CN116180371B - Textile fabric shaping machine convenient to flatten and use method thereof - Google Patents
Textile fabric shaping machine convenient to flatten and use method thereof Download PDFInfo
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- CN116180371B CN116180371B CN202211647283.XA CN202211647283A CN116180371B CN 116180371 B CN116180371 B CN 116180371B CN 202211647283 A CN202211647283 A CN 202211647283A CN 116180371 B CN116180371 B CN 116180371B
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention belongs to the technical field of textiles, and particularly relates to a textile fabric shaping machine convenient to flatten and a using method thereof. The device can adjust the transverse tension and the longitudinal tension of cloth simultaneously according to production needs, and can adjust the tension in different directions.
Description
Technical Field
The invention relates to the technical field of textile, in particular to a textile fabric shaping machine convenient to flatten and a use method thereof.
Background
The cloth setting machine is generally composed of a high-precision hydraulic transmission system and a control system, and can perform continuous heating, setting, heat preservation and other procedures on the fabric. Suitable for garment production of various fabrics, for example: cloth-like garments, woven garments (such as woolen sweaters), towels, and the like. The cloth setting machine is used for setting, thickness setting or width setting of fabrics such as cotton, hemp, wool and the like, so that the fabrics have a certain thickness and are kept constant in the forming process.
The existing textile fabric shaping machine has some defects when in use, for example, chinese patent application publication No. CN108893919B discloses a fabric shaping machine, wherein the fabric can be ironed and shaped by heating a water bag, and the fabric can be prevented from being damaged due to the fact that the temperature of water is relatively uniform; the cloth can be clamped through the pressing plate, so that the shaping effect can be improved; the cloth can be smoothed by the smoothing roller, so that the cloth can be smoothed more; the hexagonal rotating frame can be driven to rotate clockwise through the clockwise rotation of the gear motor to replace manual clockwise rotation of the hexagonal rotating frame, so that manual operation can be reduced;
the device can utilize the smoothing cylinder to smooth the cloth when using, but when in actual use, can not deal with the cloth of the fold of great scope and use, be difficult to carry out flattening work to the great cloth in fold region, and current textile fabric forming machine can not be in the in-process of flattening cloth when using moreover, can not adjust the horizontal degree of stretching of cloth and the vertical degree of stretching of cloth simultaneously, be difficult to adapt to different production needs and produce the cloth of different horizontal degrees of stretching and vertical degree of stretching, the suitability is not enough.
Disclosure of Invention
The present invention has been made in view of the problems existing in the existing textile fabric setting machine.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a textile fabric forming machine convenient to exhibition is flat, includes first supporting seat, the front end fixedly connected with electric putter of first supporting seat, electric putter's front end fixedly connected with second supporting seat, the first heat-conducting roller of second supporting seat's lower half rotation is installed, the first gear of rear side fixedly connected with of first heat-conducting roller, the first half rotation of second supporting seat is connected with the second heat-conducting roller, the rear side fixedly connected with second gear of second heat-conducting roller, the top fixed mounting of second supporting seat has electric heating pipe, be engaged connection between first gear and the second gear, the left and right sides rotation of first supporting seat upper half is installed first connecting cylinder, fixed mounting has the second connecting cylinder between first connecting cylinder and the adjacent first connecting cylinder, and the left and right sides rotation of first supporting seat lower half is installed the fourth connecting cylinder, and the fixed mounting has the third connecting cylinder between the fourth connecting cylinder and the adjacent fourth connecting cylinder, the left and right sides tensioning motor assembly of second connecting cylinder and third connecting cylinder is installed, the left and right sides tensioning motor assembly is engaged connection has the fourth connecting cylinder, the left and right sides is connected with the fourth motor assembly, the left and right sides is connected with the fourth connecting cylinder, the fourth motor assembly is engaged connection between the fourth connecting cylinder, the left and right sides is connected with the fourth connecting cylinder.
As a preferred embodiment of the present invention, wherein: the transmission comprises a first synchronous wheel rotatably arranged on the surface of a second supporting seat, a key rod is fixedly connected to the rear side of the first synchronous wheel, the key rod is connected with a first heat conduction roller in a key way, a first synchronous belt is arranged on the outer side of the first synchronous wheel, a second synchronous wheel is arranged on the right side of the first synchronous belt, and the second synchronous wheel is connected with a fourth connecting cylinder through a damping rotating shaft.
As a preferred embodiment of the present invention, wherein: the second synchronous wheel is of a stepped structure, and the first heat conduction roller, the second heat conduction roller and the third connecting cylinder and the fourth connecting cylinder form a synchronous rotating structure through the first synchronous wheel, the key rod, the second synchronous wheel and the first synchronous belt, and the horizontal central lines of the first heat conduction roller, the second heat conduction roller and the electric heating pipe are in the same plane.
As a preferred embodiment of the present invention, wherein: the first gear, the second gear, the third gear and the fourth gear are the same in size, the first connecting cylinder, the second connecting cylinder and the third gear are in the same axis line, and the third connecting cylinder, the fourth connecting cylinder and the fourth gear are in the same axis line.
