CN116100630B - Processing equipment and processing technology for water conveying belt of externally-inlaid pipe fitting - Google Patents
Processing equipment and processing technology for water conveying belt of externally-inlaid pipe fitting Download PDFInfo
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- CN116100630B CN116100630B CN202310073446.6A CN202310073446A CN116100630B CN 116100630 B CN116100630 B CN 116100630B CN 202310073446 A CN202310073446 A CN 202310073446A CN 116100630 B CN116100630 B CN 116100630B
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- conveying belt
- water
- belt
- water conveying
- pipe fitting
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
- B26D7/025—Means for holding or positioning work with clamping means acting upon planar surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
- B26F1/14—Punching tools; Punching dies
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention relates to a processing device and a processing technology of an outer embedded pipe fitting water conveying belt. This processing equipment is used for punching for the water delivery area and inlays the pipe fitting outward and fix on punching, includes: a water conveying belt workbench on which the water conveying belt is processed; the feeding device is arranged at one side of the running water belt workbench and is used for conveying the pipe fitting to a designated position; the perforating device is arranged at one side of the water flow belt workbench and is used for perforating the water delivery belt; the insert device is arranged on one side of the water conveying belt workbench and is used for moving the pipe fitting to an opening of the water conveying belt; the fixing device is arranged on one side of the water flow belt workbench and is used for fixing the pipe fitting on the water delivery belt. The invention realizes the direct purchase of the tubular finished product meeting the requirements of the water delivery belt, breaks the limitation of the original manufacturing process on the blank requirement, reduces the production cost, has better structural performance of the tubular water delivery belt, does not cause leakage, and improves the product quality.
Description
Technical Field
The invention relates to the technical field of water-saving irrigation, in particular to processing equipment and processing technology of an externally-embedded pipe fitting water conveying belt.
Background
The water resource shortage in China effectively and reasonably utilizes the water resource, and the water-saving irrigation is developed greatly, so that the water resource shortage in China is effectively solved, and the problem of drought and water shortage in agriculture is relieved. Drip irrigation is one of the most water-saving irrigation technologies of farmland irrigation so far, and the popularization area of agricultural drip irrigation water-saving technology in China is continuously enlarged.
Drip irrigation systems generally consist of a head junction, a main pipe, a branch pipe, a capillary pipe, etc. The drip irrigation capillary is arranged on each row according to the row spacing of cultivated crops, a plurality of water diversion openings are formed in the branch pipes, the pipe fittings are arranged on the water diversion openings, the capillary is connected with the pipe fittings for irrigation, the branch pipes are provided with water conveying belts, and the water conveying belts can be reeled up again after being used, so that the drip irrigation capillary is small in size, light in weight and convenient to use, and is popular with users.
How to open holes on the water delivery belt, install the pipe fittings and ensure the stability of the pipe fittings is always a technical difficulty, and the invention patent with the Chinese application publication number of CN103999738A discloses a plastic water belt for irrigation and a manufacturing process thereof, wherein the manufacturing process comprises the following steps: (1) Preparing a plastic nut with the axial length of 0.7-2.0 cm, and forming an annular convex edge extending to the periphery of the plastic nut, wherein the plastic nut body and the annular convex edge are integrally injection-molded; preparing a blank of the plastic water hose wall, forming the blank of the plastic water hose wall into a strip shape, and punching a hole in the middle of the blank of the plastic water hose wall, wherein the aperture of the hole is not smaller than the outer diameter of the plastic nut body and smaller than the outer diameter of the annular convex edge; (2) Each plastic nut body penetrates through a corresponding hole of the blank of the plastic water hose wall, so that the annular convex edge is attached to the blank of the plastic water hose wall; (3) Welding or bonding the annular convex edge of the plastic nut with the blank of the plastic water hose wall; (4) And the blank of the plastic water hose wall is curled in a short direction, the plastic water hose wall is lapped end to end and the lapped part is bonded or welded, so that the blank of the plastic water hose wall is formed into the water hose wall, the water hose wall surrounds a pipe cavity, the annular flange is positioned inside the pipe cavity, and the plastic nut body is exposed outside the pipe cavity, so that the plastic water hose for irrigation is obtained.
The blank shape of the plastic water band (water delivery band) adopted in the manufacturing process is strip-shaped, then the blank is perforated, then a plastic nut (pipe fitting) is bonded, finally the blank of the plastic water band pipe wall is curled in a short direction, the plastic water band pipe wall is overlapped end to end, and the overlapped parts are bonded or welded to form the tubular water band. The manufacturing process has the defects that the plastic water band is provided with the interface in the length direction, so that leakage is easy to cause, the requirement on blanks is high for improving the quality of the plastic water band for the reason, the limitation is large, and the production cost is definitely increased.
Disclosure of Invention
In order to solve the technical problems, the invention provides the processing equipment and the processing technology for the water conveying belt of the externally-inlaid pipe fitting, wherein the water conveying belt is directly purchased to meet the requirements of a tubular finished product, the limitation of the original manufacturing technology on blank requirements is broken, the production cost is reduced, the structural performance of the tubular water conveying belt is better, leakage is avoided, and the product quality is improved.
