JP2000071121A - Honing process method for gear, and toothed dresser used for it - Google Patents

Honing process method for gear, and toothed dresser used for it

Info

Publication number
JP2000071121A
JP2000071121A JP28323598A JP28323598A JP2000071121A JP 2000071121 A JP2000071121 A JP 2000071121A JP 28323598 A JP28323598 A JP 28323598A JP 28323598 A JP28323598 A JP 28323598A JP 2000071121 A JP2000071121 A JP 2000071121A
Authority
JP
Japan
Prior art keywords
gear
pair
tool
internally toothed
generating tool
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP28323598A
Other languages
Japanese (ja)
Other versions
JP4406895B2 (en
Inventor
Akira Takenoshita
明 竹ノ下
Masataka Iwatsubo
正隆 岩坪
Tatsuro Takami
達郎 高見
Teruo Azuma
輝夫 東
Hiroshi Gunhara
宏 郡原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SEIWA TEKKO KK
Toyota Motor Corp
ASANO GEAR CO Ltd
Original Assignee
SEIWA TEKKO KK
Toyota Motor Corp
ASANO GEAR CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SEIWA TEKKO KK, Toyota Motor Corp, ASANO GEAR CO Ltd filed Critical SEIWA TEKKO KK
Priority to JP28323598A priority Critical patent/JP4406895B2/en
Publication of JP2000071121A publication Critical patent/JP2000071121A/en
Application granted granted Critical
Publication of JP4406895B2 publication Critical patent/JP4406895B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F19/00Finishing gear teeth by other tools than those used for manufacturing gear teeth
    • B23F19/05Honing gear teeth

Abstract

PROBLEM TO BE SOLVED: To improve honing finishing accuracy for a work with outer teeth by determining a position so as to constitute a contact skew gear with the gear-shaped work and a tool for generating a gear having inner teeth, in a device for precisely finishing a tooth surface of the gear-shaped work with the tool for generating the gear having inner teeth. SOLUTION: When outer teeth 9 of a work with outer teeth 1 is honed with a tool 2 having inner teeth such as an inner tooth 10 of honing-grinding wheel, the tool 2 having the inner teeth is rotated at a first rotation speed around the center of a gear axis of the honing-grinding wheel. The work with outer teeth 1 fixed to a support shaft 13 supported by centers 14, 14 is rotated in the same direction at a second rotation speed. The tool 2 having inner teeth and the work with outer teeth 1 are tiltingly mounted so as to have a crossing angle γ, inter-axis distance and the crossing angle γ between the tool 2 having inner teeth and the work with outer teeth 1 in a housing process are numerically controlled. Thus, the outer teeth 9 of the work with outer teeth 1 can be precisely honed.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、歯車創成工具をド
レッシング加工具によりドレッシング加工した後、歯車
創成工具により歯車状ワークの歯面を精密仕上げする歯
車のホーニング加工方法と歯車のホーニング加工方法に
使用する歯付ドレッサに関する技術の分野に属するもの
である。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for honing a gear and a method for honing a gear in which after a gear generating tool is dressed by a dressing tool, the tooth surface of the gear-shaped work is precisely finished by the gear generating tool. It belongs to the technical field of a toothed dresser to be used.

【0002】[0002]

【従来の技術】内歯付工具等の歯車創成工具と歯車状ワ
ーク或いは歯付ドレッサ等のドレッシング加工具と歯車
創成工具の位置を決定する場合、理論的には、はすば歯
車の対であるネジ歯車として位置付けし、計算してい
た。例えば、内歯付工具を歯付ドレッサでドレッシング
する場合、その内歯付工具と歯付ドレッサの位置は、交
差角を概ね10度近辺に決め、内歯付工具と歯付ドレッ
サの切り込み方向の位置をネジ歯車として計算し、その
位置を決定していた。しかし、ネジ歯車は、はすば歯車
の対が食い違い軸間に利用されるものであり、他方、内
歯付工具を歯付ドレッサでドレッシングして精密加工し
てできたものは、はすば歯車ではない。
2. Description of the Related Art When determining the positions of a gear generating tool such as an internally toothed tool, a gear-like work or a dressing tool such as a toothed dresser and a gear generating tool, theoretically, a pair of helical gears is used. It was positioned as a screw gear and calculated. For example, when dressing an internal toothed tool with a toothed dresser, the positions of the internal toothed tool and the toothed dresser are determined at an intersection angle of approximately 10 degrees, and the cutting direction of the internal toothed tool and the toothed dresser is determined. The position was calculated as a screw gear and the position was determined. However, screw gears are those in which a pair of helical gears are used between staggered shafts.On the other hand, those made by precision machining by dressing an internally toothed tool with a toothed dresser are helical. Not a gear.

【0003】また、上記のものをネジ歯車として考えた
場合、当然歯面は点接触ということになるが、実際に精
密加工されたものは、線接触のものである。このよう
に、従来の内歯付工具と外歯付ワークや内歯付工具と歯
付ドレッサの位置を決定する方法は、前提を間違えて、
はすば歯車の対であるネジ歯車として位置付けし、計算
していた。このため、点接触の前提での間違った接触状
態の予測からは、ホーニング加工状態、ドレッシング加
工状態が正確に把握できないという問題が生じていた。
[0003] When the above-mentioned gears are considered as screw gears, the tooth surfaces naturally have point contact. However, the gears that have been precisely machined are line-contact gears. Thus, the conventional method of determining the position of the internal toothed tool and the external toothed work or the internal toothed tool and the toothed dresser,
It was positioned and calculated as a screw gear, which is a pair of helical gears. For this reason, the problem that the honing processing state and the dressing processing state cannot be accurately grasped from the prediction of the wrong contact state on the premise of the point contact has occurred.

【0004】また、従来の歯車状ワークのホーニング加
工状態及び歯車創成工具のドレッシング加工状態を予め
予想するための方法もなかったために、例えば、まずは
すば歯車の対であるネシ歯車として位置付けし、計算し
て位置を決定し、その条件でホーニングテスト加工をし
て、その結果により判断するという方法がとられてい
た。
[0004] Further, since there is no method for predicting the honing state of the conventional gear-shaped work and the dressing state of the gear generating tool in advance, for example, the honing gear is positioned as a pair of helical gears. A method has been adopted in which a position is determined by calculation, a honing test process is performed under the conditions, and a judgment is made based on the result.

【0005】また、従来は、予め交差角を概ね10度近
辺に決めて固定していた。このように、交差角を一定と
する方法では、砥石の使用可能代がわずかであるという
問題もあった。
[0005] Conventionally, the intersection angle has been previously determined to be approximately 10 degrees and fixed. As described above, in the method in which the intersection angle is fixed, there is also a problem that the usable margin of the grindstone is small.

【0006】[0006]

【発明が解決しようとする課題】前記のように、内歯付
工具等の歯車創成工具で外歯付ワーク等の歯車状ワーク
を精密にホーニング加工する場合、或いは内歯付工具等
の歯車創成工具を歯付ドレッサ等のドレッシング工具で
ドレッシング加工する場合、従来は、理論的にはネジ歯
車として位置付けていたため上記のような種々の問題が
あった。本発明は、歯車創成工具と歯車状ワーク或いは
歯車創成工具とドレッシング加工具が食い違い軸線接触
歯車を構成するとして、前記の歯車のホーニング加工或
いは歯車創成工具のドレッシング加工における種々の問
題の解決策を提供するものである。
As described above, when a gear-shaped work such as a work with external teeth is precisely honed by a gear-forming tool such as a tool with internal teeth, or a gear is formed with a gear such as an internal toothed tool. When dressing a tool with a dressing tool such as a toothed dresser, there have been various problems as described above because conventionally, the tool was theoretically positioned as a screw gear. The present invention provides a solution to various problems in the honing of the gear or the dressing of the gear generating tool, assuming that the gear generating tool and the gear-shaped work or the gear generating tool and the dressing tool constitute a staggered axis contact gear. To provide.

