CN219044760U - Silk thread high-speed shafting equipment - Google Patents

Abstract

The utility model discloses high-speed wire shaft-beating equipment, and belongs to the technical field of shaft-beating equipment. The high-speed wire shaft-beating equipment comprises a frame assembly, a first synchronous belt and a third synchronous belt, wherein a wire guide wheel assembly, a wire arranging system, a wire arranging roller, a density fine-tuning mechanism, a sliding tensioning assembly, a driven wheel, a driving wheel, a sliding tightening mechanism, a winding shaft, a damping device, a winding motor, a wire clamping device, a wire feeding motor and a damper are arranged on the frame assembly; according to the utility model, the wire wheel assembly, the wire arrangement system, the density fine adjustment mechanism, the sliding tensioning assembly, the wire feeding system, the sliding tightening mechanism, the winding system, the damping device, the winding motor, the wire clamping device, the wire feeding motor and the damper are arranged, so that compared with the traditional single-motor-driven low-speed forming equipment, the high-speed production of products is realized, the real-time controllability of winding tension is realized, the forming efficiency is higher, and the products are more attractive.

Description

Silk thread high-speed shafting equipment

Technical Field

The utility model relates to the technical field of shaft-beating equipment, in particular to high-speed shaft-beating equipment for silk threads.

Background

The spooler is also called a wire winding machine and is used for packaging and forming various filament tows such as metal wires, cotton, nylon wires and hemp, and the formed products are compact and orderly in arrangement, and the single variable frequency motor and a matched frequency converter are usually adopted for controlling and easy operation.

The existing yarn-spinning machine is low in running speed, winding tension and yarn density cannot be adjusted in real time, production efficiency is low, automation degree is low, and the yarn-spinning machine is troublesome to use.

Accordingly, a high-speed wire spooling apparatus is provided to solve the above-mentioned problems.

Disclosure of Invention

The utility model aims to solve the problems in the background technology, and provides a high-speed yarn shaft-beating device.

In order to achieve the above purpose, the present utility model adopts the following technical scheme:

the high-speed wire line shaft-beating equipment comprises a frame body assembly, a first synchronous belt and a third synchronous belt, wherein a wire guide wheel assembly, a wire arranging system, a wire arranging roller, a density fine tuning mechanism, a sliding tensioning assembly, a driven wheel, a driving wheel, a sliding tightening mechanism, a winding shaft, a damping device, a winding motor, a wire clamping device, a wire feeding motor and a damper are arranged on the frame body assembly, the wire guide wheel assembly, the wire arranging roller, the driven wheel and the driving wheel are all rotationally connected on the frame body assembly, the density fine tuning mechanism, the sliding tensioning assembly, the winding shaft, the winding motor, the wire clamping device and the wire feeding motor are all fixedly connected on the frame body assembly, a roller shaft is rotationally connected on the frame body assembly, the sliding tightening mechanism is slidingly connected on the roller shaft, the damper is fixedly connected to one end of the roller shaft, which is far away from the sliding jacking mechanism, a first belt pulley is fixedly connected to the driving wheel, the first belt pulley is connected with the wire feeding motor through a first synchronous belt, a driving wheel is arranged above the winding motor, three groups of second belt pulleys are fixedly connected to the driving wheel, the second belt pulleys are sleeved with the second synchronous belts, the third synchronous belts are respectively connected with the winding motor, the wire arranging roller and the winding shaft, a third belt pulley is fixedly connected to the winding shaft, a winding base is arranged on the winding shaft, the third belt pulley is rotatably connected to the winding base, and the third synchronous belt is connected with the winding shaft through a third belt pulley.

For the use of being convenient for winding displacement system, preferably, the winding displacement system includes wire pressing roller, cycloid slider, bi-directional shaft, fourth synchronous belt, the wire pressing roller rotates to be connected on the winding displacement roller, cycloid slider sliding connection is on the winding displacement roller, bi-directional shaft fixed connection is on the winding displacement roller, the one end fixedly connected with fourth band pulley of bi-directional shaft keeping away from the winding displacement roller, fourth synchronous belt passes through fourth band pulley and links to each other with the winding displacement system.

In order to facilitate the adjustment of the line by the fine adjustment mechanism, preferably, the fine adjustment mechanism comprises an adjusting rod, a fine adjustment fixing seat, a positioning fixing rod and a fine adjustment bottom plate, wherein the adjusting rod is rotationally connected to the fine adjustment bottom plate, the positioning fixing rod is fixedly connected to the fine adjustment bottom plate, and the fine adjustment fixing seat is slidably connected to the adjusting rod and the positioning fixing rod.

