CN116179768A - Syrup preparation device - Google Patents
Syrup preparation device Download PDFInfo
- Publication number
- CN116179768A CN116179768A CN202310419233.4A CN202310419233A CN116179768A CN 116179768 A CN116179768 A CN 116179768A CN 202310419233 A CN202310419233 A CN 202310419233A CN 116179768 A CN116179768 A CN 116179768A
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- Prior art keywords
- frame
- pressing
- plate
- cutting
- box
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- 239000006188 syrup Substances 0.000 title claims abstract description 41
- 235000020357 syrup Nutrition 0.000 title claims abstract description 41
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- 238000003825 pressing Methods 0.000 claims abstract description 94
- 238000005520 cutting process Methods 0.000 claims abstract description 77
- 238000010438 heat treatment Methods 0.000 claims abstract description 64
- 239000002699 waste material Substances 0.000 claims abstract description 36
- 238000004659 sterilization and disinfection Methods 0.000 claims description 25
- 230000007306 turnover Effects 0.000 claims description 22
- 230000001629 suppression Effects 0.000 claims description 18
- 240000005002 Erythronium dens canis Species 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims 2
- 230000001954 sterilising effect Effects 0.000 abstract description 19
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 240000000111 Saccharum officinarum Species 0.000 description 35
- 235000007201 Saccharum officinarum Nutrition 0.000 description 35
- 241000609240 Ambelania acida Species 0.000 description 16
- 239000010905 bagasse Substances 0.000 description 16
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 10
- 238000001704 evaporation Methods 0.000 description 7
- 230000008020 evaporation Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 241000894006 Bacteria Species 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000011068 loading method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000009835 boiling Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 239000000645 desinfectant Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000015203 fruit juice Nutrition 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 235000021147 sweet food Nutrition 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B5/00—Reducing the size of material from which sugar is to be extracted
- C13B5/02—Cutting sugar cane
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B10/00—Production of sugar juices
- C13B10/02—Expressing juice from sugar cane or similar material, e.g. sorghum saccharatum
- C13B10/06—Sugar-cane crushers
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B25/00—Evaporators or boiling pans specially adapted for sugar juices; Evaporating or boiling sugar juices
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biochemistry (AREA)
- Organic Chemistry (AREA)
- Confectionery (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The utility model relates to the technical field of syrup production, in particular to a syrup preparation device which comprises a bottom plate, a top plate, a cutting assembly, a transfer assembly, a pressing assembly, a heating assembly, a waste assembly, a sterilizing assembly and four supporting columns.
Description
Technical Field
The utility model relates to the technical field of syrup production, in particular to a syrup preparation device.
Background
The syrup is a thick and high-concentration sugar-containing solution prepared by boiling or other technologies, and the raw materials for preparing the syrup can be sugar water, sugarcane juice, fruit juice or other plant juice, etc., and the syrup can be stored for a longer time without refrigeration under a sealed state because the sugar content of the syrup is very high, and the syrup can be used for preparing beverages or making sweet food, and is inconvenient to operate and has high labor intensity due to manual boiling and concentration.
Chinese patent No. CN206251850U discloses a novel syrup making apparatus, the bottom plate is fixedly arranged on the top of the braked universal wheel; the sliding chute is fixedly arranged at the top of the bottom plate; the braking universal wheel is fixedly arranged at the bottom of the bottom plate; the supporting plates are respectively and fixedly arranged on two sides of the top of the bottom plate; the heating pipe is fixedly arranged in the material of the box body; the pulley is fixedly arranged at the bottom of the box body and is movably connected with the chute; the stirrer is fixedly arranged at the bottom end of the stirring shaft; the bearing is fixedly arranged in the inner cavity at the top end of the supporting plate; the screw rod is fixedly arranged between the two support plates and penetrates through the bearing; the nut sleeve is in threaded connection with the screw rod, penetrates through the top of the box body and is fixedly connected with the box body; the servo motor is fixedly arranged at the right end of the top of the bottom plate; the belt is respectively and movably connected with the driving belt pulley and the driven belt pulley; the utility model has the characteristics of simple structure, convenient operation, high efficiency, rapidness and the like.
However, the above-mentioned patent has the following disadvantages in the actual use process: the syrup raw materials that this patent needs manual pouring to the box with preliminary preparation carries out heating evaporation and draws, and whole operation must have artifical the participation, and the manufacturing cost of preparing syrup is higher.
Disclosure of Invention
The utility model aims to provide a syrup preparation device, which aims to solve the problems that in the prior art, the initially prepared syrup raw material is manually poured into a box body for heating, evaporating and extracting, and the whole operation is required to be manually participated, so that the production cost of preparing syrup is high.
The technical scheme of the utility model is as follows:
the utility model provides a syrup preparation facilities, includes bottom plate, roof, cutting assembly, transfer subassembly, suppression subassembly, heating element, waste material subassembly, disinfection subassembly and four support columns, four the support column is the rectangle and distributes at the top of bottom plate, the roof is installed at the top of four support columns, cutting assembly, transfer subassembly and suppression subassembly set gradually at the top of roof, heating element installs at the top of roof to heating element is linked together with the suppression subassembly, waste material subassembly installs at the top of roof, and waste material subassembly's bottom extends to the below of roof, disinfection subassembly installs at the top of bottom plate.