【0007】また、内歯付工具等の歯車創成工具の砥石
の使用可能代を大きく取る方法としては、内歯砥石式歯
車ホーニング加工が始まった当初から、交差角を一定と
しない方法で砥石の使用可能代を大きく出来ることは知
られていた。しかしながら、砥石設計の未熟さ、すなわ
ちねじ歯車前提では上記のように加工状態が把握でき
ず、内歯付工具と外歯付ワークまたは内歯付工具と歯付
ドレッサの位置を決定する方法が複雑であること等の理
由から、実施されていなかった。
[0007] In addition, as a method of obtaining a large usable margin of a grinding wheel for a gear generating tool such as a tool with an internal tooth, there is a method in which the crossing angle is not fixed from the beginning of the internal gear wheel honing process. It was known that the usable cost could be increased. However, under the inexperience of the grindstone design, that is, the processing state cannot be grasped as described above on the assumption of the screw gear, and the method of determining the positions of the internal toothed tool and the external toothed work or the internal toothed tool and the toothed dresser is complicated. It was not implemented for reasons such as

【0008】本発明は、食い違い軸線接触歯車として位
置付けし、計算することにより、線接触の前提でホーニ
ング加工状態或いはドレス加工状態が正確に把握でき、
歯車創成工具による外歯付ワークのホーニング仕上げの
精度を大幅に向上することができるとともに、歯車創成
工具の使用可能代を大きくする歯車のホーニング加工方
法、歯車創成工具のドレッシング加工方法及び歯付ドレ
ッサの提供を目的とするものである。
According to the present invention, a honing state or a dressing state can be accurately grasped on the premise of line contact by positioning and calculating a staggered axis contact gear.
A honing method of a gear, a dressing method of a gear generating tool, and a toothed dresser that can greatly improve the accuracy of honing finishing of a workpiece with external teeth by a gear generating tool and increase the usable margin of the gear generating tool. The purpose is to provide.

【0009】[0009]

【課題を解決するための手段】上記目的を達成するため
の本発明に係る歯車のホーニング加工方法は、内歯付歯
車創成工具により歯車状ワークの歯面を精密仕上げする
歯車のホーニング加工方法において、歯車状ワークと内
歯付歯車創成工具が食い違い軸線接触歯車を構成するよ
うに位置を決定する。
According to the present invention, there is provided a method for honing a gear according to the present invention, which comprises the steps of: The position is determined so that the gear-shaped work and the internally toothed gear generating tool constitute a staggered axis contact gear.

【0010】上記目的を達成するための本発明に係る歯
車のホーニング加工方法は、内歯付歯車創成工具をドレ
ッシング加工具によりドレッシング加工した後、内歯付
歯車創成工具により歯車状ワークの歯面を精密仕上げす
る歯車のホーニング加工方法において、内歯付歯車創成
工具とドレッシング加工具の対及び歯車状ワークと内歯
付歯車創成工具の対の各対が食い違い軸線接触歯車を構
成するように位置を決定する。
[0010] In order to achieve the above object, a method for honing a gear according to the present invention comprises the steps of: dressing an internally toothed gear generating tool with a dressing tool; In the method of honing a gear for precision finishing, a pair of an internally toothed gear generating tool and a dressing processing tool and a pair of a gear-shaped work and an internal toothed gear generating tool are positioned so as to constitute a staggered axis contact gear. To determine.

【0011】内歯付歯車創成工具とドレッシング加工具
の対及び歯車状ワークと内歯付歯車創成工具の対の各対
が食い違い軸線接触歯車を構成するように位置を決定す
る歯車のホーニング加工方法において、内歯付歯車創成
工具とドレッシング加工具の対及び歯車状ワークと内歯
付歯車創成工具の対の各対が特定の相対速度場と同じ相
対速度場を作るように内歯付歯車創成工具とドレッシン
グ加工具の対及び歯車状ワークと内歯付歯車創成工具の
対の各対のそれぞれの位置を決定する。
A honing method of a gear for determining a position such that a pair of an internally toothed gear generating tool and a dressing tool and a pair of a gear-shaped workpiece and an internally toothed gear generating tool constitute a staggered axis contact gear. , The internal toothed gear generation tool such that each pair of the internal toothed gear generating tool and the dressing tool and the pair of the gear-shaped work and the internal toothed gear generating tool creates the same relative speed field as the specific relative speed field. The position of each pair of the tool and the dressing tool pair and the pair of the gear-shaped work and the internally toothed gear generating tool is determined.

【0012】内歯付歯車創成工具とドレッシング加工具
の対及び歯車状ワークと内歯付歯車創成工具の対の各対
が食い違い軸線接触歯車を構成するように位置を決定す
る歯車のホーニング加工方法において、内歯付歯車創成
工具とドレッシング加工具の対及び歯車状ワークと内歯
付歯車創成工具の対の各対のそれぞれの任意の接触位置
における相対速度を特定の相対速度と等しくするように
内歯付歯車創成工具とドレッシング加工具の対及び歯車
状ワークと内歯付歯車創成工具の対の各対のそれぞれの
位置を決定する。
A honing method of a gear for determining a position such that a pair of an internally toothed gear generating tool and a dressing tool and a pair of a gear-shaped workpiece and an internally toothed gear generating tool constitute a staggered axis contact gear. In such a manner that the relative speed at any arbitrary contact position of each pair of the pair of the internal gear generating tool and the dressing tool and the pair of the gear-like work and the internal gear generating tool is equal to the specific relative speed. The position of each pair of the internally toothed gear generating tool and the dressing tool and the pair of the gear-shaped work and the internally toothed gear generating tool is determined.

【0013】内歯付歯車創成工具とドレッシング加工具
の対及び歯車状ワークと内歯付歯車創成工具の対の各対
が食い違い軸線接触歯車を構成するように位置を決定す
る歯車のホーニング加工方法において、内歯付歯車創成
工具とドレッシング加工具の対及び歯車状ワークと内歯
付歯車創成工具の対の各対の任意の点が両者の接触面上
の一点となるように内歯付歯車創成工具とドレッシング
加工具の対及び歯車状ワークと内歯付歯車創成工具の対
の各対のそれぞれの位置を決定する。
A honing method of a gear for determining a position such that a pair of an internally toothed gear generating tool and a dressing tool and a pair of a gear-shaped work and an internally toothed gear generating tool constitute a staggered axis contact gear. The internal toothed gear such that any point of each pair of the internal toothed gear generating tool and the dressing tool and the pair of the gear-shaped work and the internal toothed gear generating tool is one point on the contact surface between them. The position of each of the pair of the generating tool and the dressing tool and the pair of the gear-shaped work and the internally toothed gear generating tool is determined.

【0014】内歯付歯車創成工具とドレッシング加工具
の対及び歯車状ワークと内歯付歯車創成工具の対の各対
が食い違い軸線接触歯車を構成するように位置を決定す
る歯車のホーニング加工方法において、内歯付歯車創成
工具とドレッシング加工具の対及び歯車状ワークと内歯
付歯車創成工具の対の各対の任意の点を随時変更しなが
ら内歯付歯車創成工具とドレッシング加工具の対及び歯
車状ワークと内歯付歯車創成工具の対の各対のそれぞれ
の位置を随時決定する。
A honing method for a gear in which a pair of an internally toothed gear generating tool and a dressing tool and a pair of a gear-shaped work and an internally toothed gear generating tool are determined so as to form a staggered axis contact gear. In the internal gear tooth generating tool and the dressing tool, the arbitrary point of each pair of the internal gear tooth generating tool and the dressing tool and each pair of the gear-shaped work and the internal tooth gear generating tool are changed as needed. The position of each pair of the pair and the pair of gear-like workpieces and the internally toothed gear generating tool is determined at any time.