As a preferred embodiment of the present invention, wherein: the diameter of the first connecting cylinder is gradually decreased from one side close to the second connecting cylinder to one side far away from the second connecting cylinder, the diameter of the fourth connecting cylinder is gradually increased from one side close to the third connecting cylinder to one side far away from the third connecting cylinder, and adjusting grooves are formed in the periphery of the inner portion of the second connecting cylinder.
As a preferred embodiment of the present invention, wherein: the horizontal tensioning assembly is including rotating the take-up pulley of installing on second connecting cylinder and third connecting cylinder, and the take-up pulley is the rubber material, and the side fixedly connected with connecting axle of take-up pulley is rotated between connecting axle and the second connecting cylinder and is connected, and the second hold-in range is installed in the outside of connecting axle, and the third synchronizing wheel is installed in the left side of second hold-in range, and the rotary drum is installed to the inner bearing of third synchronizing wheel, and the below of rotary drum is connected with the connecting rod, the left and right sides fixedly connected with overlap joint pole of rotary drum, be fixed connection between the front end of overlap joint pole and the connecting rod.
As a preferred embodiment of the present invention, wherein: the middle of the connecting rod is fixedly provided with a first bevel gear, the left side of the first bevel gear is connected with a second bevel gear in a meshed manner, the left side of the second bevel gear is fixedly connected with a transmission rod, the left side of the transmission rod is fixedly provided with a third bevel gear, the lower part of the third bevel gear is connected with a fourth bevel gear in a meshed manner, the middle position inside the second connecting cylinder is fixedly provided with a second motor, the output shaft of the second motor is connected with the fourth bevel gear, the outer side of the transmission rod is provided with a supporting frame, and the supporting frame is fixedly connected with the second connecting cylinder.
As a preferred embodiment of the present invention, wherein: the tension adjusting assembly comprises a fixed shaft fixedly arranged in the middle of the rotary drum, pawls are rotatably arranged on the periphery of the fixed shaft, a lug is fixedly connected with the surface of each pawl, each pawl is connected with the fixed shaft through a pressure spring, a ratchet ring is rotatably arranged in the rotary drum, a toothed ring is fixedly connected with the outer side of each ratchet ring, racks are connected to the upper side and the lower side of each toothed ring in a meshed mode, damping pads are fixedly connected to the surfaces of the racks, the fixed shaft is connected with the ratchet ring through vortex springs, and a moving groove for the racks to move is formed in the rotary drum.
As a preferred embodiment of the present invention, wherein: the surface winding of lug is provided with and pulls the steel cable, the end fixedly connected with rolling pole of pulling the steel cable, be connected for rotating between rolling pole and the fixed axle, lug and pawl constitute revolution mechanic through pulling between steel cable and the fixed axle, third synchronizing wheel, rotary drum, fixed axle and the axis collineation of ring gear, damping pad constitutes extending structure through between ring gear and rack and the third synchronizing wheel.
The application method of the textile fabric shaping machine convenient to flatten comprises the following steps of:
s1: the distance between the first supporting seat and the second supporting seat is adjusted through the electric push rod, the rotation speed ratio between the first heat conduction roller and the third connecting cylinder is adjusted through the speed changer, and then the distance between the first supporting seat and the second supporting seat is adjusted adaptively, so that the device can stably drive the first heat conduction roller to rotate through the third connecting cylinder;
s2: the first motor above the first supporting seat drives the first connecting cylinder and the second connecting cylinder to rotate, the second connecting cylinder and the third connecting cylinder are enabled to reversely rotate through the third gear and the fourth gear, so that the rear half part of cloth is conveyed forwards, a rotation speed ratio is generated between the first heat conducting roller and the third connecting cylinder through the speed changer, the front end and the rear end of the cloth are in a tensioning state through the rotation speed ratio, and therefore the device can carry out longitudinal tensioning work on the cloth and change the strength of the longitudinal tensioning;
s3: the transverse tensioning assembly enables the second connecting cylinder and the third connecting cylinder on the device to pull the longitudinally conveyed cloth to the left and right sides in the rotating process, so that transverse tensioning work of the cloth is achieved, the degree of transverse tensioning of the cloth is adjusted through the tensioning degree adjusting assembly, and the device can adjust the transverse tensioning degree and the longitudinal tensioning degree of the cloth according to production requirements;
s4: the first gear and the second gear enable the rotation directions of the first heat conduction roller and the second heat conduction roller to be opposite, so that the front half part of the cloth is conveyed forwards, the second heat conduction roller can be heated by the electric heating pipe in the process of conveying the cloth, and the cloth after transverse tensioning and longitudinal tensioning are shaped.
Compared with the prior art, the invention has the beneficial effects that:
1. through the derailleur that sets up makes the device can be through the heat-conducting roller of both sides and the rotational speed of connecting cylinder around changing for the device can utilize the rotational speed ratio to realize the vertical tensioning function to the cloth, and the device can utilize the second synchronizing wheel of ladder formula structure, makes the device can change the rotational speed ratio, thereby realizes adapting to the needs of different tensioning degree and carries out vertical tensioning work to the cloth, has solved the defect that current textile fabric forming machine can not adjust vertical tensioning degree when using.
