CN111675025A - Hydraulic control-based high-speed silk thread spooling equipment - Google Patents
Hydraulic control-based high-speed silk thread spooling equipment Download PDFInfo
- Publication number
- CN111675025A CN111675025A CN202010603241.0A CN202010603241A CN111675025A CN 111675025 A CN111675025 A CN 111675025A CN 202010603241 A CN202010603241 A CN 202010603241A CN 111675025 A CN111675025 A CN 111675025A
- Authority
- CN
- China
- Prior art keywords
- winding
- shaft
- hydraulic control
- yarn
- wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004804 winding Methods 0.000 claims abstract description 108
- 238000013016 damping Methods 0.000 claims abstract description 57
- 230000005540 biological transmission Effects 0.000 claims abstract description 45
- 239000010720 hydraulic oil Substances 0.000 claims abstract description 6
- 230000001360 synchronised effect Effects 0.000 claims description 28
- 230000007246 mechanism Effects 0.000 claims description 17
- 230000003287 optical effect Effects 0.000 claims description 16
- 230000002457 bidirectional effect Effects 0.000 claims description 9
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 15
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 11
- 230000008859 change Effects 0.000 description 7
- 238000010009 beating Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000009347 mechanical transmission Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000011358 absorbing material Substances 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
Landscapes
- Tension Adjustment In Filamentary Materials (AREA)
Abstract
The invention discloses a hydraulic control-based high-speed yarn-winding device for yarns, and belongs to the field of yarn winding machines. A hydraulic control-based high-speed yarn spooling device for silk yarns comprises a frame body, a yarn feeding device, a rotating arm device, a traction transmission device, a winding power device, a winding shaft device, a yarn arranging device, a damping device, a tension device and a hydraulic control device, wherein the yarn feeding device is arranged on the side wall of the frame body; the hydraulic control device mainly comprises a hydraulic motor, a hydraulic oil tank, a combined control valve, a hydraulic pump, a pressure mechanical adjusting assembly, a hydraulic pipeline and a second winding motor, wherein the hydraulic motor is connected to the outer wall of the wire inlet device; the totally-enclosed compact reasonable design structure realizes high-speed production of products; the wind resistance is reduced, the energy consumption is reduced, and the noise is reduced; the real-time controllability of the winding tension is realized, so that the forming efficiency is higher and the attractiveness is better; the PLC is used for controlling the whole machine, and the automation degree is high.
Description
Technical Field
The invention relates to the technical field of a yarn winding machine, in particular to high-speed yarn winding equipment based on hydraulic control.
Background
The machine for beating the shaft is also called a take-up machine, is used for packaging and forming various long fiber tows such as metal wires, cotton, nylon wires, hemp and the like, the formed products are arranged closely and tidily, the operation is easy to control by adopting a variable frequency motor and a matched frequency converter, the machine for beating the shaft is common equipment for winding and forming silk threads, and the production of the products is usually completed by the equipment in a mode of mechanical and electrical control; the high-speed yarn-winding machine in the prior art is low in working efficiency, high in energy consumption and not beneficial to environmental protection due to the fact that pure mechanical transmission is adopted, transmission tension generated in the process of driving and forming through the motor cannot be adjusted in real time along with the change of winding diameter, and the high-speed yarn-winding machine is not convenient to use, so that high-speed yarn-winding equipment based on hydraulic control is provided.
Disclosure of Invention
The invention aims to solve the problem that the transmission tension generated in the winding forming process by simple mechanical transmission or motor driving cannot be adjusted in real time along with the change of the winding diameter in the prior art, and provides high-speed yarn-winding equipment based on hydraulic control.
In order to achieve the purpose, the invention adopts the following technical scheme:
a hydraulic control-based high-speed yarn spooling device for silk yarns comprises a frame body, a yarn feeding device, a rotating arm device, a traction transmission device, a winding power device, a winding shaft device, a yarn arranging device, a damping device, a tension device and a hydraulic control device, wherein the yarn feeding device is arranged on the side wall of the frame body;
the hydraulic control device mainly comprises a hydraulic motor, a hydraulic oil tank, a combined control valve, a hydraulic pump, a pressure mechanical adjusting assembly, a hydraulic pipeline and a second winding motor, wherein the hydraulic motor is connected to the outer wall of the wire inlet device;
the wire inlet devices are connected to the side wall of the frame body, the two rotary arm devices are symmetrically arranged on two sides of the frame body, and the hydraulic control device is connected between the two rotary arm devices;
the rotating arm device mainly comprises a rotating arm shaft and a rotating arm assembly, the rotating arm assembly is connected to the outer wall of the rotating arm shaft, and the rotating arm shaft is matched with the wire inlet device.
Preferably, the wire inlet device mainly comprises a box body, a tensioner, a first wire passing wheel, a traction sheave and a damping wheel, wherein the tensioner, the first wire passing wheel, the traction sheave and the damping wheel are rotatably connected to the inner wall of the box body, and the damping wheel is connected with the traction sheave through a coupler.
Preferably, the side wall of the frame body is also provided with an auxiliary wheel matched with the wire inlet device and the rotating arm device.
Preferably, the frame body is further provided with a main motor, the output end of the main motor is further provided with a first transmission shaft, the outer walls of the first transmission shaft and the outer wall of the rotating arm shaft are both provided with transmission belt wheels, and the transmission belt wheels are connected through a transmission belt.
