CN116102367A - Device for producing solid organic fertilizer by using fresh chicken manure and application method - Google Patents
Device for producing solid organic fertilizer by using fresh chicken manure and application method Download PDFInfo
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- CN116102367A CN116102367A CN202310106755.9A CN202310106755A CN116102367A CN 116102367 A CN116102367 A CN 116102367A CN 202310106755 A CN202310106755 A CN 202310106755A CN 116102367 A CN116102367 A CN 116102367A
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- 241000287828 Gallus gallus Species 0.000 title claims abstract description 144
- 210000003608 fece Anatomy 0.000 title claims abstract description 138
- 239000010871 livestock manure Substances 0.000 title claims abstract description 138
- 239000003895 organic fertilizer Substances 0.000 title claims abstract description 35
- 239000007787 solid Substances 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000000855 fermentation Methods 0.000 claims abstract description 102
- 230000004151 fermentation Effects 0.000 claims abstract description 102
- 238000003756 stirring Methods 0.000 claims abstract description 44
- 238000001125 extrusion Methods 0.000 claims abstract description 17
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000010438 heat treatment Methods 0.000 claims abstract description 11
- 238000003825 pressing Methods 0.000 claims description 17
- 238000002156 mixing Methods 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 5
- 238000001914 filtration Methods 0.000 claims description 5
- 239000002912 waste gas Substances 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 abstract description 4
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 235000013330 chicken meat Nutrition 0.000 description 112
- 241000286209 Phasianidae Species 0.000 description 33
- 238000005096 rolling process Methods 0.000 description 13
- 239000007789 gas Substances 0.000 description 9
- 230000009286 beneficial effect Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000009395 breeding Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 230000001488 breeding effect Effects 0.000 description 3
- 239000003337 fertilizer Substances 0.000 description 3
- 101100372509 Mus musculus Vat1 gene Proteins 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 1
- 244000144987 brood Species 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 210000003746 feather Anatomy 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 235000013348 organic food Nutrition 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F3/00—Fertilisers from human or animal excrements, e.g. manure
- C05F3/06—Apparatus for the manufacture
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/02—Biological treatment
- C02F11/04—Anaerobic treatment; Production of methane by such processes
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/20—Nature of the water, waste water, sewage or sludge to be treated from animal husbandry
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- Life Sciences & Earth Sciences (AREA)
- Organic Chemistry (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Manufacturing & Machinery (AREA)
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- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Fertilizers (AREA)
Abstract
The invention discloses a device for producing solid organic fertilizer by using fresh chicken manure and a use method thereof, and the device comprises a fermentation tank, extrusion equipment and baking equipment, wherein a heating device is arranged at the bottom of the fermentation tank, the extrusion equipment is connected with a first driving piece, the first driving piece is in transmission connection with a stirring shaft, the stirring shaft extends downwards to the bottom of the fermentation tank, stirring blades are fixedly connected onto the stirring shaft, a plurality of biogas pipes are communicated with the top of the fermentation tank, and the biogas pipes are respectively communicated with the baking equipment and the heating device. The first driving piece drives the extrusion equipment to dehydrate the fresh chicken manure, meanwhile, the first driving piece can drive the stirring shaft to stir the fermentation tank, the fermentation and the formation of methane are accelerated, the methane is utilized to provide energy for the heating equipment and the baking equipment, the fermentation speed of the fresh chicken manure in the fermentation tank is accelerated, the extruded fresh chicken manure is baked, and the fresh chicken manure is further rapidly formed into a solid organic fertilizer. Therefore, biogas generated in the fermentation process of the fresh chicken manure is fully utilized, and the use of energy sources is saved.
Description
Technical Field
The invention belongs to the field of fertilizer processing, and particularly relates to a device for producing a solid organic fertilizer by using fresh chicken manure and a using method thereof.
Background
From breeding to breeding, the Nayong county develops the local chicken industry at a glance to build 1 local chicken original breeding field, 19 brood fields (semi-breeding fields) and 37 ecological stocking fields of 1200 thousand feather, thereby ensuring the purity of local chicken varieties. The cultivated native chickens are registered as 'rolling pheasants', and national forest food authentication, organic food authentication, national geographic mark authentication and SC authentication are sequentially obtained, and the gold chicken prize and gold egg prize of the world animal association are also obtained. The success of the Nayongxian native chicken industry benefits from the ecology, but when the operation of producing solid organic fertilizer from fresh chicken manure is performed in the prior art, the liquid in the fertilizer raw material cannot be separated, so that the problem of difficult formation of the solid organic fertilizer exists.