【0015】内歯付歯車創成工具とドレッシング加工具
の対及び歯車状ワークと内歯付歯車創成工具の対の各対
が食い違い軸線接触歯車を構成するように位置を決定す
る歯車のホーニング加工方法において、内歯付歯車創成
工具とドレッシング加工具の対及び歯車状ワークと内歯
付歯車創成工具の対の各対の任意の点とその任意の点以
外の有効歯面における接触状態又は接触線の形態によ
り、内歯付歯車創成工具とドレッシング加工具の対及び
歯車状ワークと内歯付歯車創成工具の対の各対のそれぞ
れの位置を決定する。
A honing method of a gear for determining a position such that a pair of an internally toothed gear generating tool and a dressing tool and a pair of a gear-shaped work and an internally toothed gear generating tool constitute a staggered axis contact gear. A contact state or a contact line on an effective tooth surface other than an arbitrary point of each pair of the pair of the internal toothed gear generating tool and the dressing tool and the pair of the gear-shaped work and the internal toothed gear generating tool and the arbitrary point thereof The position of each pair of the pair of the internally toothed gear generating tool and the dressing tool and the pair of the gear-shaped work and the pair of the internal toothed gear generating tool is determined.

【0016】内歯付歯車創成工具とドレッシング加工具
の対及び歯車状ワークと内歯付歯車創成工具の対の各対
が食い違い軸線接触歯車を構成するように位置を決定す
る歯車のホーニング加工方法において、内歯付歯車創成
工具とドレッシング加工具の対の位置の決定方法とそれ
によって決定された位置と歯車状ワークと内歯付歯車創
成工具の対の位置の決定方法とそれによって決定された
位置を相違させる。
A honing method for a gear in which a pair of an internally toothed gear generating tool and a dressing tool and a pair of a gear-shaped work and an internally toothed gear generating tool are determined so as to constitute a staggered axis contact gear. In the method of determining the position of the pair of the internal gear generating tool and the dressing tool, and the position determined by the method, the method of determining the position of the pair of the gear-like work and the internal gear generating tool, and determined by the method Make the position different.

【0017】内歯付歯車創成工具とドレッシング加工具
の対及び歯車状ワークと内歯付歯車創成工具の対の各対
が食い違い軸線接触歯車を構成するように位置を決定す
る歯車のホーニング加工方法において、内歯付歯車創成
工具とドレッシング加工具の対及び歯車状ワークと内歯
付歯車創成工具の対の各対の軸間距離の変更ができる範
囲での交差角の変更範囲を小さくする。
A honing method of a gear for determining a position such that a pair of an internally toothed gear generating tool and a dressing tool and a pair of a gear-shaped work and an internally toothed gear generating tool constitute a staggered axis contact gear. In the above, the range of change of the intersection angle in the range in which the distance between the axes of the pair of the internally toothed gear generating tool and the dressing tool and the pair of the gear-like work and the internal toothed gear generating tool can be changed is reduced.

【0018】内歯付歯車創成工具とドレッシング加工具
の対及び歯車状ワークと内歯付歯車創成工具の対の各対
が食い違い軸線接触歯車を構成するように位置を決定す
る歯車のホーニング加工方法において、内歯付歯車創成
工具とドレッシング加工具の対及び歯車状ワークと内歯
付歯車創成工具の対の各対の間にトリミング干渉が生ず
ると、内歯付歯車創成工具の歯幅端の形状を検知し、該
検知された歯幅端の形状に沿って内歯付歯車創成工具と
ドレッシング加工具の対及び歯車状ワークと内歯付歯車
創成工具の対の各対のそれぞれを軸方向から噛み合わせ
る。
A honing method of a gear for determining a position such that a pair of an internally toothed gear generating tool and a dressing tool and a pair of a gear-shaped workpiece and an internally toothed gear generating tool constitute a staggered axis contact gear. In the above, when trimming interference occurs between the pair of the internally toothed gear generating tool and the dressing processing tool and between each pair of the gear-shaped work and the pair of the internally toothed gear generating tool, the width of the tooth width end of the internally toothed gear generating tool is reduced. The shape is detected, and each pair of a pair of an internally toothed gear generating tool and a dressing tool and a pair of a gear-shaped work and an internally toothed gear generating tool is axially moved along the shape of the detected face width end. Bite from.

【0019】内歯付歯車創成工具とドレッシング加工具
の対及び歯車状ワークと内歯付歯車創成工具の対の各対
が食い違い軸線接触歯車を構成するように位置を決定す
る歯車のホーニング加工方法において、内歯付歯車創成
工具とドレッシング加工具の対及び歯車状ワークと内歯
付歯車創成工具の対の各対の交差角のプラス側とマイナ
ス側にまたがって使用する。
A honing method of a gear for determining a position such that a pair of an internally toothed gear generating tool and a dressing tool and a pair of a gear-shaped work and an internally toothed gear generating tool constitute a staggered axis contact gear. In the above, the pair of the internal toothed gear generating tool and the dressing tool and the pair of the gear-shaped work and the internal toothed gear generating tool are used over the plus and minus sides of the intersection angle.

【0020】内歯付歯車創成工具とドレッシング加工具
の対及び歯車状ワークと内歯付歯車創成工具の対の各対
が食い違い軸線接触歯車を構成するように位置を決定す
る歯車のホーニング加工方法において、歯車状ワークの
歯面の精密仕上げ前のドレッシング加工に、内歯付歯車
創成工具の歯底部分を除去するサイクルを付加する。
A honing method of a gear for determining a position such that a pair of an internally toothed gear generating tool and a dressing tool and a pair of a gear-shaped work and an internally toothed gear generating tool constitute a staggered axis contact gear. In the above method, a cycle for removing the root portion of the internally toothed gear generating tool is added to the dressing process before precision finishing of the tooth surface of the gear-shaped work.

【0021】本発明に係る歯車のホーニング加工方法に
使用する歯付ドレッサは、内歯付歯車創成工具の砥石歯
底を除去するドレッシング加工具の歯の先端部にスリッ
トを設けたものである。
The toothed dresser used in the method for honing a gear according to the present invention has a slit formed at the tip of the tooth of the dressing tool for removing the grindstone bottom of the internally toothed gear generating tool.

【0022】[0022]

【発明の実施の形態】図1から図4を参照して本発明に
係る歯車のホーニング加工方法の第1実施例について説
明する。図1及び図2は内歯付工具2例えばホーニング
用砥石の内歯10によって外歯付ワーク1の外歯9がホ
ーニング加工されている状況を示しており、内歯付工具
2はホーニング用砥石歯車軸の中心26の周りをω
回転速度で矢印方向に回転しており、センタ14、14
に支持された支持軸13に固定された外歯付ワーク1は
支持軸13の中心25の周りを回転速度ωで矢印方向
に回転して、外歯付ワーク1の外歯9がホーニング加工
される。内歯付工具2と外歯付ワーク1は交差角γを有
するように傾斜して取り付けられており、ワーク1の外
歯9がホーニング加工過程にある内歯付工具2と外歯付
ワーク1との軸間距離a及び前記交差角γは、数値制御
されている。15は工具のホルダ、16は押え具であ
る。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A first embodiment of a gear honing method according to the present invention will be described with reference to FIGS. 1 and 2 show a situation in which the external teeth 9 of the work 1 with external teeth are honed by the internal teeth 10 of the internal toothed tool 2, for example, the honing stone, and the internal toothed tool 2 is a honing stone. around the center 26 of the gear shaft is rotated in the direction of an arrow at omega 1 of the rotational speed, the center 14, 14
External toothed workpiece 1 fixed to a support shaft 13 which is supported is rotated in the arrow direction about the central 25 of the support shaft 13 at a rotational speed omega 2, the external teeth 9 of the external teeth work 1 Honing Is done. The internally toothed tool 2 and the externally toothed work 1 are mounted so as to be inclined so as to have an intersection angle γ, and the externally toothed 9 of the work 1 is in the honing process and the internally toothed tool 2 and the externally toothed work 1 are attached. And the intersection angle γ are numerically controlled. Reference numeral 15 denotes a tool holder, and 16 denotes a presser.

