CN116060705B - Dressing track calculation method for grinding wheel for machining composite dressing helical gear - Google Patents

Dressing track calculation method for grinding wheel for machining composite dressing helical gear Download PDF

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CN116060705B
CN116060705B CN202310343284.3A CN202310343284A CN116060705B CN 116060705 B CN116060705 B CN 116060705B CN 202310343284 A CN202310343284 A CN 202310343284A CN 116060705 B CN116060705 B CN 116060705B
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CN116060705A (en
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叶梦传
李欢
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Hunan Zdcy Cnc Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F19/00Finishing gear teeth by other tools than those used for manufacturing gear teeth
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Abstract

The invention discloses a dressing track calculation method for a grinding wheel for machining a composite dressing helical gear, which comprises the following steps: s100, establishing an end surface involute parameter equation of the undenatured helical gear; s200, building a modification equation under different modification modes, building an increment equation according to a plurality of modification equations, and adding the increment equation into an end face involute parameter equation to form a tooth form equation of the composite modification helical gear; s300, calculating a profile equation of the formed grinding wheel according to the tooth form equation; s400, when the trimming roller trims the formed grinding wheel according to the profile equation, establishing a circle center motion track equation of a trimming arc of the trimming roller, and calculating a trimming track of the formed grinding wheel according to the circle center motion track equation. The method for calculating the dressing track of the grinding wheel for machining the composite dressing helical gear can calculate the dressing track of the dressing roller during machining the forming grinding wheel more quickly and accurately.

Description

Dressing track calculation method for grinding wheel for machining composite dressing helical gear
Technical Field
The invention relates to the technical field of gear grinding, in particular to a dressing track calculation method for a grinding wheel for machining a composite dressing helical gear.
Background
The compound shape-modifying helical gear is a gear processed by one or more of shape modification modes of drum shape modification, taper shape modification and tooth top modification. In the processing technology of the composite shaping helical gear, the profile of the shaping grinding wheel is firstly shaped through a shaping roller, and the shaping grinding wheel after shaping is shaped for processing the gear. Since the profile of the shaped grinding wheel directly affects the machining accuracy of the composite dressing helical gear, it is necessary to calculate the dressing trajectory of the dressing roller when dressing the shaped grinding wheel.
In the prior art, the calculation is generally performed by an approximate substitution method, but because the composite shape-modifying helical gear comprises a plurality of shape-modifying modes, the calculation is performed by adopting the approximate substitution method, which not only consumes longer time, but also has certain error and poor accuracy.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, the invention provides a trimming track calculation method for a grinding wheel for machining a composite trimming helical gear, which can calculate the trimming track of a trimming roller during machining the grinding wheel, and is suitable for popularization and use.
According to the embodiment of the invention, the dressing track calculation method for the grinding wheel for processing the composite dressing helical gear comprises the following steps of:
s100, establishing an end surface involute parameter equation of the undenatured helical gear;
s200, building a modification equation under different modification modes, building an increment equation according to a plurality of modification equations, and adding the increment equation into the end face involute parameter equation to form a tooth form equation of the composite modification helical gear;
s300, calculating a profile equation of the formed grinding wheel according to the tooth form equation;
s400, establishing a circle center motion track equation of a trimming arc of the trimming roller when the trimming roller trims the formed grinding wheel according to the profile equation, and calculating a trimming track of the formed grinding wheel according to the circle center motion track equation.
The dressing track calculation method for the grinding wheel for processing the composite dressing helical gear has the following advantages:
according to the method, the profile modification equation under different profile modification modes is established, the increment equation is established according to a plurality of profile modification equations, the increment equation is added to the end face involute parameter equation of the non-modified helical gear, the tooth profile equation of the tooth surface of the composite modified helical gear can be obtained, the profile equation of the formed grinding wheel for processing the composite modified helical gear can be established according to the tooth profile equation, the circle center motion track equation of a trimming circular arc of the trimming roller can be established when the trimming roller trims the formed grinding wheel according to the profile equation, and the trimming track of the formed grinding wheel can be calculated according to the circle center motion track equation. Compared with the existing calculation method, the calculation method provided by the invention has the advantages that the calculation is quicker, the calculation result is more accurate, and the method is suitable for popularization and use.