In order to solve the problems, the patent with the Chinese patent publication number of CN210825975U discloses a device for producing solid organic fertilizer by using fresh chicken manure, which belongs to the technical field of solid organic fertilizer production equipment and comprises a solid organic fertilizer production box body, a drying fermentation roller and a squeezing roller body, wherein the drying fermentation roller is arranged in the solid organic fertilizer production box body, one end of the drying fermentation roller is connected with a feeding cylinder, the upper end of the feeding cylinder is connected with a feeding pipe, the top of the feeding pipe is provided with a feeding hopper, the end of the feeding cylinder is provided with a motor, the motor is connected with a rotating shaft, the rotating shaft is arranged in the feeding cylinder and the drying fermentation roller, and a feeding spiral blade is arranged on the rotating shaft.
According to the scheme, the fresh chicken manure can be fermented, the fresh chicken manure in the fermentation is stirred, and the liquid in the fermented chicken manure is separated, so that the solid organic fertilizer is produced by the fresh chicken manure. However, the device has no corresponding structure for treating the sub-products generated in the process of processing the fresh chicken manure, so that the problem of energy waste is caused. The invention provides a device for producing solid organic fertilizer by using fresh chicken manure and a use method thereof, so as to solve the problems.
Disclosure of Invention
In order to solve the problems, the invention provides a device for producing solid organic fertilizer by using fresh chicken manure and a use method thereof, so that biogas generated in the fermentation process of the fresh chicken manure is fully utilized, and energy is saved.
In order to achieve the above object, the technical scheme of the present invention is as follows: the utility model provides an utilize device and application method of fresh chicken manure production solid-state fertilizer, including fermentation vat and processing case, fermentation vat bottom installs firing equipment, install extrusion equipment and toasting equipment in the processing case, extrusion equipment is connected with first driving piece, fixedly connected with rack on the output shaft of first driving piece, the rack meshing has the gear, the first bevel gear of gear coaxial fixedly connected with, the fixed axle on the processing case is all rotated to the equal normal running fit in gear and first bevel gear middle part, first bevel gear is kept away from rack one side and is meshed with the second bevel gear, the coaxial fixedly connected with connecting axle of second bevel gear, connecting axle is kept away from second bevel gear one end and is located the fermentation vat and coaxial fixedly connected with third bevel gear, third bevel gear top meshing has the fourth bevel gear, the coaxial fixedly connected with (mixing) shaft of fourth bevel gear, the (mixing) shaft downwardly extending to fermentation vat bottom, fixedly connected with stirring leaf on the (mixing) shaft, fermentation vat top intercommunication has a plurality of biogas pipes, biogas pipe communicates with toasting equipment and firing equipment respectively.
The beneficial effect of adopting above-mentioned scheme: 1. the driving part in the extrusion equipment is utilized to extrude the fermented fresh chicken manure, so that the liquid in the fresh chicken manure can be extruded, and the formation of solid organic fertilizer is accelerated.
2. The same driving piece is utilized to carry out force transmission in the extrusion process, the fermentation tank is stirred, the structure is ingenious, the use of energy sources is reduced, the fresh chicken manure in the fermentation tank is stirred, the fermentation of the fresh chicken manure is promoted, the fermentation time of the fresh chicken manure is reduced, and the fermentation efficiency of the fresh chicken manure is increased.
3. The fermentation efficiency of the fresh chicken manure is increased to form a large amount of biogas and utilize the biogas, the fermentation tank is heated, the fermentation efficiency of the fresh chicken manure is further increased, meanwhile, energy is provided for baking equipment, the extruded fresh chicken manure is baked, and the evaporation of water in the fresh chicken manure is accelerated, so that the fresh chicken manure further forms a solid organic fertilizer rapidly. Therefore, biogas generated in the fermentation process of the fresh chicken manure is fully utilized, and the use of energy sources is saved.
Further, the extrusion equipment comprises a processing box, the first driving piece comprises a hydraulic cylinder fixedly connected to the processing box, the bottom of an output shaft of the hydraulic cylinder is coaxially and fixedly connected with a connecting rod, the bottom of the connecting rod is fixedly connected with a pressing plate, the pressing plate is positioned in the processing box and is in sliding fit with the inner side wall of the processing box, a filter plate fixedly connected with the inner wall of the processing box is arranged below the pressing plate, a first discharge hole is formed in one side of the processing box, the first discharge hole is communicated with a first electromagnetic valve, and one side, close to the first discharge hole, of the filter plate is lower than one side, far away from the first discharge hole, of the filter plate; the baking equipment comprises a baking box, the baking box is communicated with the first discharge hole, a stirring assembly, a first combustor and an air outlet assembly are arranged in the baking box, the stirring assembly comprises an auger, and one side, close to the processing box, of the auger is connected with a second driving piece; the first burner is arranged in the baking box, and the biogas pipe comprises a first biogas pipe and a second biogas pipe, and is communicated with the first biogas pipe; the baking oven is provided with a second discharge hole at one side far away from the treatment box, the air outlet assembly comprises an air outlet, the air outlet is communicated with an air outlet pipe, and the air outlet pipe is fixedly connected to the top of the baking oven.