【0023】図3及び図4は外歯付ワーク1の外歯9を
ホーニング加工する内歯付工具2がその前工程としてド
レス歯車3によって、ドレッシング加工されている状況
を示している。内歯付歯車創成工具すなわち内歯付工具
2の内歯10がドレス歯車3の歯11によってドレッシ
ング加工されている状況を示しており、内歯付工具2は
ホーニング用砥石歯車軸の中心26の周りをωの回転
速度で矢印方向に回転している。センタ14、14に支
持された支持軸13に固定されたドレス歯車3は支持軸
13の中心25の周りを回転速度ωで矢印方向に回転
して、内歯付工具2の内歯10がドレッシング加工され
る。内歯付工具2とドレス歯車3は交差角γを有するよ
うに傾斜して取り付けられており、内歯付工具2の歯1
1がドレッシング加工過程にある内歯付工具2とドレス
歯車3との軸間距離aと交差角γは、数値制御されてい
る。15は工具のホルダ、16は押え具である。
FIGS. 3 and 4 show a state in which the internally toothed tool 2 for honing the external teeth 9 of the externally toothed work 1 is dressed by the dress gear 3 as a pre-process. This shows a situation in which the internal teeth 10 of the internally toothed gear generating tool, that is, the internal toothed tool 2 are dressed by the teeth 11 of the dress gear 3, and the internal toothed tool 2 is located at the center 26 of the honing grindstone gear shaft. around rotating in the arrow direction in omega 1 of the rotational speed. The dress gear 3 fixed to the support shaft 13 supported by the centers 14, 14 rotates around the center 25 of the support shaft 13 in the direction of the arrow at the rotation speed ω 2 , and the internal teeth 10 of the internal toothed tool 2 are rotated. It is dressed. The internally toothed tool 2 and the dress gear 3 are attached to be inclined so as to have a cross angle γ.
The center distance a and the intersection angle γ between the internally toothed tool 2 and the dress gear 3 in the dressing process 1 are numerically controlled. Reference numeral 15 denotes a tool holder, and 16 denotes a presser.

【0024】図1から図4に示すように、内歯付工具2
はドレス歯車3によりドレッシング加工された後、歯車
状ワークすなわち外歯付ワーク1の歯9の面を精密仕上
げする。しかし、この場合、内歯付工具2の内歯10が
外歯付ワーク1の外歯9を十分に精密仕上げできるとき
には、前記ドレッシング加工は省略される。なお、ドレ
ッシング加工からドレッシング加工までの間をドレスイ
ンターバルという。
As shown in FIGS. 1 to 4, the internally toothed tool 2
After dressing by the dress gear 3, the surface of the teeth 9 of the gear-shaped work, that is, the work 1 with external teeth, is precisely finished. However, in this case, when the internal teeth 10 of the internal toothed tool 2 can sufficiently finish the external teeth 9 of the externally toothed work 1, the dressing process is omitted. Note that a period from the dressing process to the dressing process is referred to as a dress interval.

【0025】内歯付工具2とドレス歯車3の対及び歯車
状ワーク1と内歯付工具2の対の各対のそれぞれは、互
いに食い違い軸線接触歯車を構成するように位置を決定
して、外歯付ワーク1の外歯9を内歯付工具2で精密加
工する。
The position of each pair of the internally toothed tool 2 and the dress gear 3 and the pair of the gear-shaped work 1 and the internally toothed tool 2 is determined so as to be staggered from each other to form an axial contact gear. The external teeth 9 of the work 1 with external teeth are precision machined by the tool 2 with internal teeth.

【0026】図5に示すように、本発明に係る内歯付歯
車創成工具のドレッシング加工方法に使用する歯付ドレ
ッサの一例として、歯付ドレッサ3には、外歯付ワーク
1を加工するための内歯付工具2の砥石面をドレッシン
グ加工する歯車の歯11の先端部18に、その歯幅方向
に複数のスリット19がほぼ均等間隔に設けられてい
る。消耗が激しい歯付ドレッサ3の歯11の先端部18
の歯幅方向に複数のスリット19がほぼ均等間隔に設け
られているので、歯付ドレッサ3の歯11の先端部18
の面積が増え、砥石の歯底を容易に除去することができ
る。また、歯付ドレッサ3の歯11の先端部18の消耗
も少なくてすみ、歯付ドレッサ3の寿命を延ばすことが
できる。
As shown in FIG. 5, as an example of the toothed dresser used in the method for dressing an internally toothed gear generating tool according to the present invention, a toothed dresser 3 is used for processing an externally toothed work 1. A plurality of slits 19 are provided at substantially equal intervals in the tooth width direction at the distal end portions 18 of the gear teeth 11 for dressing the grindstone surface of the internally toothed tool 2. The tip 18 of the tooth 11 of the toothed dresser 3 that is severely worn
Since the plurality of slits 19 are provided at substantially equal intervals in the tooth width direction of the toothed portion, the tip portions 18 of the teeth 11 of the toothed dresser 3 are formed.
The area of the grinding wheel increases, and the tooth bottom of the grinding stone can be easily removed. In addition, the wear of the tips 18 of the teeth 11 of the toothed dresser 3 can be reduced, and the life of the toothed dresser 3 can be extended.

【0027】本発明に係る歯車のホーニング加工方法に
おけるホーニング用砥石軸、媒介歯車軸及び被削歯車軸
の位置関係を示す模式図である図6を参照して本発明に
係る歯車のホーニング加工方法の第2実施例について説
明する。内歯付工具2のホーニング用砥石歯車軸4は、
ωの回転速度で矢印方向に回転しており、ホーニング
用砥石歯車軸4とドレス歯車軸6とは軸間距離aを保っ
ており、ドレス歯車軸6はωの回転速度で矢印方向に
回転している。そして、両者の相対速度は、それらの間
の瞬間軸7の周りにネジ運動の場をつくっている。ここ
に第3の歯車軸、すなわち媒介歯車軸5が考えられる。
本実施例においては、この媒介歯車軸5を仲介とする理
論を用いる。この場合、ある特定の相対速度、例えば砥
石の使用始めと全く同じ相対速度を作るように内歯付工
具2と歯付ドレッサ3の位置を決定すると、砥石の使用
始めと全く同じ接触線が得られる。なお、8はこれら3
つの軸の共通垂線、γは内歯付工具2と外歯付ワーク1
との交差角、23はホーニング用砥石とドレス歯車の相
対速度を示している。
A honing method for a gear according to the present invention will be described with reference to FIG. 6, which is a schematic view showing a positional relationship among a honing grindstone shaft, an intermediate gear shaft, and a work gear shaft in the method for honing a gear according to the present invention. The second embodiment will be described. The honing wheel gear shaft 4 of the internally toothed tool 2 is
It rotates in the direction of the arrow at the rotation speed of ω 1 , and maintains the inter-axis distance a between the honing wheel gear shaft 4 and the dress gear shaft 6. The dress gear shaft 6 moves in the direction of the arrow at the rotation speed of ω 2. It is spinning. And the relative speed of both creates a field of screw movement around the instantaneous axis 7 between them. Here, a third gear shaft, namely the intermediate gear shaft 5, is conceivable.
In this embodiment, a theory using the intermediate gear shaft 5 as an intermediate is used. In this case, if the positions of the internal toothed tool 2 and the toothed dresser 3 are determined so as to produce a specific relative speed, for example, the same relative speed as the start of use of the grindstone, the same contact line as at the start of use of the grindstone is obtained. Can be In addition, 8 is these 3
Γ is a tool 2 with internal teeth and a workpiece 1 with external teeth
23 indicates the relative speed between the honing grindstone and the dress gear.

