in parallel along the transverse direction, belt pulleys are arranged on the two rotating shafts, and a supporting belt is arranged between the belt pulleys of the two rotating shafts. During actual operation, carry out the bearing through the test tube that supports the test tube in the test tube clamping groove in the test tube conveying mechanism, prevent that the test tube from dropping from the test tube clamping groove under the action of gravity, support the test tube rotation can be followed to the belt moreover, can prevent that the test tube from being damaged in the transition.
Preferably, a test tube bottom baffle is arranged at the rear side of the bottom of the bracket in the bracket transition mechanism, and a test tube side baffle is arranged at the rear side of the rotating shaft, so that test tubes in the transition process are better protected.
Preferably, the sorting blanking mechanism comprises a test tube sorting collection box which is obliquely arranged, a plurality of test tube sorting collection grooves which are arranged at intervals in parallel are formed in the test tube sorting collection box, a blanking box which is obliquely arranged is arranged above the test tube sorting collection box, a plurality of blanking grooves which are arranged at intervals in parallel are formed in the blanking box, the bottom of each blanking groove corresponds to the top of the test tube sorting collection groove on the test tube sorting collection box, a blanking valve mechanism which can be independently controlled is arranged at the top of each blanking groove, pressing plate driving cylinders are arranged at the left side and the right side of the tail end of the test tube sorting collection box, pressing plates which span the upper side of the test tube sorting collection box are arranged between the two pressing plate driving cylinders, and a plurality of pressing strips which correspond to the test tube sorting collection grooves in each row are arranged at intervals side by side. When the test tube conveying mechanism moves backwards to the position above the corresponding blanking groove, the blanking valve mechanism acts, so that the test tube falls into the corresponding blanking groove on the blanking box under the action of gravity, and is blanked into the memory of the corresponding test tube classification collecting groove arranged on the test tube classification collecting box through the blanking groove, and the types of test tube samples collected in each test tube classification collecting groove are the same, so that the follow-up inspection of the same department can be realized, and automatic continuous classification blanking and storage after test tube sample scanning can be realized. When intelligent manipulator presss from both sides the test tube of getting in the test tube classification collecting vat, push down through clamp plate drive cylinder drive clamp plate, push down the adjacent test tube that needs snatched through the layering corresponding with each row of test tube classification collecting vat in with test tube classification collecting vat, prevent that next batch from needing snatched adjacent test tube from being taken up, after this batch of test tube is snatched the transfer, clamp plate drive cylinder drive clamp plate rises, test tube in the test tube classification collecting vat is automatic downwards to be supplied to test tube classification collecting vat bottom under the action of gravity.
Preferably, each of the material dropping grooves is correspondingly provided with a test tube sensor. In actual work, the test tube can not fall into the test tube classification collecting tank in the blanking tank due to limited tilting angle of the blanking tank, so that the test tube sensor is correspondingly arranged on each blanking tank, and once the test tube is clamped in the blanking tank, the system can be alarmed, and an operator is reminded of solving the fault.
Preferably, side baffles are arranged above the mounting positions of the pressure plate driving cylinders on the left side and the right side of each row of test tube sorting and collecting grooves, and the heights of the side baffles are flush with the test tube caps. Through setting up the side shield with test tube cap parallel and level, be favorable to the protection to the test tube whereabouts in-process.
Preferably, the test tube classification collecting tank comprises a blanking section and a collecting section, wherein the angle of inclination of the blanking section is larger than that of the collecting section. The inclination of blanking section is big, can ensure to guarantee the test tube whereabouts under great gravity, and comparatively mild that the section that gathers materials set up makes things convenient for the clamp of follow-up intelligent manipulator to get.
Preferably, a rechecking scanner is further installed on one side of the test tube rack conveying mechanism, and the rechecking scanner is used for correspondingly scanning test tube rack label information and test tube sample label information after the intelligent manipulator is inserted into the corresponding test tube rack. Through setting up the recheck scanner, when intelligent manipulator snatched corresponding test tube and inserts the test-tube rack, recheck scanner can carry out the secondary scanning recheck to test tube information, only this batch of male test tube label information all with the test-tube rack on the label the same time, can not report to the police, otherwise in case find the label information of a certain test tube in this batch in the recheck scanning in time wrong, the system can automatic recording and report to the police, remind the test tube on a certain test-tube rack to insert to have the mistake to make this device possess the function of tracing to the source.