The beneficial effects are that: the filter is close to first discharge gate one side and is less than filter and keep away from first discharge gate one side, can make things convenient for behind the extrusion of fresh chicken manure, and fresh chicken manure slides downwards along with the incline direction of filter to export from first discharge gate. The auger is used for stirring the extruded fresh chicken manure, so that the fresh chicken manure can be continuously turned over when being baked, the fresh chicken manure is uniformly baked, the agglomerated or adhered fresh chicken manure can be scattered, and the auger can be used for conveniently conveying the fresh chicken manure while stirring the fresh chicken manure. Because the fresh chicken manure can generate steam or other gases in the baking process, the steam or other gases are discharged from the air outlet pipe, so that a great amount of gases in the baking oven are prevented from being accumulated to explode or other dangers, the efficiency of baking the fresh chicken manure can be increased, and the baking time of the fresh chicken manure is shortened.
Further, the heating equipment comprises a baffle plate which is fixedly connected to the inner side wall at the bottom of the fermentation tank, a second heater is fixedly connected to the bottom of the baffle plate, and the second heater is communicated with the second methane pipe.
The beneficial effects are that: the biogas in the fermentation tank is utilized to provide energy for the second heater, so that the use of other energy sources can be reduced, the second heater is used for heating the fresh chicken manure in the fermentation tank, the fermentation time of the fresh chicken manure can be prolonged, the organic fertilizer is rapidly formed by using the fresh chicken manure, and the biogas is clean energy source, so that the environmental pollution is avoided.
Further, fermentation vat bottom fixedly connected with conveying pipeline, fermentation vat one end and processing case fixed connection are kept away from to the conveying pipeline, and the fermentation vat passes through conveying pipeline intercommunication with processing case, and the intercommunication has the material delivery pump on the conveying pipeline.
The beneficial effects are that: the material conveying pump can conveniently convey the fermented fresh chicken manure.
Further, the interior fixedly connected with support of oven, first combustor fixed connection is on the support, and the auger includes the axis of rotation, fixedly connected with helical blade in the axis of rotation, and the second driving piece includes the motor, and motor fixed connection is on the oven, motor output shaft and axis of rotation fixed connection.
The beneficial effects are that: the support can make first combustor install in the stoving case middle part, is close to fresh chicken manure more, conveniently toasts fresh chicken manure, and helical blade changes can conveniently overturn and carry fresh chicken manure.
Further, the junction intercommunication of fermentation vat and conveying pipeline has the second solenoid valve, and second discharge gate department intercommunication has the third solenoid valve, and the treatment tank bottom is equipped with the third discharge gate, and the third discharge gate intercommunication has the fourth solenoid valve.
The beneficial effects are that: the second electromagnetic valve can conveniently control the amount of fresh chicken manure conveyed into the treatment tank in the fermentation tank; the third electromagnetic valve can conveniently control the output of the solid organic fertilizer baked in the baking box; the fourth electromagnetic valve can conveniently control the liquid output in the treatment box.
Further, the fixed case of top fixedly connected with in the fermentation vat, third bevel gear are located fixed incasement, and the top fixedly connected with stopper in the fixed incasement is equipped with the spout in the stopper, and (mixing) shaft top fixedly connected with slider, slider are located the spout and with spout normal running fit, the (mixing) shaft runs through fixed bottom of the case portion and with fixed case normal running fit.
The beneficial effects are that: the fixed case can include the mechanical part in the fixed case, avoids the fresh chicken manure in the fermentation vat to cause pollution and even influence the use to it, and the stopper can conveniently carry out spacingly to the (mixing) shaft, carries out certain fixedly to the (mixing) shaft.
The application method of the device for producing the solid organic fertilizer by using the fresh chicken manure comprises the following steps: the method comprises the following steps:
step one, fermenting fresh chicken manure: continuously conveying the fresh chicken manure into a fermentation tank, and fermenting the fresh chicken manure in the fermentation tank.