Preferably, the traction transmission device mainly comprises a second transmission shaft, a first synchronous belt, a first synchronous wheel and a sheave traction mechanism, and the first synchronous wheel drives the sheave traction mechanism to work.
Preferably, the winding power device mainly comprises a first winding motor, a second synchronous belt, a second synchronous wheel, a tension belt and a third transmission shaft, wherein the second synchronous wheel belt is connected to the output end of the first winding motor through a rotating shaft.
Preferably, the reel device mainly includes coiling seat, coiling axle, the piece that rises, fixed spiral shell piece, sliding sleeve, tensioning screw and retainer, coiling seat fixed connection is on the support body, the coiling axle links to each other with coiling seat is fixed, the sliding sleeve cup joints on tensioning screw, tensioning screw arranges in the coiling axle, fixed spiral shell piece and sliding sleeve threaded connection.
Preferably, the winding displacement device includes flat belt, swing slide-wire mechanism, two-way axle, tapering wheel, bottom shaft, third synchronizing wheel, bearing frame, movable support, compression roller and crosses the line roller, the bottom shaft is connected on the bearing frame, tapering wheel and third synchronizing wheel are all connected on the bottom shaft, bottom shaft and two-way axle pass through the flat belt and link to each other, the compression roller is all rotated with crossing the line roller and is connected on movable support.
Preferably, the damping device comprises a fixed seat, a damping rod, a first spring, a pressure rod and a ball, the fixed seat is connected with the movable support, the damping seat is connected with the fixed seat, and the damping rod is connected to the damping seat.
Preferably, the tension device comprises an optical axis, a second spring, a sliding block and a second wire passing wheel, the second wire passing wheel is connected to the sliding block, the optical axis is further arranged on the outer wall of the sliding block, and the second spring is sleeved on the outer wall of the optical axis.
Compared with the prior art, the invention provides a hydraulic control-based high-speed yarn-winding device for yarns, which has the following beneficial effects:
1. the hydraulic control-based high-speed yarn-winding equipment for the silk yarns comprises a yarn-feeding device, a rotating arm device, a traction transmission device, a tension device, a yarn-arranging device and a winding power device, wherein the yarn-winding sequence of the silk yarns without twisting sequentially passes through the yarn-feeding device, the rotating arm device, the traction transmission device, the tension device, the yarn-arranging device and the winding power device, after the equipment is started, a main motor drives a bottom shaft to drive the rotating arm devices on two sides of the equipment to rotate at a high speed, the twisted silk yarns are continuously drawn and fed forward through a pair of traction grooved wheels under the driving of a transmission belt wheel at the end part of the rotating arm shaft, the twisted silk yarns are wound on the winding shaft device through the tension device and the yarn-arranging device, the rotating speed of the rotating.
2. According to the hydraulic control-based high-speed yarn winding device for the silk yarns, the winding shaft device is driven by the first winding motor to continuously rotate, the twisted silk yarns are wound and wound into a cylindrical shape according to a preset arrangement mode, the density of the arranged silk yarns can be adjusted by the taper wheels arranged on the yarn arranging device, the density in the forming process of the silk yarns can be adjusted, and the forming is more attractive; when the rotating arm rotates at a high speed, the transmission belt wheel arranged at the shaft end of the rotating arm drives the hydraulic pump to rotate, the hydraulic pump drives the second winding motor to rotate, and the rotation speed and the tension control of the second winding motor are completed through the combined control valve.
The parts which are not involved in the device are the same as or can be realized by adopting the prior art, and the totally-closed compact reasonable design structure realizes the high speed of the product production; the wind resistance is reduced, the energy consumption is reduced, and the noise is reduced; the real-time controllability of the winding tension is realized, so that the forming efficiency is higher and the attractiveness is better; the PLC is used for controlling the whole machine, and the automation degree is high.
Drawings
FIG. 1 is a schematic structural diagram of a high-speed wire coiling device based on hydraulic control, which is provided by the invention;
FIG. 2 is a schematic structural diagram of a high-speed wire coiling device based on hydraulic control and partially sectioned;
FIG. 3 is a schematic structural diagram of a top view of a wire feeding device for a high-speed silk thread spooling equipment based on hydraulic control according to the present invention;
FIG. 4 is a schematic structural diagram of a partial top view of a high-speed wire coiling device based on hydraulic control according to the present invention;
FIG. 5 is a schematic structural diagram of a wire feeding device for high-speed silk thread spooling equipment based on hydraulic control, which is provided by the invention;
FIG. 6 is a schematic structural diagram of a rotating arm device for a high-speed silk thread spooling device based on hydraulic control, which is provided by the invention;
FIG. 7 is a schematic structural diagram of a traction transmission device for a high-speed wire thread spooling device based on hydraulic control, which is provided by the invention;
FIG. 8 is a schematic structural diagram of a winding power device for a high-speed silk thread spooling device based on hydraulic control, which is provided by the invention;
FIG. 9 is a first structural schematic diagram of a spool device for a high-speed silk thread spooling equipment based on hydraulic control, provided by the invention;
FIG. 10 is a second schematic structural diagram of a spool device for a high-speed yarn spooling device based on hydraulic control according to the present invention;
fig. 11 is a first structural schematic diagram of a hydraulic control-based wire arranging device for high-speed wire spooling equipment;
FIG. 12 is a second schematic structural diagram of a hydraulic control-based wire arranging device for high-speed wire spooling equipment;
fig. 13 is a third schematic structural diagram of a hydraulic control-based wire arranging device for high-speed wire spooling equipment;
FIG. 14 is a schematic structural diagram of a damping device for high-speed wire coiling equipment based on hydraulic control, which is provided by the invention;
fig. 15 is a schematic structural diagram of a tension device for high-speed yarn-winding equipment based on hydraulic control, which is provided by the invention.