Preferably, this intelligent sorting machine still includes the dustcoat, the dustcoat is including frame, bottom plate, mounting panel, test tube conveying mechanism, label scanning mechanism, letter sorting blanking mechanism, test-tube rack conveying mechanism, intelligent manipulator, bracket transition mechanism, tip arc dustcoat parcel, be located test-tube rack conveying mechanism's exit on the dustcoat and be provided with the test-tube rack export, review the display screen and install on the dustcoat and be located test-tube rack export top, still install operation display screen, operating button and alarm lamp on the dustcoat. Can realize protecting test tube conveying mechanism, label scanning mechanism, letter sorting blanking mechanism, test-tube rack conveying mechanism, intelligent manipulator, bracket transition mechanism through setting up the dustcoat, the recheck display screen is used for showing the recheck result of recheck scanner in real time.
Compared with the Chinese patent with the publication number of CN114130708A applied by the company, the invention is improved on the basis of the application, and the obtained beneficial effects include:
1) The position and the structure of the label scanning mechanism are adjusted, the label scanning mechanism is arranged at the inlet of the arc-shaped outer cover at the end part, and the bracket transition mechanism is arranged, so that the reaction time between the scanning of the label by the system and the driving of the sorting and blanking mechanism can be prolonged, the phenomenon that the reaction time is insufficient easily due to the fact that the reaction time between the input and sorting of scanning information and the driving of the sorting and blanking mechanism is too short is avoided, the test tube classification error is caused, and the accuracy of test tube classification is improved;
2) The structure improvement of the sorting and blanking mechanism is that a pressing plate driving cylinder and a pressing plate are arranged at the tail end of a test tube sorting and collecting box of the sorting and blanking mechanism, when an intelligent manipulator clamps test tubes in a test tube sorting and collecting groove, the pressing plate driving cylinder drives the pressing plate to press down, and adjacent test tubes needing to be grabbed in the next batch of test tube sorting and collecting grooves are pressed by pressing strips corresponding to each row of test tube sorting and collecting grooves, so that the adjacent test tubes needing to be grabbed in the next batch are prevented from being carried up, and the safety of test tube transfer after sorting is finished is further protected; after the batch of test tubes are grabbed and transferred, the pressing plate drives the air cylinder to drive the pressing plate to ascend, and the test tubes in the test tube sorting and collecting tank are automatically downwards supplemented to the bottom of the test tube sorting and collecting tank under the action of gravity;
3) Through increase a recheck scanner in test-tube rack conveying mechanism's one side for corresponding scanning test-tube rack label information and intelligent manipulator insert test tube sample label information after corresponding test-tube rack. When corresponding test tube is inserted into the test tube rack to the intelligent mechanical arm snatched, the recheck scanner can carry out secondary scanning recheck to test tube information, only when this batch of male test tube label information is the same with the label on the test tube rack, can not report to the police, otherwise in case find that the label information of a certain test tube in this batch has mistakes in the recheck scanning, the system can automatic recording and report to the police, reminds the test tube on a certain test tube rack to insert to have the mistake to make this device possess the function of tracing to the source.
Drawings
Fig. 1 is a front view of a three-dimensional structure of the present invention.
Fig. 2 is a front view of a three-dimensional structure of an internal mounting structure in accordance with the present invention.
Fig. 3 is a rear perspective view of the internal mounting structure of the present invention.
Fig. 4 is a front view of a three-dimensional installation structure of a test tube feeding mechanism, a test tube conveying mechanism, a label scanning mechanism, a bracket transition mechanism and a sorting and blanking mechanism.
Fig. 5 is a rear view of a three-dimensional mounting structure of the test tube loading mechanism, the test tube conveying mechanism, the label scanning mechanism, the bracket transition mechanism and the sorting and blanking mechanism.
FIG. 6 is a schematic view of the partial mounting structure of the tube loading mechanism, tube transport mechanism and label scanning mechanism of the present invention.
Fig. 7 is a schematic view of a partial installation structure of a bracket transition mechanism and a sorting and blanking mechanism in the invention.
Fig. 8 is a schematic perspective view of a label scanning mechanism in the present invention.
Fig. 9 is a schematic perspective view of a bracket transition mechanism according to the present invention.
