CN116197612A - Quick connector for brazing tool and manufacturing method thereof - Google Patents

Quick connector for brazing tool and manufacturing method thereof Download PDF

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Publication number
CN116197612A
CN116197612A CN202211688676.5A CN202211688676A CN116197612A CN 116197612 A CN116197612 A CN 116197612A CN 202211688676 A CN202211688676 A CN 202211688676A CN 116197612 A CN116197612 A CN 116197612A
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CN
China
Prior art keywords
round steel
quick connector
manufacturing
drill
blind hole
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CN202211688676.5A
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Chinese (zh)
Inventor
潘国军
谷家林
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Luoyang Tuoyan Mechanical Equipment Co ltd
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Luoyang Tuoyan Mechanical Equipment Co ltd
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Priority to CN202211688676.5A priority Critical patent/CN116197612A/en
Publication of CN116197612A publication Critical patent/CN116197612A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
    • E21B17/02Couplings; joints
    • E21B17/04Couplings; joints between rod or the like and bit or between rod and rod or the like
    • E21B17/042Threaded

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Drilling Tools (AREA)

Abstract

The invention discloses a quick connector of a drill tool and a manufacturing method thereof. By utilizing the manufacturing method of the invention, the length of the quick connector can be increased or reduced according to the requirements of users, thereby achieving the purpose of producing different drills; meanwhile, the quick connector with various internal thread structural forms can be produced, and the matching connection with different external thread drill tails is realized; meanwhile, the size of the quick connector is smaller than that of the whole drill tool, so that the large-scale occupation of the production field is reduced. The invention can be used for manufacturing the quick connector of the drill tool independently, can realize batch production and quick connection operation of a plurality of drill rods, and simultaneously, when the drill rods are broken, the quick connector can be quickly replaced, thereby reducing the waste of cost and improving the working efficiency.