In the figure: 1. a frame body; 2. a wire inlet device; 201. a tensioner; 202. a first wire passing wheel; 203. a traction sheave; 204. a damping wheel; 3. a boom apparatus; 301. a main motor; 302. a drive pulley; 303. a first drive shaft; 304. a swivel arm shaft; 305. a boom assembly; 4. a traction drive; 401. a second drive shaft; 402. a first synchronization belt; 403. a first synchronizing wheel; 404. a sheave traction mechanism; 5. a winding power device; 501. a first winding motor; 502. a second synchronous belt; 503. a second synchronizing wheel; 504. tensioning the belt; 505. a third drive shaft; 6. a reel device; 601. a winding seat; 602. a winding shaft; 603. expanding sheets; 604. fixing the screw block; 605. a sliding sleeve; 606. tensioning the screw; 607. a stopper; 7. a wire arranging device; 701. flattening the belt; 702. a swinging slide wire mechanism; 703. a bi-directional shaft; 704. a taper wheel; 705. a bottom shaft; 706. a third synchronizing wheel; 707. a bearing seat; 708. a movable support; 709. a compression roller; 710. a wire passing roller; 8. a damping device; 801. a fixed seat; 802. a damping seat; 803. a damping lever; 804. a first spring; 805. a pressure lever; 9. a tension device; 901. an optical axis; 902. a second spring; 903. a slider; 904. a second wire passing wheel; 10. a hydraulic motor; 11. a hydraulic oil tank; 12. a combination control valve; 13. a hydraulic pump; 14. a pressure mechanical adjustment assembly; 15. a hydraulic line; 16. a second winding motor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Example 1:
referring to fig. 1-15, a hydraulic control-based high-speed silk thread spooling device comprises a frame body 1, a thread feeding device 2, a rotating arm device 3, a traction transmission device 4, a winding power device 5, a winding shaft device 6, a thread arranging device 7, a damping device 8, a tension device 9 and a hydraulic control device, wherein the thread feeding device 2 is arranged on the side wall of the frame body 1; on brand-new optimal design support body assembly 1, according to sending a winding direction and set gradually inlet wire device 2, rocking arm device 3, traction drive 4, tension device 9, coiling power device 5, reel device 6, winding displacement device 7 and damping device 8, support body 1 through optimal design still includes: the device comprises a metal plate covering part, a movable cover plate and a cylinder lifting system component;
the hydraulic control device mainly comprises a hydraulic motor 10, a hydraulic oil tank 11, a combined control valve 12, a hydraulic pump 13, a pressure mechanical adjusting assembly 14, a hydraulic pipeline 15 and a second winding motor 16, wherein the hydraulic motor 10 is connected to the outer wall of the wire inlet device 2;
the wire inlet devices 2 are connected to the side wall of the frame body 1, two rotating arm devices 3 are arranged and symmetrically arranged on two sides of the frame body 1, and the hydraulic control device is connected between the two rotating arm devices 3;
the rotating arm device 3 mainly comprises a rotating arm shaft 304 and a rotating arm assembly 305, wherein the rotating arm assembly 305 is connected to the outer wall of the rotating arm shaft 304, and the rotating arm shaft 304 is matched with the wire inlet device 2; a group of rotating arms are respectively provided with a conductive slip ring at two ends of a rotating arm shaft, and the two conductive slip rings are connected together through a conducting wire.
The wire inlet device 2 mainly comprises a box body, a tensioner 201, a first wire passing wheel 202, a traction sheave 203 and a damping wheel 204, wherein the tensioner 201, the first wire passing wheel 202, the traction sheave 203 and the damping wheel 204 are all rotatably connected to the inner wall of the box body, and the damping wheel 204 is connected with the traction sheave 203 through a coupler; the damper wheel 204 is controlled by the PLC and is connected to the traction sheave 203 via a coupling.
The side wall of the frame body 1 is also provided with an auxiliary wheel matched with the wire inlet device 2 and the rotating arm device 3.
Still be equipped with main motor 301 on the support body 1, the output of main motor 301 still is equipped with first transmission shaft 303, and the outer wall of first transmission shaft 303 and swivel arm axle 304 all is equipped with driving pulley 302, and driving pulley 302 passes through the driving belt and links to each other.
The traction transmission device 4 mainly includes a second transmission shaft 401, a first synchronous belt 402, a first synchronous wheel 403 and a sheave traction mechanism 404, wherein the first synchronous wheel 403 drives the sheave traction mechanism 404 to work.
The winding power device 5 mainly comprises a first winding motor 501, a second synchronous belt 502, a second synchronous wheel 503, a tension belt 504 and a third transmission shaft 505, wherein the second synchronous wheel 503 is connected with the output end of the first winding motor 501 through a rotating shaft.