【0028】本発明に係る歯車のホーニング加工方法に
おけるホーニング用砥石歯車軸、瞬間軸及びドレス歯車
軸の位置関係を示す模式図である図7を参照して本発明
の第3実施例について説明する。例えば歯付ドレッサ3
と砥石の任意接触位置における相対速度をある特定な相
対速度、例えば砥石の使用始め、と等しくするようにド
レス歯車3と瞬間軸7の位置を決定する。22はねじ螺
旋、23は円弧近似線、24は点Pにおける相対速度ベ
クトルである。ホーニング用砥石歯車軸4とドレス歯車
軸6との間の7は瞬間軸である。このように、歯面上の
1点Pにおける相対速度場を与えて相手歯車軸を決定す
る。
A third embodiment of the present invention will be described with reference to FIG. 7 which is a schematic view showing the positional relationship among a honing grindstone gear shaft, an instantaneous shaft and a dress gear shaft in the gear honing method according to the present invention. . For example, toothed dresser 3
The positions of the dress gear 3 and the instantaneous shaft 7 are determined so that the relative speed at an arbitrary contact position between the wheel and the grinding wheel is equal to a specific relative speed, for example, when the grinding wheel starts to be used. 22 is a screw spiral, 23 is an arc approximation line, and 24 is a relative velocity vector at the point P. 7 between the honing wheel gear shaft 4 and the dress gear shaft 6 is an instantaneous axis. In this way, the relative speed field at one point P on the tooth surface is given to determine the mating gear axis.

【0029】本発明に係る歯車のホーニング加工方法に
おけるホーニング用砥石軸、ドレス歯車軸の位置関係を
示す模式図である図8を参照して本発明の第4実施例に
ついて説明する。例えば、ドレス歯車3の歯面17上の
一点に注目し、この点の面法線のみが望む相対運動のも
とで接触の条件を満たすように決定する。例えば内歯付
工具2とドレス歯車3の両軸間距離aと回転比を定める
と、ドレス歯車3の任意位置における歯面17上の任意
点Pのドレス歯車面の法線nが接触の条件を満足するよ
うに交差角γを定める。
A fourth embodiment of the present invention will be described with reference to FIG. 8, which is a schematic view showing a positional relationship between a honing grindstone shaft and a dress gear shaft in the gear honing method according to the present invention. For example, focusing on a point on the tooth surface 17 of the dress gear 3, it is determined that only the surface normal of this point satisfies the contact condition under the desired relative motion. For example, when the distance a between the two axes of the internally toothed tool 2 and the dress gear 3 and the rotation ratio are determined, the normal line n of the dress gear surface at an arbitrary point P on the tooth surface 17 at an arbitrary position of the dress gear 3 is a contact condition. Is determined so as to satisfy

【0030】本発明に係る歯車のホーニング加工方法に
おけるホーニング用砥石軸、ドレス歯車軸の位置関係を
示す模式図である図9を参照して本発明の第5実施例に
ついて説明する。例えば、ドレス歯車上で接触点の軌
跡、例えば、初期位置における接触面上の任意曲線を与
え、この任意の点の面法線が望む相対運動のもとで接触
の条件を満足するような軸関係を定める。例えば、両軸
の軸間距離と回転比を一定に保つと、交差角γが連続的
に変化することになる。歯付ドレッサ3の歯車面上に任
意の接触線の軌跡を示す線21を与え、所要の回転比の
もとでのこの上のすべての点におけるドレス歯車3の歯
面17の法線nが接触の条件を満足するように軸関係を
定めると、例えば両軸間距離aと回転比を一定に定める
と、交差角γが連続的に変化する。
A fifth embodiment of the present invention will be described with reference to FIG. 9 which is a schematic view showing the positional relationship between a honing grindstone shaft and a dress gear shaft in the gear honing method according to the present invention. For example, a trajectory of a contact point on a dress gear, for example, an arbitrary curve on a contact surface at an initial position, and an axis such that a surface normal of the arbitrary point satisfies a condition of contact under a desired relative motion. Determine the relationship. For example, if the distance between the two shafts and the rotation ratio are kept constant, the intersection angle γ changes continuously. On the gear face of the toothed dresser 3, a line 21 indicating the trajectory of an arbitrary contact line is given, and the normal n of the tooth face 17 of the dress gear 3 at all points above this under the required rotation ratio is When the axial relationship is determined so as to satisfy the contact condition, for example, when the distance a between both axes and the rotation ratio are fixed, the intersection angle γ changes continuously.

【0031】図10は本発明に係る歯車のホーニング加
工方法の第6実施例における砥石面の創成の様子を示す
グラフ図、図11は第6実施例における接触線の形態の
一例を示すグラフ図である。このように、ドレス歯車3
の歯面17全体の接触状態及び接触線の形態、例えば相
対滑りの大きさや方向等が把握でき、外歯付ワーク1の
歯面17とホーニング加工面をコントロールできるとと
もに、曲率干渉、第2種の干渉等の干渉を避けるように
軸位置を決定出来る。
FIG. 10 is a graph showing the state of creation of a grinding wheel surface in a sixth embodiment of the gear honing method according to the present invention, and FIG. 11 is a graph showing an example of the form of a contact line in the sixth embodiment. It is. Thus, the dress gear 3
The contact state of the entire tooth surface 17 and the form of the contact line, such as the magnitude and direction of the relative slip, can be grasped, and the tooth surface 17 and the honing surface of the externally toothed work 1 can be controlled, and curvature interference, the second type The axis position can be determined so as to avoid the interference such as the interference.

【0032】前記のように、歯面17全体の接触状態及
び接触線形態、ドレッシング加工後の砥石の歯面の形態
及び砥石と外歯付ワーク1を噛み合わせた時の状態も分
かるので、例えば、ドレッシング加工時とホーニング加
工時の軸位置関係や位置の決め方を変えることにより所
要の歯面例えば修正歯面を容易に創成することができ
る。
As described above, the contact state and contact line form of the entire tooth surface 17, the form of the tooth surface of the grindstone after the dressing processing, and the state when the grindstone and the work 1 with external teeth are engaged can be known. By changing the axial positional relationship between the dressing process and the honing process and how to determine the position, a required tooth surface, for example, a corrected tooth surface, can be easily created.

【0033】図12は本発明に係る歯車のホーニング加
工方法の第7実施例における軸間距離拡大量と交差角と
の関係を示すグラフ図である。L1は交差角γの範囲を
小さく選んだライン、L2は交差角γの通常選択ライン
そしてSは交差角γの実用使用可能範囲をそれぞれ示し
ている。このグラフ図によると、例えば、実用使用可能
範囲内で軸間距離aと交差角γを選定することができる
ので、例えば交差角γが0°になることを避けるよう
に、また冶具、ローダー等の干渉を避けるために交差角
γの範囲或いは交差角γを小さく選ぶことができる。ま
た、交差角範囲を小さく選ぶことにより、1回当たりの
ドレッシング加工量が少なくてすむのでトータルのホー
ニング加工数を増やすことができる。
FIG. 12 is a graph showing the relationship between the inter-axis distance expansion amount and the intersection angle in the seventh embodiment of the gear honing method according to the present invention. L1 is a line in which the range of the intersection angle γ is selected to be small, L2 is a normal selection line of the intersection angle γ, and S is a practically usable range of the intersection angle γ. According to this graph, for example, the center distance a and the intersection angle γ can be selected within a practically usable range, so that, for example, the intersection angle γ is prevented from becoming 0 °, and a jig, a loader, etc. In order to avoid the interference, the range of the intersection angle γ or the intersection angle γ can be selected to be small. In addition, by selecting a small intersection angle range, the amount of dressing processing per operation can be reduced, so that the total number of honing processing can be increased.