Further, the cutting assembly includes cutting box, unloading frame, cutting element and two parts that push down, the cutting box is installed at the top of roof, be equipped with the conveying roller that a plurality of equidistant set up in the cutting box, the unloading frame is installed in the bottom of cutting box to the unloading frame is linked together with the inside of cutting box, two the part interval sets up the top at the cutting box that pushes down, and two the bottom that pushes down the part extends to the cutting box, every the part that pushes down all includes first hydraulic putter, holding down plate, pushes down seat and pinch roller, first hydraulic putter is vertical to be set up at the top of cutting box, the holding down plate is installed on the output of first hydraulic putter, the bottom at the holding down plate is installed to the holding down seat, the pinch roller is rotated and is installed in the holding down seat, the cutting element is installed at the top of cutting box to the bottom of cutting element extends to the cutting box, the cutting element includes second hydraulic putter, cutting plate and cutting tool, the vertical setting of second hydraulic putter is at the top of cutting box, install the output of second hydraulic putter is at the bottom at the cutting plate.
Further, the transfer subassembly includes support frame, transfer frame and transfer area, the support frame erects the top at the roof, the transfer frame is installed at the top of support frame to the transfer frame is the slope form setting, the transfer area is installed in the transfer frame, and the bottom of transfer area is located the below of unloading frame, be equipped with the baffle that a plurality of equidistant set up on the transfer area.
Further, the suppression subassembly includes workstation, suppression case, diaphragm, drive component, push part, two mounting brackets, two guide rails, two movable plates and two suppression parts, the top at the roof is installed to the workstation, the suppression case sets up the top at the workstation, be equipped with the export groove on the top outer wall of suppression case, be equipped with the chute that corresponds with the export groove on the outer wall of suppression case, the diaphragm level sets up the inside at the suppression case, be equipped with the filtration pore that a plurality of equidistant set up on the diaphragm, two the mounting bracket symmetry sets up in the bottom of workstation, two the guide rail sets up respectively on the inner wall of two mounting brackets, two the movable plate is the symmetry setting in the both sides of suppression case to the bottom of two movable plates all with two guide rail sliding fit, two the suppression part sets up the top at two movable plates respectively, and two one end of suppression part extends to the suppression incasement, the drive component installs the top at the roof to the bottom of drive component respectively with two movable plates articulates, the top of two movable plates, the push part is installed on the outer wall at the push case and the top of two hydraulic pressure push part is connected to the top of three push part, the push part is connected to the push part in the push rod is connected to the top of the hydraulic pressure push part, the top is connected to the push part.
Further, every the suppression part all includes pressboard, two spliced poles and a plurality of dogtooth, two the spliced pole symmetry sets up on the top of movable plate to the one end of two spliced poles extends to the suppression incasement, pressboard slidable mounting is at the top of diaphragm, and pressboard and the end connection of two spliced poles, a plurality of the dogtooth equidistant setting is kept away from one side of two spliced poles at the pressboard.
Further, the drive part comprises a drive frame, a drive motor, a drive rod and two pull rods, wherein the drive frame is arranged at the top of the top plate, the drive motor is vertically arranged at the top of the drive frame, the drive rod is arranged on an output shaft of the drive motor, one ends of the two pull rods are respectively hinged with the bottoms of the two movable plates, and the other ends of the two pull rods are respectively hinged with the two ends of the drive rod.
Further, heating element includes heating tower, heating jar, U type frame, booster pump, first pipeline and second pipeline, the vertical top that sets up at the roof of heating tower, the heating jar sets up in the heating tower, U type frame sets up on the top of roof, the top at U type frame is installed to the booster pump, the both ends of first pipeline are linked together with the inside bottom of booster pump's input and suppression case respectively, the both ends of second pipeline are linked together with the inside top of booster pump's output and heating jar respectively, the top of heating tower is equipped with the blast pipe that is linked together with the inside top of heating jar, the bottom of heating tower is equipped with the mud pipe that is linked together with the inside bottom of heating jar, all be equipped with the check valve on blast pipe and the mud pipe.
Further, the waste material subassembly includes mount table, rotation axis, rotary disk, rotating electrical machines, driving gear, driven gear, waste bin and emptys the part, the mount table is installed at the top of roof, the rotation axis rotates and installs on the mount table, the top at the rotation axis is installed to the rotary disk, the vertical setting of rotating electrical machines is at the top of mount table, the driving gear is installed on the output shaft of rotating electrical machines, driven gear installs on the rotation axis to driven gear and driving gear meshing, the top of rotary disk is equipped with four hollow boxes that equidistant setting around its hub, waste bin is vertical to be set up at the top of roof, the bottom of waste bin is equipped with the standpipe that is linked together rather than inside, the bottom of standpipe extends to the below of roof, emptys the part and installs at the top of roof.