Fig. 10 is a front view of a three-dimensional structure of the sorting and blanking mechanism in the present invention.
Fig. 11 is a rear view of a three-dimensional structure of the sorting and blanking mechanism in the present invention.
FIG. 12 is a schematic view of a partial installation structure of a platen driving cylinder, a platen and a molding in the present invention.
FIG. 13 is a schematic view of a partial installation structure of the blanking valve mechanism in the present invention.
Fig. 14 is a schematic diagram of the mounting structure of the test tube rack conveying mechanism, the intelligent manipulator and the rechecking scanner in the present invention.
Fig. 15 is a schematic diagram of the mounting structure of the test tube rack conveying mechanism and the rechecking scanner in the present invention.
In the figure: 1. a frame; 2. a bottom plate; 3. a mounting plate; 4. a test tube feeding mechanism; 5. a test tube conveying mechanism; 6. a label scanning mechanism; 61. a motor mounting seat; 62. a label rotating shaft driving motor; 63. a label rotating shaft mounting seat; 64. the label drives the rotating shaft; 65. a tag rotation driving belt; 66. a scanner mounting rack; 67. a tag scanner; 7. sorting and blanking mechanisms; 71. a blanking box; 72. a material dropping groove; 73. a blanking valve mechanism; 731. a blanking baffle; 732. a blanking cylinder; 733. a blanking connecting rod; 734. a baffle driving rod; 74. test tube classifying and collecting box; 75. test tube classifying and collecting tank; 76. a test tube sensor; 77. the pressing plate drives the air cylinder; 78. a pressing plate; 79. pressing strips; 710. side baffles; 8. a test tube rack conveying mechanism; 9. an intelligent manipulator; 10. a bracket transition mechanism; 101. a bracket; 102. a rotation shaft; 103. a belt pulley; 104. a support belt; 105. a baffle at the bottom of the test tube; 106. a test tube side baffle; 11. an end arc-shaped outer cover; 12. rechecking the scanner; 13. an outer cover; 14. operating a display screen; 15. an outlet of the test tube rack; 16. checking a display screen; 17. operating a button; 18. an alarm lamp; 100. and (5) a test tube.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments obtained by those skilled in the art without making any inventive effort are within the scope of the present invention.
Examples: a full-automatic intelligent sorting machine for test tube samples.
Referring to fig. 1 to 15, a fully automatic intelligent sorter for test tube samples, comprising:
a frame 1;
a bottom plate 2 horizontally installed on the frame 1;
the mounting plate 3 is obliquely arranged on the frame 1, and the mounting plate 3 is obliquely arranged so as to facilitate the subsequent natural blanking by utilizing the gravity of the test tube;
an annular test tube conveying mechanism 5 mounted on the mounting plate 3, the annular test tube conveying mechanism 5 being used for conveying test tubes 100 one by one;
the test tube feeding mechanism 4 is arranged on the mounting plate 3 and is positioned above the test tube conveying mechanism 5, and the test tube feeding mechanism 4 is used for feeding test tubes 100 to be sorted one by one;
the end arc-shaped outer cover 11 is arranged at the left end side of the test tube conveying mechanism 5, and the end arc-shaped outer cover 11 is used for supporting the test tube 100 when the end side of the test tube conveying mechanism 5 makes an arc-shaped turn, so that the test tube 100 is prevented from falling from the test tube conveying mechanism 5 under the action of gravity when the end side of the test tube conveying mechanism 5 makes an arc-shaped turn;
the label scanning mechanism 6 is arranged at the inlet of the end arc-shaped outer cover 11, the label scanning mechanism 6 comprises a motor mounting seat 61 fixed on the end arc-shaped outer cover 11, a label rotating shaft driving motor 62 is arranged on the motor mounting seat 61, a label rotating shaft mounting seat 63 is arranged at the inlet of the end arc-shaped outer cover 11, a label driving rotating shaft 64 is arranged on the label rotating shaft mounting seat 63, an output shaft of the label rotating shaft driving motor 62 is connected with the label driving rotating shaft 64 through a label rotating driving belt 65, when a test tube 100 on the test tube conveying mechanism 5 passes under the label driving rotating shaft 64, the label rotating driving belt 65 can drive the test tube 100 on the test tube conveying mechanism 5 to rotate, a scanner mounting frame 66 is fixed on the mounting plate 3, and a label scanner 67 is arranged on the scanner mounting frame 66 and is opposite to the test tube 100 at the label driving rotating shaft 64; when the test tube in the test tube conveying mechanism 5 passes below the label driving rotating shaft 64 of the label scanning mechanism 6 in actual operation, the label rotating driving belt 65 is in contact with the test tube 100 in the test tube conveying mechanism 5, the test tube 100 is driven to rotate in the test tube conveying mechanism 5 by the label rotating driving belt 65, and then label information attached to the test tube 100 in the rotating process is scanned by the label scanner 67 and is conveyed to the control system;