【0034】例えば、交差角γを大きくして砥石のネジ
レ角が大きくなった場合、半径方向に移動して噛み合わ
せることが出来ない、いわゆるトリミング干渉が起るこ
とがある。この場合、内歯付工具2と歯付ドレッサ3と
の間にトリミング干渉があると、砥石の使用範囲を限定
することになる。本発明では、内歯付工具2の歯幅12
端の形状を検知し、内歯付工具2と歯付ドレッサ3を軸
方向から噛み合わせることにより、内歯付工具2の砥石
の面を歯付ドレッサ3により創成する。砥石の歯幅方向
の形状も把握できるので、強制同期の場合は勿論、連れ
回りの場合のオリエンテーションによる歯合わせでも軸
方向移動による噛み合わせが可能となる。
For example, when the torsion angle of the grindstone is increased by increasing the intersection angle γ, so-called trimming interference, which cannot move and engage in the radial direction, may occur. In this case, if there is trimming interference between the internally toothed tool 2 and the toothed dresser 3, the range of use of the grindstone is limited. In the present invention, the tooth width 12 of the internally toothed tool 2 is
By detecting the shape of the end and engaging the internal toothed tool 2 and the toothed dresser 3 in the axial direction, the surface of the grindstone of the internal toothed tool 2 is created by the toothed dresser 3. Since the shape of the grindstone in the tooth width direction can be grasped, the meshing by the axial movement can be performed not only in the case of the forced synchronization but also in the case of the orientation by the co-rotation.

【0035】例えば、内歯付工具2と歯付ドレッサ3の
両軸間距離Lを拡大していくと被加工歯車の諸元上の交
差角γが0°になる場合がある。従来、こうした場合、
交差角γが0°になる手前まで使用していたが、本発明
の交差角γのプラス側とマイナス側にまたがって使用す
る内歯付工具2の内歯10面のドレッシング加工方法で
は、交差角γが0°を超えて、交差角γの+側と−側
(0°を通過する)を跨って使用するので、砥石の使用
量が大幅に増加する。
For example, when the distance L between the two axes of the internally toothed tool 2 and the toothed dresser 3 is increased, the intersection angle γ on the specifications of the processed gear may become 0 °. Traditionally, in these cases,
Although it was used up to the point where the intersection angle γ becomes 0 °, the dressing method of the inner teeth 10 surface of the internally toothed tool 2 used across the plus side and the minus side of the intersection angle γ according to the present invention does not Since the angle γ exceeds 0 ° and is used across the + side and the − side (passing 0 °) of the intersection angle γ, the use amount of the grindstone is greatly increased.

【0036】内歯付工具2と歯付ドレッサ3の両軸間距
離aを拡大していくと、内歯付工具2を例えば、半径方
向に30mm程度ドレッシングすることになる。この場
合、歯付ドレッサ3の歯先の先端部の消耗が激しいため
に、例えば、砥石の歯底を除去する歯付ドレッサ3を用
いて内歯付工具2の歯底部分を除去するサイクルを付加
させると、歯底部分を容易に除去することができる。こ
のドレッシング加工方法は、歯面ドレス以外のサイクル
で付随的に行っても良い。
As the distance a between the axes of the internally toothed tool 2 and the toothed dresser 3 is increased, the internally toothed tool 2 is dressed, for example, by about 30 mm in the radial direction. In this case, since the tip of the tooth tip of the toothed dresser 3 is severely worn, for example, a cycle of removing the root portion of the internally toothed tool 2 using the toothed dresser 3 for removing the root of the grindstone is performed. When added, the tooth bottom portion can be easily removed. This dressing method may be performed incidentally in a cycle other than the tooth surface dress.

【0037】また、ホーニング加工機は、例えば、内歯
付工具2の位置軸と歯付ドレッサ3の位置軸は3次元的
位置関係にあり、それらの同期と内歯付工具2の回転軸
と歯付ドレッサ3の回転軸の連れ廻りと強制回転同期が
可能である。
In the honing machine, for example, the position axis of the internal toothed tool 2 and the position axis of the toothed dresser 3 are in a three-dimensional positional relationship. The rotation of the rotating shaft of the toothed dresser 3 and the forced rotation can be synchronized.

【0038】また従来、予め交差角γを概ね10°近辺
に決めて固定していたために、砥石の使用可能代が僅か
しかなかったが、本発明によると砥石の使用可能代を大
きくすることができる。また、例えば内歯付工具2と外
歯付ワーク1或いは、内歯付工具2と歯付ドレッサ3の
両軸の位置と交差角γを決定する本発明により、確実且
つ容易に砥石の使用可能代を大きくすることができる。
Conventionally, since the intersection angle γ was determined in advance at about 10 ° and fixed in advance, there was only a small allowance for the use of the grindstone. However, according to the present invention, the usable allowance for the grindstone can be increased. it can. Further, for example, the present invention for determining the position of both axes of the internally toothed tool 2 and the externally toothed work 1 or the inner toothed tool 2 and the toothed dresser 3 and the intersection angle γ makes it possible to use the grinding stone reliably and easily. You can increase your bill.

【0039】[0039]

【発明の効果】本発明に係る歯車のホーニング加工方法
は、ドレッシング加工時とホーニング加工時の軸位置関
係や位置の決め方を変えることにより所要の歯面例えば
修正歯面を容易に創成することができるとともに、砥石
の使用代が大幅に伸び、更に、交差角範囲を小さく選ぶ
ことにより、1回当たりのドレッシング加工量が少なく
てすむのでトータルのホーニング加工数を増やすことが
できるという効果を有する。
According to the method for honing a gear according to the present invention, it is possible to easily create a required tooth surface, for example, a corrected tooth surface, by changing the axial positional relationship between the dressing process and the honing process and how to determine the position. In addition to this, the use allowance of the grindstone is greatly increased, and further, by selecting a small intersection angle range, the amount of dressing processing per operation can be reduced, so that the total number of honing processing can be increased.

【0040】本発明に係る歯車のホーニング加工方法
は、砥石の歯幅方向の形状も把握でき、強制同期の場合
は勿論、連れ回りの場合のオリエンテーションによる歯
合わせでも軸方向移動による噛み合わせが可能となると
ともに、確実且つ容易に砥石の使用可能代を大きくする
ことができるという効果を有する。
The method for honing a gear according to the present invention can also grasp the shape of the grindstone in the face width direction, and can perform the meshing by the axial movement even in the case of forced synchronization as well as in the case of co-rotating orientation. And the effect that the usable amount of the grindstone can be increased reliably and easily.

【0041】本発明に係る歯車のホーニング加工方法に
使用する歯付ドレッサは、先端部の面積が増え、砥石の
歯底を除去する率を上げることができ、また、先端部の
消耗も少なくてすみ、歯付ドレッサの寿命を延ばすこと
ができるという効果を有する。
The toothed dresser used in the gear honing method according to the present invention can increase the area of the tip, increase the rate of removing the root of the grindstone, and reduce the consumption of the tip. This has the effect that the life of the toothed dresser can be extended.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明に係る歯車のホーニング加工方法の第1
実施例における歯車状ワークと内歯付歯車創成工具との
位置関係を説明するための一部を断面で示す説明図であ
る。
FIG. 1 is a diagram illustrating a first method of honing a gear according to the present invention.
It is an explanatory view showing a part in section for explaining a physical relationship between a gear-like work and an internally toothed gear generating tool in an example.

【図2】図1のA−A線での断面図である。FIG. 2 is a cross-sectional view taken along line AA of FIG.