Step two, dehydrating the fermented fresh chicken manure: opening a second electromagnetic valve and a material conveying pump, inputting the fermented fresh chicken manure at the bottom of the fermentation tank into the treatment box through a conveying pipe, opening a first driving piece at the moment, enabling an output shaft of the hydraulic cylinder to output an extrusion connecting rod and a pressing plate, extruding the fresh chicken manure in the treatment box by the pressing plate, filtering liquid in the fresh chicken manure from the filtering plate, and dehydrating the fresh chicken manure.
Step three, accelerating fermentation of fresh chicken manure in a stirring fermentation tank: the rack is driven to vertically move downwards when the output shaft of the hydraulic cylinder outputs, the rack moves to drive the gear and the first bevel gear to rotate, the first bevel gear drives the second main gear, the connecting shaft and the third bevel gear to rotate, the third bevel gear drives the fourth bevel gear and the stirring shaft to rotate, at the moment, the sliding block rotates in the sliding groove in the limiting block, and the stirring shaft rotates to drive the stirring blade to stir fresh chicken manure in the fermentation tank, so that the fermentation speed is improved, and a large amount of biogas is rapidly generated.
Step four, stirring and conveying dehydrated fresh chicken manure: after the fresh chicken manure is dehydrated, the pressing plate is lifted, the first electromagnetic valve is opened, the fresh chicken manure on the filtering plate falls into the baking oven, the motor is started, the output shaft of the motor rotates to drive the rotating shaft and the spiral blades to rotate, and the fresh chicken manure is stirred and conveyed.
Fifthly, using methane in the fermentation tank: biogas in the fermentation tank is conveyed into a first burner in the baking box through a first biogas pipe, and the first burner burns the biogas to generate heat so as to bake the baking box; meanwhile, the biogas is conveyed into a second burner through a second biogas pipe, and the second burner is used for combusting the biogas to generate heat so as to heat the fermentation tank.
Step six, discharging fermented fresh chicken manure, filtered liquid of the fresh chicken manure and waste gas in a baking box: opening a third electromagnetic valve to discharge the stirred and baked fresh chicken manure in the baking oven from the second discharge port; opening a fourth electromagnetic valve to discharge the liquid in the treatment box from a fourth discharge port; and discharging the waste gas in the baking oven from the air outlet pipe.
The beneficial effects are that: the device for producing the solid organic fertilizer by using the fresh chicken manure is simple and convenient in use method, high in mechanization degree, capable of saving human resources and reducing production cost.
Drawings
Fig. 1 is a cross-sectional view of an apparatus for producing a solid organic fertilizer using fresh chicken manure according to an embodiment of the present invention.
Fig. 2 is an enlarged view of a portion a in fig. 1.
FIG. 3 is a flow chart of a method for using the device for producing solid organic fertilizer by using fresh chicken manure according to the embodiment of the invention.
Detailed Description
The following is a further detailed description of the embodiments:
reference numerals in the drawings of the specification include: the fermentation tank 1, the processing box 2, the material conveying pipe 3, the second electromagnetic valve 4, the material conveying pump 5, the processing box 6, the hydraulic cylinder 7, the connecting rod 8, the pressing plate 9, the filter plate 10, the first electromagnetic valve 12, the rack 14, the gear 15, the first bevel gear 16, the fixed shaft 17, the second bevel gear 18, the connecting shaft 19, the third bevel gear 20, the fourth bevel gear 21, the stirring shaft 22, the stirring blade 23, the fixed box 24, the limiting block 25, the sliding block 26, the baking box 28, the first burner 29, the rotating shaft 30, the motor 31, the spiral blade 32, the bracket 33, the first biogas pipe 34, the second biogas pipe 35, the third electromagnetic valve 36, the air outlet pipe 37, the partition 38, the second heater 39 and the fourth electromagnetic valve 40.
An example is substantially as shown in figures 1, 2 and 3:
a device for producing solid organic fertilizer by utilizing fresh chicken manure comprises a fermentation tank 1 and a processing box 2, wherein a material conveying pipe 3 is fixedly connected to the bottom of the fermentation tank 1, a second electromagnetic valve 4 is communicated with the joint of the fermentation tank 1 and the material conveying pipe 3, and a material conveying pump 5 is communicated with the material conveying pipe 3. Install extrusion equipment in the processing case 2, extrusion equipment is including handling case 6, fermentation vat 1 and handling case 6 and pass through conveying pipeline 3 intercommunication, and handling case 6 top is equipped with first driving piece, and first driving piece includes pneumatic cylinder 7 of fixed connection on processing case 2, and the coaxial fixedly connected with connecting rod 8 of pneumatic cylinder 7 output shaft bottom, connecting rod 8 bottom fixedly connected with clamp plate 9, clamp plate 9 are located handling case 6 and with handling case 6 inside wall sliding fit. The filter board 10 fixedly connected with the inner wall of the treatment box 6 is arranged below the pressing plate 9, a first discharge hole is formed in one side of the treatment box 6, a first electromagnetic valve 12 is communicated with the first discharge hole, and one side, close to the first discharge hole, of the filter board 10 is lower than one side, far away from the first discharge hole, of the filter board 10. The bottom of the treatment box 6 is provided with a third discharge hole.