In order to achieve the above purpose, on one hand, the technical scheme adopted by the invention is as follows: processing equipment of outer inlayed pipe fitting water delivery area for water delivery area punches and inlays the pipe fitting outward and fix on water delivery area punches, include: a water conveying belt workbench on which the water conveying belt is processed; the feeding device is arranged at one side of the running water belt workbench and is used for conveying the pipe fitting to a designated position; the perforating device is arranged at one side of the water flow belt workbench and is used for perforating the water delivery belt; the insert device is arranged on one side of the water conveying belt workbench and is used for moving the pipe fitting to an opening of the water conveying belt; the fixing device is arranged on one side of the water flow belt workbench and used for fixing the pipe fitting on the water delivery belt, and the fixing device can be welded or bonded.
By adopting the technical scheme, a series of procedures of perforating, inserting, fixing and the like are finished on the finished tubular water delivery belt, the limitation of the original manufacturing process on blank requirements is broken, the production cost is reduced, the structural performance of the tubular water delivery belt is better, leakage is avoided, and the product quality is improved.
Preferably, the running water belt workbench comprises a workbench surface, a guiding limiting mechanism, a main driving wheel clamping mechanism, an encoder driving wheel clamping mechanism and a fixture; the guide limiting mechanisms are arranged on two sides of the workbench surface and used for limiting the running direction of the water conveying belt; the main driving wheel is arranged at one end of the worktable, which is separated from the water conveying belt, and is used for providing power for the movement of the water conveying belt, the main driving wheel clamping mechanism is arranged at one side of the main driving wheel, the encoder driving wheel is arranged at one end of the worktable, which is used for detecting and recording the step distance of the movement of the water conveying belt, and feeding back signals to control the start and stop of the main driving wheel, the encoder driving wheel clamping mechanism is arranged at one side of the encoder driving wheel, the main driving wheel clamping mechanism and the encoder driving wheel clamping mechanism tightly press the water conveying belt to the main driving wheel and the encoder driving wheel, on one hand, the main driving wheel clamping mechanism plays a clamping role in the processing process of the water conveying belt, on the other hand, the friction force required by the movement of the water conveying belt along with the main driving wheel is ensured, and the friction force for driving the encoder driving wheel to rotate is ensured, and the fixture clamp can position and clamp the water conveying belt during procedures such as perforating, insert welding.
By adopting the technical scheme, the guide limiting mechanism improves the flatness of the moving track of the water delivery belt, ensures the accuracy of the opening position, provides power for the movement of the water delivery belt for the main driving wheel, realizes the detection of the moving step of the movement of the water delivery belt for the encoder driving wheel and feeds back the detected moving step to the electric control system and other parts, and is an important part for realizing automatic control of the equipment.
Preferably, the tool fixture comprises a positioning roller, a pinch roller and a rolling gasket, wherein the positioning roller is horizontally arranged on a working table surface, the pinch roller is positioned above the working table surface, two ends of the pinch roller are respectively connected with an air cylinder in a transmission way, the two air cylinders are parallel, and are obliquely arranged relative to the working table surface, the shrinkage direction of the air cylinders is the direction of simultaneously downwards and downwards to the positioning roller, the rolling gasket is freely placed on the working table surface and positioned between the positioning roller and the pinch roller, a plurality of rollers are respectively arranged on the upper surface, the lower surface and the front surface of the rolling gasket and the rear surface of the rolling gasket, an avoidance hole is further formed in the rolling gasket, a first positioning table matched with the positioning roller is arranged at the matching end of the rolling gasket, a second positioning table matched with the pinch roller is arranged at the matching end of the rolling gasket and the pinch roller, when a water conveying belt moves, the pinch roller is loosened, the water conveying belt moves forwards under the driving of the main driving wheel, when the water conveying belt reaches a preset position to be processed, the pinch roller is pressed downwards and the rolling gasket is rightly under the opening device when the pad is clamped.
By adopting the technical scheme, the positioning and clamping of the water conveying belt are realized, the technical difficulty of punching one side of the water conveying belt for a tubular finished product is overcome, the rolling gasket is freely placed, the smooth passing of the water conveying belt on the water conveying belt is realized, the water conveying belt is prevented from being damaged by the gasket in the moving process by the existence of the roller, meanwhile, the limiting movement of the gasket along with the water conveying belt is realized by the positioning roller through the arrangement of the positioning table I, the front end of the rolling gasket is prevented from being limited by the positioning roller to have the degree of freedom, the water conveying belt is pressed onto the gasket under the combined action of the pressing roller and the positioning roller, the clamping and positioning of the water conveying belt are completed, the consistency of each position of the rolling gasket is ensured, the punching, the insert and the fixing accuracy are ensured, and the production quality is improved.