2. Through the electric putter on the device for the device just can be adjusted the speed ratio under the situation of not changing first hold-in range, and because the second synchronizing wheel passes through the damping pivot and links to each other with fourth connecting cylinder, makes the device play buffer function when the rate of tension is too high, avoids the too big circumstances emergence that leads to the cloth fracture of transmission dynamics, has promoted the security when the device uses.
3. Through the horizontal tensioning subassembly that sets up for the device can utilize a plurality of take-up pulleys of connecting cylinder outside equidistance distribution to transversely strain the cloth, through second motor cooperation bevel gear transmission structure, make connecting cylinder four sides take-up pulley synchronous rotation, left side half take-up pulley pulling cloth is tensioning to the left side, right side half take-up pulley pulling cloth is tensioning to the right side, thereby realize the horizontal tensioning work to the cloth, the device can adapt to the regional great cloth of fold and carry out horizontal flattening work, the defect that current textile fabric forming machine can not handle the cloth of the fold of a large scale and use when using is solved, the device has stronger advantage of adaptability.
4. Through the tension adjusting assembly that sets up for the device can rotate ratchet ring or rolling pole in the position of adjustment tank, make the device can adjust and fix toothed ring pivoted position, thereby realize the function of adjusting damping pad position and fixing, with the effect of changing damping pad to the packing of third synchronizing wheel inner wall, make the device can adjust the frictional force between third synchronizing wheel and the rotary drum, the frictional force is bigger, the higher the horizontal tension of cloth, the smaller the frictional force, the lower the horizontal tension of cloth, and utilize the pawl to make the device can fix after adjusting the horizontal tension of cloth, make the device can adjust the horizontal tension of cloth, this textile fabric design machine can adapt to different production needs and produce the cloth of different horizontal tension and vertical tension.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following detailed description will be given with reference to the accompanying drawings and detailed embodiments, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained from these drawings without inventive effort to a person of ordinary skill in the art. Wherein:
FIG. 1 is a schematic view of the overall structure of a textile fabric shaping machine which facilitates flattening in accordance with the present invention;
FIG. 2 is a schematic diagram of the overall construction of the transmission of the present invention;
FIG. 3 is a schematic view of the connection structure of the tensioning wheel and the connecting shaft of the present invention;
FIG. 4 is a schematic side cross-sectional view of a second connecting cylinder of the present invention;
FIG. 5 is a schematic view of the structure of FIG. 4 at A;
FIG. 6 is a schematic view of the structure at B in FIG. 4;
FIG. 7 is a schematic view of the rack and damping pad connection of the present invention;
FIG. 8 is a schematic view of the structure of FIG. 3 at C;
FIG. 9 is a schematic view of the connection of the toothed ring and the rack of the present invention;
FIG. 10 is a schematic view of the structure of FIG. 9 at D;
FIG. 11 is a schematic view of the attachment of the stationary shaft and ratchet ring of the present invention;
FIG. 12 is a schematic view of the connection of the ratchet ring and the toothed ring of the present invention;
FIG. 13 is a schematic view of the connection structure of the tensioner and the second connecting cylinder of the present invention;
fig. 14 is a schematic side sectional structure of the first heat transfer roller of the present invention.
Reference numerals in the drawings: 1. a first support base; 2. an electric push rod; 3. a second support base; 4. a transmission; 401. a first synchronizing wheel; 402. a key lever; 403. a second synchronizing wheel; 404. a first synchronization belt; 5. a first heat conduction roller; 6. a first gear; 7. a second heat conduction roller; 8. a second gear; 9. an electric heating tube; 10. a first motor; 11. a first connecting cylinder; 12. a second connecting cylinder; 13. a third connecting cylinder; 14. a fourth connecting cylinder; 15. a third gear; 16. a fourth gear; 17. a lateral tensioning assembly; 1701. a tensioning wheel; 1702. a connecting shaft; 1703. a second timing belt; 1704. a third synchronizing wheel; 1705. a rotating drum; 1706. a connecting rod; 1707. a first bevel gear; 1708. a second bevel gear; 1709. a transmission rod; 1710. a third bevel gear; 1711. a fourth bevel gear; 1712. a second motor; 18. a tension adjusting assembly; 1801. a fixed shaft; 1802. traction steel rope; 1803. a bump; 1804. a pawl; 1805. a pressure spring; 1806. a ratchet ring; 1807. a toothed ring; 1808. a rack; 1809. a moving groove; 1810. a damping pad; 1811. a winding rod; 1812. a vortex spring; 19. an adjustment tank; 20. a connecting rod is connected; 21. and (5) supporting frames.
Detailed Description
In order that the above objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to the appended drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways other than those described herein, and persons skilled in the art will readily appreciate that the present invention is not limited to the specific embodiments disclosed below.
Next, the present invention will be described in detail with reference to the drawings, wherein the sectional view of the device structure is not partially enlarged to general scale for the convenience of description, and the drawings are only examples, which should not limit the scope of the present invention. In addition, the three-dimensional dimensions of length, width and depth should be included in actual fabrication.