The output shaft of the hydraulic cylinder 7 is fixedly connected with a rack 14, the rack 14 is meshed with a gear 15, the gear 15 is coaxially and fixedly connected with a first bevel gear 16, the middle parts of the gear 15 and the first bevel gear 16 are respectively and rotatably matched with a fixed shaft 17 fixedly connected to the processing box 2, one side, far away from the rack 14, of the first bevel gear 16 is meshed with a second bevel gear 18, the second bevel gear 18 is coaxially and fixedly connected with a connecting shaft 19, one end, far away from the second bevel gear 18, of the connecting shaft 19 is positioned in the fermentation tank 1 and is coaxially and fixedly connected with a third bevel gear 20, the top of the third bevel gear 20 is meshed with a fourth bevel gear 21, the fourth bevel gear 21 is coaxially and fixedly connected with a stirring shaft 22, the stirring shaft 22 downwards extends to the bottom of the fermentation tank 1, and stirring blades 23 are fixedly connected to the stirring shaft 22. The top fixedly connected with fixed case 24 in the fermentation vat 1, third bevel gear 20 are located fixed case 24, the top fixedly connected with stopper 25 in the fixed case 24, are equipped with the spout in the stopper 25, (mixing) shaft 22 top fixedly connected with slider 26, slider 26 are located the spout and with spout normal running fit, (mixing) shaft 22 runs through fixed case 24 bottom and with fixed case 24 normal running fit.
The top of the fermentation tank 1 is communicated with a plurality of biogas pipes, and the biogas pipes are communicated with baking equipment and heating equipment. The baking equipment comprises a baking box 28, the baking box 28 is communicated with a first discharge hole, a stirring assembly, a first combustor 29 and an air outlet assembly are arranged in the baking box 28, the stirring assembly comprises a packing auger, the packing auger comprises a rotating shaft 30, as shown in fig. 1, the right end of the rotating shaft 30 is fixedly connected with a second driving piece, the second driving piece comprises a motor 31, the motor 31 is fixedly connected to the baking box 28, and a spiral blade 32 is fixedly connected to the rotating shaft 30. A bracket 33 is fixedly connected in the oven 28, the first burner 29 is fixedly connected to the bracket 33, the biogas pipe comprises a first biogas pipe 34 and a second biogas pipe 35, and the first burner 29 is communicated with the first biogas pipe 34; the baking box 28 is equipped with the second discharge gate far away from processing case 6 one side, and second discharge gate department intercommunication has third solenoid valve 36, and the subassembly of giving vent to anger includes the gas outlet, and the gas outlet intercommunication has outlet duct 37, and outlet duct 37 fixed connection is in baking box 28 top. The heating equipment comprises a baffle plate 38, the baffle plate 38 is fixedly connected to the inner side wall at the bottom of the fermentation tank 1, a second heater 39 is fixedly connected to the bottom of the baffle plate 38, and the second heater 39 is communicated with the second biogas pipe 35.
The application method of the device for producing the solid organic fertilizer by using the fresh chicken manure comprises the following steps: the method comprises the following steps:
step one, fermenting fresh chicken manure: continuously conveying the fresh chicken manure of the rolling pheasants into the fermentation tank 1, and fermenting the fresh chicken manure of the rolling pheasants in the fermentation tank 1.
Step two, dehydrating the fermented fresh chicken manure: the second electromagnetic valve 4 and the material conveying pump 5 are started, the fermented 'pheasant' fresh chicken manure at the bottom of the fermentation tank 1 is input into the processing box 6 through the conveying pipe 3, the first driving piece is started at the moment, the output shaft of the hydraulic cylinder 7 is used for outputting and extruding the connecting rod 8 and the pressing plate 9, the pressing plate 9 is used for extruding the 'pheasant' fresh chicken manure in the processing box 6, liquid in the 'pheasant' fresh chicken manure is filtered from the filter plate 10, dehydration of the 'pheasant' fresh chicken manure is realized, and formation of solid organic fertilizer is accelerated.