Preferably, a rotary workbench and a waste recycling bin are further arranged on one side of the running water belt workbench, the perforating device and the insert device are fixedly arranged on the rotary workbench, the perforating device and the insert device are arranged at an angle, the rotary workbench can drive the perforating device and the insert device to rotate, a perforating knife is arranged on a spindle head of the perforating device, a waste sucking mechanism is arranged at the center of the perforating knife, the sucking mechanism can adopt a suction device such as a negative pressure sucker or a vacuum sucker, a pipe picking mechanism is arranged on a spindle of the insert device, the picking mechanism can adopt modes such as sucking, grabbing or sticking, and the like, when the perforating device is located at a working position, the insert device is located at a feeding device to pick up a pipe, the waste is sucked after drilling is finished, the rotary workbench rotates, at the moment, the perforating device moves into the waste recycling bin, the insert device conveys the pipe to the perforating position of the water conveying belt, the rotary workbench rotates again after the action is finished, at the moment, the perforating device and the insert device avoid the working table, and the fixing device descends to the working position, and welds the pipe onto the water conveying belt.
Through adopting this technical scheme, through adopting rotary worktable simultaneous control trompil device and mold insert device, the structure is simpler, and the cost is reduced has realized trompil device and mold insert device simultaneous working through reasonable arrangement simultaneously, and the material loading in the while of trompil, the waste discharge in the time of mold insert, the two do not interfere each other, improves work efficiency, has realized the benefit maximize.
Preferably, the feeding device comprises a disc feeder and a linear feeder, wherein the disc feeder is connected with a vibrating element in a lower mode, the vibrating element drives the disc feeder to vibrate and divide materials, and a positioning groove matched with the pipe fitting is formed in the linear feeder.
By adopting the technical scheme, automatic feeding is realized, the pipe fitting is ensured to be placed according to the preset direction, and the pipe fitting is conveyed to the preset position, namely the position where the insert device picks up the pipe fitting.
Preferably, the fixing device comprises a stand column, a motor and a welding head; the motor is arranged at the upper end of the upright post, and the motor is in transmission connection with the welding head through a transmission mechanism.
Through adopting this technical scheme, adopt more ripe soldered connection, guaranteed the quality of product, realize in addition that the soldered connection reciprocates along the stand, when carrying out the process of trompil and mold insert, the soldered connection needs to rise, dodges perforating device and mold insert device, has saved the space, has improved efficiency.
Preferably, the device also comprises two winding devices, one winding device is arranged at one end of the water delivery belt upper running water belt workbench and used for unwinding, the other winding device is arranged at one end of the water delivery belt lower running water belt workbench and used for winding, the winding device comprises a fixed support, a driving component, a scroll, a baffle plate, a tensioning shaft, a gravity wheel, a linear guide rail and two sensors, the driving component is fixedly arranged on the fixed support, the driving component is in transmission connection with the scroll, and the baffle plate is arranged between the scroll and the driving component; the tensioning shaft is fixedly arranged on the fixed support, the tensioning shaft is positioned between the scroll and the running water belt workbench, the linear guide rail is vertically fixedly arranged on the fixed support, the gravity wheel is in sliding connection with the linear guide rail, and the two sensors are arranged on one side of the linear guide rail and fixedly arranged on the fixed support one by one. The sensor can adopt proximity switch, and the sensor is used for detecting whether the gravity wheel is close to give signal control drive assembly's start-stop, specifically, be used for unreeling the winding device working process be: firstly, placing the whole roll of water conveying belt on a reel of a winding device at one side of the winding, firstly, bypassing the water conveying belt from the upper part of a tensioning wheel, bypassing the lower part of a gravity wheel, then spreading the water conveying belt on a running water belt workbench through an encoder driving wheel, when the water conveying belt moves forwards under the driving of a main driving wheel, the gravity wheel rises under the tension of the water conveying belt, when the water conveying belt rises to the position of a sensor positioned above, the sensor senses that signals are simultaneously transmitted to a driving assembly, the driving assembly starts unreeling action, at the moment, the water conveying belt is loosened, the gravity wheel descends along a linear guide rail under the action of gravity, when the gravity wheel descends to the position of the sensor positioned below, the sensor senses that the signals are simultaneously transmitted to the driving assembly, the driving assembly stops unreeling action, and then the same action is repeated; the working process of the winding mechanism for winding is as follows: the water conveying belt passes through the clamping mechanism of the independent driving wheel, bypasses from the upper part of the tensioning shaft, bypasses the lower part of the gravity wheel, is sleeved on the scroll, when the water conveying belt moves forwards under the driving of the main driving wheel, the water conveying belt is loosened, the gravity wheel descends along the linear guide rail under the action of gravity, when the gravity wheel descends to the position of the sensor located below, the sensor senses, simultaneously transmits signals to the driving assembly, the driving assembly starts to start rolling action, at the moment, the gravity wheel ascends under the pulling force of the water conveying belt, when the gravity wheel ascends to the position of the sensor located above, the sensor senses and simultaneously transmits signals to the driving assembly, the driving assembly stops rolling action, and then the same action is repeated.
