CN116159173A - 除臭剂生产工艺 - Google Patents
除臭剂生产工艺 Download PDFInfo
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Abstract
本发明公开了除臭剂生产工艺，涉及除臭剂生产工艺领域，包括两者之间通过混合机混合的除臭吸附材料和除臭对冲材料，所述除臭吸附材料的生产步骤如下：第一步：选用高山毛竹；第二步：将毛竹分段装窑；第三步：烧制毛竹段；第四步：封窑降温；第五步：产出除臭吸附材料；所述除臭对冲材料的生产步骤如下：第一步：选用陈艾叶；第二步：真空干燥艾叶；第三步：产出除臭对冲材料。本发明通过设置除臭吸附材料和除臭对冲材料，利用竹炭的吸附性能对环境中潮湿霉菌以及臭味中的臭味分子进行吸附，同时利用艾蒿的特殊的馨香味，对环境中的气味进行改变，有艾草馨香味的存在，从而降低人体对臭味的感知，使得对臭味具有一定的对冲作用。
Description
技术领域
本发明涉及除臭剂生产工艺技术领域，更具体地说，本发明涉及除臭剂生产工艺。
背景技术
天然植物除臭剂是提取植物中天然杀菌除臭因子精制而成，不添加任何化学物质，对人体、牲畜无任何毒副作用，使用安全，具有抑菌、杀菌和除臭功效，对氨、硫化氢等恶臭有良好的分解去除效果，除臭剂广泛用于消灭工业的废气除臭、污气除臭；农牧业的养殖除臭、生物除臭；城市公共设施的垃圾除臭、污水除臭，以及堆放废料、垃圾和容易产生臭气异味的工作区和生活区的日常除臭，如各种人流密集场所：医院、公厕、菜市场、动物园等挥发恶臭治理场所，除臭剂能快速消灭这些难闻臭味异味，净化空气改变环境卫生质量。
但是在实际使用时，现有的除臭剂有天然植物成分的与化工合成的除臭剂，相较而言现今跟提倡使用天然成分制成除臭剂，因为更有利于环境发展，现今较为常见的除臭剂中有竹炭，但是单一竹炭成分的除臭剂其具有吸附臭味作用，但达不到完完全全吸附，所以在臭味环境中经过即使经过竹炭吸附，人体仍然很容易感知到环境中的臭味。
发明内容
为了克服现有技术的上述缺陷，本发明的实施例提供除臭剂生产工艺，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：除臭剂生产工艺，包括两者之间通过混合机混合的除臭吸附材料和除臭对冲材料，所述除臭吸附材料的生产步骤如下：
第一步：选用高山毛竹；
第二步：将毛竹分段装窑；
第三步：烧制毛竹段；
第四步：封窑降温；
第五步：产出除臭吸附材料；
所述除臭对冲材料的生产步骤如下：
第一步：选用陈艾叶；
第二步：真空干燥艾叶；
第三步：产出除臭对冲材料。
优选地，在所述除臭吸附材料的第一步生产步骤中，高山毛竹选用生长期三年及以上的；
在所述除臭吸附材料的第二步生产步骤中，毛竹分成若干毛竹段，每段毛竹的竹节最多保留一个；
在所述除臭吸附材料的第三步生产步骤中，所述的烧制毛竹段包括前期烘焙、中期焖烧以及炼碳。
优选地，所述混合机包括设备机体以及设置于设备机体两端的入口和出口，所述设备机体上固定有驱动电机，所述驱动电机的输出端上套接有混合刀片，且所述混合刀片设置于设备机体内，所述驱动电机电性连接有控制器。
优选地，所述控制器包括有驱动电机启闭控制模块和驱动电机转速控制模块。
优选地，所述的除臭吸附材料和除臭对冲材料同步由混合机的入口进入经过混合刀片的旋转切割最后通过混合机的出口产出吸附性除臭剂。
本发明的技术效果和优点：
1、与现有技术相比，通过设置除臭吸附材料和除臭对冲材料，利用竹炭的吸附性能对环境中潮湿霉菌以及臭味中的臭味分子进行吸附，同时利用艾蒿的特殊的馨香味，对环境中的气味进行改变，有艾草馨香味的存在，从而降低人体对臭味的感知，使得对臭味具有一定的对冲作用，且其二者都有一定范围内的抑菌作用，两者放在一起不会导致有害的化学性质反应，使得两种物质混合使用，降低单一物质的使用量。
附图说明
图1为本发明的整体工艺流程示意图。
图2为本发明混合机结构示意图。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白，以下结合附图及实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本发明，并不用于限定本发明。
如附图1和附图2所示的除臭剂生产工艺，包括两者之间通过混合机混合的除臭吸附材料和除臭对冲材料，除臭吸附材料和除臭对冲材料的混合形成新型的除臭剂，其中包含竹炭同时具有艾叶，使得利用竹炭的吸附性能对环境中潮湿霉菌以及臭味中的臭味分子进行吸附，同时利用艾蒿的特殊的馨香味，对环境中的气味进行改变，有艾草馨香味的存在，从而降低人体对臭味的感知，使得对臭味具有一定的对冲作用，且其二者都有一定范围内的抑菌作用，两者放在一起不会导致有害的化学性质反应，使得两种物质混合使用，降低单一物质的使用量；其次也可通过将艾草烧制成灰与竹炭混合，艾草灰也同样具有杀菌消毒的抑菌作用，艾蒿具有特殊的馨香味，且做成人体使用，其气味具有安眠助睡解乏的功效，艾蒿是天然有益于人体的除臭材料。