According to some embodiments of the invention, in step S100, the end involute parameter equation of the left tooth surface of the unmodified helical gear is expressed as:
Figure SMS_1
in the method, in the process of the invention,
Figure SMS_2
is the base circle radius>
Figure SMS_3
Is the base circle half angle>
Figure SMS_4
Is an involute parameter.
According to some embodiments of the invention, the involute parameters
Figure SMS_5
Denoted as->
Figure SMS_6
,/>
Figure SMS_7
Expressed as:
Figure SMS_8
in the method, in the process of the invention,
Figure SMS_9
is the distance between any point on involute and the center of base circle, +.>
Figure SMS_10
The method meets the following conditions: />
Figure SMS_11
Wherein->
Figure SMS_12
Is the distance between the starting point of the involute and the centre of the base circle,/, the distance between the starting point of the involute and the centre of the base circle is the same>
Figure SMS_13
Is the distance between the ending point of the involute and the center of the base circle;
the end face involute parameter equation of the left tooth surface of the unmodified helical gear is transformed into:
Figure SMS_14
according to some embodiments of the invention, in step S200, the modification equations include a drum modification equation, a taper modification equation, and a tooth tip modification equation;
the drum shaping equation is expressed as:
Figure SMS_15
the taper modification equation is expressed as:
Figure SMS_16
wherein,,
Figure SMS_17
the distance between the starting point of drum shape modification or taper modification and the center of the base circle is +.>
Figure SMS_18
Is the distance between the end point of drum shape modification or taper modification and the center of the base circle, +.>
Figure SMS_19
For the maximum amount of drum shape modification,
Figure SMS_20
the maximum taper is the taper modification;
the tooth tip trimming equation is expressed as:
Figure SMS_21
in the method, in the process of the invention,
Figure SMS_22
for the length of the tooth tip trimming, +.>
Figure SMS_23
For the distance between the end point of the tip trimming and the center of the base circle, +.>
Figure SMS_24
The distance between the starting point of the tooth crest trimming and the center of the base circle is +.>
Figure SMS_25
Is the maximum trim value.
According to some embodiments of the invention, the delta equation is expressed as:
Figure SMS_26
wherein,,
Figure SMS_27
in the method, in the process of the invention,
Figure SMS_28
for the end involute parametric equation attached to the left flank of the unmodified helical gearxIncrement in axial direction,/->
Figure SMS_29
For the end involute parametric equation attached to the left flank of the unmodified helical gearyIncrement in axial direction.
According to some embodiments of the invention, according to
Figure SMS_30
Numerical range of>
Figure SMS_31
Numerical range of>
Figure SMS_32
Establishing different tooth form equations of the left tooth surface of the composite modified helical gear for parameters, wherein the tooth form equation of the left tooth surface of the composite modified helical gear is expressed as +.>
Figure SMS_33
According to some embodiments of the invention, a tooth equation of a right tooth surface of the composite modified helical gear is established with reference to a tooth equation of a left tooth surface of the composite modified helical gear.
According to some embodiments of the invention, in step S300, three components of any point on the tooth surface of the compound modified helical gear in space are expressed as:
Figure SMS_34
in the method, in the process of the invention,
Figure SMS_35
represented asxTooth form equation for axial direction>
Figure SMS_36
Represented asyThe tooth form equation for the axial direction,θis wound at any point on the tooth surface of the bevel gear with compound modificationzThe angle of rotation of the shaft,pis wound at any point on the tooth surface of the bevel gear with compound modificationzShaft rotation unit angle time edgezDistance of axis movement, wherein->
Figure SMS_37
βThe helical angle of the helical gear is a compound shape-modifying helical gear;
three components of the normal vector of any point on the tooth surface of the composite modified helical gear are expressed as:
Figure SMS_38
in the method, in the process of the invention,
Figure SMS_39
is->
Figure SMS_40
For->
Figure SMS_41
Derivative of>
Figure SMS_42
Is->
Figure SMS_43
For->
Figure SMS_44
Is a derivative of (a).