By adopting the technical scheme, the automatic winding and unwinding of the equipment is realized, the production efficiency is improved, and the labor cost is reduced.
Preferably, the automatic water conveying device further comprises a cutting device, wherein the cutting device is arranged on one side of the main driving wheel clamping mechanism and comprises a pneumatic control assembly, pneumatic scissors and a supporting wheel, the pneumatic control assembly and the pneumatic scissors are in transmission connection, the pneumatic scissors are perpendicular to the working table surface, the supporting wheel is arranged on one side of the pneumatic scissors and used for supporting a water conveying belt, and the water conveying belt is prevented from being damaged due to friction with the pneumatic scissors in the moving process.
By adopting the technical scheme, the water delivery strip coil after being processed is cut.
Preferably, the automatic water conveying device further comprises an electric control system, wherein the electric control system is in signal connection with the water conveying belt workbench, the feeding device, the rotary workbench, the perforating device, the insert device, the fixing device, the winding device and the shearing device and is used for automatically controlling the working procedures of moving stop of a water conveying belt on the water conveying belt workbench, pipe fitting feeding, water conveying belt perforating, insert of pipe fitting, pipe fitting welding, water conveying belt winding and water conveying belt cutting.
By adopting the technical scheme, the automatic control of each working procedure of the moving stop of the water delivery belt on the water delivery belt workbench, the feeding of the pipe fitting, the tapping of the water delivery belt, the insert of the pipe fitting, the welding of the pipe fitting, the winding-up of the water delivery belt and the cutting-off of the water delivery belt is realized. The production efficiency is improved, the labor cost is reduced, and the product quality is improved.
On the other hand, the invention provides a processing technology of the water conveying belt of the externally-inlaid pipe fitting, which comprises the following steps:
s1, placing a water conveying belt on a water conveying belt workbench, moving and stopping according to a certain preset frequency, and stopping after the water conveying belt runs to a preset position;
s2, punching holes at preset positions of the water delivery belt by using a hole punching device;
s3, conveying the pipe fitting to a hole punched in the water conveying belt by using a feeding device;
s4, fixing the pipe fitting and the water delivery belt together by using a fixing device;
s5, the water conveying belt moves forward on the water conveying belt workbench for a preset distance, then stops, and then repeats S1-S4.
In summary, the invention has the following beneficial technical effects:
1. the method has the advantages that a series of procedures of perforating, inserting, fixing and the like are finished on the finished tubular water delivery belt, the limitation of the original manufacturing process on blank requirements is broken, the production cost is reduced, the structural performance of the tubular water delivery belt is better, leakage is avoided, and the product quality is improved.
2. The tool fixture has the advantages that the positioning and clamping of the water conveying belt are realized, the technical difficulty of punching one side of the water conveying belt for a tubular finished product is overcome, the rolling gaskets are freely placed, the water conveying belt can smoothly pass through the tool fixture, the water conveying belt is prevented from being damaged by the gaskets in the moving process due to the existence of the rollers, meanwhile, the first positioning table is used for limiting the movement of the gaskets by the positioning rollers, the rolling gaskets are prevented from moving along with the water conveying belt, the front ends of the rolling gaskets are limited by the positioning rollers to have the degree of freedom, the water conveying belt is pressed onto the gaskets under the combined action of the pressing rollers and the positioning rollers, the clamping and positioning of the water conveying belt are completed, the consistency of the positions of the rolling gaskets each time is ensured, the punching accuracy, the insert accuracy and the fixing accuracy are ensured, and the production quality is improved.
3. Through adopting rotary table simultaneous control trompil device and mold insert device, the structure is simpler, and the cost is reduced has realized trompil device and mold insert device simultaneous working through reasonable arrangement simultaneously, and the material loading in the while of trompil, the waste discharge in the while of mold insert, the two do not interfere each other, improves work efficiency, has realized the benefit maximize.
Drawings
FIG. 1 is a schematic illustration of a finished product of an outer insert tube water conveying belt;
FIG. 2 is a schematic view of a processing apparatus for an externally-inserted pipe fitting water delivery belt;
FIG. 3 is a schematic diagram of a flow belt table;
FIG. 4 is a schematic diagram of a rolling gasket;
FIG. 5 is a schematic view of an opening device and an insert device;
FIG. 6 is a schematic view of a fixture;
fig. 7 is a schematic view of a tape coiling device.
Reference numerals illustrate: 1-a water conveying belt; 2-pipe fitting; 3-a running water belt workbench; 31-a working table; 32-a guide limiting mechanism; 33-a primary drive wheel; 34-a primary drive wheel clamping mechanism; 35-an encoder driving wheel; 36-encoder drive wheel clamping mechanism; 37-a fixture; 371-positioning roller; 372-pinch rollers; 373-rolling pads; 3731-rollers; 3732-avoiding holes; 3733-positioning stage one; 3734-positioning stage two;
4-a feeding device; 41-a disc feeder; 42-linear feeder;
5-perforating device; 51-perforating knife; 52-a waste sucking mechanism;
6-insert means; 61-a tubular pick-up mechanism;
7-fixing means; 71-stand columns; 72-an electric motor; 73-a welding head;
8-a tape coiling device; 81-fixing a bracket; 82-a drive assembly; 83-a reel; 84-baffle; 85-tensioning shaft; 86-gravity wheel; 87-linear guide rail; 88-sensor;
9-a cutting device; 91-pneumatic control assembly; 92-pneumatic scissors; 93-supporting wheels;
10-a rotary workbench; 12-electrical control system.