In order to facilitate the sliding tensioning assembly to compensate tension changes brought by line speed change in the winding process, preferably, the sliding tensioning assembly comprises a fixed base, a wire passing wheel, sliding tensioning springs, a sliding block assembly and a polished rod assembly, wherein the total number of the wire passing wheels is three, two groups of the wire passing wheels are all rotationally connected to the fixed base, the other groups of the wire passing wheels are rotationally connected to the sliding block assembly, the fixed base is fixedly connected with the two polished rod assemblies, the two groups of the sliding tensioning springs are all sleeved on the two polished rod assemblies, the sliding block assembly is slidably connected to the two polished rod assemblies, and two ends of the sliding tensioning springs are fixedly connected with the fixed base and the sliding block assembly respectively.

In order to ensure the stability of forming tension, preferably, the damping device comprises a damping rod, a damping fixed block, a damping seat, a compression rod, balls and a damping spring, wherein the damping rod is rotationally connected to the winding base, the damping fixed block is fixedly connected to the damping rod, the damping fixed block is in a hollow structure, the damping spring is sleeved on the damping rod and is positioned in the damping fixed block, one end of the damping spring is fixedly connected with the damping fixed block, the other end of the damping spring is fixedly connected with the damping fixed block, the balls are positioned at one end of the damping fixed block far away from the damping spring, and the compression rod is rotationally connected to the damping fixed block.

In order to facilitate the use of the damping device, preferably, a curved chute for sliding the compression bar is arranged on the frame assembly, and one end of the compression bar, which is far away from the damping fixing block, is positioned in the curved chute.

In order to realize constant force shaft beating, preferably, the winding motor is provided with an angle detection assembly, a chain and a swing arm assembly, gears are fixedly connected to the angle detection assembly and the driving wheel, the chain is sleeved on the two gears, and the swing arm assembly is rotatably connected to the driving wheel.

Compared with the prior art, the utility model provides the high-speed wire shaft-beating equipment which has the following beneficial effects:

the device is characterized in that the device comprises a wire wheel assembly, a wire arranging system, a density fine adjustment mechanism, a sliding tensioning assembly, a wire feeding system, a sliding jacking mechanism, a winding system, a damping device, a winding motor, a wire clamping device, a wire feeding motor and a damper, wherein the wire feeding system, the winding system, the damping device, the winding motor, the wire clamping device, the wire feeding motor and the damper are arranged.

Drawings

Fig. 1 is a schematic structural diagram of a high-speed yarn-threading device according to the present utility model;

fig. 2 is a schematic structural diagram II of a high-speed yarn shaft-beating device according to the present utility model;

FIG. 3 is a schematic three-dimensional view of a high-speed yarn-threading device according to the present utility model;

fig. 4 is a schematic structural diagram of a flat cable system in a high-speed wire-drawing device according to the present utility model;

fig. 5 is a schematic structural view of a wire feeding system in a high-speed wire-drawing device according to the present utility model;

FIG. 6 is a schematic diagram of a sliding tensioning assembly in a high-speed yarn tensioning device according to the present utility model;

fig. 7 is a schematic structural diagram II of a sliding tensioning assembly in a high-speed yarn-threading device according to the present utility model;

fig. 8 is a schematic structural diagram of a flat cable system in a high-speed yarn-drawing device according to the present utility model;

fig. 9 is a schematic structural diagram of a fine-adjustment mechanism for the density in the high-speed yarn-drawing device according to the present utility model;

fig. 10 is a schematic structural diagram of a winding motor in a high-speed yarn winding device according to the present utility model;

FIG. 11 is a schematic structural view of a damping device in a high-speed yarn-threading device according to the present utility model;

fig. 12 is a schematic three-dimensional diagram of a high-speed yarn-threading device according to the present utility model.