According to some embodiments of the invention, the contact condition of the shaped grinding wheel with the compound bevel gear is expressed as:
Figure SMS_45
in the method, in the process of the invention,
Figure SMS_46
for forming the center distance between the grinding wheel and the composite bevel gear>
Figure SMS_47
Forming the mounting angle of the grinding wheel;
transforming the solving result of the above formula into a coordinate system of the forming grinding wheel, wherein the transformation formula is expressed as follows:
Figure SMS_48
the profile equation for the shaped grinding wheel is expressed as:
Figure SMS_49
according to some embodiments of the present invention,in step S400, the point where the shaped grinding wheel needs to be dressedP n Expressed as coordinates of (a)
Figure SMS_50
Solving through the profile equation, wherein the center coordinates of the trimming arc of the trimming roller are expressed as follows
Figure SMS_51
The center motion trajectory equation is expressed as:
Figure SMS_52
in the method, in the process of the invention,Rfor the radius of the dressing arc of the dressing roller,α 1 is thatxAxial direction and directionP n The angle of the normal vector of the curve at the point,wthe axis direction being parallelxIn the direction of the axis of the shaft,vthe axis direction being parallelyThe axial direction.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The foregoing and/or additional aspects and advantages of the invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, in which:
FIG. 1 is a tooth diagram of an unmodified helical gear of the present invention;
FIG. 2 is a schematic diagram of a drum repair of the present invention;
FIG. 3 is a schematic view of the taper modification of the present invention;
FIG. 4 is a schematic view of the tooth top dressing edge of the present invention;
FIG. 5 is a schematic dressing view of a dressing roller of the present invention;
FIG. 6 is a schematic illustration of the process of dressing a formed grinding wheel with a dressing roller according to the present invention;
fig. 7 is a diagram of a circle center motion trace of a trimming arc of a trimming roller according to an embodiment of the invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that references to orientation descriptions such as upper, lower, front, rear, inner, outer, top, bottom, etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, a plurality refers to two or more. The description of the first and second is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless explicitly defined otherwise, terms such as arrangement, establishment, etc. should be construed broadly and the specific meaning of the terms in the present invention can be reasonably determined by those skilled in the art in combination with the specific contents of the technical scheme.
A dressing trace calculation method of a grinding wheel for machining a composite dressing helical gear according to an embodiment of the present invention is described below with reference to fig. 1 to 7.
According to the embodiment of the invention, the dressing track calculation method for the grinding wheel for processing the composite dressing helical gear comprises the following steps of: s100, establishing an end surface involute parameter equation of the undenatured helical gear; s200, building modification equations under different modification modes, building an increment equation according to a plurality of modification equations, and adding the increment equation into an end face involute parameter equation to form a tooth form equation of the composite modification helical gear; s300, calculating a profile equation of the formed grinding wheel according to the tooth form equation; s400, establishing a circle center motion track equation of a trimming arc of the trimming roller when the trimming roller trims the formed grinding wheel according to the profile equation, and calculating a trimming track of the formed grinding wheel according to the circle center motion track equation.