Description of the embodiments
The present invention will be described in further detail with reference to the accompanying drawings.
Examples
The embodiment discloses processing equipment of an externally-inlaid pipe fitting water conveying belt, and referring to fig. 1, the processing equipment is used for punching a water conveying belt 1 and externally inlaying and fixing a pipe fitting 2 on the punched water conveying belt.
Referring to fig. 2 and 3, the apparatus includes: a water delivery belt workbench 3, wherein the water delivery belt 1 is processed on the water delivery belt workbench 3; the water flowing belt workbench 3 comprises a workbench surface 31, a guiding and limiting mechanism 32, a main driving wheel 33, a main driving wheel clamping mechanism 34, an encoder driving wheel 35, an encoder driving wheel clamping mechanism 36 and a fixture 37; the guiding and limiting mechanisms 32 are arranged on two sides of the working table 31 and used for limiting the running direction of the water conveying belt, the main driving wheel 33 is arranged at one end of the working table 31, which is away from the water conveying belt 1, and used for providing power for the movement of the water conveying belt, the main driving wheel clamping mechanism 34 is arranged at one side of the main driving wheel 33, the encoder driving wheel 35 is arranged at one end of the working table 31, which is used for detecting and recording the step distance of the movement of the water conveying belt, and the encoder driving wheel clamping mechanism 36 is arranged at one side of the encoder driving wheel 35, the main driving wheel clamping mechanism 34 and the encoder driving wheel clamping mechanism 36 are used for tightly pressing the water conveying belt 1 onto the main driving wheel 33 and the encoder driving wheel 35, so that on one hand, the clamping effect on the water conveying belt in the processing process is achieved, and on the other hand, the friction force required by the water conveying belt can move along with the main driving wheel and the friction force driving the encoder driving wheel.
In order to realize positioning and clamping of the water conveying belt and overcome the technical difficulty of punching one side of the water conveying belt which is a tubular finished product, the embodiment also adopts the fixture 37, and can position and clamp the water conveying belt 1 when the procedures of punching, insert, welding and the like are carried out; specific: the fixture 37 comprises a positioning roller 371, a pressing roller 372 and a rolling gasket 373, wherein the positioning roller 371 is transversely arranged on the working table surface 31, the pressing roller 372 is positioned above the working table surface 31, two ends of the pressing roller 372 are respectively connected with an air cylinder in a transmission mode, the two air cylinders are parallel and are obliquely arranged relative to the working table surface 31, the shrinkage direction of the air cylinders is the direction of simultaneously downwards and downwards moving towards the positioning roller 371, the rolling gasket 373 is freely placed on the working table surface 31 and is positioned between the positioning roller 371 and the pressing roller 372, a plurality of rollers 3731 are respectively arranged on the upper surface, the lower surface, the front surface and the rear surface of the rolling gasket 373, a avoiding hole 3732 is further formed in the rolling gasket 373, a positioning table I3733 matched with the positioning roller 371 is arranged at the matching end of the rolling gasket 373, and a positioning table II 3734 matched with the pressing roller 372 is arranged at the matching end of the gasket and the pressing roller 372.
In order to realize automation of feeding, the embodiment further comprises a feeding device 4, referring to fig. 2, the feeding device 4 is arranged at one side of the running water belt workbench 3 and is used for conveying the pipe fitting 2 to a designated position; the feeding device 4 comprises a disc feeder 41 and a linear feeder 42, wherein a vibrating element is connected under the disc feeder 41, and a positioning groove matched with the pipe fitting 2 is arranged on the linear feeder 42.
In order to implement automation and cooperation of the hole and the insert, referring to fig. 2 and 5, the embodiment further includes: the perforating device 5 is arranged on one side of the water conveying belt workbench 3, and the perforating device 5 is used for perforating the water conveying belt 1; the insert device 6 is arranged on one side of the water flow belt workbench 3, and the insert device 6 is used for moving the pipe fitting 2 to the opening of the water flow belt 1; the rotary workbench 10 and the waste recycling bin are further arranged on one side of the water flowing belt workbench 3, the perforating device 5 and the insert device 6 are fixedly arranged on the rotary workbench 10, the perforating device 5 and the insert device 6 are arranged at an angle, the rotary workbench 10 can drive the perforating device 5 and the insert device 6 to rotate, a perforating knife 51 is arranged on a spindle head of the perforating device 5, a waste absorbing mechanism 52 is arranged at the center of the perforating knife 51, and a pipe picking mechanism 61 is arranged on a spindle of the insert device 6.