Further, topple over the part and get piece, two fourth hydraulic push rods and two upset axles including toppling over frame, first lead screw slip table, loading board, crane, roll-over frame, upset motor, first gear, second gear, clamp, topple over the top of frame at the roof, first lead screw slip table level sets up the top of toppling over the frame, the loading board is installed on the mobile terminal of first lead screw slip table, two fourth hydraulic push rods symmetry sets up the bottom at the loading board, the crane is installed on the output of two fourth hydraulic push rods, the roll-over frame is installed in the bottom of crane through two upset axles rotation, the upset motor level sets up on the outer wall of crane, first gear is installed on the output shaft of upset motor, the second gear is installed on one of them roll-over axle to second gear and first gear engagement, it installs the bottom at the roll-over frame to press from both sides to get the piece, it includes slide rail, two clamp and two electric push rods to press from both sides the bottom setting up at the bottom the two electric push rods symmetry sets up on the roll-over frame and two slide rail and two are pressed from both sides the bottom to get the electric putter.
Further, the disinfection subassembly includes disinfection frame, conveyer belt and disinfection room, the disinfection frame is installed at the top of bottom plate, the conveyer belt is installed in the disinfection frame, the disinfection room erects at the top of disinfection frame.
The utility model provides a syrup preparation device through improvement, which has the following improvements and advantages compared with the prior art:
the method comprises the following steps: according to the utility model, the sugarcane is put into the cutting assembly, the cutting assembly cuts the sugarcane into one section and then falls into the transferring assembly, the transferring assembly conveys the sugarcane section therein into the pressing assembly, the pressing assembly presses the sugarcane section, the pressed sugarcane water is heated and evaporated by the heating assembly to form syrup, the waste assembly transfers the bagasse in the pressing assembly into the sterilizing assembly, and finally the sterilizing assembly performs sterilization treatment on the bagasse therein, so that bacteria are prevented from breeding.
And two,: according to the utility model, the movable plate drives the two connecting columns to move, the two connecting columns drive the pressing plate to slide on the transverse plate, the pressing plate moves reciprocally to drive the plurality of convex teeth to extrude the sugarcane sections, and the extrusion of the sugarcane sections into sugarcane juice is accelerated.
And thirdly,: according to the utility model, the sugarcane juice at the bottom end inside the pressing box is pumped through the booster pump to enter the heating tank through the first pipeline and the second pipeline, the heating tank heats and evaporates the sugarcane juice therein to form syrup after heating and evaporating, the syrup is automatically discharged through the pulp discharging pipe, and a large amount of vapor generated by evaporation is discharged to the outside of the heating tower through the exhaust pipe, so that the heating tower and the heating tank are ensured not to collect vapor.
Drawings
The utility model is further explained below with reference to the drawings and examples:
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic perspective view of a second embodiment of the present utility model;
FIG. 3 is a schematic perspective view of a cutting assembly and a relay assembly of the present utility model;
FIG. 4 is a schematic perspective view of a cutting assembly and a transfer assembly of the present utility model;
FIG. 5 is a partial cross-sectional view of the cutting assembly and the intermediate rotary assembly of the present utility model;
FIG. 6 is a schematic perspective view of a press assembly of the present utility model;
FIG. 7 is a schematic perspective view of a pressing assembly of the present utility model;
FIG. 8 is a schematic view of a partial perspective view of a press assembly of the present utility model;
FIG. 9 is a schematic perspective view of a heating assembly of the present utility model;
FIG. 10 is a partial cross-sectional view of a heating assembly of the present utility model;
FIG. 11 is a schematic perspective view of the waste assembly and sterilization assembly of the present utility model;
FIG. 12 is a schematic diagram of a perspective view of a waste assembly and sterilization assembly of the present utility model;
fig. 13 is a partial perspective view of the waste assembly of the present utility model.
Reference numerals illustrate:
a bottom plate 1, a top plate 2, a cutting unit 3, a cutting box 31, a blanking frame 32, a cutting member 33, a second hydraulic ram 331, a cutting plate 332, a cutting blade 333, a pressing member 34, a first hydraulic ram 341, a pressing plate 342, a pressing seat 343, a pressing wheel 344, a conveying roller 35, a relay unit 4, a supporting frame 41, a relay frame 42, a relay belt 43, a baffle 44, a pressing unit 5, a table 51, a pressing box 52, an outlet groove 521, a chute 522, a cross plate 53, a filter hole 531, a driving member 54, a driving frame 541, a driving motor 542, a driving lever 543, a pulling lever 544, a pushing member 55, a pushing plate 551, a third hydraulic ram 552, a mounting frame 56, a guide rail 57, a moving plate 58, a pressing member 59, a pressing plate 591, a connecting column 592, a boss 593, the heating unit 6, the heating tower 61, the heating tank 62, the u-shaped frame 63, the booster pump 64, the first pipe 65, the second pipe 66, the exhaust pipe 67, the pulp discharge pipe 68, the check valve 69, the waste unit 7, the mounting table 71, the rotating shaft 72, the rotating disk 73, the hollow box 731, the rotating motor 74, the driving gear 75, the driven gear 76, the waste box 77, the vertical pipe 771, the tilting member 78, the tilting frame 781, the first screw sliding table 7811, the carrying plate 7812, the lifting frame 7813, the tilting frame 782, the tilting motor 783, the first gear 784, the second gear 785, the gripping member 786, the slide rail 7861, the gripping plate 7862, the electric push rod 7863, the fourth hydraulic push rod 787, the tilting shaft 788, the sterilizing frame 81, the conveying belt 82, the sterilizing chamber 83, and the supporting columns 9.