According to the dressing track calculation method for the grinding wheel for machining the composite dressing helical gear, the dressing equations under different dressing modes are established, the increment equation is established according to the multiple dressing equations, the increment equation is added to the end face involute parameter equation of the undeployed helical gear, the tooth form equation of the composite dressing helical gear can be obtained, the profile equation of the forming grinding wheel for machining the composite dressing helical gear can be established according to the tooth form equation, the circle center motion track equation of a dressing circular arc of the dressing roller can be established when the dressing roller dresses the forming grinding wheel according to the profile equation, and the dressing track of the forming grinding wheel can be calculated according to the circle center motion track equation. Compared with the existing calculation method, the calculation method provided by the invention has the advantages that the calculation is quicker, the calculation result is more accurate, and the method is suitable for popularization and use.
Steps S100 to S400 of the dressing trace calculation method of the grinding wheel for machining the compound dressing helical gear according to the embodiment of the present invention are described in more detail below.
In some embodiments of the present invention, as shown in FIG. 1, the base circle center of the unmodified bevel gear is used as the origin to grind the machine toolxThe axial direction isxIn the axial direction of the machine toolyThe axial direction isyIn step S100, the end involute parameter equation of the left tooth surface of the unmodified helical gear can be expressed as follows:
Figure SMS_53
in the method, in the process of the invention,
Figure SMS_54
is the base circle radius>
Figure SMS_55
Is the base circle half angle>
Figure SMS_56
Is an involute parameter.
In some embodiments of the invention, involute parameters
Figure SMS_57
Denoted as->
Figure SMS_58
,/>
Figure SMS_59
Can be expressed as:
Figure SMS_60
in the method, in the process of the invention,
Figure SMS_61
is the distance between any point on involute and the center of base circle, +.>
Figure SMS_62
The method meets the following conditions: />
Figure SMS_63
Wherein->
Figure SMS_64
Is the distance between the starting point of the involute and the centre of the base circle,/, the distance between the starting point of the involute and the centre of the base circle is the same>
Figure SMS_65
Is the distance between the ending point of the involute and the center of the base circle;
the end face involute parameter equation of the left tooth surface of the unmodified helical gear is transformed into:
Figure SMS_66
in some embodiments of the present invention, in step S200, the modification equations include a drum modification equation, a taper modification equation, and a tip modification equation;
the drum shaping equation is expressed as:
Figure SMS_67
the taper modification equation is expressed as:
Figure SMS_68
as shown in fig. 2 and 3, wherein,
Figure SMS_69
the distance between the starting point of drum shape modification or taper modification and the center of the base circle is +.>
Figure SMS_70
Is the distance between the end point of drum shape modification or taper modification and the center of the base circle, +.>
Figure SMS_71
Maximum amount of drum for drum shaping, +.>
Figure SMS_72
Is the maximum taper of the taper modification.
The addendum modification equation is expressed as:
Figure SMS_73
as shown in fig. 4, wherein,
Figure SMS_74
for the length of the tooth tip trimming, +.>
Figure SMS_75
For the distance between the end point of the tip trimming and the center of the base circle, +.>
Figure SMS_76
The distance between the starting point of the tooth crest trimming and the center of the base circle is +.>
Figure SMS_77
Is the maximum trim value.
In some embodiments of the invention, the delta equation is expressed as:
Figure SMS_78
wherein,,
Figure SMS_79
in the method, in the process of the invention,
Figure SMS_80
for the end involute parametric equation attached to the left flank of the unmodified helical gearxIncrement in axial direction,/->
Figure SMS_81
For the end involute parametric equation attached to the left flank of the unmodified helical gearyIncrement in axial direction.