Description

Quick connector for brazing tool and manufacturing method thereof
Technical Field
The invention relates to the technical field of rock drilling tools, in particular to a quick connector of a drilling tool and a manufacturing method thereof.
Background
The drill tool is mainly used for a rock drill, and the rock drill mainly comprises an impact mechanism, a rotation mechanism, a water supply and powder discharge device, a dust prevention system and the like. The rock drilling operation is the combination of the functions of impact, rotation, propulsion and rock hole flushing, and the rock drilling drill rod can be used for drilling rock rope hole, rod hole milling, blasting hole, grouting hole and the like in the engineering of railway, highway, river channel, hydropower construction and the like; under the normal condition, the rock drilling rod is used as a capacity transmission medium in the actual use process, belongs to the class of consumers, and if the rod breaking phenomenon occurs, the construction can be continued only by replacing a new drill rod, and other remedial measures are not needed temporarily, so that the cost waste is caused, and the working progress is also delayed.
The shallow hole rock drill rod is commonly called as a small drill rod, and is made of hollow steel, and for rock drilling operation with the rock hole depth below 8000mm, a single drill rod drilling mode is mostly adopted; the screw thread connection drill rod for medium-depth rock drilling, commonly called as large drill rod, is used for rock drilling operation with the depth of more than 8000mm, and must be carried out in a mode of connecting a plurality of drill rods. In order to solve the connection structure of a plurality of drill rods, screw threads are conveniently manufactured at two ends of the drill rods. However, in the machining process of the rock drilling rod, only the thread parts at the two ends are required to be machined, the middle rod body is not required to be machined, the length ratio of the thread parts is very small in the whole length of the rock drilling rod, and the requirement on machining equipment is high because the thread parts are machined together with middle clamping; secondly, the rock drilling rod and threads at two ends are integrated, and each machining process occupies a large machining site.
Disclosure of Invention
The invention aims to provide a quick connector for a drill tool and a manufacturing method thereof, and the manufactured quick connector can be used for connecting a plurality of drill rods quickly, and meanwhile, when the drill rods are broken, the quick connector can be replaced quickly, so that the cost waste is reduced, and the working efficiency is improved.
The technical scheme adopted by the invention for achieving the purpose is as follows: a manufacturing method of a drill tool quick connector comprises the following steps:
s1, selecting round steel, cutting and blanking by a sawing machine according to a specified geometric dimension, and turning two ends of the round steel to be flat and perpendicular to a middle axis so that the roughness Ra of the end face is 3.2 mu m;
s2, drilling a blind hole along the connecting end A of the round steel in the direction of the central shaft, wherein the deviation of the length of the blind hole is not more than 2mm; drilling a through hole communicated with the blind hole along the end B of the round steel connecting end;
s3, turning the shape of the outer peripheral surface of the round steel;
s4, roughly turning an inner hole at the bottom of the blind hole, wherein the dimension deviation of the inner hole is not more than 0.3mm, and then machining a trapezoid inner thread on the inner wall of the blind hole, wherein the length of the trapezoid inner thread along the axial direction of the round steel is less than 50% of the total length of the round steel.
In the step S3 of the invention, the whole appearance of the round steel is firstly turned, the deviation of the outer diameter dimension of the round steel is not more than 0.2mm, the surface roughness Ra is 3.2 mu m, then at the end B of the round steel connection end, the turning section I and the section II with the outer diameter smaller than the outer diameter of the turning section I are connected through arc transition, and the section II and the end A of the connection end are connected through arc transition.
The round steel in the step S1 is formed by forging, rolling and annealing after being mixed and smelted by the following components in percentage by mass: 0.1-0.25% of C, 0.5-1.3% of Si, 2.0-2.5% of Mn, 0.1-0.2% of Cr, 0.02-0.08% of Ti, 0.05-0.08% of Ba, 1.0-1.2% of Mo, 0.01-0.04% of Al, 0.05-0.08% of Nb, 0.001-0.003% of Re, and the balance of iron and unavoidable impurities.
Preferably, the round steel in the step S1 is formed by forging, rolling and annealing after being mixed and smelted by the following components in percentage by mass: 0.1-0.15% of C, 0.5-0.9% of Si, 2.0-2.1% of Mn, 0.1-0.2% of Cr, 0.02-0.03% of Ti, 0.07-0.08% of Ba, 1.0-1.1% of Mo, 0.03-0.04% of Al, 0.06-0.08% of Nb, 0.001-0.002% of Re, and the balance of iron and unavoidable impurities.
In the present invention, impurities include: s is less than or equal to 0.03 percent, O is less than or equal to 0.03 percent, and N is less than or equal to 0.004 percent.
Preferably, the forging temperature is 1050-1100 ℃, and the annealing temperature is 850-900 ℃.
The invention also provides a quick connector of the drill tool, when in use, the end B of the connecting end and the drill rod are welded into a whole through a friction welding process, and the end A of the connecting end is connected with the drill rod tail through threads and then subjected to integral carburization treatment. The proportion content of barium is favorable for fine grains and strengthens the pinning effect on austenite grains, thereby improving the toughness of a welding area and facilitating the welding of a quick connector and a drill rod.
By utilizing the manufacturing method of the invention, the length of the quick connector can be increased or reduced according to the requirements of users, thereby achieving the purpose of producing different drills; meanwhile, the quick connector with various internal thread structural forms can be produced, and the matching connection with different external thread drill tails is realized; because the size of the quick connector is smaller than that of the whole drill tool, the large-scale occupation of the production field is reduced.
The invention can be used for manufacturing the quick connector of the drill tool independently, can realize batch production and quick connection operation of a plurality of drill rods, and simultaneously, when the drill rods are broken, the quick connector can be quickly replaced, thereby reducing the waste of cost and improving the working efficiency.
According to the invention, the round steel with high strength and high toughness is used for manufacturing the quick joint for the brazing tool, when the titanium nitride component in the round steel is too high, ferrite formation can be influenced, and the barium and aluminum contained in the round steel component can dissolve part of titanium nitride particles, so that the stability of the carbonitride in austenite is increased by the titanium nitride, the sedimentation tendency is reduced, the precipitated particles are finer, and the service life of the round steel is prolonged.
Drawings
FIG. 1 is a schematic process diagram of step one;
fig. 2 and 3 are schematic process diagrams of the second step;
FIG. 4 is a schematic process diagram of step three;
fig. 5 and 6 are schematic diagrams of the processing in the fourth step;
Detailed Description