Detailed Description
The following detailed description of the present utility model clearly and fully describes the technical solutions of the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The utility model provides a syrup preparation device by improvement, as shown in fig. 1-13, which comprises a bottom plate 1, a top plate 2, a cutting assembly 3, a transfer assembly 4, a pressing assembly 5, a heating assembly 6, a waste assembly 7, a sterilizing assembly 8 and four supporting columns 9, wherein the four supporting columns 9 are distributed on the top of the bottom plate 1 in a rectangular shape, the top plate 2 is arranged on the top of the four supporting columns 9, the cutting assembly 3, the transfer assembly 4 and the pressing assembly 5 are sequentially arranged on the top of the top plate 2, the heating assembly 6 is communicated with the pressing assembly 5, the waste assembly 7 is arranged on the top of the top plate 2, the bottom end of the waste assembly 7 extends to the lower part of the top plate 2, and the sterilizing assembly 8 is arranged on the top of the bottom plate 1; through putting into the cutting subassembly 3 with the sugarcane, the cutting subassembly 3 falls into transfer subassembly 4 after cutting into one section with the sugarcane, transfer subassembly 4 carries the sugarcane section wherein to pressing assembly 5 in, pressing assembly 5 work is pressed the sugarcane section, the sugarcane water that forms after the pressing is heated by heating assembly 6 and evaporates, form syrup after heating evaporation, waste material subassembly 7 is transported to in the disinfection subassembly 8 with the bagasse in the pressing assembly 5, disinfection subassembly 8 disinfects the bagasse wherein at last, prevent to breed the bacterium, through above-mentioned step, realize the full automatization and draw syrup raw materials into syrup, need not artifical the participation, the manufacturing cost of preparing syrup has been reduced greatly.
Specifically, the cutting assembly 3 includes a cutting box 31, a blanking frame 32, a cutting part 33 and two pressing parts 34, the cutting box 31 is mounted at the top of the top plate 2, a plurality of conveying rollers 35 which are arranged at equal intervals are arranged in the cutting box 31, the blanking frame 32 is mounted at the bottom of the cutting box 31, the blanking frame 32 is communicated with the interior of the cutting box 31, the two pressing parts 34 are arranged at the top of the cutting box 31 at intervals, the bottom ends of the two pressing parts 34 extend into the cutting box 31, each pressing part 34 includes a first hydraulic push rod 341, a pressing plate 342, a pressing seat 343 and a pressing wheel 344, the first hydraulic push rod 341 is vertically arranged at the top of the cutting box 31, the pressing plate 342 is mounted at the output end of the first hydraulic push rod 341, the pressing seat 343 is mounted at the bottom of the pressing plate 342, the pressing wheel 344 is rotatably mounted in the pressing seat, the cutting part 33 is mounted at the top of the cutting box 31, and the bottom ends of the cutting part 33 extend into the cutting box 31, the second hydraulic push rod 332 and the second hydraulic push rod 332 are mounted at the bottom of the cutting box 31, the second hydraulic push rod 332 and the second hydraulic push rod 332 are mounted at the output ends of the cutting plate 331; through putting the sugarcane into the cutting box 31, a plurality of conveying rollers 35 are used for conveying the sugarcane, a first hydraulic push rod 341 in two pressing parts 34 works to drive a pressing wheel 344 to move downwards, the pressing wheel 344 moves downwards to be in contact with the sugarcane, limiting of the sugarcane is achieved, the cutting part 33 is prevented from shaking in the working process, and finally a second hydraulic push rod 331 in the cutting part 33 works to drive a cutting tool 333 to move downwards to cut the sugarcane, and cut sugarcane sections fall into the transit assembly 4.
Specifically, the transfer assembly 4 includes a support frame 41, a transfer frame 42 and a transfer belt 43, the support frame 41 is erected on the top of the top plate 2, the transfer frame 42 is installed on the top of the support frame 41, the transfer frame 42 is inclined, the transfer belt 43 is installed in the transfer frame 42, the bottom end of the transfer belt 43 is located below the blanking frame 32, and a plurality of baffles 44 are arranged on the transfer belt 43 at equal intervals; the sugarcane sections falling into the conveyor belt 43 are conveyed into the pressing assembly 5 through the conveyor belt 43, and the sugarcane sections on the conveyor belt 43 are blocked by a plurality of baffles 44, so that the sugarcane sections are prevented from falling.