Step three, accelerating fermentation of fresh chicken manure in the stirring fermentation tank 1: the output shaft of the hydraulic cylinder 7 drives the rack 14 to vertically move downwards when outputting, the rack 14 moves to drive the gear 15 and the first bevel gear 16 to rotate, the first bevel gear 16 drives the second main gear 15, the connecting shaft 19 and the third bevel gear 20 to rotate, the third bevel gear 20 drives the fourth bevel gear 21 and the stirring shaft 22 to rotate, at the moment, the sliding block 26 rotates in the sliding groove in the limiting block 25, the limiting block 25 can conveniently limit the stirring shaft 22, and the stirring shaft 22 is fixed to a certain extent. The stirring shaft 22 rotates to drive the stirring blades 23 to stir the fresh chicken manure of the 'rolling pheasants' in the fermentation tank 1, so that the fermentation speed is improved and a large amount of biogas is rapidly generated. The same driving piece is utilized to carry out force transmission in the extrusion process, the fermentation tank 1 is stirred, the structure is ingenious, the use of energy sources is reduced, the fresh chicken manure of the 'rolling pheasants' in the fermentation tank 1 is stirred, the fermentation of the fresh chicken manure of the 'rolling pheasants' is promoted, the fermentation time of the fresh chicken manure of the 'rolling pheasants' is reduced, and the fermentation efficiency of the fresh chicken manure of the 'rolling pheasants' is increased.
Step four, stirring and conveying dehydrated fresh chicken manure: after the fresh chicken manure of the 'rolling pheasant' is dehydrated, the pressing plate 9 is lifted, the first electromagnetic valve 12 is opened, so that the fresh chicken manure of the 'rolling pheasant' on the filter plate 10 falls into the baking oven 28, one side of the filter plate 10, which is close to the first discharge port, is lower than one side of the filter plate 10, which is far away from the first discharge port, and the fresh chicken manure of the 'rolling pheasant' can conveniently slide downwards along with the inclined direction of the filter plate 10 after being extruded and is output from the first discharge port. The motor 31 is started, the output shaft of the motor 31 rotates to drive the rotating shaft 30 and the helical blades 32 to rotate, the helical blades 32 can stir extruded fresh chicken manure of the 'pheasant', the 'pheasant' fresh chicken manure is continuously turned over when being baked, the 'pheasant' fresh chicken manure is uniformly baked, the caked or adhered 'pheasant' fresh chicken manure can be scattered, and the helical blades 32 can also conveniently convey the 'pheasant' fresh chicken manure while stirring the 'pheasant' fresh chicken manure.
Step five, using methane in the fermentation tank 1: biogas in the fermentation tank 1 is conveyed into a first burner 29 in the baking box 28 through a first biogas pipe 34, and the first burner 29 is burnt to generate heat so as to bake the baking box 28; at the same time, the biogas is conveyed into the second burner through the second biogas pipe 35, and the second burner combusts the biogas to generate heat so as to heat the fermentation tank 1. The biogas in the fermentation tank 1 is utilized to provide energy for the second heater 39, so that the use of other energy sources can be reduced, the second heater 39 is used for heating the fresh chicken manure of the 'pheasant' in the fermentation tank 1, the fermentation time of the fresh chicken manure of the 'pheasant' can be prolonged, the organic fertilizer is quickly formed by using the fresh chicken manure of the 'pheasant', and the biogas is clean energy source, so that the environmental pollution is avoided. The biogas is utilized to heat the fermentation tank 1, so that the fermentation efficiency of the fresh chicken manure of the 'pheasant' is further increased, energy is provided for baking equipment, the extruded fresh chicken manure of the 'pheasant' is baked, the evaporation of water in the fresh chicken manure of the 'pheasant' is accelerated, and the fresh chicken manure of the 'pheasant' is further rapidly formed into a solid organic fertilizer. Therefore, biogas generated in the fermentation process of the fresh chicken manure of the rolling pheasants is fully utilized, and the use of energy sources is saved.
Step six, discharging fermented fresh chicken manure, filtered liquid of the fresh chicken manure and waste gas in the baking box 28: the third electromagnetic valve 36 is opened, so that the stirred and baked fresh chicken manure of the 'rolling pheasant' in the baking box 28 is discharged from the second discharge hole; opening the fourth electromagnetic valve 40 to discharge the liquid in the treatment tank 6 from the fourth discharge port; exhaust gas in the oven 28 is discharged from the air outlet pipe 37, steam or other gases are generated in the baking process of the fresh chicken manure of the 'roller pheasants', and the steam or other gases are discharged from the air outlet pipe 37, so that a large amount of gases in the oven 28 are prevented from being accumulated to explode or be dangerous, the efficiency of baking the fresh chicken manure of the 'roller pheasants' can be increased, and the baking time of the fresh chicken manure of the 'roller pheasants' is shortened.