In some embodiments according to the invention
Figure SMS_82
Numerical range of>
Figure SMS_83
Numerical range of>
Figure SMS_84
Establishing different tooth form equations of the left tooth surface of the composite modified helical gear for parameters, wherein the tooth form equation of the left tooth surface of the composite modified helical gear is expressed as +.>
Figure SMS_85
Specifically, the method comprises the following groups:
first group, when satisfied:
Figure SMS_86
when the tooth form equation includes the following formula;
when meeting:
Figure SMS_87
the tooth equation is expressed as:
Figure SMS_88
when meeting:
Figure SMS_89
the tooth equation is expressed as:
Figure SMS_90
when meeting:
Figure SMS_91
the tooth equation is expressed as:
Figure SMS_92
when meeting:
Figure SMS_93
the tooth equation is expressed as:
Figure SMS_94
second group, when satisfied:
Figure SMS_95
when the tooth form equation includes the following formula;
when meeting:
Figure SMS_96
the tooth equation is expressed as:
Figure SMS_97
when meeting:
Figure SMS_98
the tooth equation is expressed as:
Figure SMS_99
when meeting:
Figure SMS_100
the tooth equation is expressed as:
Figure SMS_101
when meeting:
Figure SMS_102
the tooth equation is expressed as:
Figure SMS_103
third group, when satisfied:
Figure SMS_104
when the tooth form equation includes the following formula;
when meeting:
Figure SMS_105
the tooth equation is expressed as:
Figure SMS_106
when meeting:
Figure SMS_107
the tooth equation is expressed as:
Figure SMS_108
when meeting:
Figure SMS_109
the tooth equation is expressed as:
Figure SMS_110
when meeting:
Figure SMS_111
the tooth equation is expressed as:
Figure SMS_112
in some embodiments of the present invention, the tooth form equation of the right tooth surface of the compound bevel gear is established with reference to the tooth form equation of the left tooth surface of the compound bevel gear, and in particular, the right tooth surface of the compound bevel gear is at the right tooth surface of the compound bevel gearxTooth form equation of axial direction and left tooth surface of composite modified helical gearxThe tooth form equation of the axial direction is consistent, and the right tooth surface of the composite modified helical gear is positioned onyTooth form equation of axial direction and left tooth surface of composite modified helical gearyThe values of the tooth equations in the axial direction are opposite.
In some embodiments of the present invention, in step S300, three components of any point on the tooth surface of the compound modified helical gear in space are expressed as:
Figure SMS_113
in the method, in the process of the invention,
Figure SMS_114
represented asxTooth form equation for axial direction>
Figure SMS_115
Represented asyThe tooth form equation for the axial direction,θis a composite materialAny point on tooth surface of bevel gearzThe angle of rotation of the shaft,pis wound at any point on the tooth surface of the bevel gear with compound modificationzShaft rotation unit angle time edgezDistance of axis movement, wherein->
Figure SMS_116
βThe helical angle of the helical gear is a compound shape-modifying helical gear;
it should be noted that the composite bevel gear may be a right-handed composite bevel gear.
The three components of the normal vector at any point on the tooth surface of the compound modified helical gear are expressed as:
Figure SMS_117
in the method, in the process of the invention,
Figure SMS_118
is->
Figure SMS_119
For->
Figure SMS_120
Derivative of>
Figure SMS_121
Is->
Figure SMS_122
For->
Figure SMS_123
Is a derivative of (a).
In some embodiments of the present invention, the contact condition of the shaped grinding wheel with the compound bevel gear is expressed as:
Figure SMS_124
in the method, in the process of the invention,
Figure SMS_125
for forming the center distance between the grinding wheel and the composite bevel gear>
Figure SMS_126
The installation angle of the formed grinding wheel, namely the included angle between the axis of the formed grinding wheel and the axis of the composite shaping bevel gear;
transforming the solution of the above formula into a coordinate system of the formed grinding wheel, wherein the transformation formula is expressed as:
Figure SMS_127
the profile equation for a shaped grinding wheel is expressed as:
Figure SMS_128
in some embodiments of the present invention, in step S400, as shown in fig. 5, the dressing arc surface of the dressing roller conforms to the profile surface of the shaped grinding wheel, the curveA 1 To shape the profile of the grinding wheel, curveA 2 The diameter of the trimming roller is as follows in order to trim the circle center movement track of the trimming arc of the roller
Figure SMS_129
Dressing arc (dressing round) of dressing roller to +.>
Figure SMS_130
Point of the shaped grinding wheel to be dressed as centre of a circleP n The coordinates of (2) are expressed as +.>
Figure SMS_131
,/>
Figure SMS_132
By solving the profile equation, the center coordinates of the trimming arc of the trimming roller are expressed as +.>
Figure SMS_133
The center of the circle movesThe trajectory equation is expressed as:
Figure SMS_134
in the method, in the process of the invention,Rto tailor the radius of the finishing arc of the roller,α 1 is thatxAxial direction and directionP n The angle of the normal vector of the curve at the point,wthe axis direction being parallelxIn the direction of the axis of the shaft,vthe axis direction being parallelyThe axial direction.