The winding shaft device 6 mainly comprises a winding seat 601, a winding shaft 602, an expansion piece 603, a fixed screw block 604, a sliding sleeve 605, a tensioning screw 606 and a stop piece 607, wherein the winding seat 601 is fixedly connected to the frame body 1, the winding shaft 602 is fixedly connected with the winding seat 601, the sliding sleeve 605 is sleeved on the tensioning screw 606, the tensioning screw 606 is arranged in the winding shaft 602, and the fixed screw block 604 is in threaded connection with the sliding sleeve 605; firstly, the expansion piece 603 is installed inside the winding shaft 602 assembly, then the sliding sleeve 605 is installed, the fixed screw block 604 is installed and fixed, then the tensioning screw 606 is placed, finally the whole assembly is fixed on the winding seat 601, the tensioning screw 606 is adjusted, the expansion piece 603 can rise and fall, the stop piece 607 is used for locking the winding shaft, and the spool is easier to dismount.
The wire arranging device 7 comprises a flat belt 701, a swing sliding wire mechanism 702, a bidirectional shaft 703, a taper wheel 704, a bottom shaft 705, a third synchronizing wheel 706, a bearing seat 707, a movable support 708, a press roller 709 and a wire passing roller 710, wherein the bottom shaft 705 is connected to the bearing seat 707, the taper wheel 704 and the third synchronizing wheel 706 are both connected to the bottom shaft 705, the bottom shaft 705 is connected with the bidirectional shaft 703 through the flat belt 701, and the press roller 709 and the wire passing roller 710 are both rotatably connected to the movable support 708; an adjusting taper wheel 704 is arranged at the upper part and the lower part and is connected with a bidirectional shaft 703 and a bottom shaft 705, a flat belt 701 is connected with the two wheels, a density adjusting device is arranged on the wire arranging device 7, the flat belt 701 is clamped between two flanges of a tension wheel on the adjusting device and a handle on the density adjusting device, and the flat belt 701 can move on the taper wheels.
The damping device 8 comprises a fixed seat 801, a damping seat 802, a damping rod 803, a first spring 804, a pressure rod 805 and a ball, wherein the fixed seat 801 is connected with the movable support 708, the damping seat 802 is connected with the fixed seat 801, and the damping rod 803 is connected with the damping seat 802; the fixed seat 801 is installed on the cradle, the damping seat 802 is installed on the fixed seat 801 and can rotate along the axis, the first spring 804 and the ball are arranged in the damping seat 802, the damping rod 803 can move freely after the pressing rod 805 is pressed down and the first spring 804 is compressed, and the damping rod 803 can move unidirectionally along with the wire arranging device 7 along with the increase of the diameter during normal axis beating and generates damping.
The tension device 9 comprises an optical axis 901, a second spring 902, a sliding block 903 and a second wire-passing wheel 904, the second wire-passing wheel 904 is connected to the sliding block 903, the optical axis 901 is further arranged on the outer wall of the sliding block 903, and the second spring 902 is sleeved on the outer wall of the optical axis 901; the slider 903 combination is arranged on two parallel optical axes 901, two groups of second springs 902 which are parallel to each other are connected to the back of the slider 903 combination, a group of second wire passing wheels 904 are arranged on the slider 903 combination, a wire rope winds around the second wire passing wheels 904, and the slider combination flexibly slides on the optical axes 901 under the action of spring force along with the change of tension.
In the invention, the untwisted silk thread passes through a thread inlet device 2, a rotating arm device 3, a traction transmission device 4, a tension device 9, a winding device 7 and a winding power device 5 in sequence according to a winding mode shown in figure 1, after the device is started, a main motor 301 drives a bottom shaft 705 to drive the rotating arm devices 3 at two sides of the device to realize high-speed rotation, the rotating arm rotates at high speed and twists the silk thread, simultaneously, under the drive of a driving belt wheel 302 at the end part of a rotating arm shaft 304, the whole traction transmission device 4 continuously pulls and forwards the twisted silk thread through a pair of traction grooved wheels 203, the twisted silk thread is wound on a winding shaft device 6 through the tension device 9 and the winding device 7, the rotating speed of the rotating arm is adjustable during twisting, the tension of the winding motor is controlled by a PLC, and can be set according.
The winding shaft device 6 is driven by the first winding motor 501 to rotate continuously, the twisted silk threads are wound and wound into a cylindrical shape according to a preset arrangement mode, the density of the arranged silk threads can be adjusted by a taper wheel 704 arranged on the winding displacement device 7, the density in the silk thread forming process can be adjusted, and the forming is more attractive; when the rotating arm rotates at a high speed, the driving pulley 302 mounted at the shaft end of the rotating arm drives the hydraulic pump to rotate, the hydraulic pump drives the second winding motor 16 to rotate, and the rotation speed and tension control of the second winding motor 16 are completed through the combined control valve 12.
Example 2:
referring to fig. 1-15, a hydraulic control-based high-speed silk thread spooling device comprises a frame body 1, a thread feeding device 2, a rotating arm device 3, a traction transmission device 4, a winding power device 5, a winding shaft device 6, a thread arranging device 7, a damping device 8, a tension device 9 and a hydraulic control device, wherein the thread feeding device 2 is arranged on the side wall of the frame body 1;
the hydraulic control device mainly comprises a hydraulic motor 10, a hydraulic oil tank 11, a combined control valve 12, a hydraulic pump 13, a pressure mechanical adjusting assembly 14, a hydraulic pipeline 15 and a second winding motor 16, wherein the hydraulic motor 10 is connected to the outer wall of the wire inlet device 2;
the wire inlet devices 2 are connected to the side wall of the frame body 1, two rotating arm devices 3 are arranged and symmetrically arranged on two sides of the frame body 1, and the hydraulic control device is connected between the two rotating arm devices 3;
the rotating arm device 3 mainly comprises a rotating arm shaft 304 and a rotating arm assembly 305, wherein the rotating arm assembly 305 is connected to the outer wall of the rotating arm shaft 304, and the rotating arm shaft 304 is matched with the wire inlet device 2.