In the figure: 1. a wire guide wheel assembly; 2. a wire arrangement system; 201. a wire pressing roller; 202. cycloid sliding device; 203. a bidirectional shaft; 204. a wire arranging roller; 3. a density fine adjustment mechanism; 301. an adjusting lever; 302. fine tuning the fixing seat; 303. positioning a fixed rod; 304. fine tuning the bottom plate; 4. a sliding tensioning assembly; 401. a wire passing wheel; 402. a sliding tension spring; 403. a slider assembly; 404. a polish rod assembly; 5. a wire feed system; 501. driven wheel; 502. a driving wheel; 6. a sliding and propping mechanism; 7. a winding system; 701. a winding shaft; 8. damping means; 801. a damping rod; 802. damping fixed block; 803. a damping seat; 804. a compression bar; 805. a ball; 806. a damping spring; 9. a winding motor; 901. an angle detection assembly; 902. a chain; 903. a swing arm assembly; 10. a wire clip; 11. a wire feeding motor; 12. a damper; 13. a frame assembly; 1301. roller shaft.

Description of the embodiments

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.

In the description of the present utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

Examples

Referring to fig. 1-12, a high-speed wire-drawing device comprises a frame assembly 13, a first synchronous belt and a third synchronous belt, wherein the frame assembly 13 is provided with a wire guide wheel assembly 1, a wire arranging system 2, a wire arranging roller 204, a density fine adjusting mechanism 3, a sliding tensioning assembly 4, a driven wheel 501, a driving wheel 502, a sliding tightening mechanism 6, a winding shaft 701, a damping device 8, a winding motor 9, a wire clamping device 10, a wire feeding motor 11 and a damper 12, the wire guide wheel assembly 1, the wire arranging roller 204, the driven wheel 501 and the driving wheel 502 are all rotationally connected to the frame assembly 13, the density fine adjusting mechanism 3, the sliding tensioning assembly 4, the winding shaft 701, the winding motor 9, the wire clamping device 10 and the wire feeding motor 11 are all fixedly connected to the frame assembly 13, the frame assembly 13 is rotationally connected with a roller shaft 1301, the sliding tightening mechanism 6 is slidingly connected to the roller shaft 1301, the damper 12 is fixedly connected with one end of a roller shaft 1301 far away from the sliding jacking mechanism 6, a first belt pulley is fixedly connected with a driving wheel 502, the first belt pulley is connected with a wire feeding motor 11 through a first synchronous belt, a driving wheel is arranged above a winding motor 9, three groups of second belt pulleys are fixedly connected with the driving wheel, the three groups of second belt pulleys are sleeved with the second synchronous belts, the three groups of second belt pulleys are respectively connected with the winding motor 9, a wire arranging roller 204 and a winding shaft 701, a third belt pulley is fixedly connected with the winding shaft 701, a winding base is arranged on the winding shaft 701, the third belt pulley is rotationally connected with the winding base, the third synchronous belt is connected with the winding shaft 701 through the third belt pulley, the wire arranging system 2 comprises a wire pressing roller 201, a cycloid sliding device 202, a bidirectional shaft 203 and a fourth synchronous belt, the wire pressing roller 201 is rotationally connected with the wire arranging roller 204, the cycloid sliding device 202 is rotationally connected with the wire arranging roller 204, the bi-directional shaft 203 is fixedly connected to the winding displacement roller 204, one end of the bi-directional shaft 203 far away from the winding displacement roller 204 is fixedly connected with a fourth belt pulley, a fourth synchronous belt is connected with the winding displacement system 2 through the fourth belt pulley, the density fine adjustment mechanism 3 comprises an adjusting rod 301, a fine adjustment fixing seat 302, a positioning fixing rod 303 and a fine adjustment bottom plate 304, the adjusting rod 301 is rotationally connected to the fine adjustment bottom plate 304, the positioning fixing rod 303 is fixedly connected to the fine adjustment bottom plate 304, the fine adjustment fixing seat 302 is slidingly connected to the adjusting rod 301 and the positioning fixing rod 303, the sliding tensioning assembly 4 comprises a fixed base, a wire passing wheel 401, a sliding tensioning spring 402, a sliding block assembly 403 and a polished rod assembly 404, three groups of wire passing wheels 401 are shared, wherein, two groups of wire passing wheels 401 are rotationally connected to the fixed base, the other group of wire passing wheels 401 are rotationally connected to the sliding block assembly 403, the fixed base is fixedly connected to the two polished rod assemblies 404, the two groups of sliding tensioning springs 402 are sleeved on the two polished rod assemblies 404, two ends of the sliding tensioning springs 402 are respectively fixedly connected to the fixed base, the sliding block 802, the sliding tensioning spring assembly 403 are fixedly connected to the sliding block 802, the damping block 802 is arranged at one end of the damping block 802 is rotatably connected to the damping block 802, the damping block 802 is arranged at the other end of the damping block 801, the damping block is connected to the damping block 801 in a hollow damping block 801, the damping block is arranged at the end of the damping block 801 is in a position away from the damping block 801, and is fixedly connected to the damping block 801, be equipped with the crooked spout that is used for depression bar 804 to slide on the support body assembly 13, the one end that the depression bar 804 kept away from damping fixed block 802 is located crooked spout, is equipped with angle detection subassembly 901, chain 902, swing arm subassembly 903 on the coiling motor 9, all fixedly connected with gear on angle detection subassembly 901 and the drive wheel, and chain 902 cup joints on two gears, and swing arm subassembly 903 rotates to be connected on the drive wheel.

When the device is used, a PLC control system matched with the device is required to be configured, a control panel and a switch are arranged on the PLC control system, so that each device is conveniently controlled through a frequency converter controlled by the PLC, automatic control of each system component is conveniently realized, and automatic high-speed production is realized.

Wherein the driven wheel 501 and the driving wheel 502 in the device together form the wire feeding system 5 of the device.

Wherein the winding shaft 701, the belt wheel and the winding base together form the winding system 7 of the device.

Before the working, the working personnel need to install all the system components on the frame body assembly 13, firstly, wiring is needed, the roller wound with the silk thread is installed on the roller shaft 1301, then the roller wound with the silk thread is fixed on the roller shaft 1301 through the sliding jacking mechanism 6, the silk thread on the roller passes through the porcelain eye and the thread clamp 10, then sequentially passes through the wire feeding system 5, the sliding tensioning assembly 4, the wire wheel assembly 1 and the thread arranging system 2, finally, the winding shaft 701 wound on the winding system 7 is started, firstly, the wire feeding motor 11 drives the driving wheel 502 to rotate, the roller wound with the silk thread is pulled to rotate, the silk thread is continuously fed out, the silk thread enters the thread arranging system 2 through the abrupt change of the buffer force of the sliding tensioning assembly 4, and finally, the silk thread is wound on the winding shaft 701 of the winding system 7, wherein the speed of the wire feeding system 5 can be set, the wire feeding motor 11 is controlled by a frequency converter, the density of the silk thread arrangement can be realized through adjusting the density fine adjusting mechanism 3, the forming is more attractive, the forming is realized, the winding motor 9 is controlled by the frequency converter, the winding motor is finally, the winding motor 9 is driven to rotate, the silk thread is wound on the winding shaft 9 is wound on the winding shaft in a constant-shaped manner, and the winding shaft is driven to form a constant-speed, the winding shaft is arranged at a constant-speed, and the winding speed is high, and the winding speed is realized, and the winding speed is adjusted to be a constant, and the winding speed is realized, and the winding speed is adjusted according to a constant speed and the winding speed is high, and the winding speed is realized.

Wherein the damper 12 is provided to prevent the roller shaft 1301 from being tangled due to inertial rotation during pulling of the wire feed system 5.

The winding shaft 701 is a necessary device for shaft forming, and a swelling sheet type winding shaft 701 is generally used, and when a shaft core needs to be provided, the swelling type winding shaft 701 can be used.

The wire feeding motor 11 is controlled by a frequency converter, and the wire feeding speed is set according to the requirement and cannot exceed 400m/min.

According to the utility model, compared with the traditional single-motor-driven low-speed forming equipment, the high-speed production of products is realized, the real-time controllability of winding tension is realized, and the forming efficiency and the products are higher and more attractive by arranging the wire guide wheel assembly 1, the wire arrangement system 2, the density fine adjustment mechanism 3, the sliding tensioning assembly 4, the wire feeding system 5, the sliding jacking mechanism 6, the winding system 7, the damping device 8, the winding motor 9, the wire clamping device 10, the wire feeding motor 11 and the damper 12.

The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.

Claims (7)