Specifically, the pressing assembly 5 includes a workbench 51, a pressing box 52, a cross plate 53, a driving part 54, a pushing part 55, two mounting frames 56, two guide rails 57, two moving plates 58 and two pressing parts 59, the workbench 51 is mounted at the top of the top plate 2, the pressing box 52 is disposed at the top of the workbench 51, an outlet groove 521 is disposed on the outer wall of the top end of the pressing box 52, a chute 522 corresponding to the outlet groove 521 is disposed on the outer wall of the pressing box 52, the cross plate 53 is horizontally disposed inside the pressing box 52, a plurality of equally spaced filtering holes 531 are disposed on the cross plate 53, the two mounting frames 56 are symmetrically disposed at the bottom of the workbench 51, the two guide rails 57 are respectively disposed on the inner walls of the two mounting frames 56, the two moving plates 58 are symmetrically disposed at two sides of the pressing box 52, and the bottom ends of the two moving plates 58 are in sliding fit with the two guide rails 57, two pressing members 59 are respectively arranged at the top ends of the two moving plates 58, one ends of the two pressing members 59 extend into the pressing box 52, the driving member 54 is mounted at the top of the top plate 2, and both ends of the driving member 54 are respectively hinged with the bottoms of the two moving plates 58, the pushing member 55 is mounted on the top outer wall of the pressing box 52, and one end of the pushing member 55 extends into the pressing box 52, the pushing member 55 comprises a pushing plate 551 and two third hydraulic push rods 552, the two third hydraulic push rods 552 are symmetrically arranged on the top outer wall of the pressing box 52, and the output ends of the two third hydraulic push rods 552 extend into the pressing box 52, the pushing plate 551 is slidably mounted at the top of the cross plate 53, and the pushing plate 551 is connected with the output ends of the two third hydraulic pushing rods 552; when the sugarcane sections fall into the transverse plate 53 to reach a certain amount, the driving part 54 works to drive the two moving plates 58 to reciprocate, the two moving plates 58 drive the two pressing parts 59 to reciprocate to press the sugarcane sections on the transverse plate 53, the sugarcane sections are pressed into sugarcane juice which enters the inner bottom end of the pressing box 52 through the filtering holes 531, the bagasse is left on the transverse plate 53, and the two third hydraulic push rods 552 regularly work to drive the pushing plates 551 to move, so that the bagasse on the transverse plate 53 enters the waste assembly 7 through the outlet groove 521 and the inclined channel 522, and the waste assembly 7 is convenient for the next step to process the bagasse.
Specifically, each pressing member 59 includes a pressing plate 591, two connecting columns 592 and a plurality of teeth 593, the two connecting columns 592 are symmetrically disposed at the top end of the moving plate 58, and one ends of the two connecting columns 592 extend into the pressing box 52, the pressing plate 591 is slidably mounted at the top of the transverse plate 53, and the pressing plate 591 is connected with the ends of the two connecting columns 592, and the plurality of teeth 593 are disposed at equal intervals on the side of the pressing plate 591 away from the two connecting columns 592; the movable plate 58 drives the two connecting columns 592 to move, the two connecting columns 592 drive the pressing plate 591 to slide on the transverse plate 53, and the pressing plate 591 moves back and forth to drive the plurality of convex teeth 593 to squeeze the sugarcane sections, so that the sugarcane sections are accelerated to squeeze sugarcane juice.
Specifically, the driving component 54 includes a driving frame 541, a driving motor 542, a driving rod 543, and two pull rods 544, where the driving frame 541 is mounted on the top of the top plate 2, the driving motor 542 is vertically disposed on the top of the driving frame 541, the driving rod 543 is mounted on an output shaft of the driving motor 542, one ends of the two pull rods 544 are respectively hinged with bottoms of the two moving plates 58, and the other ends of the two pull rods 544 are respectively hinged with two ends of the driving rod 543; the driving rod 543 is driven to rotate through the driving motor 542, and the driving rod 543 drives the two moving plates 58 to realize reciprocating movement by utilizing the two pull rods 544, so that the two pressing components 59 are ensured to reciprocate to perform rapid juice extrusion operation on the sugarcane sections, manual participation is not needed, and the production cost for preparing syrup is greatly reduced.
Specifically, the heating assembly 6 includes a heating tower 61, a heating tank 62, a U-shaped frame 63, a booster pump 64, a first pipe 65 and a second pipe 66, the heating tower 61 is vertically disposed at the top of the top plate 2, the heating tank 62 is disposed in the heating tower 61, the U-shaped frame 63 is disposed at the top of the top plate 2, the booster pump 64 is mounted at the top of the U-shaped frame 63, two ends of the first pipe 65 are respectively communicated with an input end of the booster pump 64 and an inner bottom end of the pressing box 52, two ends of the second pipe 66 are respectively communicated with an output end of the booster pump 64 and an inner top end of the heating tank 62, an exhaust pipe 67 is disposed at the top of the heating tower 61 and is communicated with the inner top end of the heating tank 62, a slurry discharge pipe 68 is disposed at the bottom end of the heating tower 61 and is communicated with the inner bottom end of the heating tank 62, and check valves 69 are disposed on the exhaust pipe 67 and the slurry discharge pipe 68; the sugarcane juice at the bottom end inside the pumping and pressing box 52 is pumped through the booster pump 64 to enter the heating tank 62 through the first pipeline 65 and the second pipeline 66, the heating tank 62 heats and evaporates the sugarcane juice therein to form syrup after heating and evaporating, the syrup is automatically discharged through the syrup discharging pipe 68, a large amount of vapor generated by evaporation is discharged to the outside of the heating tower 61 through the exhaust pipe 67, and the situation that the vapor is not collected in the heating tower 61 and the heating tank 62 is ensured.