Examples
For the purpose of making the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
As shown in fig. 1-14, the textile fabric shaping machine convenient to flatten comprises a first supporting seat 1, wherein the front end of the first supporting seat 1 is fixedly connected with an electric push rod 2, the front end of the electric push rod 2 is fixedly connected with a second supporting seat 3, the lower half part of the second supporting seat 3 is rotatably provided with a first heat conducting roller 5, the rear side of the first heat conducting roller 5 is fixedly connected with a first gear 6, the upper half part of the second supporting seat 3 is rotatably connected with a second heat conducting roller 7, the rear side of the second heat conducting roller 7 is fixedly connected with a second gear 8, the top of the second supporting seat 3 is fixedly provided with an electric heating pipe 9, in the forward movement process of the fabric, the electric heating pipe 9 heats the top of the second heat conducting roller 7, the surface of the second heat conducting roller 7 is heated, and the fabric can realize a heating shaping function when moving below the second heat conducting roller 7, the first gear 6 and the second gear 8 are in meshed connection, the first gear 6 and the second gear 8 ensure that the rotation directions of the first heat conduction roller 5 and the second heat conduction roller 7 are opposite so as to send out cloth subsequently, the left side and the right side of the upper half part of the first support seat 1 are rotationally provided with first connecting cylinders 11, the second connecting cylinders 12 are fixedly arranged between the first connecting cylinders 11 and the adjacent first connecting cylinders 11, the left side and the right side of the lower half part of the first support seat 1 are rotationally provided with fourth connecting cylinders 14, the third connecting cylinders 13 are fixedly arranged between the fourth connecting cylinders 14 and the adjacent fourth connecting cylinders 14, the left side and the right side of the second connecting cylinders 12 and the third connecting cylinders 13 are respectively provided with a transverse tensioning assembly 17, the left side transverse tensioning assembly 17 tightens the cloth leftwards, the right side transverse tensioning assembly 17 tightens the cloth rightwards, so that the device can longitudinally tighten the cloth, the cloth can be transversely tensioned, the first heat-conducting roller 5 is connected with the fourth connecting cylinder 14 on the right side through the speed changer 4, the electric push rod 2 is used for adjusting the distance between the first supporting seat 1 and the second supporting seat 3, the distance between the first supporting seat 1 and the second supporting seat 3 is adjusted before the speed changer 4 is used for adjusting the rotation speed ratio of the fourth connecting cylinder 14 and the first heat-conducting roller 5, the device can generate pulling force at the front end and the rear end of the cloth when conveying the cloth, the longitudinal tensioning function of the cloth is realized, the left end of the first connecting cylinder 11 on the left side is fixedly connected with the third gear 15, the left end of the fourth connecting cylinder 14 on the left side is fixedly connected with the fourth gear 16, the third gear 15 is in meshed connection with the fourth gear 16, the third gear 15 and the fourth gear 16 make the rotation direction of the second connecting cylinder 12 and the third connecting cylinder 13 opposite to each other, so that the cloth can be conveyed to the outer side subsequently, the first motor 10 is fixedly arranged above the first supporting seat 1, the output shaft of the first motor 10 is connected with the first connecting cylinder 11 on the right side, the tension adjusting component 18 is arranged in the transverse tensioning component 17, the cloth can be pulled to the left and the right sides when the second connecting cylinder 12 and the third connecting cylinder 13 rotate, the cloth can be longitudinally tensioned in the conveying process, and meanwhile, the transverse tensioning work can be carried out, so that the device can simultaneously adjust the longitudinal tensioning degree and the transverse tensioning degree of the produced cloth according to production requirements, and the adjustable degree of the device is enhanced.
In this example, the transmission 4 includes a first synchronizing wheel 401 rotatably mounted on the surface of the second supporting seat 3, a key bar 402 is fixedly connected to the rear side of the first synchronizing wheel 401, a key bar 402 is connected with the first heat conducting roller 5 in a key manner, a first synchronizing belt 404 is mounted on the outer side of the first synchronizing wheel 401, a second synchronizing wheel 403 is mounted on the right side of the first synchronizing belt 404, and the first synchronizing belt 404 is mounted at different positions of the first synchronizing wheel 401 and the second synchronizing wheel 403, so that the rotation speed ratio of the first synchronizing wheel 401 and the second synchronizing wheel 403 can be changed by the device, the tensioning degree of the front side and the rear side of the cloth can be adjusted subsequently, the second synchronizing wheel 403 is connected with the fourth connecting cylinder 14 through a damping rotating shaft, and when the tensioning degree is too high, the damping rotating shaft can enable the fourth connecting cylinder 14 to slide on the second synchronizing wheel 403, thereby realizing an overload protection function, and preventing the cloth from being broken due to too high tensioning force in the front-rear direction of the cloth.
In this example, the second synchronizing wheel 403 is of a stepped structure, the first heat-conducting roller 5 forms a synchronous rotating structure with the third connecting cylinder 13 and the fourth connecting cylinder 14 through the first synchronizing wheel 401, the key bar 402, the second synchronizing wheel 403 and the first synchronizing belt 404, the device can conveniently adjust the transmission ratio by installing the first synchronizing belt 404 at different positions of the second synchronizing wheel 403 of the stepped structure, so that the longitudinal tension of produced cloth is changed later, the horizontal central lines of the first heat-conducting roller 5, the second heat-conducting roller 7 and the electric heating pipe 9 are in the same plane, the first heat-conducting roller 5 and the third connecting cylinder 13 synchronously rotate through the synchronous rotating structure on the device, and a certain rotation speed ratio exists between the first heat-conducting roller 5 and the third connecting cylinder 13, so that the device can stably adjust the longitudinal tension of the cloth.