【図3】本発明に係る歯車のホーニング加工方法の第1
実施例における歯付ドレッサと内歯付歯車創成工具との
位置関係を説明するための一部を断面で示す説明図であ
る。
FIG. 3 is a diagram showing a first example of the gear honing method according to the present invention.
It is an explanatory view showing a part in section for explaining a physical relationship between a toothed dresser and an internal geared gear generating tool in an example.

【図4】図2のB−B線での断面図である。FIG. 4 is a sectional view taken along line BB of FIG. 2;

【図5】本発明に係る歯車のホーニング加工方法に使用
する歯付ドレッサの一部を示す斜視図である。
FIG. 5 is a perspective view showing a part of a toothed dresser used in the method for honing a gear according to the present invention.

【図6】本発明に係る歯車のホーニング加工方法の第2
実施例におけるホーニング用砥石軸、媒介歯車軸及びド
レス歯車軸の位置関係を示す模式図である。
FIG. 6 shows a second example of the gear honing method according to the present invention.
It is a schematic diagram which shows the positional relationship of the honing grindstone axis | shaft, intermediate gear axis | shaft, and a dress gear axis | shaft in an Example.

【図7】本発明に係る歯車のホーニング加工方法の第3
実施例におけるホーニング用砥石歯車軸、瞬間軸及びド
レス歯車軸の位置関係を示す模式図である。
FIG. 7 is a diagram showing a third example of the gear honing method according to the present invention.
It is a schematic diagram which shows the positional relationship of the grinding wheel gear shaft for honing, an instantaneous axis, and a dress gear axis in an Example.

【図8】本発明に係る歯車のホーニング加工方法の第4
実施例におけるホーニング用砥石軸、ドレス歯車軸及び
歯面の位置関係を示す模式図である。
FIG. 8 shows a fourth example of the gear honing method according to the present invention.
It is a schematic diagram which shows the positional relationship of the honing grindstone axis | shaft, a dress gear axis | shaft, and a tooth surface in an Example.

【図9】本発明に係る歯車のホーニング加工方法の第5
実施例におけるホーニング用砥石軸、ドレス歯車軸及び
歯面の位置関係を示す模式図である。
FIG. 9 shows a fifth example of the gear honing method according to the present invention.
It is a schematic diagram which shows the positional relationship of the honing grindstone axis | shaft, a dress gear axis | shaft, and a tooth surface in an Example.

【図10】本発明に係る歯車のホーニング加工方法の第
6実施例における砥石面の創成の様子を示すグラフ図で
ある。
FIG. 10 is a graph showing how a grinding wheel surface is created in a sixth embodiment of the gear honing method according to the present invention.

【図11】本発明に係る歯車のホーニング加工方法の第
6実施例における接触線の形態例を示すグラフ図であ
る。
FIG. 11 is a graph showing an example of a contact line in a sixth embodiment of the gear honing method according to the present invention.

【図12】本発明に係る歯車のホーニング加工方法の第
7実施例における軸間距離拡大量と交差角との関係を示
すグラフ図である。
FIG. 12 is a graph showing a relationship between an inter-axis distance expansion amount and an intersection angle in a seventh embodiment of the gear honing method according to the present invention.

【符号の説明】[Explanation of symbols]

1 外歯付ワーク 2 内歯付工具 3 ドレス歯車 4 ホーニング用砥石歯車軸 5 媒介歯車軸 6 ドレス歯車軸 7 瞬間軸 8 共通垂線 9 ワークの外歯 10工具の内歯 11ドレス歯車の歯 17ドレス歯車の歯面 18ドレス歯車の歯の先端部 19スリット a 軸間距離 γ 交差角 DESCRIPTION OF SYMBOLS 1 Externally toothed work 2 Internally toothed tool 3 Dress gear 4 Honing grinding wheel gear shaft 5 Intermediate gear shaft 6 Dress gear shaft 7 Instantaneous shaft 8 Common perpendicular line 9 Work external teeth 10 Tool internal teeth 11 Dress gear teeth 17 Dress Gear Tooth Surface 18 Dress Gear Tooth Tip 19 Slit a Axle Distance γ Crossing Angle

フロントページの続き (72)発明者 竹ノ下 明 島根県簸川郡斐川町大字上直江2139番地の 5 清和鉄工株式会社出雲工場内 (72)発明者 岩坪 正隆 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内 (72)発明者 高見 達郎 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内 (72)発明者 東 輝夫 大阪府大阪狭山市東池尻4丁目1402番地の 1 株式会社浅野歯車工作所内 (72)発明者 郡原 宏 島根県松江市法吉町249番地14 Fターム(参考) 3C047 AA35 CC12 DD12 EE16 Continued on the front page (72) Inventor Akira Takenoshita 2139 Kami Naoe, Okawa, Hikawa-cho, Hikawa-gun, Shimane 5 Inside the Izumo Plant of Seiwa Iron Works Co., Ltd. Inside the company (72) Inventor Tatsuro Takami 1 Toyota Town, Toyota City, Aichi Prefecture Inside Toyota Motor Co., Ltd. (72) Inventor Teruo Higashi 4 1402 Higashiikejiri, Osaka Sayama City, Osaka 1 Asano Gear Works (72) ) Inventor Hiroshi Korihara 249, Hoyoshicho, Matsue-shi, Shimane Prefecture F-term (reference) 3C047 AA35 CC12 DD12 EE16

Claims (13)