And determining the circle center motion track of the trimming arc of the trimming roller, namely the trimming track of the trimming roller on the formed grinding wheel according to the circle center motion track equation.
The dressing trace calculation method of the grinding wheel for machining a composite dressing helical gear of the present invention is described in detail below with reference to a specific example. It is to be understood that the following description is exemplary only and is not intended to limit the invention in any way.
The workpiece parameters and finishing parameters of the composite finishing helical gear are as follows: modulus of
Figure SMS_136
Tooth number->
Figure SMS_139
Right-handed, helix angle>
Figure SMS_140
The pressure angle is 20 DEG, the distance between the ending point of the involute and the center of the base circle is +.>
Figure SMS_137
Distance between starting point of involute and center of base circle +.>
Figure SMS_138
Root circle radius->
Figure SMS_141
Diameter of finishing roller->
Figure SMS_142
Finishing arc radius of finishing roller>
Figure SMS_135
The composite shaping parameters of the left tooth surface of the composite shaping helical gear are as follows: the distance between the end point of the drum-shaped or taper-shaped modification and the center of the base circle
Figure SMS_143
The distance between the starting point of the drum-shaped or taper-shaped modification and the centre of the base circle is +.>
Figure SMS_144
Maximum drum volume->
Figure SMS_145
Maximum taper of taper modification +.>
Figure SMS_146
Maximum value of tooth tip>
Figure SMS_147
Length of tooth tip trimming ∈>
Figure SMS_148
Figure SMS_149
The method comprises the following steps: />
Figure SMS_150
The tooth form equation for the left tooth surface therefore includes the following formula:
when meeting:
Figure SMS_151
the tooth equation is expressed as:
Figure SMS_152
when meeting:
Figure SMS_153
the tooth equation is expressed as:
Figure SMS_154
when meeting:
Figure SMS_155
the tooth equation is expressed as:
Figure SMS_156
when meeting:
Figure SMS_157
the tooth equation is expressed as: />
Figure SMS_158
The right tooth surface composite modification parameters of the composite modification helical gear are as follows: the distance between the end point of the drum-shaped or taper-shaped modification and the center of the base circle
Figure SMS_159
Distance between starting point of drum shape modification or taper modification and center of base circle
Figure SMS_160
Maximum drum volume->
Figure SMS_161
Maximum taper of taper modification +.>
Figure SMS_162
Maximum value of tooth tip>
Figure SMS_163
Length of tooth tip trimming ∈>
Figure SMS_164
Figure SMS_165
The method comprises the following steps: />
Figure SMS_166
The tooth form equation for the right tooth surface therefore includes the following formula:
when meeting:
Figure SMS_167
the tooth equation is expressed as:
Figure SMS_168
when meeting:
Figure SMS_169
the tooth equation is expressed as:
Figure SMS_170
when meeting:
Figure SMS_171
the tooth equation is expressed as:
Figure SMS_172
when meeting:
Figure SMS_173
the tooth equation is expressed as:
Figure SMS_174
center distance between formed grinding wheel and composite shaping bevel gear
Figure SMS_175
Mounting angle of shaped grinding wheel>
Figure SMS_176
The coordinate points of the circle center motion trail of the trimming arc of the trimming roller calculated according to the parameters are shown in table 1.