In this example, the first gear 6, the second gear 8, the third gear 15 and the fourth gear 16 have the same size, the central axes of the first connecting cylinder 11, the second connecting cylinder 12 and the third gear 15 are collinear, the central axes of the third connecting cylinder 13, the fourth connecting cylinder 14 and the fourth gear 16 are collinear, and the third gear 15 and the fourth gear 16 with the same size enable the rotation speeds of the first connecting cylinder 11 and the second connecting cylinder 12 to be the same, so that the cloth can be stably conveyed forwards.
In this example, the diameter of the first connecting cylinder 11 decreases from one side close to the second connecting cylinder 12 to one side far away from the second connecting cylinder 12, the diameter of the fourth connecting cylinder 14 increases from one side close to the third connecting cylinder 13 to one side far away from the third connecting cylinder 13, adjusting grooves 19 are formed in the periphery of the inside of the second connecting cylinder 12, and the circular truncated cone structures of the first connecting cylinder 11 and the fourth connecting cylinder 14 enable the cloth to be paved on the surface of the fourth connecting cylinder 14 after being unfolded, so that the device can stably flatten the cloth.
In this example, the transverse tensioning assembly 17 includes a tensioning wheel 1701 rotatably mounted on the second connecting cylinder 12 and the third connecting cylinder 13, the tensioning wheel 1701 is made of rubber, a connecting shaft 1702 is fixedly connected to the side surface of the tensioning wheel 1701, a rotary connection is made between the connecting shaft 1702 and the second connecting cylinder 12, a second synchronous belt 1703 is mounted on the outer side of the connecting shaft 1702, a third synchronous wheel 1704 is mounted on the left side of the second synchronous belt 1703, a rotary cylinder 1705 is mounted on an inner bearing of the third synchronous wheel 1704, a connecting rod 1706 is connected below the rotary cylinder 1705, a lap joint rod 20 is fixedly connected to the left side and the right side of the rotary cylinder 1705, the front end of the lap joint rod 20 is fixedly connected with the connecting rod 1706, the tensioning wheel 1701 on the left half of the second connecting cylinder 12 and the third connecting cylinder 13 rotates clockwise, the left half of the cloth is pulled leftwards, the tensioning wheel 1701 on the right half of the second connecting cylinder 12 and the third connecting cylinder 13 rotates anticlockwise, the tensioning wheel 1704 on the right side, a transverse tensioning function of the cloth is achieved, the cloth is prevented from being broken, and the transverse tension function is achieved, when the cloth is prevented from being broken, and the transverse tension is prevented from moving inside the rotary cylinder 1701, and the connecting rod 1701 is rotated, and the transverse tension device is kept under the condition conditions that the tension function is rotated, and the tension device is kept.
In this example, a first bevel gear 1707 is fixedly installed in the middle of the connecting rod 1706, a second bevel gear 1708 is connected to the left side of the first bevel gear 1707 in a meshed manner, a transmission rod 1709 is fixedly connected to the left side of the second bevel gear 1708, a third bevel gear 1710 is fixedly installed on the left side of the transmission rod 1709, a fourth bevel gear 1711 is connected to the lower portion of the third bevel gear 1710 in a meshed manner, a second motor 1712 is fixedly installed in the middle position inside the second connecting cylinder 12, as shown in fig. 4-6, an output shaft of the second motor 1712 is connected with the fourth bevel gear 1711, a supporting frame 21 is installed on an outer side bearing of the transmission rod 1709, a fixed connection is arranged between the supporting frame 21 and the second connecting cylinder 12, the second motor 1712 drives the fourth bevel gear 1711 to rotate, the fourth bevel gear 1711 drives the surrounding transmission rod 1709 and the third bevel gear 1710 to synchronously rotate, and the second bevel gear 1708 drives the first bevel gear 1707 and the connecting rod 1706 to rotate, so that a subsequent device can conveniently pull the cloth to the left and the right sides to realize transverse tensioning work.
In this example, the tension adjusting assembly 18 includes a fixed shaft 1801 fixedly mounted in the middle of the drum 1705, a pawl 1804 is rotatably mounted around the fixed shaft 1801, a bump 1803 is fixedly connected to the surface of the pawl 1804, the pawl 1804 is connected to the fixed shaft 1801 through a pressure spring 1805, a ratchet ring 1806 is rotatably mounted in the drum 1705, a toothed ring 1807 is fixedly connected to the outer side of the ratchet ring 1806, racks 1808 are engaged and connected to the upper and lower sides of the toothed ring 1807, a damping pad 1810 is fixedly connected to the surface of the racks 1808, the fixed shaft 1801 is connected to the ratchet ring 1806 through a scroll spring 1812, the pawl 1804 only enables the toothed ring 1807 to rotate anticlockwise, and the tensioning force of the scroll spring 1812 to the ratchet ring 1806 is matched, so that the position of the damping pad 1810 keeps a fixed state after the rotation anticlockwise, a moving groove 1809 for the racks 1808 to move is formed in the drum 1705, the moving groove 1809 enables the racks 1808 to move stably left and right, and the racks 1808 are not separated from the drum 1705.