The foregoing is merely exemplary of the present invention and the specific structures and/or characteristics of the present invention that are well known in the art have not been described in detail herein. It should be noted that modifications and improvements can be made by those skilled in the art without departing from the structure of the present invention, and these should also be considered as the scope of the present invention, which does not affect the effect of the implementation of the present invention and the utility of the patent. The protection scope of the present application shall be subject to the content of the claims, and the description of the specific embodiments and the like in the specification can be used for explaining the content of the claims.
Claims (8)
1. A device for producing solid organic fertilizer by using fresh chicken manure is characterized in that: including fermentation vat and processing case, heating equipment is installed to fermentation vat bottom, install extrusion equipment and toasting equipment in the processing case, extrusion equipment is connected with first driving piece, fixedly connected with rack on the output shaft of first driving piece, the rack meshing has the gear, the first bevel gear of gear coaxial fixedly connected with, equal normal running fit in gear and first bevel gear middle part has the fixed axle of fixed connection on the processing case, first bevel gear keeps away from rack one side meshing and has the second bevel gear, the coaxial fixedly connected with connecting axle of second bevel gear, connecting axle keeps away from second bevel gear one end and is located the fermentation vat and coaxial fixedly connected with third bevel gear, the meshing of third bevel gear top has the fourth bevel gear, the coaxial fixedly connected with (mixing) shaft of fourth bevel gear, the (mixing) shaft downwardly extending to fermentation vat bottom, fixedly connected with stirring leaf on the (mixing) shaft, fermentation vat top intercommunication has a plurality of biogas pipes, the biogas pipe communicates with toasting equipment and heating equipment respectively.
2. The device for producing solid organic fertilizer by using fresh chicken manure according to claim 1, wherein the device comprises: the extrusion equipment comprises a processing box, a first driving piece comprises a hydraulic cylinder fixedly connected to the processing box, the bottom of an output shaft of the hydraulic cylinder is coaxially and fixedly connected with a connecting rod, the bottom of the connecting rod is fixedly connected with a pressing plate, the pressing plate is positioned in the processing box and is in sliding fit with the inner side wall of the processing box, a filter plate fixedly connected with the inner wall of the processing box is arranged below the pressing plate, a first discharge hole is formed in one side of the processing box, the first discharge hole is communicated with a first electromagnetic valve, and one side of the filter plate close to the first discharge hole is lower than one side of the filter plate far away from the first discharge hole; the baking equipment comprises a baking box, the baking box is communicated with the first discharge hole, a stirring assembly, a first combustor and an air outlet assembly are arranged in the baking box, the stirring assembly comprises an auger, and one side, close to the processing box, of the auger is connected with a second driving piece; the first burner is arranged in the baking box, and the biogas pipe comprises a first biogas pipe and a second biogas pipe, and is communicated with the first biogas pipe; the baking oven is provided with a second discharge hole at one side far away from the treatment box, the air outlet assembly comprises an air outlet, the air outlet is communicated with an air outlet pipe, and the air outlet pipe is fixedly connected to the top of the baking oven.
3. The device for producing solid organic fertilizer by using fresh chicken manure according to claim 2, wherein: the heating equipment comprises a baffle plate which is fixedly connected to the inner side wall of the bottom of the fermentation tank, the bottom of the baffle plate is fixedly connected with a second heater, and the second heater is communicated with a second methane pipe.
4. The apparatus for producing solid organic fertilizer by using fresh chicken manure according to claim 3, wherein: the fermentation vat bottom fixedly connected with conveying pipeline, conveying pipeline keep away from fermentation vat one end and handle case fixed connection, and fermentation vat and handle case pass through conveying pipeline intercommunication, and the intercommunication has the material delivery pump on the conveying pipeline.
5. The device for producing solid organic fertilizer by using fresh chicken manure according to claim 4, wherein: the baking oven is internally and fixedly connected with a support, the first burner is fixedly connected to the support, the auger comprises a rotating shaft, the rotating shaft is fixedly connected with a helical blade, the second driving piece comprises a motor, the motor is fixedly connected to the baking oven, and an output shaft of the motor is fixedly connected with the rotating shaft.
6. The device for producing solid organic fertilizer by using fresh chicken manure according to claim 5, wherein: the junction intercommunication of fermentation vat and conveying pipeline has the second solenoid valve, and second discharge gate department intercommunication has the third solenoid valve, and the treatment tank bottom is equipped with the third discharge gate, and the third discharge gate intercommunication has the fourth solenoid valve.