TABLE 1
Figure SMS_177
The circle center motion trace diagram of the trimming arc of the trimming roller shown in fig. 7 can be formed according to the coordinate point data in table 1.
The trimming mechanism on the gear grinding machine consists of a left trimming roller and a right trimming roller, the center of the trimming mechanism is the intersection point of the symmetrical axis and the axial lead of the two trimming rollers, the technical process of trimming the forming grinding wheel by the trimming rollers is shown in fig. 6, and the method specifically comprises the following steps:
the first step: the trimming mechanism reaches a safety point of the machine tool, and the lowest point of the right trimming roller is at the position 1;
and a second step of: the right dressing roller is rapidly fed to position 2, and the dressing mechanism is used for dressing at a dressing speedv x Rotating, shaping grinding wheelsv s Rotating at a speed, and feeding the right trimming roller to a position 3 along the Y axis;
and a third step of: the circle centers of the trimming circular arcs of the right trimming roller are sequentially along the movement track pointsw n (1),v n (1))、(w n (2),v n (2) … position 4 …%w n (n),v n (n) Until the right profile surface of the formed grinding wheel is finished after being fed to the position 5;
fourth step: the left dressing roller is quickly fed to the position 6, and then the left dressing roller is fed to the position 7 along the Y axis;
fifth step: the circle centers of the trimming circular arcs of the left trimming roller are sequentially along the movement track pointsw n (n+2),v n (n+2)) … position 8 … until the left profile surface of the shaped grinding wheel is dressed after feeding to position 9;
sixth step: the left dressing roller is quickly fed to the safe position 10, the roller shaft and the grinding wheel shaft stop rotating, and the formed grinding wheel is finished.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present invention.

Claims (2)

1. The method for calculating the dressing track of the grinding wheel for machining the composite dressing helical gear is characterized by comprising the following steps of:
s100, establishing an end surface involute parameter equation of the undenatured helical gear;
s200, building a modification equation under different modification modes, building an increment equation according to a plurality of modification equations, and adding the increment equation into the end face involute parameter equation to form a tooth form equation of the composite modification helical gear;
s300, calculating a profile equation of the formed grinding wheel according to the tooth form equation;
s400, establishing a circle center motion track equation of a trimming arc of the trimming roller when the trimming roller trims the formed grinding wheel according to the profile equation, and calculating a trimming track of the formed grinding wheel according to the circle center motion track equation;
in step S100, the end involute parameter equation of the left tooth surface of the unmodified helical gear is expressed as follows:
Figure QLYQS_1
in the method, in the process of the invention,
Figure QLYQS_2
is the base circle radius>
Figure QLYQS_3
Is the base circle half angle>
Figure QLYQS_4
Is an involute parameter;
the involute parameter
Figure QLYQS_5
Denoted as->
Figure QLYQS_6
,/>
Figure QLYQS_7
Expressed as:
Figure QLYQS_8
in the method, in the process of the invention,
Figure QLYQS_9
is the distance between any point on involute and the center of base circle, +.>
Figure QLYQS_10
The method meets the following conditions: />
Figure QLYQS_11
Wherein, the method comprises the steps of, wherein,
Figure QLYQS_12
is the distance between the starting point of the involute and the centre of the base circle,/, the distance between the starting point of the involute and the centre of the base circle is the same>
Figure QLYQS_13
Is the distance between the ending point of the involute and the center of the base circle;
the end face involute parameter equation of the left tooth surface of the unmodified helical gear is transformed into:
Figure QLYQS_14
in step S200, the modification equation includes a drum modification equation, a taper modification equation, and a tooth tip modification equation;
the drum shaping equation is expressed as:
Figure QLYQS_15
the taper modification equation is expressed as:
Figure QLYQS_16