【特許請求の範囲】[Claims] 【請求項1】 内歯付歯車創成工具により歯車状ワーク
の歯面を精密仕上げする歯車のホーニング加工方法にお
いて、歯車状ワークと内歯付歯車創成工具が食い違い軸
線接触歯車を構成するように位置を決定することを特徴
とする歯車のホーニング加工方法。
In a honing method for a gear, wherein a tooth surface of a gear-shaped work is precisely finished by using an internally toothed gear generating tool, the gear-shaped work and the internally toothed gear generating tool are positioned so as to constitute a staggered axis contact gear. A honing method for a gear, comprising:
【請求項2】 内歯付歯車創成工具をドレッシング加工
具によりドレッシング加工した後、内歯付歯車創成工具
により歯車状ワークの歯面を精密仕上げする歯車のホー
ニング加工方法において、内歯付歯車創成工具とドレッ
シング加工具の対及び歯車状ワークと内歯付歯車創成工
具の対の各対が食い違い軸線接触歯車を構成するように
位置を決定することを特徴とする歯車のホーニング加工
方法。
2. A method for honing a gear, comprising the step of dressing an internally toothed gear generating tool with a dressing tool and then precisely finishing the tooth surface of the gear-like work with the internally toothed gear generating tool. A honing method for a gear, comprising: determining a position such that a pair of a tool and a dressing tool and a pair of a gear-shaped work and a pair of internally toothed gear generating tools constitute a staggered axis contact gear.
【請求項3】 内歯付歯車創成工具とドレッシング加工
具の対及び歯車状ワークと内歯付歯車創成工具の対の各
対が特定の相対速度場と同じ相対速度場を作るように内
歯付歯車創成工具とドレッシング加工具の対及び歯車状
ワークと内歯付歯車創成工具の対の各対のそれぞれの位
置を決定することを特徴とする請求項1又は請求項2に
記載の歯車のホーニング加工方法。
3. An internal tooth such that each pair of an internally toothed gear generating tool and a dressing tool and a pair of a gear-like work and an internally toothed gear generating tool creates a relative velocity field equal to a specific relative velocity field. The position of each of a pair of a gear generating tool and a dressing tool and a pair of a gear-like work and a pair of internal toothed gear generating tools is determined. Honing processing method.
【請求項4】 内歯付歯車創成工具とドレッシング加工
具の対及び歯車状ワークと内歯付歯車創成工具の対の各
対の任意の接触位置における相対速度を特定の相対速度
と等しくするように内歯付歯車創成工具とドレッシング
加工具の対及び歯車状ワークと内歯付歯車創成工具の対
の各対のそれぞれの位置を決定することを特徴とする請
求項1又は請求項2に記載の歯車のホーニング加工方
法。
4. The relative speed at any contact position of each pair of an internal gear generating tool and a dressing tool, and each pair of a gear-like work and an internal gear generating tool, is made equal to a specific relative speed. 3. The position of each pair of a pair of an internally toothed gear generating tool and a dressing tool and a pair of a gear-shaped work and a pair of internally toothed gear generating tools is determined. Honing method for gears.
【請求項5】 内歯付歯車創成工具とドレッシング加工
具の対及び歯車状ワークと内歯付歯車創成工具の対の各
対の任意の点が両者の接触面上の一点となるように内歯
付歯車創成工具とドレッシング加工具の対及び歯車状ワ
ークと内歯付歯車創成工具の対の各対のそれぞれの位置
を決定することを特徴とする請求項1又は請求項2に記
載の歯車のホーニング加工方法。
5. An internal gear such that an arbitrary point of each pair of a pair of an internally toothed gear generating tool and a dressing tool and a pair of a gear-shaped work and an internal toothed gear generating tool is one point on a contact surface between them. The gear according to claim 1 or 2, wherein a position of each pair of a pair of a toothed gear generating tool and a dressing tool and a pair of a gear-like work and a pair of an internal toothed gear generating tool is determined. Honing method.
【請求項6】 内歯付歯車創成工具とドレッシング加工
具の対及び歯車状ワークと内歯付歯車創成工具の対の各
対の任意の点を随時変更しながら内歯付歯車創成工具と
ドレッシング加工具の対及び歯車状ワークと内歯付歯車
創成工具の対の各対のそれぞれの位置を随時決定するこ
とを特徴とする請求項1又は請求項2又は請求項4又は
請求項5に記載の歯車のホーニング加工方法。
6. An internally toothed gear generating tool and a dressing while changing any point of each pair of an internally toothed gear generating tool and a dressing tool and a pair of a gear-shaped work and an internally toothed gear generating tool as needed. The position of each pair of a pair of processing tools and a pair of a gear-shaped work and a pair of internally toothed gear generating tools is determined as needed. Honing method for gears.
【請求項7】 内歯付歯車創成工具とドレッシング加工
具の対及び歯車状ワークと内歯付歯車創成工具の対の各
対の任意の点とその任意の点以外の有効歯面における接
触状態又は接触線の形態により、内歯付歯車創成工具と
ドレッシング加工具の対及び歯車状ワークと内歯付歯車
創成工具の対の各対のそれぞれの位置を決定することを
特徴とする請求項1又は請求項2又は請求項4又は請求
項5に記載の歯車のホーニング加工方法。
7. A contact state at an arbitrary point of each pair of a pair of an internally toothed gear generating tool and a dressing tool and a pair of a gear-like work and an internally toothed gear generating tool and an effective tooth surface other than the arbitrary point. The position of each pair of a pair of an internally toothed gear generating tool and a dressing tool and a pair of a gear-shaped work and a pair of internal toothed gear generating tools is determined by the form of the contact line. A honing method for a gear according to claim 2 or claim 4 or claim 5.
【請求項8】 内歯付歯車創成工具とドレッシング加工
具の対の位置の決定方法とそれによって決定された位置
と歯車状ワークと内歯付歯車創成工具の対の位置の決定
方法とそれによって決定された位置を相違させることを
特徴とする請求項1又は請求項2に記載の歯車のホーニ
ング加工方法。
8. A method for determining the position of a pair of an internally toothed gear generating tool and a dressing tool, and a method for determining the determined position and the position of a pair of a gear-like work and an internally toothed gear generating tool. The method according to claim 1 or 2, wherein the determined positions are made different.
【請求項9】 内歯付歯車創成工具とドレッシング加工
具の対及び歯車状ワークと内歯付歯車創成工具の対の各
対の軸間距離の変更ができる範囲での交差角の変更範囲
を小さくすることを特徴とする請求項1又は請求項2に
記載の歯車のホーニング加工方法。
9. The range of change of the crossing angle within a range in which the distance between the axes of the pair of the internally toothed gear generating tool and the dressing tool and the pair of the gear-shaped work and the internally toothed gear generating tool can be changed. The honing method for a gear according to claim 1 or 2, wherein the honing method is performed.
【請求項10】 内歯付歯車創成工具とドレッシング加
工具の対及び歯車状ワークと内歯付歯車創成工具の対の
各対において、トリミング干渉が生ずると、内歯付歯車
創成工具の歯幅端の形状を検知し、該検知された歯幅端
の形状に沿って内歯付歯車創成工具とドレッシング加工
具の対及び歯車状ワークと内歯付歯車創成工具の対の各
対のそれぞれを軸方向から噛み合わせることを特徴とす
る請求項1又は請求項2に記載の歯車のホーニング加工
方法。
10. When trimming interference occurs in each pair of an internally toothed gear generating tool and a dressing tool and a pair of a gear-shaped work and an internally toothed gear generating tool, the tooth width of the internally toothed gear generating tool is determined. The shape of the end is detected, and each pair of a pair of an internally toothed gear generating tool and a dressing tool and a pair of a gear-like work and an internally toothed gear generating tool is respectively aligned along the shape of the detected face width end. The honing method for a gear according to claim 1 or 2, wherein the gears are meshed in an axial direction.
【請求項11】 内歯付歯車創成工具とドレッシング加
工具の対及び歯車状ワークと内歯付歯車創成工具の対の
各対の交差角のプラス側とマイナス側にまたがって使用
することを特徴とする請求項1又は請求項2に記載の歯
車のホーニング加工方法。
11. The method according to claim 1, wherein the pair of the internally toothed gear generating tool and the dressing tool and the pair of the gear-shaped work and the internal toothed gear generating tool are used over the positive and negative sides of the intersection angle. The honing method for a gear according to claim 1 or 2, wherein
【請求項12】 歯車状ワークの歯面の精密仕上げ前の
ドレッシング加工に、内歯付歯車創成工具の歯底部分を
除去するサイクルを付加させることを特徴とする請求項
1又は請求項2に記載の歯車のホーニング加工方法。
12. The method according to claim 1, wherein a cycle of removing a root portion of the internally toothed gear generating tool is added to the dressing process before precision finishing of the tooth surface of the gear-shaped work. The honing method of the described gear.
【請求項13】 内歯付歯車創成工具の砥石歯底を除去
するドレッシング加工具の歯の先端部にスリットを設け
たことを特徴とする歯車のホーニング加工方法に使用す
る歯付ドレッサ。
13. A toothed dresser for use in a gear honing method, wherein a slit is provided at a tip of a tooth of a dressing tool for removing a grindstone tooth bottom of an internally toothed gear generating tool.
JP28323598A 1998-08-28 1998-08-28 Toothed dresser used in gear honing method and gear honing method Expired - Lifetime JP4406895B2 (en)

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* Cited by examiner, † Cited by third party
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JP2003039321A (en) * 2001-08-01 2003-02-13 Nissan Motor Co Ltd Method for dressing internal tooth grinding wheel
JP2016525022A (en) * 2013-07-17 2016-08-22 ザ グリーソン ワークス Method and apparatus for micromachining a toothed workpiece, and program for controlling the apparatus
JP2017006989A (en) * 2015-06-17 2017-01-12 清和鉄工株式会社 Gear processing method
JP2017052085A (en) * 2015-07-10 2017-03-16 リープヘル−フェアツァーンテヒニク ゲゼルシャフト ミット ベシュレンクテル ハフツング Method for producing workpiece with desired gear shape
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