In order to fix the pipe fitting 2 to the water delivery belt 1, the present embodiment further includes a fixing device 7 disposed at one side of the water delivery belt table 3, referring to fig. 2 and 6, the fixing device 7 includes a stand 71, a motor 72, and a welding head 73, the motor 72 is disposed at an upper end of the stand 71, and the motor 72 is in transmission connection with the welding head 73 through a transmission mechanism.
In order to realize automation of winding and unwinding of the device, improve production efficiency and reduce labor cost, referring to fig. 2 and 7, the embodiment further comprises two winding devices 8, one winding device 8 is arranged at one end of the water conveying belt 1 on the water conveying belt workbench 3 and used for unwinding, the other winding device 8 is arranged at one end of the water conveying belt 1 below the water conveying belt workbench 3 and used for winding, the winding device 8 comprises a fixed bracket 81, a driving component 82, a winding shaft 83, a baffle 84, a tensioning shaft 85, a gravity wheel 86, a linear guide rail 87 and two sensors 88, the driving component 82 is fixedly arranged on the fixed bracket 81, the driving component 82 is in transmission connection with the winding shaft 83, and the baffle 84 is arranged between the winding shaft 83 and the driving component 82; the tensioning shaft 85 is fixedly arranged on the fixed support 81, the tensioning shaft 85 is arranged between the scroll 83 and the running water belt workbench 3, the linear guide rail 87 is vertically fixedly arranged on the fixed support 81, the gravity wheel 86 is in sliding connection with the linear guide rail 87, and the two sensors 88 are arranged on one side of the linear guide rail 87 and are fixedly arranged on the fixed support 81 one by one.
In order to cut the processed water delivery strip coil, the water delivery strip coil further comprises a cutting device 9, referring to fig. 3, the cutting device 9 is arranged on one side of the main driving wheel clamping mechanism 34, the cutting device 9 comprises a pneumatic control assembly 91, a pneumatic scissors 92 and a supporting wheel 93, the pneumatic control assembly 91 is in transmission connection with the pneumatic scissors 92, the pneumatic scissors 92 are perpendicular to the working table surface 31, and the supporting wheel 93 is arranged on one side of the pneumatic scissors 92.
In order to realize the automatic control of the working procedures of the water delivery belt on the water delivery belt workbench, such as the moving stop of the pipe fitting feeding, the water delivery belt perforating, the insert of the pipe fitting, the pipe fitting welding, the water delivery belt unreeling and the water delivery belt cutting, the automatic control device further comprises an electric control system 13, and referring to fig. 2, the electric control system 13 is in signal connection with the water delivery belt workbench 3, the feeding device 4, the rotary workbench 10, the perforating device 5, the insert device 6, the fixing device 7, the winding device 8 and the cutting device, and is used for automatically controlling the working procedures of the water delivery belt 1 on the water delivery belt workbench 3, such as the pipe fitting 2 feeding, the water delivery belt 1 perforating, the insert of the pipe fitting 2, the pipe fitting 2 welding, the water delivery belt 1 unreeling and the water delivery belt 1 cutting.
Examples
The embodiment discloses a processing technology of processing equipment based on an outer embedded pipe fitting water conveying belt in embodiment 1, which comprises the following steps:
s1, placing a water conveying belt 1 on a water conveying belt workbench 3, moving and stopping according to a certain preset frequency, and stopping after the water conveying belt 1 runs to a preset position; specific:
s1a, manually placing the water conveying belt 1 on a winding device 8 for unwinding;
s1b, manually passing the water conveying belt 1 through an encoder driving wheel clamping mechanism 36, sleeving the water conveying belt through a rolling gasket 373, passing out of a main driving wheel clamping mechanism 34, and winding the water conveying belt on a winding device 8 for winding;
s1c, presetting the travelling speed and the pause time of the water conveying belt 1, starting equipment, starting operation, driving the water conveying belt 1 to move by a main driving wheel 33, detecting by an encoder driving wheel 35, and unwinding the water conveying belt 1 by a winding device 8 for unwinding and winding by the winding device 8 for winding by the movement of the water conveying belt 1;
s2, punching holes at a preset position of the water delivery belt 1 by using a hole punching device 5; specific:
s2a, when the water conveying belt 1 runs to a preset position, the main driving wheel 33 stops running, and the water conveying belt 1 stops moving;
s2b, starting the work of the fixture clamp 37, and pressing the pressing roller 372 downwards towards the direction of the positioning roller 371 under the action of an air cylinder to simultaneously position and clamp the water conveying belt 1 and the rolling gasket 373;
s2c, the rotary workbench 10 drives the perforating device 5 to rotate to the position above the water conveying belt 1, and the perforating device is aligned with the avoiding holes 3732 formed in the rolling gasket 373 to perforate the water conveying belt;
s2d, after the punching is finished, the cut waste is sucked up by a waste suction mechanism 52 arranged in the center of the punching knife 51;
s3, conveying the pipe fitting 2 to the punched hole of the water conveying belt 1 by using a feeding device 4; specific:
s3a, simultaneously with the step S2c, conveying the pipe fitting to a preset position by the feeding device 4, namely, picking up the pipe fitting by the insert device 6, starting the insert device 6 to pick up the pipe fitting, and simultaneously, rotating the perforating device 5 to the position above the waste recycling bin, and loosening and dropping the waste into the waste recycling bin by the waste suction mechanism 52;
s3b, continuously rotating the rotary workbench 10 to drive the perforating device 5 and the insert device 6 to rotate so as to avoid the open-flow water hose workbench 3;
s3c, the rotary workbench 10 drives the insert device 6 to rotate to the hole punched by the water conveying belt 1, rotates to the position above the hole punched by the water conveying belt 1, and inserts the pipe fitting 2 into the hole punched by the water conveying belt;
s4, fixing the pipe fitting 2 and the water delivery belt 1 together by using a fixing device; the specific motor 72 drives the welding head 73 to descend to the matched interface of the pipe fitting 2 and the water delivery belt 1 through the transmission mechanism, and starts welding to firmly weld the pipe fitting 2 and the water delivery belt 1;
s5, the water conveying belt 1 moves forward on the water conveying belt workbench 3 for a preset distance, then stops, and repeats S1-S4 until the rolling reaches the maximum limit, and the cutting device 9 cuts off the water conveying belt.