the bracket transition mechanism 10 is arranged at the outlet of the end arc-shaped outer cover 11, the bracket transition mechanism 10 comprises a bracket 101 fixed on a mounting plate, two rotating shafts 102 are arranged on the bracket 101 at intervals in parallel along the transverse direction, belt pulleys 103 are arranged on the two rotating shafts 102, and a supporting belt 104 is arranged between the belt pulleys 103 of the two rotating shafts 102. In actual operation, the test tube in the test tube conveying mechanism 5 is supported by the supporting belt 104, so that the test tube 100 is prevented from falling from the test tube conveying mechanism 5 under the action of gravity, and the supporting belt 104 can rotate along with the test tube 100, so that the test tube 100 can be prevented from being damaged in the transition process; a test tube bottom baffle 105 is arranged at the rear side of the bottom of the bracket 101 in the bracket transition mechanism 10, and a test tube side baffle 106 is arranged at the rear side of the rotating shaft 102 so as to better protect the test tube 100 in the transition process;
the sorting and blanking mechanism 7 is arranged below the test tube conveying mechanism 5 and behind the bracket transition mechanism 10, and the sorting and blanking mechanism 7 can correspondingly sort the test tubes 100 according to the label scanning information in the label scanning mechanism 6. The sorting and blanking mechanism 7 comprises: the test tube sorting and collecting box 74 is obliquely arranged, twenty rows of test tube sorting and collecting grooves 75 are arranged on the test tube sorting and collecting box 74 at intervals, a blanking box 71 is arranged above the test tube sorting and collecting box 74, twenty rows of blanking grooves 72 are arranged on the blanking box 71 at intervals, the bottoms of the blanking grooves 72 correspond to the tops of the test tube sorting and collecting grooves 75 on the test tube sorting and collecting box 74, and a blanking valve mechanism 73 capable of being independently controlled is arranged at the top of each blanking groove 72; in actual operation, the system controls a blanking valve mechanism 73 arranged at the top of the blanking groove 72 according to the scanning information, when the test tube moves backwards to the position above the corresponding blanking groove 72 along with the corresponding conveying mechanism, the blanking valve mechanism 73 acts, so that the test tube 100 falls into the corresponding blanking groove 72 on the blanking box 71 under the action of gravity, and is blanked into a test tube sorting and collecting groove 75 correspondingly arranged on the test tube sorting and collecting box 74 through the blanking groove 72 for storage, and the types of test tube samples collected in each test tube sorting and collecting groove 75 are the same, so that the test tube samples in the same department can be inspected later;
the blanking valve mechanism 73 comprises a blanking baffle 731, a blanking cylinder 732, a blanking connecting rod 733 and a baffle driving rod 734, wherein the blanking baffle 731 is arranged at the top of the blanking groove 72, the blanking cylinder 732 is arranged at the back surface of the blanking box 71, a telescopic shaft of the blanking cylinder 732 is connected with the bottom end of the baffle driving rod 734 through the blanking connecting rod 733, and the top end of the baffle driving rod 734 is connected with the blanking baffle 731. When the system signal is not received in actual operation, the blanking baffle 731 blocks the inlet of the blanking groove 72, when the test tube sample moves backwards to above the corresponding blanking groove 72 along with the conveying mechanism, and when the system controls the blanking cylinder 732 to act, the blanking cylinder 732 drives the baffle driving rod 734 to deflect the blanking baffle 731 upwards, so that the blanking baffle 731 blocks the progressive position of the test tube sample, and the test tube 100 sample is blanked into the corresponding blanking groove 72 under the action of gravity, and is blanked into the test tube sorting collecting groove 75 correspondingly arranged on the test tube sorting collecting box 74 through the blanking groove 72, so that the test tube sample collected in each test tube sorting collecting groove 75 is the same in type, and the follow-up inspection of the same department can be realized, and automatic conveying, scanning and automatic continuous sorting blanking and storage of the test tube sample one by one can be realized;