In this example, a traction steel rope 1802 is wound on the surface of the protruding block 1803, a winding rod 1811 is fixedly connected to the tail end of the traction steel rope 1802, the winding rod 1811 is in rotational connection with the fixed shaft 1801, the protruding block 1803 and the pawl 1804 form a rotational structure through the traction steel rope 1802 and the fixed shaft 1801, the winding rod 1811 can wind the traction steel rope 1802, so that the traction steel rope 1802 pulls the pawl 1804 to shrink inwards, the clamping function of the pawl 1804 is relieved later, the central axes of the third synchronous wheel 1704, the rotating drum 1705, the fixed shaft 1801 and the toothed ring 1807 are collinear, a telescopic structure is formed between the damping pad 1810 and the third synchronous wheel 1704 through the toothed ring 1807 and the toothed rack 1808, the pressing force of the damping pad 1810 on the third synchronous wheel 1704 is changed through adjusting and fixing the position of the damping pad 1810, and the torque threshold required by sliding the rotating drum 1705 in the third synchronous wheel 1704 is increased, and the transverse tension of the cloth is adjusted.
In the textile fabric setting machine and the method for using the same according to the present invention, first, as shown in fig. 1, 2 and 14, the distance between the first support base 1 and the second support base 3 is adjusted by the electric push rod 2, so that the distance between the first support base 1 and the second support base 3 can adapt to the position where the first timing belt 404 is mounted on the second timing wheel 403, the device does not need to use the first timing belt 404 with different lengths, only needs to adjust the position of the second support base 3, the rotation speed ratio between the first heat conducting roller 5 and the third connecting cylinder 13 is adjusted by the transmission 4, the first timing belt 404 is mounted at different positions on the second timing wheel 403, and since the second timing wheel 403 has a step structure, the device indirectly changes the diameter ratio of the first timing belt 401 and the second timing wheel 403 by changing the position of the first timing belt 404 on the second timing wheel 403, the device can change the rotation speed ratio of the first synchronous wheel 401 and the second synchronous wheel 403, realize the speed change function, when the rotation speed of the first synchronous wheel 401 is increased, the front end and the rear end of the cloth generate tensile force, thereby realizing the function of changing speed and increasing the longitudinal tension of the cloth, because the second synchronous wheel 403 is connected with the fourth connecting cylinder 14 through the damping rotating shaft, when the tension degree is too high, the fourth connecting cylinder 14 can slide on the second synchronous wheel 403, the device can realize the overload protection function in the process of longitudinally tensioning the cloth, at the moment, the first motor 10 above the first supporting seat 1 drives the first connecting cylinder 11 and the second connecting cylinder 12 to rotate, the device can stably drive the first heat conducting roller 5 to rotate through the third connecting cylinder 13, the second connecting cylinder 12 and the third connecting cylinder 13 reversely rotate through the third gear 15 and the fourth gear 16, the rear half part of the cloth is conveyed forwards, in the process of conveying the cloth forwards, the electric heating pipe 9 above the second supporting seat 3 can heat the surface of the second heat conduction roller 7, along with the rotation of the second heat conduction roller 7, the heat on the surface of the second heat conduction roller 7 can be transferred to the surface of the cloth, the shaping function of the cloth is realized, and the transmission 4 enables the front end and the rear end of the cloth to be in a tensioning state because of the rotation speed ratio between the first heat conduction roller 5 and the third connecting cylinder 13, so that the device can perform longitudinal tensioning work on the cloth, and the function of changing the strength of the longitudinal tensioning of the cloth is realized by adjusting the installation position of the first synchronous belt 404;
as shown in fig. 1 and 3-13, the device drives the fourth bevel gear 1711 to rotate through the second motor 1712, the fourth bevel gear 1711 drives the third bevel gear 1710 and the transmission rod 1709 on the supporting frame 21 to rotate, the transmission rod 1709 drives the first bevel gear 1707 and the connecting rod 1706 to rotate through the second bevel gear 1708, the connecting rod 1706 drives the rotating drum 1705 to rotate through the lapping rod 20, the damping cushion 1810 between the rotating drum 1705 and the third synchronizing wheel 1704 makes the rotating drum 1705 drive the third synchronizing wheel 1704 to rotate, the third synchronizing wheel 1704 drives the tensioning wheel 1701 to rotate through the connecting shaft 1702 and the second synchronizing belt 1703 in the rotating process, at this time, the rotating direction of the tensioning wheel 1701 is mutually perpendicular to the rotating direction of the second connecting drum 12, the front and rear groups of tensioning wheels 1701 rotate towards opposite directions by the second connecting drum 12 and the third connecting drum 13, so that the left half part of the cloth is tensioned to the left, the right half of the cloth is tensioned rightward, so as to realize a transverse tensioning function of the cloth, the device can also adjust the transverse tensioning force of the cloth, as shown in fig. 6, 8 and 9, by rotating the ratchet ring 1806 and the toothed ring 1807 counterclockwise, the rack 1808 in the moving slot 1809 moves to the outer side of the drum 1705, so that the damping pad 1810 moves outwards and abuts against the inner wall of the third synchronizing wheel 1704, at this time, even if the third synchronizing wheel 1704 receives larger resistance, the drum 1705 can still drive the third synchronizing wheel 1704 to rotate, a function of improving torque transmission efficiency is realized, at this time, the device can also increase the transverse tensioning degree of the cloth, the device can also enable the traction steel rope 1802 to pull the lug 1803 and the pawl 1804 through rotating the winding rod 1811, enable the pawl 1804 to be stored, the pressure spring 1805 to be compressed, under the action of the torsion force of the vortex spring 1812, the damping pad 1810 contracts, and at this time, the pressure of the damping pad 1810 against the third synchronizing wheel 1704 decreases, and the torque transmission efficiency between the drum 1705 and the third synchronizing wheel 1704 decreases, thereby achieving the function of reducing the tension of the left and right sides of the cloth.