wherein,,
Figure QLYQS_17
the distance between the starting point of drum shape modification or taper modification and the center of the base circle is +.>
Figure QLYQS_18
Is the distance between the end point of drum shape modification or taper modification and the center of the base circle, +.>
Figure QLYQS_19
Maximum amount of drum for drum shaping, +.>
Figure QLYQS_20
The maximum taper is the taper modification;
the tooth tip trimming equation is expressed as:
Figure QLYQS_21
in the method, in the process of the invention,
Figure QLYQS_22
for the length of the tooth tip trimming, +.>
Figure QLYQS_23
Is the distance between the termination point of the tooth tip trimming and the center of the base circle,
Figure QLYQS_24
the distance between the starting point of the tooth crest trimming and the center of the base circle is +.>
Figure QLYQS_25
Is the maximum trimming value;
the delta equation is expressed as:
Figure QLYQS_26
wherein,,
Figure QLYQS_27
in the method, in the process of the invention,
Figure QLYQS_28
for the end involute parametric equation attached to the left flank of the unmodified helical gearxIncrement in axial direction,/->
Figure QLYQS_29
For the end involute parametric equation attached to the left flank of the unmodified helical gearyAn increment in the axial direction;
according to
Figure QLYQS_30
Numerical range of>
Figure QLYQS_31
Numerical range of>
Figure QLYQS_32
Establishing the complex for parametersDifferent tooth form equations of the left tooth surface of the composite modified helical gear are combined, and the tooth form equation of the left tooth surface of the composite modified helical gear is expressed as +.>
Figure QLYQS_33
Establishing a tooth form equation of the right tooth surface of the composite modified helical gear by referring to the tooth form equation of the left tooth surface of the composite modified helical gear;
in step S300, three components of any point on the tooth surface of the composite modified helical gear in space are expressed as:
Figure QLYQS_34
in the method, in the process of the invention,
Figure QLYQS_35
represented asxTooth form equation for axial direction>
Figure QLYQS_36
Represented asyThe tooth form equation for the axial direction,θis wound at any point on the tooth surface of the bevel gear with compound modificationzThe angle of rotation of the shaft,pis wound at any point on the tooth surface of the bevel gear with compound modificationzShaft rotation unit angle time edgezDistance of axis movement, wherein->
Figure QLYQS_37
βThe helical angle of the helical gear is a compound shape-modifying helical gear;
three components of the normal vector of any point on the tooth surface of the composite modified helical gear are expressed as:
Figure QLYQS_38
in the method, in the process of the invention,
Figure QLYQS_39
is->
Figure QLYQS_40
For->
Figure QLYQS_41
Derivative of>
Figure QLYQS_42
Is->
Figure QLYQS_43
For->
Figure QLYQS_44
Is a derivative of (2);
the contact condition formula of the forming grinding wheel and the composite shaping helical gear is expressed as follows:
Figure QLYQS_45
in the method, in the process of the invention,
Figure QLYQS_46
for forming the center distance between the grinding wheel and the composite bevel gear>
Figure QLYQS_47
Forming the mounting angle of the grinding wheel;
transforming the solving result of the above formula into a coordinate system of the forming grinding wheel, wherein the transformation formula is expressed as follows:
Figure QLYQS_48
the profile equation for the shaped grinding wheel is expressed as:
Figure QLYQS_49
2. the dressing trace calculation method for a grinding wheel for machining a compound dressing helical gear according to claim 1, wherein in step S400, the point at which the dressing of the shaped grinding wheel is requiredP n Expressed as coordinates of (a)
Figure QLYQS_50
Solving by the profile equation, the center coordinates of the dressing arc of the dressing roller are expressed as +.>
Figure QLYQS_51
The center motion trajectory equation is expressed as:
Figure QLYQS_52
in the method, in the process of the invention,Rto tailor the radius of the finishing arc of the roller,α 1 is thatxAxial direction and directionP n The angle of the normal vector of the curve at the point,wthe axis direction being parallelxIn the direction of the axis of the shaft,vthe axis direction being parallelyThe axial direction.
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