The wire inlet device 2 mainly comprises a box body, a tensioner 201, a first wire passing wheel 202, a traction sheave 203 and a damping wheel 204, wherein the tensioner 201, the first wire passing wheel 202, the traction sheave 203 and the damping wheel 204 are rotatably connected to the inner wall of the box body, and the damping wheel 204 is connected with the traction sheave 203 through a coupler.
The side wall of the frame body 1 is also provided with an auxiliary wheel matched with the wire inlet device 2 and the rotating arm device 3.
Still be equipped with main motor 301 on the support body 1, the output of main motor 301 still is equipped with first transmission shaft 303, and the outer wall of first transmission shaft 303 and swivel arm axle 304 all is equipped with driving pulley 302, and driving pulley 302 passes through the driving belt and links to each other.
The traction transmission device 4 mainly includes a second transmission shaft 401, a first synchronous belt 402, a first synchronous wheel 403 and a sheave traction mechanism 404, wherein the first synchronous wheel 403 drives the sheave traction mechanism 404 to work.
The winding power device 5 mainly comprises a first winding motor 501, a second synchronous belt 502, a second synchronous wheel 503, a tension belt 504 and a third transmission shaft 505, wherein the second synchronous wheel 503 is connected with the output end of the first winding motor 501 through a rotating shaft.
The winding shaft device 6 mainly comprises a winding seat 601, a winding shaft 602, an expansion piece 603, a fixed screw block 604, a sliding sleeve 605, a tensioning screw 606 and a stop piece 607, wherein the winding seat 601 is fixedly connected to the frame body 1, the winding shaft 602 is fixedly connected with the winding seat 601, the sliding sleeve 605 is sleeved on the tensioning screw 606, the tensioning screw 606 is arranged in the winding shaft 602, and the fixed screw block 604 is in threaded connection with the sliding sleeve 605.
The wire arranging device 7 comprises a flat belt 701, a swing sliding wire mechanism 702, a bidirectional shaft 703, a taper wheel 704, a bottom shaft 705, a third synchronizing wheel 706, a bearing seat 707, a movable support 708, a press roller 709 and a wire passing roller 710, wherein the bottom shaft 705 is connected to the bearing seat 707, the taper wheel 704 and the third synchronizing wheel 706 are both connected to the bottom shaft 705, the bottom shaft 705 is connected with the bidirectional shaft 703 through the flat belt 701, and the press roller 709 and the wire passing roller 710 are both rotatably connected to the movable support 708.
The damping device 8 comprises a fixed seat 801, a damping seat 802, a damping rod 803, a first spring 804, a pressure rod 805 and a ball, wherein the fixed seat 801 is connected with the movable support 708, the damping seat 802 is connected with the fixed seat 801, and the damping rod 803 is connected on the damping seat 802.
Tension device 9 includes optical axis 901, second spring 902, slider 903 and second and crosses line wheel 904, and the second is crossed line wheel 904 and is connected on slider 903, and the outer wall of slider 903 still is equipped with optical axis 901, and second spring 902 cup joints the outer wall at optical axis 901.
The inner space structure of the frame body 1 adopts an arc design scheme, the rotating arm effectively reduces wind resistance in the high-speed operation process, detachable cover plates are covered on the periphery of the frame body, sound-absorbing materials are filled in the cover plates, the noise caused by mechanical rotation and silk thread waving in the air can be absorbed, the arc-shaped movable upper cover is connected with the rotating shaft through a U-shaped plate and pushes the movable cover to lift through a cylinder, and the process is automatically controlled by a PLC; the untwisted silk threads are repeatedly wound by the thread inlet device 2, and different damping tension can be applied to the silk threads with different thread diameters under the influence of the pre-tension of the tensioner 201 and the applied tension connected to the traction sheave 203, so that the air arc radius formed by the centrifugal force action of the silk threads in the high-speed twisting process can be favorably controlled, and the silk threads with different thread diameters can stably run at high speed; two sets of rotating arm combinations are respectively arranged on two sides of the whole device, a main motor 301 fixedly arranged at the bottom of the frame body 1 drives a rotating arm shaft 304 and a rotating arm component 305 connected with the rotating arm shaft to rotate at a high speed through a first transmission shaft 303 at the bottom and synchronous belts on two sides, and meanwhile, the operation mode of the main motor 301 is controlled.