the left side and the right side of the tail end of the test tube sorting and collecting box 74 are respectively provided with a pressing plate driving cylinder 77, a pressing plate 78 crossing over the test tube sorting and collecting box 74 is arranged between the two pressing plate driving cylinders 77, twenty pressing strips 79 corresponding to each row of test tube sorting and collecting grooves 75 are arranged at the front end of the pressing plate 78 side by side at intervals, when the intelligent manipulator 9 clamps test tubes in the test tube sorting and collecting grooves 75 in actual operation, the pressing plate 78 is driven to press down through the pressing plate driving cylinders 77, the next batch of adjacent test tubes 100 needing to be clamped in the test tube sorting and collecting grooves 75 are pressed through the pressing strips 79 corresponding to each row of test tube sorting and collecting grooves 75, the next batch of adjacent test tubes 100 needing to be clamped are prevented from being carried, after the test tubes 100 of the batch are clamped and transferred, the pressing plate 78 are driven by the pressing plate driving cylinders 77 to ascend, and the test tubes 100 in the test tube sorting and collecting grooves 75 are automatically and downwards supplemented to the bottom of the test tube sorting and collecting grooves 75 under the action of gravity, and automatic feeding is realized; a test tube sensor 76 is correspondingly arranged on each material dropping groove 72. In practical work, it is found that, due to the limited inclination angle of the blanking groove 72, the test tubes 100 are occasionally blocked in the blanking groove 72 and cannot fall into the test tube classification collecting groove 75, so that once the test tubes 100 are blocked in the blanking groove 72, an alarm can be given to the system to remind operators of solving the faults by correspondingly installing test tube sensors 76 on each blanking groove 72. Side baffles 710 are arranged on the left side and the right side of each row of test tube sorting and collecting grooves 75 and above the installation position of the pressure plate driving cylinder 7, and the height of each side baffle 710 is flush with the test tube cap. By providing side guards 710 flush with the tube cap, protection during the drop of tube 100 is facilitated. In this embodiment, the test tube sorting bin 75 includes a blanking section and a collecting section, wherein the angle of inclination of the blanking section is greater than the angle of inclination of the collecting section. The inclined angle of the blanking section is large, so that the test tube 100 can be ensured to fall under the condition of large gravity, the setting of the collecting section is gentle, and the follow-up intelligent manipulator is convenient to clamp;
and the rechecking scanner 12 is arranged on one side of the test tube rack conveying mechanism 8, and the rechecking scanner 12 is used for correspondingly scanning the label information of the test tube rack and the label information of the test tube sample after the intelligent manipulator 9 is inserted into the corresponding test tube rack. Through setting up recheck scanner 12, when intelligent manipulator 9 snatched corresponding test tube and insert the test-tube rack, recheck scanner 12 can carry out the secondary scanning recheck to test tube information, only when this batch of male test tube label information all is the same with the label on the test-tube rack, can not report to the police, otherwise in case find that the label information of a certain test tube in this batch is in good order during recheck scanning, the system can automatic recording and report to the police, remind the test tube on a certain test-tube rack to insert to have the mistake to make this device possess the function of tracing to the source.
The intelligent sorting machine further comprises an outer cover 13, wherein the outer cover 13 wraps a rack 1, a bottom plate 2, a mounting plate 3, a test tube conveying mechanism 5, a label scanning mechanism 6, a sorting blanking mechanism 7, a test tube rack conveying mechanism 8, an intelligent manipulator 9, a bracket transition mechanism 10 and an arc-shaped outer cover 11 at the end part, a test tube rack outlet 15 is arranged at the outlet of the test tube rack conveying mechanism 8 on the outer cover 13, so that the sorted test tube racks are conveniently discharged, a rechecking display screen 16 is arranged on the outer cover 13 and is positioned above the test tube rack outlet 15, and the rechecking display screen 16 is used for displaying rechecking results of a rechecking scanner 12 in real time; the outer cover 13 is also provided with an operation display screen 14, an operation button 17 and an alarm lamp 18. Can realize protecting test tube conveying mechanism 5, label scanning mechanism 6, letter sorting blanking mechanism 7, test-tube rack conveying mechanism 8, intelligent manipulator 9, bracket transition mechanism 10 through setting up dustcoat 13, operation display screen 14 is used for operating parameter's settlement, and operating button 17 makes things convenient for the operation of opening and close of equipment, in case the system breaks down, alarm lamp 18 automatic alarm.