Although the invention has been described hereinabove with reference to embodiments, various modifications thereof may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, the features of the disclosed embodiments may be combined with each other in any manner as long as there is no structural conflict, and the exhaustive description of these combinations is not given in this specification merely for the sake of omitting the descriptions and saving resources. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (7)
1. Textile fabric forming machine convenient to flatten, including first supporting seat (1), its characterized in that: the front end fixedly connected with electric putter (2) of first supporting seat (1), the front end fixedly connected with second supporting seat (3) of electric putter (2), the lower half rotation of second supporting seat (3) is installed first heat conduction roller (5), the rear side fixedly connected with first gear (6) of first heat conduction roller (5), the upper half rotation of second supporting seat (3) is connected with second heat conduction roller (7), the rear side fixedly connected with second gear (8) of second heat conduction roller (7), electric heating pipe (9) are installed at the top fixed mounting of second supporting seat (3), be engaged connection between first gear (6) and second gear (8), the left and right sides rotation of the upper half of first supporting seat (1) is installed first connecting cylinder (11), fixedly installed second connecting cylinder (12) between first connecting cylinder (11) and adjacent first connecting cylinder (11), the left and right sides rotation of the lower half of first supporting seat (1) is installed fourth connecting cylinder (14), the left and right sides rotation of fourth connecting cylinder (14) is installed between fourth connecting cylinder (14) and third connecting cylinder (13), the horizontal tensioning subassembly is installed between fourth connecting cylinder (13), the first heat conduction roller (5) is connected with a fourth connecting cylinder (14) on the right side through a transmission (4), the left end of the first connecting cylinder (11) on the left side is fixedly connected with a third gear (15), the left end of the fourth connecting cylinder (14) on the left side is fixedly connected with a fourth gear (16), the third gear (15) and the fourth gear (16) are in meshed connection, a first motor (10) is fixedly arranged above the first supporting seat (1), an output shaft of the first motor (10) is connected with the first connecting cylinder (11) on the right side, and a tension adjusting assembly (18) is arranged in the transverse tensioning assembly (17);
the transverse tensioning assembly (17) comprises a tensioning wheel (1701) rotatably mounted on a second connecting cylinder (12) and a third connecting cylinder (13), the tensioning wheel (1701) is made of rubber, a connecting shaft (1702) is fixedly connected to the side face of the tensioning wheel (1701), the connecting shaft (1702) is rotatably connected with the second connecting cylinder (12), a second synchronous belt (1703) is mounted on the outer side of the connecting shaft (1702), a third synchronous wheel (1704) is mounted on the left side of the second synchronous belt (1703), a rotary cylinder (1705) is mounted on an inner bearing of the third synchronous wheel (1704), a connecting rod (1706) is connected below the rotary cylinder (1705), a lap joint rod (20) is fixedly connected to the left side and the right side of the rotary cylinder (1705), and the front end of the lap joint rod (20) is fixedly connected with the connecting rod (1706);
a first bevel gear (1707) is fixedly arranged in the middle of the connecting rod (1706), a second bevel gear (1708) is connected to the left side of the first bevel gear (1707) in a meshed mode, a transmission rod (1709) is fixedly connected to the left side of the second bevel gear (1708), a third bevel gear (1710) is fixedly arranged on the left side of the transmission rod (1709), a fourth bevel gear (1711) is connected to the lower portion of the third bevel gear (1710) in a meshed mode, a second motor (1712) is fixedly arranged in the middle position inside the second connecting cylinder (12), an output shaft of the second motor (1712) is connected with the fourth bevel gear (1711), a support frame (21) is arranged on the outer side bearing of the transmission rod (1709), and the support frame (21) is fixedly connected with the second connecting cylinder (12);
the tension adjusting assembly (18) comprises a fixed shaft (1801) fixedly mounted in the middle of a rotating drum (1705), a pawl (1804) is rotatably mounted around the fixed shaft (1801), a lug (1803) is fixedly connected to the surface of the pawl (1804), the pawl (1804) is connected with the fixed shaft (1801) through a pressure spring (1805), a ratchet ring (1806) is mounted in the rotating drum (1705) in an internal mode, a toothed ring (1807) is fixedly connected to the outer side of the ratchet ring (1806), racks (1808) are connected to the upper side and the lower side of the toothed ring (1807) in an engaged mode, a damping pad (1810) is fixedly connected to the surface of the rack (1808), the fixed shaft (1801) is connected with the ratchet ring (1806) through a vortex spring (1812), and a moving groove (1809) for the rack (1808) to move is formed in the rotating drum (1705).