Specifically, the waste assembly 7 includes a mounting table 71, a rotating shaft 72, a rotating disc 73, a rotating motor 74, a driving gear 75, a driven gear 76, a waste bin 77 and a dumping component 78, wherein the mounting table 71 is mounted at the top of the top plate 2, the rotating shaft 72 is rotatably mounted on the mounting table 71, the rotating disc 73 is mounted at the top of the rotating shaft 72, the rotating motor 74 is vertically arranged at the top of the mounting table 71, the driving gear 75 is mounted on an output shaft of the rotating motor 74, the driven gear 76 is mounted on the rotating shaft 72, the driven gear 76 is meshed with the driving gear 75, four hollow bins 731 which are arranged at equal intervals around the center of the rotating disc 73 are arranged at the top of the rotating disc 73, the waste bin 77 is vertically arranged at the top of the top plate 2, a vertical tube 771 which is communicated with the inside of the waste bin 77 is arranged at the bottom of the waste bin 77, the bottom end of the vertical tube 771 extends to the lower part of the top plate 2, and the dumping component 78 is mounted at the top of the top plate 2; the driving gear 75 is driven to rotate through the operation of the rotating motor 74, the driving gear 75 drives the rotating shaft 72 and the rotating disc 73 to rotate through the driven gear 76, the rotating disc 73 drives the four hollow boxes 731 to sequentially rotate to the lower portion of the inclined channel 522, the fact that the four hollow boxes 731 continuously collect bagasse falling down from the inclined channel 522 is guaranteed, the dumping part 78 is operated to clamp one hollow box 731 to move to the upper portion of the waste box 77, then the dumping part 78 is used for overturning the hollow box 731 by 180 degrees to dump the bagasse in the hollow box 731 into the waste box 77, and finally the bagasse in the waste box 77 enters the sterilizing component 8 through the vertical pipe 771, so that the sterilizing component 8 can sterilize the bagasse in the next step conveniently.
The pouring component 78 comprises a pouring frame 781, a first screw sliding table 7811, a bearing plate 7812, a lifting frame 7813, a turnover frame 782, a turnover motor 783, a first gear 784, a second gear 785, a clamping member 786, two fourth hydraulic pushrods 787 and two turnover shafts 788, wherein the pouring frame 781 is arranged at the top of the top plate 2, the first screw sliding table 7811 is horizontally arranged at the top of the pouring frame 781, the bearing plate 7812 is arranged at the moving end of the first screw sliding table 7811, the two fourth hydraulic pushrods 787 are symmetrically arranged at the bottoms of the bearing plate 782, the lifting frame 783 is arranged at the output ends of the two fourth hydraulic pushrods 787, the turnover frame 783 is rotatably arranged at the bottom end of the lifting frame 783 through two turnover shafts 788, the turnover motor 783 is horizontally arranged on the outer wall of the lifting frame 783, the first gear 784 is arranged on the output shaft of the turnover motor 783, the second gear 785 is horizontally arranged at the top of the turnover frame 781, the two electric pushrods 7862 are symmetrically arranged at the bottoms of the two turnover frames 7861, the two turnover frames 7862 are respectively, the two turnover frames 7861 are respectively arranged at the bottoms of the two turnover frames 786 and the two turnover frames 7861 are respectively, and the two turnover frames 7861 are respectively arranged at the bottoms of the two output shafts 7861; the clamping piece 786 is driven to move downwards to correspond to the position of the hollow box 731 through the operation of the two fourth hydraulic push rods 787, then the two electric push rods 7863 drive the two clamping plates 7862 to move relatively to clamp the hollow box 731, then the two fourth hydraulic push rods 787 drive the hollow box 731 to move upwards for a moving distance, then the first screw rod sliding table 7811 drives the hollow box 731 to move to the upper side of the waste box 77, finally the turning motor 783 drives the first gear 784 to rotate, the first gear 784 drives the turning frame 782 and the two turning shafts 788 to rotate through the second gear 785, and the turning frame 782 drives the hollow box 731 to turn 180 degrees to pour bagasse in the waste box 77.
Specifically, the sterilizing assembly 8 comprises a sterilizing frame 81, a conveying belt 82 and a sterilizing chamber 83, wherein the sterilizing frame 81 is arranged at the top of the bottom plate 1, the conveying belt 82 is arranged in the sterilizing frame 81, and the sterilizing chamber 83 is arranged at the top of the sterilizing frame 81; bagasse in standpipe 771 falls onto conveyer belt 82, and conveyer belt 82 then conveys the bagasse through disinfection room 83, and disinfection room 83 sprays disinfectant to the bagasse, ensures that the bagasse can not breed the bacterium.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present utility model is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. A syrup preparation device, characterized in that: including bottom plate (1), roof (2), cutting assembly (3), transfer subassembly (4), pressing assembly (5), heating assembly (6), waste material subassembly (7), disinfection subassembly (8) and four support column (9), four support column (9) are the rectangle and distribute at the top of bottom plate (1), the top at four support column (9) is installed to roof (2), cutting assembly (3), transfer subassembly (4) and pressing assembly (5) set gradually at the top of roof (2), the top at roof (2) is installed to heating assembly (6) are linked together with pressing assembly (5), the top at roof (2) is installed to waste material subassembly (7) to the bottom of waste material subassembly (7) extends to the below of roof (2), the top at bottom plate (1) is installed to disinfection subassembly (8).