Before the twisted silk threads enter winding forming, the twisted silk threads need to pass through a traction transmission device 4, the mechanism plays a role of starting and stopping in the operation of the whole equipment, the power of a main motor 301 is transmitted through a first transmission belt wheel 302 on a rotating arm shaft 304, the two-stage speed reduction is realized through two groups of first synchronous wheels 403 arranged on two second transmission shafts 401, a fixed ratio of the rotating arm speed and the feeding speed is formed through the operation of a driving sheave traction mechanism 404, and a fixed twist value is obtained, wherein one group of first synchronous wheels 403 combined with the sheave traction mechanism 404 are process belt wheels and can be replaced at any time according to the requirement on twist; the high-speed twisting and spooling machine is also provided with a hydraulically-driven spooling power device 5, the hydraulically-driven spooling power device 5 is an improved power device for overcoming the defects of the conventional spooling machine, and the defects that the conventional equipment only adopts a mechanical mode or a motor as power, occupies large space, is easy to wear due to tension control and wire connection through a conductive slip ring are overcome and overcome by adopting a hydraulic driving mode, and the change of the reeling and tension control along with the change of the reeling radius is realized, so that the ideal effects of smooth and controllable moment in the operation process and more attractive product forming are achieved; the winding shaft device 6 is an important device for shaft beating forming, before shaft beating begins, the tensioning screw 606 needs to be rotated to push the sliding sleeve 605 to move so as to enable the expansion sheet 603 arranged on the winding shaft 602 to expand, after shaft beating is finished, the tensioning screw 606 is loosened so as to enable the expansion sheet 603 to retract, the stopping piece 607 is used for fixing the winding shaft device 6 so as to fix the winding shaft device, and then products can be easily dismounted; the power transmission of a winding motor drives a bottom shaft 705 to rotate, meanwhile, a flat belt 701 drives an upper bidirectional shaft 603 to rotate, and a T-shaped sliding block on the cycloid sliding device slides in flowers and plants of the bidirectional shaft 603 along with the rotation to realize the left and right movement of the cycloid sliding device, so that the wire arranging function is realized; in the shaft forming process, along with the increase of the winding diameter, the wire arranging device 7 can swing outwards along with the winding diameter, and a damping device 8 is arranged for ensuring the stability and the firm aesthetic degree of forming tension, wherein: the fixed seat 801 is fixed on the cradle, the damping seat 802 is connected with the fixed seat 801 and can rotate along the shaft, a first spring 804 and a ball are arranged in the damping seat 802, the damping rod 803 can move freely after the first spring 804 is compressed after the pressing rod 805 is pressed down, otherwise the damping rod 803 can move unidirectionally intelligently; the slider 903 combination in the tension device 9 can flexibly slide on the optical axis 901 under the action of the second spring 902, and can flexibly adjust and compensate tension change caused by line speed change in the process of winding the shaft.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. A high-speed yarn-winding device based on hydraulic control is used for a silk yarn, and is characterized by comprising a frame body (1), a yarn-feeding device (2), a rotating arm device (3), a traction transmission device (4), a winding power device (5), a reel device (6), a yarn-arranging device (7), a damping device (8), a tension device (9) and a hydraulic control device, wherein the yarn-feeding device (2) is arranged on the side wall of the frame body (1);
the hydraulic control device mainly comprises a hydraulic motor (10), a hydraulic oil tank (11), a combined control valve (12), a hydraulic pump (13), a pressure mechanical adjusting assembly (14), a hydraulic pipeline (15) and a second winding motor (16), wherein the hydraulic motor (10) is connected to the outer wall of the wire inlet device (2);
the wire inlet devices (2) are connected to the side wall of the frame body (1), the two rotating arm devices (3) are symmetrically arranged on two sides of the frame body (1), and the hydraulic control device is connected between the two rotating arm devices (3);
the rotating arm device (3) mainly comprises a rotating arm shaft (304) and a rotating arm assembly (305), the rotating arm assembly (305) is connected to the outer wall of the rotating arm shaft (304), and the rotating arm shaft (304) is matched with the wire inlet device (2).
2. The high-speed silk thread shafting device based on hydraulic control as claimed in claim 1, wherein said thread feeding device (2) mainly comprises a box body, a tensioner (201), a first thread passing wheel (202), a traction sheave (203) and a damping wheel (204), said tensioner (201), said first thread passing wheel (202), said traction sheave (203) and said damping wheel (204) are all rotatably connected to the inner wall of the box body, said damping wheel (204) is connected to the traction sheave (203) through a coupling.
3. The hydraulic control-based high-speed silk thread spooling equipment as claimed in claim 2, characterized in that the side wall of the frame body (1) is further provided with auxiliary wheels matched with the thread feeding device (2) and the rotating arm device (3).
4. The hydraulic control-based high-speed silk thread spooling equipment as claimed in claim 3, wherein a main motor (301) is further arranged on the frame body (1), a first transmission shaft (303) is further arranged at the output end of the main motor (301), transmission belt wheels (302) are respectively arranged on the outer walls of the first transmission shaft (303) and the rotating arm shaft (304), and the transmission belt wheels (302) are connected through transmission belts.
5. The high-speed silk thread spooling device based on hydraulic control of claim 1, characterized in that the traction transmission device (4) mainly comprises a second transmission shaft (401), a first synchronous belt (402), a first synchronous wheel (403) and a sheave traction mechanism (404), and the first synchronous wheel (403) drives the sheave traction mechanism (404) to work.
6. The high-speed yarn winding device based on hydraulic control as claimed in claim 1, wherein the winding power device (5) mainly comprises a first winding motor (501), a second synchronous belt (502), a second synchronous wheel (503), a tension belt (504) and a third transmission shaft (505), and the second synchronous wheel (503) is connected to the output end of the first winding motor (501) through a rotating shaft.