This full-automatic test tube sample intelligence sorting machine is through adjusting label scanning mechanism 6 position and structure, installs label scanning mechanism 6 in the import department that is located tip arc dustcoat 11 to set up bracket transition mechanism 10, can prolong the reaction time that the system scanned between the drive letter sorting blanking mechanism from the label, avoid because the input of scanning information, categorised, the reaction time between the drive letter sorting blanking mechanism again is too short, and cause reaction time inadequately easily, and then cause test tube classification error's phenomenon, improve test tube classification's accuracy. Through the institutional advancement to sorting blanking mechanism 7, through installing clamp plate actuating cylinder 77 and clamp plate 78 at the end of sorting blanking mechanism 7's test tube classification collection box 74, when intelligent manipulator 9 presss from both sides the test tube in the test tube classification collecting vat 75, push down through clamp plate actuating cylinder 77 drive clamp plate 78, push down the adjacent test tube 100 that needs to snatch next batch in the test tube classification collecting vat 75 through the layering 79 corresponding with each row of test tube classification collecting vat 75, prevent that next batch from needing to snatch adjacent test tube 100 from being taken, after this batch of test tube 100 is snatched the transfer, clamp plate actuating cylinder 77 drive clamp plate 78 rises, test tube 100 in the test tube classification collecting vat 75 is automatic downwards to test tube classification collecting vat 75 bottom under the effect of gravity, realize automatic feed. Through setting up recheck scanner 12, when intelligent manipulator 9 snatched corresponding test tube and insert the test-tube rack, recheck scanner 12 can carry out the secondary scanning recheck to test tube information, only when this batch of male test tube label information all is the same with the label on the test-tube rack, can not report to the police, otherwise in case find that the label information of a certain test tube in this batch is in good order during recheck scanning, the system can automatic recording and report to the police, remind the test tube on a certain test-tube rack to insert to have the mistake to make this device possess the function of tracing to the source.
Test tube conveying mechanism, feed mechanism, test-tube rack conveying mechanism, intelligent manipulator that relate to in this embodiment all with the public number of this company's preceding application be: the test tube conveying mechanism, the feeding mechanism, the test tube rack conveying mechanism and the intelligent manipulator in the chinese patent CN114130708A have the same structure, and specific structures and working principles of the same can be referred to in the patent, and will not be described in detail herein.
The foregoing is a preferred embodiment of the present invention, but the present invention should not be limited to the embodiment and the disclosure of the drawings, so that the equivalents and modifications can be made without departing from the spirit of the disclosure.

Claims (9)

1. A fully automatic test tube sample intelligent sorter comprising: a frame; a bottom plate horizontally arranged on the frame; the mounting plate is obliquely arranged on the frame; a test tube conveying mechanism mounted on the mounting plate; the test tube feeding mechanism is arranged on the mounting plate and positioned above the test tube conveying mechanism; the sorting and blanking mechanism is arranged below the test tube conveying mechanism; the test tube rack conveying mechanism is arranged on the bottom plate and positioned at one side of the sorting and blanking mechanism; the intelligent manipulator is arranged on the bottom plate and positioned between the sorting and blanking mechanism and the test tube rack conveying mechanism; the method is characterized in that: the left end side of the test tube conveying mechanism is provided with an end arc-shaped outer cover which is used for semi-wrapping the test tube conveying mechanism, an inlet of the end arc-shaped outer cover is provided with a label scanning mechanism, the label scanning mechanism comprises a motor mounting seat which is fixed on the end arc-shaped outer cover, a label rotating shaft driving motor is mounted on the motor mounting seat, an inlet of the end arc-shaped outer cover is provided with a label rotating shaft mounting seat, a label driving rotating shaft is mounted on the label rotating shaft mounting seat, an output shaft of the label rotating shaft driving motor is connected with the label driving rotating shaft through a label rotating driving belt, when a test tube on the test tube conveying mechanism passes through the lower part of the label driving rotating shaft, the label rotating driving belt can drive the test tube on the test tube conveying mechanism to rotate, a scanner mounting frame is fixed on a mounting plate, and the label scanner is mounted on the scanner mounting frame and is opposite to the test tube at the label driving rotating shaft; and a bracket transition mechanism is arranged at the outlet of the end arc-shaped outer cover and is positioned between the end arc-shaped outer cover and the sorting and blanking mechanism.
2. The fully automatic test tube sample intelligent sorter of claim 1 wherein: the bracket transition mechanism comprises a bracket fixed on the mounting plate, two rotating shafts are arranged on the bracket along the transverse parallel interval, belt pulleys are arranged on the two rotating shafts, and a supporting belt is arranged between the belt pulleys of the two rotating shafts.
3. The fully automatic test tube sample intelligent sorter of claim 2 wherein: the test tube bottom baffle is installed at the bottom rear side that is arranged in the support among the bracket transition mechanism, and test tube lateral part baffle is installed at the rear side that is arranged in the rotation axis.
4. The fully automatic test tube sample intelligent sorter of claim 1 wherein: the sorting blanking mechanism comprises test tube sorting and collecting boxes which are obliquely arranged, wherein a plurality of test tube sorting and collecting grooves which are arranged at intervals in parallel are arranged on the test tube sorting and collecting boxes, the blanking boxes which are obliquely arranged are arranged above the test tube sorting and collecting boxes, a plurality of blanking grooves which are arranged at intervals in parallel are arranged on the blanking boxes, the bottoms of the blanking grooves correspond to the tops of the test tube sorting and collecting grooves on the test tube sorting and collecting boxes, the top of each blanking groove is provided with a blanking valve mechanism which can be independently controlled, the left side and the right side of the tail end of each test tube sorting and collecting box are provided with pressing plate driving cylinders, pressing plates which span the upper parts of the test tube sorting and collecting boxes are arranged between the two pressing plate driving cylinders, and a plurality of pressing strips which correspond to each row of test tube sorting and collecting grooves are arranged at intervals side by side.
5. The fully automatic test tube sample intelligent sorter of claim 4 wherein: and each blanking groove is correspondingly provided with a test tube sensor.
6. The fully automatic test tube sample intelligent sorter of claim 4 wherein: side baffles are arranged above the mounting positions of the pressure plate driving cylinders on the left side and the right side of each row of test tube classification collecting tanks, and the heights of the side baffles are flush with the test tube caps.
7. The fully automatic test tube sample intelligent sorter of claim 4 wherein: the test tube classification collecting tank comprises a blanking section and a collecting section, wherein the inclined angle of the blanking section is larger than that of the collecting section.
8. The fully automatic test tube sample intelligent sorter of claim 1 wherein: and one side of the test tube rack conveying mechanism is also provided with a rechecking scanner, and the rechecking scanner is used for correspondingly scanning the label information of the test tube rack and the label information of the test tube sample after the intelligent manipulator is inserted into the corresponding test tube rack.
9. The fully automatic test tube sample intelligent sorter of claim 1 further comprising: the dustcoat, the dustcoat is including frame, bottom plate, mounting panel, test tube feed mechanism, test tube conveying mechanism, label scanning mechanism, letter sorting blanking mechanism, test-tube rack conveying mechanism, intelligent manipulator, bracket transition mechanism, tip arc dustcoat parcel, be located test-tube rack conveying mechanism's exit on the dustcoat and be provided with the test-tube rack export, review the display screen and install on the dustcoat and be located test-tube rack export top, still install operation display screen, operating button and alarm lamp on the dustcoat.
CN202310201682.1A 2023-03-06 2023-03-06 Full-automatic test tube sample intelligent sorting machine Pending CN116213284A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310201682.1A CN116213284A (en) 2023-03-06 2023-03-06 Full-automatic test tube sample intelligent sorting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310201682.1A CN116213284A (en) 2023-03-06 2023-03-06 Full-automatic test tube sample intelligent sorting machine

Publications (1)

Publication Number Publication Date
CN116213284A true CN116213284A (en) 2023-06-06

Family

ID=86578377

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310201682.1A Pending CN116213284A (en) 2023-03-06 2023-03-06 Full-automatic test tube sample intelligent sorting machine

Country Status (1)

Country Link
CN (1) CN116213284A (en)

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