7. The device for producing solid organic fertilizer by using fresh chicken manure according to claim 6, wherein: the fixed case of top fixedly connected with in the fermentation vat, third bevel gear are located fixed incasement, and the top fixedly connected with stopper in the fixed incasement is equipped with the spout in the stopper, and (mixing) shaft top fixedly connected with slider, slider are located the spout and with spout normal running fit, and the (mixing) shaft runs through fixed bottom of the case and with fixed case normal running fit.
8. The application method of the device for producing the solid organic fertilizer by using the fresh chicken manure is characterized by comprising the following steps of: the method comprises the following steps:
step one, fermenting fresh chicken manure: continuously conveying the fresh chicken manure into a fermentation tank, and fermenting the fresh chicken manure in the fermentation tank;
step two, dehydrating the fermented fresh chicken manure: the second electromagnetic valve and the material conveying pump are started, the fermented fresh chicken manure at the bottom of the fermentation tank is input into the treatment box through the material conveying pipe, the first driving piece is started at the moment, the output shaft of the hydraulic cylinder outputs an extrusion connecting rod and a pressing plate, the pressing plate extrudes the fresh chicken manure in the treatment box, liquid in the fresh chicken manure is filtered from the filtering plate, and the fresh chicken manure is dehydrated;
step three, accelerating fermentation of fresh chicken manure in a stirring fermentation tank: the output shaft of the hydraulic cylinder drives the rack to vertically move downwards when outputting, the rack moves to drive the gear and the first bevel gear to rotate, the first bevel gear drives the second main gear, the connecting shaft and the third bevel gear to rotate, the third bevel gear drives the fourth bevel gear and the stirring shaft to rotate, at the moment, the sliding block rotates in the sliding groove in the limiting block, and the stirring shaft rotates to drive the stirring blade to stir fresh chicken manure in the fermentation tank, so that the fermentation speed is improved, and a large amount of biogas is rapidly generated;
step four, stirring and conveying dehydrated fresh chicken manure: after the fresh chicken manure is dehydrated, the pressing plate is lifted, the first electromagnetic valve is opened, so that the fresh chicken manure on the filtering plate falls into the baking oven, the motor is started, the output shaft of the motor rotates to drive the rotating shaft and the spiral blades to rotate, and the fresh chicken manure is stirred and conveyed;
fifthly, using methane in the fermentation tank: biogas in the fermentation tank is conveyed into a first burner in the baking box through a first biogas pipe, and the first burner burns the biogas to generate heat so as to bake the baking box; simultaneously, the biogas is conveyed into a second burner through a second biogas pipe, and the second burner is used for combusting the biogas to generate heat so as to heat the fermentation tank;
step six, discharging fermented fresh chicken manure, filtered liquid of the fresh chicken manure and waste gas in a baking box: opening a third electromagnetic valve to discharge the stirred and baked fresh chicken manure in the baking oven from the second discharge port; opening a fourth electromagnetic valve to discharge the liquid in the treatment box from a fourth discharge port; and discharging the waste gas in the baking oven from the air outlet pipe.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310106755.9A CN116102367A (en) | 2023-02-13 | 2023-02-13 | Device for producing solid organic fertilizer by using fresh chicken manure and application method |
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| CN202310106755.9A CN116102367A (en) | 2023-02-13 | 2023-02-13 | Device for producing solid organic fertilizer by using fresh chicken manure and application method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116871163A (en) * | 2023-09-07 | 2023-10-13 | 吉林省农业机械研究院 | Impurity-removing feeding device for dry-cleaning feces of biogas engineering |
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| CN101575164A (en) * | 2009-06-05 | 2009-11-11 | 朱世友 | Multi-function high-efficiency livestock and poultry excrement treating device |
| CN110465356A (en) * | 2019-09-09 | 2019-11-19 | 芜湖沃泰环保科技有限公司 | A kind of garbage treatment device |
| CN210017379U (en) * | 2019-03-06 | 2020-02-07 | 刘坚 | Pig raising excrement and urine circulation processing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101575164A (en) * | 2009-06-05 | 2009-11-11 | 朱世友 | Multi-function high-efficiency livestock and poultry excrement treating device |
| CN210017379U (en) * | 2019-03-06 | 2020-02-07 | 刘坚 | Pig raising excrement and urine circulation processing device |
| CN110465356A (en) * | 2019-09-09 | 2019-11-19 | 芜湖沃泰环保科技有限公司 | A kind of garbage treatment device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116871163A (en) * | 2023-09-07 | 2023-10-13 | 吉林省农业机械研究院 | Impurity-removing feeding device for dry-cleaning feces of biogas engineering |
| CN116871163B (en) * | 2023-09-07 | 2023-11-28 | 吉林省农业机械研究院 | Impurity-removing feeding device for dry-cleaning feces of biogas engineering |
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