2. A textile fabric setting machine for facilitating the flattening of a fabric according to claim 1, wherein: the transmission (4) comprises a first synchronous wheel (401) rotatably mounted on the surface of a second supporting seat (3), a key rod (402) is fixedly connected to the rear side of the first synchronous wheel (401), the key rod (402) is connected with a first heat conduction roller (5) in a key manner, a first synchronous belt (404) is mounted on the outer side of the first synchronous wheel (401), a second synchronous wheel (403) is mounted on the right side of the first synchronous belt (404), and the second synchronous wheel (403) is connected with a fourth connecting cylinder (14) through a damping rotating shaft.
3. A textile fabric setting machine for facilitating the flattening of a fabric according to claim 2, wherein: the second synchronizing wheel (403) is of a stepped structure, and the first heat conducting roller (5) and the third connecting cylinder (13) and the fourth connecting cylinder (14) form a synchronous rotating structure through the first synchronizing wheel (401), the key rod (402), the second synchronizing wheel (403) and the first synchronizing belt (404), and the horizontal central lines of the first heat conducting roller (5), the second heat conducting roller (7) and the electric heating pipe (9) are in the same plane.
4. A textile fabric setting machine for facilitating the flattening of a fabric according to claim 1, wherein: the first gear (6), the second gear (8), the third gear (15) and the fourth gear (16) are identical in size, the central axes of the first connecting cylinder (11), the second connecting cylinder (12) and the third gear (15) are collinear, and the central axes of the third connecting cylinder (13), the fourth connecting cylinder (14) and the fourth gear (16) are collinear.
5. A textile fabric setting machine for facilitating the flattening of a fabric according to claim 1, wherein: the diameter of the first connecting cylinder (11) decreases from one side close to the second connecting cylinder (12) to one side far away from the second connecting cylinder (12), the diameter of the fourth connecting cylinder (14) increases from one side close to the third connecting cylinder (13) to one side far away from the third connecting cylinder (13), and the periphery inside the second connecting cylinder (12) is provided with adjusting grooves (19).
6. A textile fabric setting machine for facilitating the flattening of a fabric according to claim 1, wherein: the surface winding of lug (1803) is provided with and pulls wire rope (1802), the end fixedly connected with rolling pole (1811) of pulling wire rope (1802), be rotationally connected between rolling pole (1811) and fixed axle (1801), constitute revolution mechanic between lug (1803) and pawl (1804) through pulling wire rope (1802) and fixed axle (1801), axis collineation of third synchronizing wheel (1704), rotary drum (1705), fixed axle (1801) and ring gear (1807), damping pad (1810) constitute extending structure through between ring gear (1807) and rack (1808) and third synchronizing wheel (1704).
7. A method of using a textile fabric setting machine for facilitating the flattening of a fabric according to claim 1, comprising the steps of:
s1: the distance between the first supporting seat (1) and the second supporting seat (3) is adjusted through the electric push rod (2), the rotation speed ratio between the first heat conduction roller (5) and the third connecting cylinder (13) is adjusted through the transmission (4), and then the distance between the first supporting seat (1) and the second supporting seat (3) is adaptively adjusted, so that the device can stably drive the first heat conduction roller (5) to rotate through the third connecting cylinder (13);
s2: the first motor (10) above the first supporting seat (1) drives the first connecting cylinder (11) and the second connecting cylinder (12) to rotate, the second connecting cylinder (12) and the third connecting cylinder (13) are reversely rotated through the third gear (15) and the fourth gear (16), so that the rear half part of cloth is conveyed forwards, a rotation speed ratio is generated between the first heat conducting roller (5) and the third connecting cylinder (13) through the transmission (4), and the front end and the rear end of the cloth are in a tensioning state through the rotation speed ratio, so that the device can longitudinally tension the cloth and change the longitudinal tension force of the cloth;
s3: the transverse tensioning assembly (17) enables the second connecting cylinder (12) and the third connecting cylinder (13) on the device to pull the longitudinally conveyed cloth to the left and right sides in the rotating process, so that transverse tensioning work of the cloth is achieved, the degree of transverse tensioning of the cloth is adjusted through the tensioning degree adjusting assembly (18), and the device can adjust the transverse tensioning degree and the longitudinal tensioning degree of the cloth according to production requirements;
s4: the first gear (6) and the second gear (8) enable the rotation directions of the first heat conduction roller (5) and the second heat conduction roller (7) to be opposite, so that the front half part of cloth is conveyed forwards, the second heat conduction roller (7) can be heated by the electric heating pipe (9) in the process of conveying the cloth, and the cloth after transverse tensioning and longitudinal tensioning is shaped.
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| CN117387344B (en) * | 2023-12-06 | 2024-02-27 | 承德云涤智能科技有限公司 | Dryer with flattening function |
| CN118441438B (en) * | 2024-07-08 | 2024-09-24 | 杭州福恩股份有限公司 | Cloth shaping and pressing device and cloth pressing method |
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