The present invention is not limited to the above-mentioned embodiments, and any equivalent embodiments which can be changed or modified by the technical content disclosed above can be applied to other fields, but any simple modification and equivalent changes to the above-mentioned embodiments according to the technical substance of the present invention are still within the protection scope of the technical solution of the present invention.
Claims (9)
1. The utility model provides a processing equipment of outer inlayed pipe fitting water delivery area for water delivery area (1) punch and with pipe fitting (2) outer inlay fix on water delivery area (1) punch, its characterized in that includes:
a water flow belt workbench (3), wherein the water delivery belt (1) is processed on the water flow belt workbench (3);
the feeding device (4) is arranged at one side of the running water belt workbench (3), and the feeding device (4) is used for conveying the pipe fitting (2) to a designated position;
the perforating device (5) is arranged at one side of the water flow belt workbench (3), and the perforating device (5) is used for perforating the water flow belt (1);
the insert device (6) is arranged on one side of the water flow belt workbench (3), and the insert device (6) is used for moving the pipe fitting (2) to an opening of the water flow belt (1);
a fixing device (7) arranged on one side of the water flow belt workbench (3), wherein the fixing device (7) is used for fixing the pipe fitting (2) on the water flow belt (1);
the running water belt workbench (3) comprises a workbench surface (31), a guiding and limiting mechanism (32), a main driving wheel (33), a main driving wheel clamping mechanism (34), an encoder driving wheel (35), an encoder driving wheel clamping mechanism (36) and a tool clamp (37); the guide limiting mechanisms (32) are arranged on two sides of the workbench (31), the main driving wheel (33) is arranged at one end, away from the water delivery belt (1), of the workbench (31), the main driving wheel clamping mechanism (34) is arranged at one side of the main driving wheel (33), the encoder driving wheel (35) is arranged at one end, entering the water delivery belt (1), of the workbench (31), the encoder driving wheel clamping mechanism (36) is arranged at one side of the encoder driving wheel (35), the main driving wheel clamping mechanism (34) and the encoder driving wheel clamping mechanism (36) compress the water delivery belt (1) onto the main driving wheel (33) and the encoder driving wheel (35), and the fixture (37) can position and clamp the water delivery belt (1) during procedures such as perforating, insert welding and the like; frock clamp (37) are including positioning roller (371), pinch roller (372) and rolling gasket (373), positioning roller (371) are horizontal to be in on table surface (31), pinch roller (372) are located table surface (31) top, pinch roller (372) both ends transmission respectively are connected with the cylinder, two the cylinder is parallel, and put for table surface (31) are inclined, and the direction of cylinder shrink is simultaneously downwards and to the direction of positioning roller (371), rolling gasket (373) freely place on table surface (31), and be located between positioning roller (371) and pinch roller (372).
2. The processing device for the water conveying belt of the outer embedded pipe fitting according to claim 1, wherein a plurality of rollers (3731) are arranged on the upper surface, the lower surface, the front surface and the rear surface of the rolling gasket (373), avoidance holes (3732) are further formed in the rolling gasket (373), a first positioning table (3733) matched with the positioning roller (371) is arranged at the matching end of the rolling gasket (373) and the positioning roller (371), and a second positioning table (3734) matched with the pressing roller (372) is arranged at the matching end of the gasket and the pressing roller (372).