7. The hydraulic control-based high-speed yarn winding device for the silk yarns as claimed in claim 1, wherein the winding shaft device (6) mainly comprises a winding seat (601), a winding shaft (602), an expansion sheet (603), a fixed screw block (604), a sliding sleeve (605), a tensioning screw rod (606) and a stop piece (607), the winding seat (601) is fixedly connected to the frame body (1), the winding shaft (602) is fixedly connected with the winding seat (601), the sliding sleeve (605) is sleeved on the tensioning screw rod (606), the tensioning screw rod (606) is arranged in the winding shaft (602), and the fixed screw block (604) is in threaded connection with the sliding sleeve (605).
8. The hydraulic control-based high-speed yarn spooling equipment for the yarns as claimed in claim 1, wherein the yarn arranging device (7) comprises a flat belt (701), a swinging yarn sliding mechanism (702), a bidirectional shaft (703), a taper wheel (704), a bottom shaft (705), a third synchronizing wheel (706), a bearing seat (707), a movable support (708), a press roller (709) and a yarn passing roller (710), the bottom shaft (705) is connected to the bearing seat (707), the taper wheel (704) and the third synchronizing wheel (706) are both connected to the bottom shaft (705), the bottom shaft (705) and the bidirectional shaft (703) are connected through the flat belt (701), and the press roller (709) and the yarn passing roller (710) are both rotatably connected to the movable support (708).
9. The hydraulic control-based high-speed wire coiling device for the silk thread according to claim 8, is characterized in that the damping device (8) comprises a fixed seat (801), a damping seat (802), a damping rod (803), a first spring (804), a pressure rod (805) and a ball, wherein the fixed seat (801) is connected with the movable support (708), the damping seat (802) is connected with the fixed seat (801), and the damping rod (803) is connected with the damping seat (802).
10. The hydraulic control-based high-speed silk thread spooling equipment as claimed in claim 1, wherein the tension device (9) comprises an optical axis (901), a second spring (902), a slider (903) and a second thread guide wheel (904), the second thread guide wheel (904) is connected to the slider (903), the optical axis (901) is further arranged on the outer wall of the slider (903), and the second spring (902) is sleeved on the outer wall of the optical axis (901).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010603241.0A CN111675025B (en) | 2020-06-29 | 2020-06-29 | Hydraulic control-based high-speed yarn shaft-beating equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010603241.0A CN111675025B (en) | 2020-06-29 | 2020-06-29 | Hydraulic control-based high-speed yarn shaft-beating equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111675025A true CN111675025A (en) | 2020-09-18 |
| CN111675025B CN111675025B (en) | 2024-07-09 |
Family
ID=72456803
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010603241.0A Active CN111675025B (en) | 2020-06-29 | 2020-06-29 | Hydraulic control-based high-speed yarn shaft-beating equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111675025B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113247701A (en) * | 2021-05-21 | 2021-08-13 | 江西钱皇丝绸制品有限公司 | Silk winding device is used in silk production |
Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB182502A (en) * | 1921-01-31 | 1922-06-30 | Justin Piquet | Improvements in or relating to stranding machines for textile material |
| GB1145261A (en) * | 1965-01-13 | 1969-03-12 | Gunnar Heggen Hansen | Improvements in or relating to twisters or bunchers |
| EP0380913A2 (en) * | 1989-02-03 | 1990-08-08 | GEORG SAHM GMBH & CO. KG | Winding apparatus for a yarn, especially for a yarn which is almost inelastic |
| EP0397053A1 (en) * | 1989-05-08 | 1990-11-14 | Yazaki Corporation | Twisted wire manufacturing apparatus and concentric twisted wire manufacturing machine |
| US5400579A (en) * | 1991-11-20 | 1995-03-28 | Ceeco Machinery Manufacturing Ltd. | Apparatus and method for the manufacture of telephone cables |
| EP0666365A1 (en) * | 1994-02-07 | 1995-08-09 | S.A.M.P. S.p.A. Meccanica di Precisione | Twisting machine |
| DE202004000014U1 (en) * | 2004-01-03 | 2005-05-25 | Saurer Gmbh & Co. Kg | Yarn twisting machine, where at least one yarn is drawn from a supply bobbin, has a yarn take-off guide with a vertical sliding movement against the bobbin to maintain a constant yarn tension |
| KR20080066185A (en) * | 2007-01-11 | 2008-07-16 | 김흥곤 | A twisting apparatus of a compound yarn |
| CN101599323A (en) * | 2009-07-03 | 2009-12-09 | 向继光 | Can realize the four-pitch wire twisting machine that serialization is produced |
| CN107044060A (en) * | 2017-05-31 | 2017-08-15 | 东华大学 | The twisted and plied method and apparatus of continuous state superfine metal long filament |
| CN109928265A (en) * | 2019-04-03 | 2019-06-25 | 山东海岱智能设备有限公司 | Balancing device for winding apparatus two-way swing mechanism |
| CN209397418U (en) * | 2018-08-07 | 2019-09-17 | 山东海岱智能设备有限公司 | The torsade device being mutually matched based on speed |