1. The high-speed wire shaft-beating equipment comprises a frame body assembly (13), a first synchronous belt and a third synchronous belt, and is characterized in that a wire wheel assembly (1), a wire arranging system (2), a wire arranging roller (204), a density fine adjusting mechanism (3), a sliding tensioning assembly (4), a driven wheel (501), a driving wheel (502), a sliding jacking mechanism (6), a winding shaft (701), a damping device (8), a winding motor (9), a wire clamping device (10), a wire feeding motor (11) and a damper (12), the wire wheel assembly (1), the wire arranging roller (204), the driven wheel (501) and the driving wheel (502) are all rotationally connected to the frame body assembly (13), the density fine adjusting mechanism (3), the sliding tensioning assembly (4), the winding shaft (701), the winding motor (9), the wire clamping device (10) and the wire feeding motor (11) are all fixedly connected to the frame body assembly (13), the sliding jacking mechanism (6) is rotationally connected to a roller shaft (1301), the sliding jacking mechanism (6) is slidingly connected to the roller shaft (1301) and is fixedly connected to one end of the roller (1301) which is far away from the roller (1301) and is fixedly connected to the roller (502), and first band pulley is connected with send line motor (11) through first synchronous belt, coiling motor (9) top is equipped with the drive wheel, fixedly connected with is three sets of second band pulleys on the drive wheel, and is three set of all cup jointed second synchronous belt on the second band pulley, three second synchronous belt links to each other with coiling motor (9), winding displacement roller (204), winding shaft (701) respectively, fixedly connected with third band pulley on winding shaft (701), be equipped with winding base on winding shaft (701), third band pulley rotates to be connected on winding base, third synchronous belt is connected with winding shaft (701) through the third band pulley.

2. The high-speed wire winding device according to claim 1, wherein the wire winding system (2) comprises a wire winding roller (201), a cycloid sliding device (202), a bidirectional shaft (203) and a fourth synchronous belt, the wire winding roller (201) is rotatably connected to the wire winding roller (204), the cycloid sliding device (202) is slidably connected to the wire winding roller (204), the bidirectional shaft (203) is fixedly connected to the wire winding roller (204), and a fourth belt pulley is fixedly connected to one end, far away from the wire winding roller (204), of the bidirectional shaft (203), and the fourth synchronous belt is connected with the wire winding system (2) through the fourth belt pulley.

3. The high-speed wire shaft-beating device according to claim 1, wherein the density fine-tuning mechanism (3) comprises an adjusting rod (301), a fine-tuning fixing seat (302), a positioning fixing rod (303) and a fine-tuning bottom plate (304), the adjusting rod (301) is rotatably connected to the fine-tuning bottom plate (304), the positioning fixing rod (303) is fixedly connected to the fine-tuning bottom plate (304), and the fine-tuning fixing seat (302) is slidably connected to the adjusting rod (301) and the positioning fixing rod (303).

4. The high-speed wire shaft-beating device according to claim 1, wherein the sliding tensioning assembly (4) comprises a fixed base, wire passing wheels (401), sliding tensioning springs (402), sliding block assemblies (403) and polish rod assemblies (404), the wire passing wheels (401) are three groups in total, two groups of the wire passing wheels (401) are all rotationally connected to the fixed base, the other group of the wire passing wheels (401) are rotationally connected to the sliding block assemblies (403), the fixed base is fixedly connected with the two polish rod assemblies (404), the two groups of the sliding tensioning springs (402) are all sleeved on the two polish rod assemblies (404), the sliding block assemblies (403) are slidably connected to the two polish rod assemblies (404), and two ends of each sliding tensioning spring (402) are fixedly connected with the fixed base and the sliding block assemblies (403).

5. The wire high-speed shaft beating device according to claim 1, wherein the damping device (8) comprises a damping rod (801), a damping fixing block (802), a damping seat (803), a pressing rod (804), balls (805) and damping springs (806), the damping rod (801) is rotationally connected to a winding base, the damping fixing block (802) is fixedly connected to the damping rod (801), the damping fixing block (802) is in a hollow arrangement, the damping springs (806) are sleeved on the damping rod (801), the damping springs (806) are located in the damping fixing block (802), one ends of the damping springs (806) are fixedly connected with the damping fixing block (802), the other ends of the damping springs (806) are fixedly connected with the damping fixing block (802), the balls (805) are located at one ends of the damping fixing block (802) away from the damping springs (806), and the pressing rod (804) is rotationally connected to the damping fixing block (802).

6. The high-speed wire shaft-beating device according to claim 5, wherein a bending chute for sliding a pressing rod (804) is arranged on the frame assembly (13), and one end of the pressing rod (804) away from the damping fixed block (802) is located in the bending chute.

7. The high-speed wire shaft-beating device according to claim 1, wherein an angle detection assembly (901), a chain (902) and a swing arm assembly (903) are arranged on the winding motor (9), gears are fixedly connected to the angle detection assembly (901) and the driving wheel, the chain (902) is sleeved on the two gears, and the swing arm assembly (903) is rotatably connected to the driving wheel.

Images