The invention will now be described in further detail with reference to the drawings and examples.
The embodiments of the invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. The non-illustrated portions of the following examples of the present invention should be understood as techniques well known to those skilled in the art.
Example 1
A manufacturing method of a drill tool quick connector comprises the following steps:
firstly, selecting round steel, cutting and blanking by a sawing machine with a specified geometric dimension, turning two ends of the round steel to be flat and perpendicular to a middle axis, and enabling the end surface roughness Ra of the end A and the end B to be 3.2 mu m as shown in figure 1;
step two, drilling a phi 30mm blind hole along the connecting end A of the round steel in the direction of the central shaft, wherein the length of the blind hole is 85mm and the length deviation is not more than 2mm as shown in figure 2; as shown in fig. 3, a phi 13mm through hole communicated with the blind hole is drilled along the end B of the round steel connecting end;
turning the shape of the outer peripheral surface of the round steel;
and fourthly, roughly turning an inner hole at the bottom of the blind hole by the dimension marked in the figure 5, wherein the dimension deviation of the inner hole is not more than 0.3mm, and then machining a trapezoid inner thread on the inner wall of the blind hole, wherein the dimension marked in the figure 6 is that the length of the trapezoid inner thread along the axial direction of the round steel is less than 50% of the total length of the round steel.
In the third step, as shown in fig. 4, the whole shape of the round steel is turned first, so that the deviation of the outer diameter dimension of the round steel is not more than 0.2mm, the surface roughness Ra is 3.2 μm, then at the connecting end B of the round steel, the turning section I and the section II with the outer diameter smaller than that of the turning section I are connected through arc transition, and the section II and the connecting end A are connected through arc transition.
Wherein, section I external diameter phi 39.5mm, dimensional tolerance 0.3mm, section II and the arc length that both ends are connected are 55mm, section II external diameter phi 36mm, dimensional tolerance 0.2mm, two sections circular arcs are R20, section II length 30.45mm, the circular arc that is close to the B end passes through R5 circular arc transition with link B end, link B end length 97.8mm, external diameter phi 56mm, dimensional tolerance 0.2mm.
In the fourth step, when the processing is carried out according to fig. 5, a taper hole is processed on the inner hole wall of the end A of the connecting end, the taper angle is 60 degrees, the maximum outer diameter phi is 41mm, a wear-resistant lining body is arranged on the taper surface, and an aluminum layer and a nickel layer are sequentially sprayed outside the wear-resistant lining body. When the drill rod is used, the connecting end B and the drill rod are welded into a whole through a friction welding process, the connecting end A is connected with the drill rod tail through threads, the whole carburization treatment is carried out, the wear-resistant lining body of the conical surface can buffer swing impact in the rock drilling process after the connecting end A is connected with the drill rod tail through threads, the drill rod tail is supported, meanwhile, the spray coating has certain toughness, so that stress concentration disappears, the tensile strength of the whole drill rod is improved, the tensile strength of the whole drill rod can reach more than 1270MPa, and the impact toughness reaches 100J.
The above is a basic embodiment of the present invention, and further improvements, optimizations and limitations can be made on the above basis, so as to obtain the following embodiments:
example 2
This embodiment is further defined on the basis of embodiment 1, and has the same main structure as embodiment 1, and further defined in that:
the round steel in the first step is prepared by adopting the following components in percentage by mass through forging and rolling at 1090 ℃ and annealing at 900 ℃ after being mixed and smelted: 0.15% of C, 0.9% of Si, 2.1% of Mn, 0.2% of Cr, 0.03% of Ti, 0.08% of Ba, 1.1% of Mo, 0.03% of Al, 0.08% of Nb, 0.001% of Re, and the balance of iron and unavoidable impurities. Wherein Ti is sponge Ti with a thickness of more than 3 mm.
Wherein, during forging, forging is performed by adopting multiple fires, the deformation of the first forging is 140-200%, the deformation of the second forging is 110-150%, and the deformation of the third forging is 160-200%, so that forging stock with fine tissue can be obtained.
Iron and manganese niobium in the components can enlarge an austenite region, refine grains, reduce the decomposition speed of austenite, increase the quantity of residual austenite and improve the impact toughness and the welding performance; meanwhile, the non-oxide reinforcing phase is contained, so that the effect of pinning a grain boundary can be achieved; the carbon is selected as the compound carbon, so that the strength and the hardness of pig iron can be improved, silicon promotes the carbon in the pig iron to be separated into graphite, and the gas hole in a workpiece is reduced.
Meanwhile, due to the actions of niobium, titanium, barium and aluminum, the stability of the carbonitride in austenite is improved, the precipitation tendency is reduced, the precipitated particles are finer, and the service life of the round steel is prolonged. The invention also forms BaO-TiN composite precipitate, which effectively inhibits the growth of austenite grains; when the quick joint is connected with the drill rod through friction welding, acicular ferrite can be formed in a welding area, and toughness is improved.
Example 3
The round steel in the first step is formed by forging at 1100 ℃ and annealing at 870 ℃ after being mixed and smelted, and the round steel comprises the following components in percentage by mass: 0.20% of C, 1.3% of Si, 2.0% of Mn, 0.1% of Cr, 0.04% of Ti, 0.05% of Ba, 1.0% of Mo, 0.01% of Al, 0.06% of Nb, 0.003% of Re, and the balance of iron and unavoidable impurities.
Example 4
The round steel in the first step comprises the following components in percentage by mass: 0.1% of C, 0.6% of Si, 2.5% of Mn, 0.13% of Cr, 0.07% of Ti, 0.06% of Ba, 1.2% of Mo, 0.04% of Al, 0.05% of Nb, 0.002% of Re, and the balance of iron and unavoidable impurities.
By utilizing the manufacturing method of the invention, the length of the quick connector can be increased or reduced according to the requirements of users, thereby achieving the purpose of producing different drills; meanwhile, the quick connector with various internal thread structural forms can be produced, and the matching connection with different external thread drill tails is realized; because the size of the quick connector is smaller than that of the whole drill tool, the large-scale occupation of the production field is reduced; and can batch production, connect the operation with many drill rods fast, simultaneously, when the drill rod breaks, can quick replacement quick-operation joint, reduce the waste of cost, improve work efficiency.
It will be apparent to those skilled in the art that the present invention is not limited to the above-described exemplary embodiments, but can be embodied in other specific forms without departing from the spirit or essential characteristics thereof, and that changes, substitutions, modifications and variations can be made therein without departing from the spirit or essential characteristics of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims (6)