2. A syrup making apparatus according to claim 1, wherein: the cutting assembly (3) comprises a cutting box (31), a blanking frame (32), a cutting part (33) and two pressing parts (34), wherein the cutting box (31) is arranged at the top of a top plate (2), a plurality of conveying rollers (35) which are arranged at equal intervals are arranged in the cutting box (31), the blanking frame (32) is arranged at the bottom of the cutting box (31), the blanking frame (32) is communicated with the inside of the cutting box (31), two pressing parts (34) are arranged at the top of the cutting box (31) at intervals, the bottom ends of the two pressing parts (34) extend into the cutting box (31), each pressing part (34) comprises a first hydraulic push rod (341), a pressing plate (342), a pressing seat (343) and a pressing wheel (344), the first hydraulic push rod (341) is vertically arranged at the top of the cutting box (31), the pressing seat (342) is arranged at the output end of the first hydraulic push rod (341), the pressing seat (343) is arranged at the bottom of the pressing part (342) which extends into the cutting box (31), the cutting part (33) comprises a second hydraulic push rod (331), a cutting plate (332) and a cutting tool (333), wherein the second hydraulic push rod (331) is vertically arranged at the top of the cutting box (31), the cutting plate (332) is arranged at the output end of the second hydraulic push rod (331), and the cutting tool (333) is arranged at the bottom of the cutting plate (332).
3. A syrup preparing apparatus as claimed in claim 2, wherein: the transfer subassembly (4) includes support frame (41), transfer frame (42) and transfer area (43), the top at roof (2) is erect to support frame (41), the top at support frame (41) is installed to transfer frame (42) are the slope form setting, transfer area (43) are installed in transfer frame (42), and the bottom of transfer area (43) is located the below of unloading frame (32), be equipped with baffle (44) that a plurality of equidistant set up on transfer area (43).
4. A syrup making apparatus according to claim 1, wherein: the pressing assembly (5) comprises a workbench (51), a pressing box (52), a transverse plate (53), a driving part (54), a pushing part (55), two mounting frames (56), two guide rails (57), two moving plates (58) and two pressing parts (59), wherein the workbench (51) is arranged at the top of a top plate (2), the pressing box (52) is arranged at the top of the workbench (51), an outlet groove (521) is formed in the outer wall of the top end of the pressing box (52), a chute (522) corresponding to the outlet groove (521) is formed in the outer wall of the pressing box (52), the transverse plate (53) is horizontally arranged in the pressing box (52), a plurality of equally-spaced filtering holes (531) are formed in the transverse plate (53), the two mounting frames (56) are symmetrically arranged at the bottom of the workbench (51), the two guide rails (57) are respectively arranged on the inner walls of the two mounting frames (56), the two moving plates (58) are symmetrically arranged at the two sides of the pressing box (52), the bottom ends of the two moving plates (58) are matched with the two sliding parts (59) in the two moving plates (59) respectively, the driving part (54) is installed at the top of the top plate (2), and the both ends of the driving part (54) are respectively hinged with the bottoms of the two movable plates (58), the pushing part (55) is installed on the top outer wall of the pressing box (52), and one end of the pushing part (55) extends into the pressing box (52), the pushing part (55) comprises a pushing plate (551) and two third hydraulic pushing rods (552), the two third hydraulic pushing rods (552) are symmetrically arranged on the top outer wall of the pressing box (52), the output ends of the two third hydraulic pushing rods (552) extend into the pressing box (52), the pushing plate (551) is slidably installed at the top of the transverse plate (53), and the pushing plate (551) is connected with the output ends of the two third hydraulic pushing rods (552).
5. The syrup preparing apparatus as claimed in claim 4, wherein: every pressing part (59) all includes pressboard (591), two spliced pole (592) and a plurality of dogtooth (593), two spliced pole (592) symmetry sets up the top at movable plate (58) to in the one end of two spliced poles (592) extends to pressing case (52), pressboard (591) slidable mounting is at the top of diaphragm (53), and pressboard (591) and the end connection of two spliced poles (592), a plurality of dogtooth (593) equidistant setting is kept away from one side of two spliced poles (592) at pressboard (591).
6. The syrup preparing apparatus as claimed in claim 4, wherein: the driving component (54) comprises a driving frame (541), a driving motor (542), a driving rod (543) and two pull rods (544), wherein the driving frame (541) is installed at the top of the top plate (2), the driving motor (542) is vertically arranged at the top of the driving frame (541), the driving rod (543) is installed on an output shaft of the driving motor (542), one ends of the two pull rods (544) are respectively hinged to the bottoms of the two movable plates (58), and the other ends of the two pull rods (544) are respectively hinged to two ends of the driving rod (543).
