CN116197981A - Preparation method of UV semi-open coating plate for digital printing of wood skin textures - Google Patents
Preparation method of UV semi-open coating plate for digital printing of wood skin textures Download PDFInfo
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- CN116197981A CN116197981A CN202310054341.6A CN202310054341A CN116197981A CN 116197981 A CN116197981 A CN 116197981A CN 202310054341 A CN202310054341 A CN 202310054341A CN 116197981 A CN116197981 A CN 116197981A
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- semi
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/02—Staining or dyeing wood; Bleaching wood
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/02—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by compressing
Abstract
The invention discloses a preparation method of a UV semi-open coating plate for digitally printing wood veneer textures, which belongs to the technical field of coating construction.
Description
Technical Field
The invention relates to the technical field of paint construction, in particular to a preparation method of a UV semi-open coated board with digital printing wood veneer textures.
Background
Along with the improvement of the living standard of people, people pay more attention to the delicacy and environmental protection of house decoration in the house construction, and the coating plates adopted in the house construction are diversified along with the improvement of the living standard of people. The coated board can be used for decoration of television background walls, skirting lines, ceilings, wallboards and the like.
Digital printing refers to a method of printing a digital-based image directly onto a substrate. This is often referred to as professional printing, where small batches of jobs from desktop publishing and other digital sources are printed using large format and/or high capacity laser or inkjet printers. Digital printing has a higher cost than traditional offset printing methods for each printed object, but can generally be cost-effective by avoiding all the technical steps in between that are required to make the printing plate, thus counteracting the higher price. Digital printing also allows on-demand printing, shortens turnaround times, and even allows modification of the image of each printed copy. The saving in labor and the increase in digital capabilities means that digital printing is reaching a critical point where digital printing can match or replace the ability of offset printing techniques to produce larger print volumes of thousands of prints at low prices.
The UV semi-open coating plate for digitally printing wood veneer textures is not seen in the market.
Disclosure of Invention
The invention provides a preparation method of a UV semi-open coating plate for digitally printing wood veneer textures, which is used for making up the blank of the prior art, and comprises the following steps:
the invention aims to provide a preparation method of a UV semi-open coating plate for digitally printing wood veneer textures, which is technically characterized by comprising the following steps of:
firstly, hot-sticking a layer of technological leather on a wood veneer substrate by using water-based glue, and conveying the wood veneer substrate to an embossing machine after the water-based glue is solidified, wherein the embossing machine carries out grain embossing treatment on the surface of the substrate;
step two, rolling bleaching agent on the wood veneer substrate by adopting a sponge roller, standing for 1-3h, wherein the coating amount is 140-160g/m 2 The bleaching agent comprises; hydrogen peroxide, ammonium bicarbonate, sodium persulfate and urea;
step three, a single-roller white sanding primer is used on the basis of the step two, and the coating weight is 20-40g/m 2 The sanding primer contains 10-30wt% of white primer;
step four, drying by adopting ultraviolet lamps on the basis of the step three to enable the paint film to be semi-dried for the first time to form a first sanding primer layer;
step five, a single-roller white sanding primer is coated on the first sanding primer layer, and the coating weight is 10-30g/m 2 The sanding primer contains 10-30wt% of white primer;
step six, carrying out ultraviolet first full drying by using a gallium lamp and a double-mercury lamp on the basis of the step five to form a second sanding primer layer, wherein the intensity of the gallium lamp is 250-300mj, the intensity of each mercury lamp is 610-640mj, and the drying time is 1-3s;
seventhly, sanding and flattening the surface of the second sanding primer layer by adopting a three-head sander;
step eight: dedusting the surface of the second sanding primer layer after sanding in the step seven;
step nine, attaching primer on the surface of the second sanding primer layer by a single roller, wherein the coating weight is 10-20g/m 2 ;
Step ten, drying by ultraviolet lamps on the basis of the step nine to enable the paint film to be semi-dried for the second time to form an attached primer layer;
step eleven, using liquid ink to digitally print wood grain texture patterns on the step tenth adhesion primer layer;
step twelve, performing third semi-drying on the liquid ink forming the decoration of digital printing;
thirteenth, based on the twelfth step, the single-roller matte varnish has a coating weight of 10-20g/m 2 ;
Fourteen, drying the paint film by adopting an ultraviolet lamp on the basis of thirteenth to enable the paint film to be semi-dried for the fourth time to form a first matte varnish layer;
fifteen, in the single-roller matte varnish layer of the first matte varnish layer, the coating weight is 10-20g/m 2 ;
Sixteenth, performing ultraviolet light secondary full drying by using a gallium lamp and a double-mercury lamp on the basis of fifteen steps to form a second matte varnish layer, wherein the intensity of the gallium lamp is 250-300mj, the intensity of each mercury lamp is 610-640mj, and the drying time is 1-3s;
seventeenth, finally, packaging after coating a protective film, and obtaining the UV semi-open matte top-coating plate.
In order to better realize the technical scheme, the bleaching agent in the step two of the preparation method of the UV semi-open coating plate for digital printing wood veneer textures comprises 95-105 parts by weight of hydrogen peroxide, 0.2-0.6 part by weight of ammonium bicarbonate, 0.15-0.25 part by weight of sodium persulfate and 0.9-1.1 part by weight of urea.
In order to better realize the technical scheme, the concentration of hydrogen peroxide in the preparation method of the UV semi-open coating plate for digital printing wood veneer textures is 2.7-3.3wt%.
In order to better realize the technical scheme, the white primer in the step three and the step five of the preparation method of the UV semi-open coating plate with the digital printing wood veneer texture comprises, by weight, 10-30 parts of modified epoxy acrylate, 10-30 parts of aliphatic polyester acrylate, 5-15 parts of tripropylene glycol diacrylate, 0.1-0.7 part of dispersing agent, 30-40 parts of titanium dioxide, 1-4 parts of methacrylate phosphate, 3-8 parts of 1-hydroxy-cyclohexyl-phenyl ketone and 0.01-1.0 part of organic silicon.
In order to better realize the technical scheme, the digital printing is carried out by using a drop-on-demand ink-jet system in the step eleventh of the preparation method of the UV semi-open coating plate for digital printing wood veneer textures.
In order to better realize the technical scheme, the step eleven of the preparation method of the UV semi-open coating plate for digitally printing the veneer textures uses UV ink or water-based ink to carry out digital printing.
Compared with the prior art, the technical scheme of the preparation method of the UV semi-open coating plate for digitally printing wood veneer textures can achieve the following beneficial effects:
the preparation method of the UV semi-open coating plate for digitally printing wood veneer textures comprises the steps of wood veneer base material, sticking technological veneer, embossing by an embossing machine, sponge roller coating bleaching agent, single roller sanding bottom, semi-drying, single roller sanding bottom, full-drying, sanding, dedusting, single roller attaching bottom, semi-drying, digital printing, semi-drying, single roller matte clear surface and full-drying.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below in connection with specific embodiments of the present invention. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The preparation method of the UV semi-open coating plate for digitally printing the wood veneer texture comprises the following steps of:
firstly, hot-sticking a layer of technological leather on a wood veneer substrate by using water-based glue, and conveying the wood veneer substrate to an embossing machine after the water-based glue is solidified, wherein the embossing machine carries out grain embossing treatment on the surface of the substrate;
step two, rolling a bleaching agent on the wood veneer substrate by adopting a sponge roller, standing for 2 hours, wherein the coating amount is 150g/m 2 The bleaching agent comprises; hydrogen peroxide, ammonium bicarbonate, sodium persulfate and urea;
step three, a single-roller white sanding primer is used on the basis of the step two, and the coating weight is 30g/m 2 The sanding primer contains 20 weight percent of white primer;
step four, drying by adopting ultraviolet lamps on the basis of the step three to enable the paint film to be semi-dried for the first time to form a first sanding primer layer;
step five, a single-roller white sanding primer is coated on the first sanding primer layer, wherein the coating weight is 20g/m 2 The sanding primer contains 20 weight percent of white primer;
step six, carrying out ultraviolet first full drying by using a gallium lamp and a double-mercury lamp on the basis of the step five to form a second sanding primer layer, wherein the intensity of the gallium lamp is 275mj, the intensity of each mercury lamp is 625mj, and the drying time is 2s;
seventhly, sanding and flattening the surface of the second sanding primer layer by adopting a three-head sander;
step eight: dedusting the surface of the second sanding primer layer after sanding in the step seven;
step nine, attaching primer on the surface of the second sanding primer layer by a single roller, wherein the coating weight is 15g/m 2 ;
Step ten, drying by ultraviolet lamps on the basis of the step nine to enable the paint film to be semi-dried for the second time to form an attached primer layer;
step eleven, digitally printing a wood grain texture pattern on said step eleven attached primer layer using a liquid ink, preferably in step eleven of the present embodiment using a drop-on-demand inkjet system. Preferably, step eleven in the present embodiment uses a water-based ink for digital printing;
step twelve, performing third semi-drying on the liquid ink forming the decoration of digital printing;
thirteenth step, based on the twelfth step, the single-roller matte varnish with the coating weight of 15g/m 2 ;
Fourteen, drying the paint film by adopting an ultraviolet lamp on the basis of thirteenth to enable the paint film to be semi-dried for the fourth time to form a first matte varnish layer;
fifteen, in the single-roller matte varnish layer of the first matte varnish layer, the coating weight is 15g/m 2 ;
Sixteenth, performing ultraviolet light secondary full drying by using a gallium lamp and a double-mercury lamp on the basis of fifteen steps to form a second matte varnish layer, wherein the intensity of the gallium lamp is 275mj, the intensity of each mercury lamp is 625mj, and the drying time is 2s;
seventeenth, finally, packaging after coating a protective film, and obtaining the UV semi-open matte top-coating plate.
In order to better realize the technical scheme, the bleaching agent in the step two of the preparation method of the UV semi-open coated board with the digital printing veneer texture comprises 100kg of hydrogen peroxide, 0.4kg of ammonium bicarbonate, 0.20kg of sodium persulfate and 1.0kg of urea.
Further, the concentration of hydrogen peroxide in the preparation method of the UV semi-open coated plate with the digital printing veneer texture in the embodiment is 3.0wt%.
Further, the white primer in step three and step five in this example comprises, in parts by weight, 20kg of modified epoxy acrylate, 20kg of aliphatic polyester acrylate, 10kg of tripropylene glycol diacrylate, 0.4kg of dispersant, 35kg of titanium dioxide, 2.5kg of methacrylate phosphate, 5.5kg of 1-hydroxy-cyclohexyl-phenyl ketone and 0.5kg of silicone.
Example 2
The preparation method of the UV semi-open coating plate for digitally printing the wood veneer texture comprises the following steps of:
firstly, hot-sticking a layer of technological leather on a wood veneer substrate by using water-based glue, and conveying the wood veneer substrate to an embossing machine after the water-based glue is solidified, wherein the embossing machine carries out grain embossing treatment on the surface of the substrate;
step two, rolling a bleaching agent on the wood veneer substrate by adopting a sponge roller, standing for 1h, wherein the coating amount is 140g/m 2 The bleaching agent comprises; hydrogen peroxide, ammonium bicarbonate, sodium persulfate and urea;
step three, a single-roller white sanding primer is coated on the basis of the step two, wherein the coating weight is 20g/m 2 The sanding primer contains 10 weight percent of white primer;
step four, drying by adopting ultraviolet lamps on the basis of the step three to enable the paint film to be semi-dried for the first time to form a first sanding primer layer;
step five, a single-roller white sanding primer is coated on the first sanding primer layer, wherein the coating weight is 10g/m 2 The sanding primer contains 10 weight percent of white primer;
step six, carrying out ultraviolet first full drying by using a gallium lamp and a double-mercury lamp on the basis of the step five to form a second sanding primer layer, wherein the intensity of the gallium lamp is 250mj, the intensity of each mercury lamp is 610mj, and the drying time is 1s;
seventhly, sanding and flattening the surface of the second sanding primer layer by adopting a three-head sander;
step eight: dedusting the surface of the second sanding primer layer after sanding in the step seven;
step nine, attaching primer on the surface of the second sanding primer layer by a single roller, wherein the coating weight is 10g/m 2 ;
Step ten, drying by ultraviolet lamps on the basis of the step nine to enable the paint film to be semi-dried for the second time to form an attached primer layer;
step eleven, digitally printing a wood grain texture pattern on said step eleven attached primer layer using a liquid ink, preferably in step eleven of the present embodiment using a drop-on-demand inkjet system. Preferably, step eleven in the present embodiment uses a water-based ink for digital printing;
step twelve, performing third semi-drying on the liquid ink forming the decoration of digital printing;
step thirteen, based on step twelve, single-roller matte varnish with coating weight of 10g/m 2 ;
Fourteen, drying the paint film by adopting an ultraviolet lamp on the basis of thirteenth to enable the paint film to be semi-dried for the fourth time to form a first matte varnish layer;
fifteen, in the single-roller matte varnish layer of the first matte varnish layer, the coating weight is 10g/m 2 ;
Sixteenth, performing ultraviolet light secondary full drying by using a gallium lamp and a double-mercury lamp on the basis of fifteen steps to form a second matte varnish layer, wherein the intensity of the gallium lamp is 250mj, the intensity of each mercury lamp is 610mj, and the drying time is 1s;
seventeenth, finally, packaging after coating a protective film, and obtaining the UV semi-open matte top-coating plate.
In order to better realize the technical scheme, the bleaching agent in the step two of the preparation method of the UV semi-open coated board with the digital printing veneer texture comprises 95kg of hydrogen peroxide, 0.2kg of ammonium bicarbonate, 0.15kg of sodium persulfate and 0.9kg of urea.
Further, the concentration of hydrogen peroxide in the preparation method of the UV semi-open coated plate with the digital printing veneer texture in the embodiment is 2.7wt%.
Further, the white primer in the third and fifth steps of the present embodiment comprises, in parts by weight, 10kg of modified epoxy acrylate, 10kg of aliphatic polyester acrylate, 5kg of tripropylene glycol diacrylate, 0.1kg of dispersant, 30kg of titanium pigment, 1kg of methacrylate phosphate, 3kg of 1-hydroxy-cyclohexyl-phenyl ketone and 0.01kg of silicone.
Example 3
The preparation method of the UV semi-open coating plate for digitally printing the wood veneer texture comprises the following steps of:
firstly, hot-sticking a layer of technological leather on a wood veneer substrate by using water-based glue, and conveying the wood veneer substrate to an embossing machine after the water-based glue is solidified, wherein the embossing machine carries out grain embossing treatment on the surface of the substrate;
step two, rolling a bleaching agent on the wood veneer substrate by adopting a sponge roller, standing for 3 hours, wherein the coating amount is 160g/m 2 The bleaching agent comprises; hydrogen peroxide, ammonium bicarbonate, sodium persulfate and urea;
step three, a single-roller white sanding primer is used on the basis of the step two, and the coating weight is 40g/m 2 The sanding primer contains 30 weight percent of white primer;
step four, drying by adopting ultraviolet lamps on the basis of the step three to enable the paint film to be semi-dried for the first time to form a first sanding primer layer;
step five, a single-roller white sanding primer is coated on the first sanding primer layer, wherein the coating amount is 30g/m 2 The sanding primer contains 30 weight percent of white primer;
step six, carrying out ultraviolet first full drying by using a gallium lamp and a double-mercury lamp on the basis of the step five to form a second sanding primer layer, wherein the intensity of the gallium lamp is 300mj, the intensity of each mercury lamp is 640mj, and the drying time is 3s;
seventhly, sanding and flattening the surface of the second sanding primer layer by adopting a three-head sander;
step eight: dedusting the surface of the second sanding primer layer after sanding in the step seven;
step nine, attaching primer on the surface of the second sanding primer layer by a single roller, wherein the coating weight is 20g/m 2 ;
Step ten, drying by ultraviolet lamps on the basis of the step nine to enable the paint film to be semi-dried for the second time to form an attached primer layer;
step eleven, digitally printing a wood grain texture pattern on said step eleven attached primer layer using a liquid ink, preferably in step eleven of the present embodiment using a drop-on-demand inkjet system. Preferably, step eleven in the present embodiment uses UV ink for digital printing;
step twelve, performing third semi-drying on the liquid ink forming the decoration of digital printing;
step thirteen, based on step twelve, single-roller matte varnish with coating weight of 20g/m 2 ;
Fourteen, drying the paint film by adopting an ultraviolet lamp on the basis of thirteenth to enable the paint film to be semi-dried for the fourth time to form a first matte varnish layer;
fifteen, in the single-roller matte varnish layer of the first matte varnish layer, the coating weight is 20g/m 2 ;
Sixteenth, performing ultraviolet light secondary full drying by using a gallium lamp and a double-mercury lamp on the basis of fifteen steps to form a second matte varnish layer, wherein the intensity of the gallium lamp is 300mj, the intensity of each mercury lamp is 640mj, and the drying time is 3s;
seventeenth, finally, packaging after coating a protective film, and obtaining the UV semi-open matte top-coating plate.
In order to better realize the technical scheme, the bleaching agent in the step two of the preparation method of the UV semi-open coated board with the digital printing veneer texture comprises 105kg of hydrogen peroxide, 0.6kg of ammonium bicarbonate, 0.25kg of sodium persulfate and 1.1kg of urea.
Further, the concentration of hydrogen peroxide in the preparation method of the UV semi-open coated plate with the digital printing veneer texture in the embodiment is 3.3wt%.
Further, the white primer in step three and step five in this example comprises, in parts by weight, 30kg of modified epoxy acrylate, 30kg of aliphatic polyester acrylate, 15kg of tripropylene glycol diacrylate, 0.7kg of dispersant, 40kg of titanium dioxide, 4kg of methacrylate phosphate, 8kg of 1-hydroxy-cyclohexyl-phenyl ketone and 1.0kg of silicone.
The foregoing is merely exemplary of the present invention and is not intended to limit the present invention. Various modifications and variations of the present invention will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the invention are to be included in the scope of the claims of the present invention.
Claims (6)
1. The preparation method of the UV semi-open coating plate for digitally printing wood veneer textures is characterized by comprising the following steps of:
firstly, hot-sticking a layer of technological leather on a wood veneer substrate by using water-based glue, and conveying the wood veneer substrate to an embossing machine after the water-based glue is solidified, wherein the embossing machine carries out grain embossing treatment on the surface of the substrate;
step two, rolling bleaching agent on the wood veneer substrate by adopting a sponge roller, standing for 1-3h, wherein the coating amount is 140-160g/m 2 The bleaching agent comprises; hydrogen peroxide, ammonium bicarbonate, sodium persulfate and urea;
step three, a single-roller white sanding primer is used on the basis of the step two, and the coating weight is 20-40g/m 2 The sanding primer contains 10-30wt% of white primer;
step four, drying by adopting ultraviolet lamps on the basis of the step three to enable the paint film to be semi-dried for the first time to form a first sanding primer layer;
step five, a single-roller white sanding primer is coated on the first sanding primer layer, and the coating weight is 10-30g/m 2 The sanding primer contains 10-30wt% of white primer;
step six, carrying out ultraviolet first full drying by using a gallium lamp and a double-mercury lamp on the basis of the step five to form a second sanding primer layer, wherein the intensity of the gallium lamp is 250-300mj, the intensity of each mercury lamp is 610-640mj, and the drying time is 1-3s;
seventhly, sanding and flattening the surface of the second sanding primer layer by adopting a three-head sander;
step eight: dedusting the surface of the second sanding primer layer after sanding in the step seven;
step nine, attaching primer on the surface of the second sanding primer layer by a single roller, wherein the coating weight is 10-20g/m 2 ;
Step ten, drying by ultraviolet lamps on the basis of the step nine to enable the paint film to be semi-dried for the second time to form an attached primer layer;
step eleven, using liquid ink to digitally print wood grain texture patterns on the step tenth adhesion primer layer;
step twelve, performing third semi-drying on the liquid ink forming the decoration of digital printing;
thirteenth, based on the twelfth step, the single-roller matte varnish has a coating weight of 10-20g/m 2 ;
Fourteen, drying the paint film by adopting an ultraviolet lamp on the basis of thirteenth to enable the paint film to be semi-dried for the fourth time to form a first matte varnish layer;
fifteen, in the single-roller matte varnish layer of the first matte varnish layer, the coating weight is 10-20g/m 2 ;
Sixteenth, performing ultraviolet light secondary full drying by using a gallium lamp and a double-mercury lamp on the basis of fifteen steps to form a second matte varnish layer, wherein the intensity of the gallium lamp is 250-300mj, the intensity of each mercury lamp is 610-640mj, and the drying time is 1-3s;
seventeenth, finally, packaging after coating a protective film, and obtaining the UV semi-open matte top-coating plate.
2. The method for preparing the UV semi-open coated board with the digital printing veneer texture according to claim 1, wherein the bleaching agent in the second step comprises, by weight, 95-105 parts of hydrogen peroxide, 0.2-0.6 part of ammonium bicarbonate, 0.15-0.25 part of sodium persulfate and 0.9-1.1 part of urea.
3. The method for preparing a UV semi-open coated board for digital printing of veneer textures according to claim 2, wherein the concentration of hydrogen peroxide is 2.7-3.3wt%.
4. The method for preparing the UV semi-open coated board with the digital printing veneer texture according to claim 1, wherein the white primer in the third step and the fifth step comprises 10-30 parts by weight of modified epoxy acrylate, 10-30 parts by weight of aliphatic polyester acrylate, 5-15 parts by weight of tripropylene glycol diacrylate, 0.1-0.7 part by weight of dispersing agent, 30-40 parts by weight of titanium pigment, 1-4 parts by weight of methacrylate phosphate, 3-8 parts by weight of 1-hydroxy-cyclohexyl-phenyl ketone and 0.01-1.0 part by weight of organic silicon.
5. The method for producing a UV semi-open coated board for digitally printing veneer textures according to claim 1, wherein in step eleven, the digital printing is performed using a drop-on-demand inkjet system.
6. The method for preparing the UV super-crystalline coated plate by the process of digitally printing wood grains and stone patterns and curtain coating and brightening according to claim 1, wherein the step eleven uses UV ink or water-based ink for digital printing.
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