1. The manufacturing method of the quick connector of the brazing tool is characterized by comprising the following steps of:
s1, selecting round steel, cutting and blanking by a sawing machine according to a specified geometric dimension, and turning two ends of the round steel to be flat and perpendicular to a middle axis so that the roughness Ra of the end face is 3.2 mu m;
s2, drilling a blind hole along the connecting end A of the round steel in the direction of the central shaft, wherein the deviation of the length of the blind hole is not more than 2mm; drilling a through hole communicated with the blind hole along the end B of the round steel connecting end;
s3, turning the shape of the outer peripheral surface of the round steel;
s4, roughly turning an inner hole at the bottom of the blind hole, wherein the dimension deviation of the inner hole is not more than 0.3mm, and then machining a trapezoid inner thread on the inner wall of the blind hole, wherein the length of the trapezoid inner thread along the axial direction of the round steel is less than 50% of the total length of the round steel.
2. The method for manufacturing a quick connector for a drill tool according to claim 1, wherein in the step S3, the whole shape of the round steel is turned first, so that the deviation of the outer diameter dimension of the round steel is not more than 0.2mm, the surface roughness Ra is 3.2 μm, then at the end B of the round steel connection end, the turning section I and the section II with the outer diameter smaller than the outer diameter of the turning section I are connected through arc transition, and the section II and the end a of the connection end are connected through arc transition.
3. The method for manufacturing the quick connector for the drill tool, according to claim 1, wherein the round steel in the step S1 is formed by forging and annealing after being mixed and smelted by the following components in percentage by mass: 0.1-0.25% of C, 0.5-1.3% of Si, 2.0-2.5% of Mn, 0.1-0.2% of Cr, 0.02-0.08% of Ti, 0.05-0.08% of Ba, 1.0-1.2% of Mo, 0.01-0.04% of Al, 0.05-0.08% of Nb, 0.001-0.003% of Re, and the balance of iron and unavoidable impurities.
4. The method for manufacturing the quick connector for the drill tool, according to claim 1, wherein the round steel in the step S1 is formed by forging and annealing after being mixed and smelted by the following components in percentage by mass: 0.1-0.15% of C, 0.5-0.9% of Si, 2.0-2.1% of Mn, 0.1-0.2% of Cr, 0.02-0.03% of Ti, 0.07-0.08% of Ba, 1.0-1.1% of Mo, 0.03-0.04% of Al, 0.06-0.08% of Nb, 0.001-0.002% of Re, and the balance of iron and unavoidable impurities.
5. A method of manufacturing a drill quick connector according to claim 3 or 4, wherein the forging temperature is 1050-1100 ℃, and the annealing temperature is 850-900 ℃.
6. The quick connector for the brazing tool is characterized in that when in use, the end B of the connecting end is welded with a brazing rod into a whole through a friction welding process, and the end A of the connecting end is connected with a brazing shank through threads and then subjected to integral carburization treatment.
CN202211688676.5A 2022-12-28 2022-12-28 Quick connector for brazing tool and manufacturing method thereof Pending CN116197612A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211688676.5A CN116197612A (en) 2022-12-28 2022-12-28 Quick connector for brazing tool and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211688676.5A CN116197612A (en) 2022-12-28 2022-12-28 Quick connector for brazing tool and manufacturing method thereof

Publications (1)

Publication Number Publication Date
CN116197612A true CN116197612A (en) 2023-06-02

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Application Number Title Priority Date Filing Date
CN202211688676.5A Pending CN116197612A (en) 2022-12-28 2022-12-28 Quick connector for brazing tool and manufacturing method thereof

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CN (1) CN116197612A (en)

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