所述除臭吸附材料的生产步骤如下：
第一步：选用高山毛竹，在所述除臭吸附材料的第一步生产步骤中，高山毛竹选用生长期三年及以上的；
第二步：将毛竹分段装窑，毛竹分成若干毛竹段，每段毛竹的竹节最多保留一个；
第三步：烧制毛竹段，所述的烧制毛竹段包括前期烘焙、中期焖烧以及炼碳；
第四步：封窑降温，避免在毛竹制炭过程中进入空气；
第五步：产出除臭吸附材料，使得利用天然的植物也就是毛竹生产竹炭，而竹炭是一种土壤微生物和有机营养成分的载体；
其根据上述内容具体生产过程：是采用燃料燃烧加热方式，即窑口由燃料燃烧产生的热量上升到窑顶后，向窑内扩散，其中大部分热气流流动在上层，有小部分热量向四周辐射，由上往下缓慢干燥并达到预炭化，燃烧窑内部分竹材使窑内温度继续升高，除去挥发性物质，此时窑内烟气循环流动，各点热量和温度基本均匀，完成炭化和精炼阶段，得到结构致密的竹炭。土窑烧制法通常有烟熏预干燥、干燥、预炭化、炭化、煅烧(精炼)、自然冷却等阶段；
其中，各个阶段有不同的温度，烟熏预干燥阶段为60～100℃，干燥阶段为100～150℃，预炭化阶段为150～270℃，炭化阶段为270～450℃，煅烧阶段为450℃至1000℃左右；
且从土窑烧炭的过程来看，各阶段的温度和炭化速度是要通过操作者注意的，一是观察烟囱及窑门出烟口烟的变化；二是通过闻烟味来确定，土窑用的鲜毛竹，一般在室外放置一周左右，再放入窑中进行烟熏预干燥，大约要1周，而自然冷却至窑口温度50～60℃时也需要一周，出窑一般也要2天，所以从装窑到出炭一般要21～30天，竹炭得率一般为20％左右；工艺合理，后期氧化燃烧的量少则得率超过20％。
所述除臭对冲材料的生产步骤如下：
第一步：选用陈艾叶；
第二步：真空干燥艾叶，使得其中的水分被气化掉，以便于后期与竹炭材料合并使用；
第三步：产出除臭对冲材料，得到干燥的陈艾叶。
在一个优选地实施方式中，如附图2所示，所述混合机包括设备机体以及设置于设备机体两端的入口和出口，所述设备机体上固定有驱动电机，所述驱动电机的输出端上套接有混合刀片，且所述混合刀片设置于设备机体内，所述驱动电机电性连接有控制器，所述控制器包括有驱动电机启闭控制模块和驱动电机转速控制模块，所述的除臭吸附材料和除臭对冲材料同步由混合机的入口进入经过混合刀片的旋转切割最后通过混合机的出口产出吸附性除臭剂，以便于二者的混合通过硬件设备混合机实现混合，而控制器包括有驱动电机转速控制模块，以便于控制混合刀片的旋转速度，速度的高低使得材料被切割碰触的频率不一样，频率越高出料的细碎程度不一样。
需要说明的是，在本文中，诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来，而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。
Claims (5)
1.除臭剂生产工艺，其特征在于：包括两者之间通过混合机混合的除臭吸附材料和除臭对冲材料，所述除臭吸附材料的生产步骤如下：
第一步：选用高山毛竹；
第二步：将毛竹分段装窑；
第三步：烧制毛竹段；
第四步：封窑降温；
第五步：产出除臭吸附材料；
所述除臭对冲材料的生产步骤如下：
第一步：选用陈艾叶；
第二步：真空干燥艾叶；
第三步：产出除臭对冲材料。
2.根据权利要求1所述的除臭剂生产工艺，其特征在于：在所述除臭吸附材料的第一步生产步骤中，高山毛竹选用生长期三年及以上的；
在所述除臭吸附材料的第二步生产步骤中，毛竹分成若干毛竹段，每段毛竹的竹节最多保留一个；
在所述除臭吸附材料的第三步生产步骤中，所述的烧制毛竹段包括前期烘焙、中期焖烧以及炼碳。
3.根据权利要求2所述的除臭剂生产工艺，其特征在于：所述混合机包括设备机体以及设置于设备机体两端的入口和出口，所述设备机体上固定有驱动电机，所述驱动电机的输出端上套接有混合刀片，且所述混合刀片设置于设备机体内，所述驱动电机电性连接有控制器。
4.根据权利要求3所述的除臭剂生产工艺，其特征在于：所述控制器包括有驱动电机启闭控制模块和驱动电机转速控制模块。
5.根据权利要求4所述的除臭剂生产工艺，其特征在于：所述的除臭吸附材料和除臭对冲材料同步由混合机的入口进入经过混合刀片的旋转切割最后通过混合机的出口产出吸附性除臭剂。
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