7. The syrup preparing apparatus as claimed in claim 4, wherein: heating element (6) are including heating tower (61), heating jar (62), U type frame (63), booster pump (64), first pipeline (65) and second pipeline (66), the vertical top that sets up in roof (2) of heating tower (61), heating jar (62) set up in heating tower (61), U type frame (63) set up on the top of roof (2), booster pump (64) are installed at the top of U type frame (63), the both ends of first pipeline (65) are linked together with the inside bottom of the input of booster pump (64) and suppression case (52) respectively, the both ends of second pipeline (66) are linked together with the inside top of booster pump (64) and heating jar (62) respectively, the top of heating tower (61) is equipped with blast pipe (67) that are linked together with the inside top of heating jar (62), the bottom of heating tower (61) is equipped with and arranges thick liquid pipe (68) that are linked together with the inside bottom of heating jar (62), arrange thick liquid pipe (67) and exhaust pipe (69) and all are equipped with check valve (69).
8. A syrup making apparatus according to claim 1, wherein: waste assembly (7) are including mount table (71), rotation axis (72), rotary disk (73), rotating electrical machines (74), driving gear (75), driven gear (76), waste bin (77) and toppling over part (78), the top at roof (2) is installed in mount table (71) is installed in rotation axis (72), the top at rotation axis (72) is installed in rotary disk (73), rotating electrical machines (74) vertical setting is at the top of mount table (71), driving gear (75) are installed on the output shaft of rotating electrical machines (74), driven gear (76) are installed on rotation axis (72) to driven gear (76) and driving gear (75) meshing, the top of rotary disk (73) is equipped with four hollow boxes (731) that equidistant set up around its center, the bottom of waste bin (77) is equipped with riser (771) that are linked together with its inside at the top of roof (2), the bottom of riser (771) extends to below roof (78) of roof (78).
9. The syrup preparing apparatus as claimed in claim 8, wherein: the dumping component (78) comprises a dumping frame (781), a first screw sliding table (7811), a bearing plate (7812), a lifting frame (7813), a dumping frame (782), a turnover motor (783), a first gear (784), a second gear (785), a clamping piece (786), two fourth hydraulic pushrods (787) and two turnover shafts (788), wherein the dumping frame (781) is arranged at the top of the top plate (2), the first screw sliding table (7811) is horizontally arranged at the top end of the dumping frame (781), the bearing plate (7812) is arranged at the moving end of the first screw sliding table (7811), the two fourth hydraulic pushrods (787) are symmetrically arranged at the bottom of the bearing plate (7812), the lifting frame (7813) is arranged at the output end of the two fourth hydraulic pushrods (787), the bottom end of the turnover frame (783) is rotatably arranged at the lifting frame (783) through two turnover shafts (8), the turnover motor (783) is arranged at the bottom end of the lifting frame (783), the first gear (783) is arranged at the bottom of the turnover frame (784), the second gear (784) is arranged at the bottom of the turnover frame (785), the first gear (783) is arranged at the bottom of the turnover frame (784), the clamping piece (786) comprises a sliding rail (7861), two clamping plates (7862) and two electric pushing rods (7863), wherein the sliding rail (7861) is horizontally arranged at the bottom of the roll-over stand (782), the two clamping plates (7862) are slidably mounted on the sliding rail (7861), the two electric pushing rods (7863) are symmetrically arranged at the bottom of the roll-over stand (782), and the output ends of the two electric pushing rods (7863) are connected with the two clamping plates (7862) respectively.
10. A syrup making apparatus according to claim 1, wherein: the disinfection assembly (8) comprises a disinfection frame (81), a conveying belt (82) and a disinfection chamber (83), wherein the disinfection frame (81) is arranged at the top of the bottom plate (1), the conveying belt (82) is arranged in the disinfection frame (81), and the disinfection chamber (83) is arranged at the top of the disinfection frame (81).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310419233.4A CN116179768B (en) | 2023-04-19 | 2023-04-19 | Syrup preparation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310419233.4A CN116179768B (en) | 2023-04-19 | 2023-04-19 | Syrup preparation device |
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| CN116179768A true CN116179768A (en) | 2023-05-30 |
| CN116179768B CN116179768B (en) | 2023-11-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202310419233.4A Active CN116179768B (en) | 2023-04-19 | 2023-04-19 | Syrup preparation device |
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| CN114080909A (en) * | 2021-11-10 | 2022-02-25 | 苏州市农业科学院 | Drying and crushing integrated machine |
| CN115771118A (en) * | 2022-11-28 | 2023-03-10 | 毕永山 | Flange pipe joint assembling equipment and using process thereof |
| CN115816603A (en) * | 2022-11-28 | 2023-03-21 | 李贺向 | Refractory material forming system and using method thereof |
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2023
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050142265A1 (en) * | 2002-04-18 | 2005-06-30 | Batstone Druce B. | Preservation of sugar cane and other plant materials |
| RU55366U1 (en) * | 2006-03-17 | 2006-08-10 | Виктор Николаевич Шекуров | TECHNOLOGICAL LINE FOR PRODUCING HIGH PURITY DIFFUSION SYRUP FROM SUGAR BEET |
| CN211133043U (en) * | 2019-10-18 | 2020-07-31 | 四川宝汉丰再生资源有限公司 | Rectifying column waste heat recovery device |
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| CN111575413A (en) * | 2020-05-18 | 2020-08-25 | 桂林市农业科学研究中心 | Brown sugar processing device and process |
| CN114080909A (en) * | 2021-11-10 | 2022-02-25 | 苏州市农业科学院 | Drying and crushing integrated machine |
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| CN116179768B (en) | 2023-11-03 |
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