3. The processing equipment for the water conveying belt of the outer embedded pipe fitting according to claim 1, characterized in that a rotary workbench (10) and a waste recycling bin are further arranged on one side of the water conveying belt workbench (3), the hole opening device (5) and the insert device (6) are fixedly arranged on the rotary workbench (10), the hole opening device (5) and the insert device (6) are arranged at an angle, the rotary workbench (10) can drive the hole opening device (5) and the insert device (6) to rotate, a hole opening knife (51) is arranged on a main shaft head of the hole opening device (5), a waste absorbing mechanism (52) is arranged in the center of the hole opening knife (51), and a pipe fitting picking mechanism (61) is arranged on a main shaft of the insert device (6).
4. The processing device for the water conveying belt of the externally-embedded pipe fitting according to claim 1, wherein the feeding device (4) comprises a disc feeder (41) and a linear feeder (42), a vibrating element is connected under the disc feeder (41), and a positioning groove matched with the pipe fitting (2) is formed in the linear feeder (42).
5. The processing device of the water conveying belt of the externally-embedded pipe fitting according to claim 1, wherein the fixing device (7) comprises a stand column (71), a motor (72) and a welding head (73), the motor (72) is arranged at the upper end of the stand column (71), and the motor (72) is in transmission connection with the welding head (73) through a transmission mechanism.
6. The processing device for a water conveying belt of an externally inlaid pipe fitting according to any one of claims 1-5, further comprising two coiling devices (8), wherein one coiling device (8) is arranged at one end of a water conveying belt table (3) on the water conveying belt (1) and used for unreeling, the other coiling device (8) is arranged at one end of a water conveying belt table (3) below the water conveying belt (1) and used for reeling, the coiling device (8) comprises a fixed bracket (81), a driving assembly (83), a baffle (84), a tensioning shaft (85), a gravity wheel (86), a linear guide rail (87) and two sensors (88), the driving assembly (82) is fixedly arranged on the fixed bracket (81), the driving assembly (82) is in transmission connection with the scroll (83), and the baffle (84) is arranged between the scroll (83) and the driving assembly (82); the utility model discloses a fixing support, including fixed support (81) and fixed support, fixed support (81) is fixed on to take-up shaft (85), take-up shaft (85) are located between spool (83) and running water area workstation (3), straight line guide (87) are vertical to be set firmly on fixed support (81), gravity wheel (86) with straight line guide (87) sliding connection, two sensor (88) all set up in one side of straight line guide (87) to be one by one and fix on fixed support (81) down.
7. The processing apparatus for an outer tube fitting water conveying belt according to claim 6, further comprising a cutting device (9), wherein the cutting device (9) is disposed on one side of the main driving wheel clamping mechanism (34), the cutting device (9) comprises a pneumatic control assembly (91), pneumatic scissors (92) and a supporting wheel (93), the pneumatic control assembly (91) and the pneumatic scissors (92) are in transmission connection, the pneumatic scissors (92) are perpendicular to the working table surface (31), and the supporting wheel (93) is disposed on one side of the pneumatic scissors (92).
8. The processing device for the water conveying belt of the externally-embedded pipe fitting according to claim 7, further comprising an electrical control system (12), wherein the electrical control system (12) is in signal connection with the water conveying belt workbench (3), the feeding device (4), the rotary workbench (10), the hole opening device (5), the insert device (6), the fixing device (7), the winding device (8) and the shearing device, and is used for automatically controlling the working procedures of moving stop of the water conveying belt (1) on the water conveying belt workbench (3), feeding of the pipe fitting (2), opening of the water conveying belt (1), welding of the insert and the pipe fitting (2) of the pipe fitting (2), winding of the water conveying belt (1) and cutting of the water conveying belt (1).
9. The processing technology of the water conveying belt of the externally-inlaid pipe fitting is characterized by comprising the following steps of:
s1, placing a water conveying belt (1) on a water conveying belt workbench (3), moving and stopping according to a certain preset frequency, and stopping after the water conveying belt (1) runs to a preset position;
s2, punching holes at a preset position of the water delivery belt (1) by using a hole punching device (5);
s3, conveying the pipe fitting (2) to a hole punched in the water conveying belt (1) by using a feeding device (4);
s4, fixing the pipe fitting (2) and the water delivery belt (1) together by using a fixing device;
s5, the water conveying belt (1) moves forward on the water conveying belt workbench (3) for a preset distance, then stops, and then repeats S1-S4.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310073446.6A CN116100630B (en) | 2023-02-07 | 2023-02-07 | Processing equipment and processing technology for water conveying belt of externally-inlaid pipe fitting |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310073446.6A CN116100630B (en) | 2023-02-07 | 2023-02-07 | Processing equipment and processing technology for water conveying belt of externally-inlaid pipe fitting |
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| CN116100630B true CN116100630B (en) | 2023-09-12 |
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| CN202310073446.6A Active CN116100630B (en) | 2023-02-07 | 2023-02-07 | Processing equipment and processing technology for water conveying belt of externally-inlaid pipe fitting |
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| US5203082A (en) * | 1991-08-26 | 1993-04-20 | Arizona Mist Outdoor Cooling Systems, Inc. | Pipe insert and method of installation |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN116100630A (en) | 2023-05-12 |
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