| CN110371786A (en) * | 2019-07-21 | 2019-10-25 | 山东海泰克新材料有限公司 | Coiling for cotton rope forms devices and methods therefor |
| CN212245675U (en) * | 2020-06-29 | 2020-12-29 | 山东海岱智能设备有限公司 | Hydraulic control-based high-speed silk thread spooling equipment |
-
2020
- 2020-06-29 CN CN202010603241.0A patent/CN111675025B/en active Active
Patent Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB182502A (en) * | 1921-01-31 | 1922-06-30 | Justin Piquet | Improvements in or relating to stranding machines for textile material |
| GB1145261A (en) * | 1965-01-13 | 1969-03-12 | Gunnar Heggen Hansen | Improvements in or relating to twisters or bunchers |
| EP0380913A2 (en) * | 1989-02-03 | 1990-08-08 | GEORG SAHM GMBH & CO. KG | Winding apparatus for a yarn, especially for a yarn which is almost inelastic |
| EP0397053A1 (en) * | 1989-05-08 | 1990-11-14 | Yazaki Corporation | Twisted wire manufacturing apparatus and concentric twisted wire manufacturing machine |
| US5400579A (en) * | 1991-11-20 | 1995-03-28 | Ceeco Machinery Manufacturing Ltd. | Apparatus and method for the manufacture of telephone cables |
| EP0666365A1 (en) * | 1994-02-07 | 1995-08-09 | S.A.M.P. S.p.A. Meccanica di Precisione | Twisting machine |
| DE202004000014U1 (en) * | 2004-01-03 | 2005-05-25 | Saurer Gmbh & Co. Kg | Yarn twisting machine, where at least one yarn is drawn from a supply bobbin, has a yarn take-off guide with a vertical sliding movement against the bobbin to maintain a constant yarn tension |
| KR20080066185A (en) * | 2007-01-11 | 2008-07-16 | 김흥곤 | A twisting apparatus of a compound yarn |
| CN101599323A (en) * | 2009-07-03 | 2009-12-09 | 向继光 | Can realize the four-pitch wire twisting machine that serialization is produced |
| CN107044060A (en) * | 2017-05-31 | 2017-08-15 | 东华大学 | The twisted and plied method and apparatus of continuous state superfine metal long filament |
| CN209397418U (en) * | 2018-08-07 | 2019-09-17 | 山东海岱智能设备有限公司 | The torsade device being mutually matched based on speed |
| CN109928265A (en) * | 2019-04-03 | 2019-06-25 | 山东海岱智能设备有限公司 | Balancing device for winding apparatus two-way swing mechanism |
| CN110371786A (en) * | 2019-07-21 | 2019-10-25 | 山东海泰克新材料有限公司 | Coiling for cotton rope forms devices and methods therefor |
| CN212245675U (en) * | 2020-06-29 | 2020-12-29 | 山东海岱智能设备有限公司 | Hydraulic control-based high-speed silk thread spooling equipment |
Non-Patent Citations (1)
| Title |
|---|
| 毛建忠;朱康武;钱怡;冷建兴;: "基于工控机的钢绳绞车张力速度控制系统", 机械设计与制造, no. 05, 8 May 2008 (2008-05-08), pages 95 - 96 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113247701A (en) * | 2021-05-21 | 2021-08-13 | 江西钱皇丝绸制品有限公司 | Silk winding device is used in silk production |
| CN113247701B (en) * | 2021-05-21 | 2022-05-03 | 江西钱皇丝绸制品有限公司 | Silk winding device is used in silk production |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111675025B (en) | 2024-07-09 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP2000510203A (en) | Device for twisting wires | |
| CN115818338B (en) | Intelligent silk thread feeding device for processing packaged integrated shoes | |
| CN212245675U (en) | Hydraulic control-based high-speed silk thread spooling equipment | |
| CN212245715U (en) | Continuous spinning winding speed regulating device | |
| CN203065874U (en) | Tubular cabling machine | |
| CN111675025B (en) | Hydraulic control-based high-speed yarn shaft-beating equipment | |
| CN112897210A (en) | Communication cable's book covers device | |
| CN205653631U (en) | Intelligence electric airer's elevating system | |
| CN201501702U (en) | Splitting drum winding machine | |
| CN115331891B (en) | Stepless adjusting mechanism of high-speed wire binding machine lay length for cable manufacturing | |
| CN101476224B (en) | Filament untwisting apparatus | |
| CN109052047A (en) | A kind of monofilament drawing and heat-setting number oils wire bonder and routing technique | |
| CN212560651U (en) | Multifunctional crochet hook knitting machine with transmission clutch device | |
| CN219044760U (en) | Silk thread high-speed shafting equipment | |
| CN218893795U (en) | Three-motor-driven high-speed twisting and shaft-beating equipment | |
| CN209097920U (en) | A kind of silica gel sleeve pipe production winding mechanism of wire bonder | |
| CN112895538B (en) | Circular ring belt manufacturing method and winding equipment adopted by same | |
| CN221165402U (en) | Tension control device of grass yarn cladding machine | |
| CN221235818U (en) | Stranding equipment of hauling cable rope | |
| CN211254747U (en) | Automatic shaft beating machine | |
| CN221480182U (en) | Fine denier filament staple fiber core-spun wrapped composite yarn production device | |
| CN221295704U (en) | Rewinding device of bobbin winder for sewing thread processing | |
| CN221894430U (en) | Make things convenient for wool pouring machine of rolling | |
| CN217322901U (en) | Combined directional traction conveying device for cable laying | |
| CN219586282U (en) | Cord twisting sampling machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |