CN116036322B - Sterilizer for large-scale production of fermented pollen and sterilization method thereof - Google Patents
Sterilizer for large-scale production of fermented pollen and sterilization method thereof Download PDFInfo
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- CN116036322B CN116036322B CN202310067103.9A CN202310067103A CN116036322B CN 116036322 B CN116036322 B CN 116036322B CN 202310067103 A CN202310067103 A CN 202310067103A CN 116036322 B CN116036322 B CN 116036322B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
- A23L5/21—Removal of unwanted matter, e.g. deodorisation or detoxification by heating without chemical treatment, e.g. steam treatment, cooking
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/0005—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor for pharmaceuticals, biologicals or living parts
- A61L2/0011—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor for pharmaceuticals, biologicals or living parts using physical methods
- A61L2/0023—Heat
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/26—Accessories or devices or components used for biocidal treatment
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/10—Apparatus features
- A61L2202/12—Apparatus for isolating biocidal substances from the environment
- A61L2202/122—Chambers for sterilisation
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/10—Apparatus features
- A61L2202/15—Biocide distribution means, e.g. nozzles, pumps, manifolds, fans, baffles, sprayers
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/20—Targets to be treated
- A61L2202/21—Pharmaceuticals, e.g. medicaments, artificial body parts
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/85—Food storage or conservation, e.g. cooling or drying
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- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Veterinary Medicine (AREA)
- Public Health (AREA)
- Animal Behavior & Ethology (AREA)
- Epidemiology (AREA)
- Molecular Biology (AREA)
- Medicinal Chemistry (AREA)
- Biomedical Technology (AREA)
- Nutrition Science (AREA)
- Polymers & Plastics (AREA)
- Food Science & Technology (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
The invention discloses a sterilizer for fermented pollen produced in a large scale and a sterilization method thereof, and relates to the field of biological medicine. The sterilizer for the fermented pollen for large-scale production comprises a bottom plate and also comprises: a support collar fixedly connected to the upper side of the bottom plate; the sterilization tank is rotationally connected to the inner wall of the support lantern ring, a sealing cover plate is detachably connected to the sterilization tank, and an exhaust port is formed in the sealing cover plate; the mounting plate is connected to the bottom plate in a sliding manner; according to the invention, when the fermented pollen is subjected to wet high-temperature sterilization by steam, the fermented pollen can be effectively prevented from being coagulated into blocks in the sterilization tank, so that the sterilization effect and quality of the fermented pollen are improved, heat in redundant high-pressure steam in the sterilization tank can be recycled, and after the fermented pollen is subjected to wet high-temperature sterilization, the collected heat gas can be reused for secondary sterilization of the fermented pollen, so that the sterilization effect of the fermented pollen is improved.
Description
Technical Field
The invention belongs to the technical field of biological medicines, and particularly relates to a sterilizer for fermented pollen for large-scale production and a sterilization method thereof.
Background
Some medicines or foods use fermented pollen as the starting material, for example, ginseng and astragalus pollen tablets (approval document: national medicine standard B20020762) approved by the national food and drug administration (CFDA) at 12 months of 2014, "honey fermented rape pollen, maize pollen, sunflower pollen and pollen Typhae" are found in the national medicine quality standard [ WS-5741 (B-0741) -2014Z ].
At present, if the fermented pollen and the produced medicines or foods thereof are not sterilized, the microbial quantity of the fermented pollen and the produced medicines or foods thereof is extremely likely to exceed the microbial limit standard of the medicines or foods specified by the state;
however, at present, high-temperature steam is generally used for wet sterilization of the fermented pollen, but when the fermented pollen is subjected to wet high-temperature sterilization, the fermented pollen is easily wetted and coagulated into blocks in the tank body by moisture in the steam, so that the high-temperature sterilization effect on the fermented pollen is reduced, and the quality of the fermented pollen is affected.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a sterilizer for fermenting pollen and a sterilization method thereof, which can overcome the problems or at least partially solve the problems in large-scale production.
In order to solve the technical problems, the invention adopts the basic conception of the technical scheme that:
the sterilizer for the fermented pollen for large-scale production comprises a bottom plate and also comprises: a support collar fixedly connected to the upper side of the bottom plate; the sterilization tank is rotationally connected to the inner wall of the support lantern ring, a sealing cover plate is detachably connected to the sterilization tank, and an exhaust port is formed in the sealing cover plate; the mounting plate is connected to the bottom plate in a sliding manner; the first rotating shaft is rotationally connected to the mounting plate and is in sliding connection with the sterilization tank, wherein a plurality of groups of brushes and air nozzles which are distributed at equal intervals are fixedly connected to the outer wall of one end of the first rotating shaft penetrating through the sterilization tank; the drying box and the steam generator are fixedly connected to the bottom plate, the steam generator is used for continuously conveying steam into the air nozzle, and the drying box is slidably connected with a drying agent layer and an active carbon filter core plate; the handles are respectively and fixedly connected to the desiccant layer and the outer wall of the active carbon filter core plate; the heat-preservation air storage tank is fixedly connected to the top of the drying box; one end of the first conduit is fixedly communicated with the inner cavity of the drying box, and the other end of the first conduit is fixedly communicated with the inner cavity of the heat-preservation air storage tank; the filtering component is connected to the sealing cover plate and communicated with the exhaust port; the pressure release pipe I, its one end and drying cabinet inner chamber fixed intercommunication, the other end is linked together with filtering component through rotary joint II, be equipped with relief valve I on the pressure release pipe I, be equipped with the air feed subassembly on the heat preservation gas holder, air feed subassembly and steam generator are used for successively supplying air to the air nozzle in.
In order to perform high-temperature wet sterilization on the fermented pollen in the sterilization tank, preferably, a first pipeline is fixedly connected to the bottom plate, a second pipeline is fixedly connected to the mounting plate, a hollow cavity is formed in the axis of the first rotating shaft, the hollow cavity is fixedly communicated with the air nozzle, one end of the second pipeline is communicated with the hollow cavity through a first rotating joint arranged on the first rotating shaft, the other end of the second pipeline is fixedly communicated with the air outlet end of the first pipeline, a double-pipe joint is fixedly communicated to the air inlet end of the first pipeline, an air outlet pipe is fixedly communicated to the air outlet end of the steam generator, and one end, far away from the steam generator, of the air outlet pipe is fixedly communicated with one set of the double-pipe joints.
In order to carry out high-temperature dry sterilization on the fermented pollen in the sterilization tank, the air supply assembly further comprises a second conduit, one end of the second conduit is fixedly communicated with the inner cavity of the heat preservation air storage tank, the other end of the second conduit is fixedly communicated with the other group of connectors of the double-pipe connector, a valve switch is arranged on the second conduit, and one-way valves are arranged on the second conduit and the air outlet pipe.
In order to keep the pressure in the heat-preservation air storage tank constant, a pressure relief pipe II is fixedly communicated with the heat-preservation air storage tank, and a pressure relief valve II is arranged on the pressure relief pipe II.
In order to drive the mounting plate to reciprocate left and right, a reciprocating screw rod is rotatably connected to the supporting sleeve ring, a guide rod is fixedly connected to the supporting sleeve ring, a first limiting block is fixedly connected to one end, away from the supporting sleeve ring, of the guide rod, the mounting plate is slidably connected to the guide rod and is in threaded connection with the reciprocating screw rod, and an impeller II is fixedly installed at one end, penetrating through the first pipeline, of the reciprocating screw rod.
In order to drive the sterilization tank to rotate, further, the inside fixedly connected with slider of support lantern ring, the slider is T shape design, the outer wall of sterilization tank is embedded to have seted up T shape spout, slider sliding connection is in T shape spout, the fixed gear that has cup jointed of reciprocal lead screw outer wall, the fixed ring gear that has cup jointed of sterilization tank outer wall, the gear is connected with the ring gear meshing.
In order to drive the first rotating shaft to rotate, a driving part for driving the first rotating shaft to rotate is arranged on the mounting plate, the driving part for driving the first rotating shaft to rotate comprises a first impeller, and the first impeller is fixedly arranged at one end of the first penetrating pipeline of the first rotating shaft.
In order to facilitate the disassembly and the assembly of the sealing cover plate, preferably, the sealing cover plate is disassembled and connected on the side wall of the sterilization tank through an assembly bolt, a sealing plug is fixedly connected on the sealing cover plate, and the outer side wall of the sealing plug is attached to the inner wall of the sterilization tank.
In order to carry out the dry sterilization of high temperature to the fermented pollen, can filter the powder, further, filtering component includes barrel, filter, barrel fixed connection is on sealed apron, and with the gas vent fixed communication, the filter is connected in the barrel, rotary joint two connects on the barrel outer wall, the one end that the drying cabinet was kept away from to pressure release pipe one is two linked together with rotary joint.
The sterilizing method of the sterilizer for the fermented pollen for large-scale production adopts the following steps:
pouring the fermented pollen to be sterilized into a sterilizing tank, and covering a sealing cover plate on the side wall of the sterilizing tank;
step two, steam is generated by a steam generator and is delivered into an air nozzle for ejection through an air outlet pipe, a double-pipe joint, a pipeline I, a pipeline II and a hollow cavity;
step three, driving a rotating shaft to drive a hairbrush and an air nozzle to rotate by the impeller I;
driving the reciprocating screw rod to rotate by gas through the impeller II, driving the rotating shaft I and the rotating brush to reciprocate left and right in the sterilizing tank through the mounting plate, and driving the sterilizing tank to rotate through meshed connection of the gear and the toothed ring;
fifthly, when the air pressure in the sterilization tank is larger than the safety value set by the first pressure relief valve, part of high-temperature steam in the sterilization tank is conveyed into the heat-preservation air storage tank through the first pressure relief pipe, the drying box and the first guide pipe;
step six, after wet high-temperature sterilization is carried out on the fermented pollen, when the fermented pollen in the sterilization tank is subjected to dry sterilization by utilizing the gas collected in the heat-preserving gas storage tank and dried at high temperature, a valve switch is opened;
and seventhly, conveying the gas in the heat-preservation gas storage tank to the air inlet nozzle for spraying through the second conduit, the double-pipe joint, the first pipeline, the second pipeline and the hollow cavity, and repeating the operation steps of the third step and the fourth step.
After the technical scheme is adopted, compared with the prior art, the invention has the following beneficial effects:
according to the invention, when the fermented pollen is subjected to wet high-temperature sterilization by steam, the fermented pollen can be effectively prevented from being coagulated into blocks in the sterilization tank, so that the sterilization effect and quality of the fermented pollen are improved, heat in redundant high-pressure steam in the sterilization tank can be recycled, and after the fermented pollen is subjected to wet high-temperature sterilization, the collected heat gas can be reused for secondary sterilization of the fermented pollen, so that the sterilization effect of the fermented pollen is improved.
The following describes the embodiments of the present invention in further detail with reference to the accompanying drawings.
Drawings
In the drawings:
FIG. 1 is a schematic diagram of a structure of a sterilizer for fermenting pollen for mass production according to the present invention;
FIG. 2 is a schematic diagram II of a mass-produced sterilizer for fermented pollen according to the present invention;
FIG. 3 is a schematic diagram III of a sterilizer for fermenting pollen for mass production according to the present invention;
FIG. 4 is a schematic diagram showing the internal structure of a sterilizer for fermented pollen, which is produced in a large scale according to the present invention;
FIG. 5 is a schematic diagram of the structure of a drying oven of the sterilizer for fermenting pollen for mass production of the present invention;
FIG. 6 is a side view of a mass produced sterilizer for fermented pollen of the present invention;
FIG. 7 is a front view of a sterilizer for fermented pollen produced in a large scale according to the present invention;
FIG. 8 is an enlarged view of portion A of FIG. 3 showing a sterilizer for fermented pollen produced in a large scale according to the present invention;
FIG. 9 is an enlarged view of part B of FIG. 7 showing a sterilizer for fermented pollen produced in a large scale according to the present invention.
In the figure: 1. a bottom plate; 101. a support collar; 102. a slide block; 2. a sterilization tank; 201. sealing the cover plate; 202. a sealing plug; 203. installing a bolt; 3. a first rotating shaft; 301. a brush; 302. an air nozzle; 303. a hollow cavity; 304. an impeller I; 305. a first rotary joint; 4. a steam generator; 401. an air outlet pipe; 402. a first pipeline; 403. a double pipe joint; 404. a second pipeline; 5. a reciprocating screw rod; 501. a guide rod; 502. a first limiting block; 503. an impeller II; 504. a mounting plate; 6. a gear; 601. a toothed ring; 7. a filter member; 701. a cylinder; 702. an exhaust port; 703. a mounting ring; 704. a guide rod; 705. a second limiting block; 706. a spring; 707. a filter plate; 708. a first pressure relief pipe; 709. a second rotary joint; 710. a first pressure relief valve; 8. a second rotating shaft; 801. an impeller III; 802. a first cam; 9. a drying box; 901. a desiccant layer; 902. an active carbon filter core plate; 903. a handle; 904. a first conduit; 10. thermal insulation air storage tank; 1001. a pressure relief pipe II; 1002. a pressure release valve II; 1003. a second conduit; 1004. a valve switch; 11. a support plate; 1101. a guide post; 1102. a third limiting block; 1103. a tension spring; 1104. a third rotating shaft; 1105. a third conduit; 1106. an impeller IV; 1107. a second cam; 1108. a slide plate; 1109. the rod is knocked.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions in the embodiments will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present invention, and the following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
Examples
Referring to fig. 1 to 9, the sterilizer for the fermented pollen for mass production comprises a bottom plate 1, and further comprises: a support collar 101 fixedly connected to the upper side of the base plate 1; the sterilization tank 2 is rotatably connected to the inner wall of the support collar 101, a sealing cover plate 201 is detachably connected to the sterilization tank 2, and an exhaust port 702 is formed in the sealing cover plate 201; a mounting plate 504 slidably attached to the base plate 1; the first rotating shaft 3 is rotatably connected to the mounting plate 504 and is in sliding connection with the sterilization tank 2, wherein a plurality of groups of brushes 301 and air nozzles 302 which are distributed at equal intervals are fixedly connected to the outer wall of one end of the first rotating shaft 3 penetrating through the sterilization tank 2; the drying box 9 and the steam generator 4 are fixedly connected to the bottom plate 1, the steam generator 4 is used for continuously conveying steam into the air nozzle 302, and the drying box 9 is slidably connected with a drying agent layer 901 and an activated carbon filter element plate 902; a handle 903 fixedly connected to the desiccant bed 901 and the outer wall of the activated carbon cartridge plate 902, respectively; the heat-preservation air storage tank 10 is fixedly connected to the top of the drying box 9; one end of the first conduit 904 is fixedly communicated with the inner cavity of the drying box 9, and the other end of the first conduit is fixedly communicated with the inner cavity of the heat-preserving air storage tank 10; a filter member 7 connected to the sealing cover 201 and communicating with the exhaust port 702; one end of the first pressure release pipe 708 is fixedly communicated with the inner cavity of the drying oven 9, the other end of the first pressure release pipe 708 is communicated with the filtering component 7 through the second rotary joint 709, the first pressure release pipe 708 is provided with a first pressure release valve 710, the heat preservation air storage tank 10 is provided with an air supply assembly, and the air supply assembly and the steam generator 4 are used for sequentially supplying air into the air nozzle 302.
The bottom plate 1 is fixedly connected with a first pipeline 402, the mounting plate 504 is fixedly connected with a second pipeline 404, the center of the first rotating shaft 3 is provided with a hollow cavity 303, the hollow cavity 303 is fixedly communicated with the air nozzle 302, one end of the second pipeline 404 is communicated with the hollow cavity 303 through a first rotary joint 305 arranged on the first rotating shaft 3, the other end of the second pipeline is fixedly communicated with the air outlet end of the first pipeline 402, the air inlet end of the first pipeline 402 is fixedly communicated with a double-pipe joint 403, the air outlet end of the steam generator 4 is fixedly communicated with an air outlet pipe 401, and one end, far away from the steam generator 4, of the air outlet pipe 401 is fixedly communicated with one group of the double-pipe joints 403.
The heat preservation gas holder 10 is fixedly communicated with a pressure relief pipe II 1001, and a pressure relief valve II 1002 is arranged on the pressure relief pipe II 1001.
The support lantern ring 101 is rotationally connected with a reciprocating screw rod 5, the support lantern ring 101 is fixedly connected with a guide rod 501, one end, far away from the support lantern ring 101, of the guide rod 501 is fixedly connected with a first limiting block 502, a mounting plate 504 is slidably connected to the guide rod 501 and is in threaded connection with the reciprocating screw rod 5, and one end, penetrating through the first pipeline 402, of the reciprocating screw rod 5 is fixedly provided with a second impeller 503.
The inside fixedly connected with slider 102 of support lantern ring 101, slider 102 are T shape design, and the outer wall of sterilization jar 2 is embedded to have seted up T shape spout, slider 102 sliding connection in T shape spout, and reciprocating screw 5 outer wall is fixed to have cup jointed gear 6, and sterilization jar 2 outer wall is fixed to have cup jointed toothed ring 601, and gear 6 and toothed ring 601 meshing are connected.
The mounting plate 504 is provided with a driving part for driving the first rotating shaft 3 to rotate, the driving part for driving the first rotating shaft 3 to rotate comprises a first impeller 304, and the first impeller 304 is fixedly arranged at one end of the first rotating shaft 3 penetrating through the second pipeline 404.
The sealing cover plate 201 is detachably connected to the side wall of the sterilization tank 2 through the mounting bolts 203, the sealing plug 202 is fixedly connected to the sealing cover plate 201, and the outer side wall of the sealing plug 202 is attached to the inner wall of the sterilization tank 2.
When the sterilizing pot is used, firstly, a worker pours the fermented pollen to be sterilized into the sterilizing pot 2, then covers the sealing cover plate 201 on the side wall of the sterilizing pot 2, when the sealing cover plate 201 covers the side wall of the sterilizing pot 2, the sealing plug 202 is inserted into the sterilizing pot 2, and the outer side wall of the sealing plug 202 is tightly attached to the inner wall of the sterilizing pot 2, so that the tightness between the sterilizing pot 2 and the sealing cover plate 201 can be improved, then a user screws the mounting bolt 203 for fixedly connecting the sealing cover plate 201 and the sterilizing pot 2, so that the sealing cover plate 201 can be fixedly limited, then, the steam generator 4 is started, at the moment, steam is generated by the steam generator 4 and is sequentially conveyed into the air nozzle 302 through the air outlet pipe 401, the double-pipe joint 403, the first pipeline 402, the second pipeline 404 and the hollow cavity 303, so that the sprayed gas can gradually heat up in the sterilizing pot 2, and further the wet high-temperature sterilization of the fermented pollen in the sterilizing pot 2 can be achieved;
meanwhile, when the gas passes through the pipeline II 404, the gas drives the rotating shaft I3 to rotate through the impeller I304, the rotating shaft I3 drives the brush 301 and the air nozzle 302 to rotate, so that the rapidly rotating brush 301 can stir the fermented pollen to move in the sterilizing tank 2 and can scatter the coagulated fermented pollen, further promote the fermented pollen to fully contact with the continuously sprayed dry gas, avoid the coagulated fermented pollen to block, influence the sterilizing effect of high-temperature steam on the fermented pollen, meanwhile, when the gas passes through the pipeline I402, the gas drives the reciprocating screw 5 through the impeller II 503, the reciprocating screw 5 drives the mounting plate 504 to drive the rotating shaft I3 and the rotating brush 301 to reciprocate left and right in the sterilizing tank 2 under the limit guide of the guide rod 501, thereby improving the scattering effect of the coagulated fermented pollen by the brush 301, the reciprocating screw rod 5 is meshed with the toothed ring 601 through the gear 6 to drive the sterilizing tank 2, the rotating direction of the hairbrush 301 is opposite to the rotating direction of the sterilizing tank 2, so that the phenomenon that the fermented pollen is blocked together to be condensed into blocks can be effectively avoided, the sterilizing effect of high-temperature steam on the fermented pollen is affected, then the high-temperature steam is continuously conveyed into the sterilizing tank 2, when the air pressure in the sterilizing tank 2 is greater than the safety value set by the pressure relief valve I710, the pressure relief valve I710 automatically opens and releases pressure, so that part of high-pressure air in the sterilizing tank 2 is conveyed into the drying box 9 through the air outlet 702, the cylinder 701 and the pressure relief pipe I708, the pressure relief pipe I708 is provided with a one-way valve, the high-pressure steam entering the drying box 9 is contacted with the drying agent layer 901 firstly, and the drying agent raw materials are divided into silica gel, quicklime, minerals, montmorillonite, calcium chloride, molecular sieves, alumina, fibers, biochemistry and the like, the silica gel drying agent layer 901 in the invention adopts a silica gel drying agent (transparent round beads), because the silica gel drying agent is an environment-friendly nontoxic dampproof product, when steam contacts with the silica gel drying agent, the silica gel drying agent can absorb moisture in the steam, thereby playing a role of drying gas, then the steam after primary drying contacts with the active carbon filter core plate 902, as the active carbon is internally provided with a developed gap structure and rich micropore tissues, the moisture in the steam can be absorbed into micropores when the steam contacts with the active carbon, thereby achieving the role of drying gas, then the dried gas is conveyed into the heat-preserving gas storage tank 10 through the conduit I904 for storage, the conduit I is provided with a one-way valve, thereby achieving the purposes of recycling the heat in the gas, reducing the waste of resources, and when the gas pressure stored in the heat-preserving gas storage tank 10 is greater than the safety value set by the pressure relief valve II 1002, the pressure relief valve II 1002 is automatically opened for pressure relief, thereby keeping the gas pressure in the heat-preserving gas storage tank 10 constant;
it should be noted that the first conduit 402 uses a flexible hose, and thus, the first conduit 402 does not interfere with the left-right reciprocation of the mounting plate 504.
Examples
Referring to fig. 2, 4, 6 and 7, the sterilizer for fermented pollen for mass production is basically the same as that of embodiment 1, and further, the air supply assembly comprises a second conduit 1003, one end of the second conduit 1003 is fixedly communicated with the inner cavity of the heat preservation air storage tank 10, the other end of the second conduit 1003 is fixedly communicated with the other group of connectors of the double-pipe connector 403, a valve switch 1004 is arranged on the second conduit 1003, and one-way valves are arranged on the second conduit 1003 and the air outlet pipe 401.
After the fermented pollen is subjected to wet high-temperature sterilization, when the fermented pollen in the sterilization tank 2 is subjected to dry sterilization by utilizing the gas collected in the heat-preserving gas storage tank 10 after high-temperature drying, firstly, a valve switch 1004 is manually opened by a worker, and at the moment, the gas in the heat-preserving gas storage tank 10 is conveyed into the air nozzle 302 to be sprayed through the conduit II 1003, the double-pipe joint 403, the pipeline I402, the pipeline II 404 and the hollow cavity 303, so that the sprayed gas can gradually heat the sterilization tank 2, and further the high-temperature drying sterilization of the fermented pollen after the wet sterilization in the sterilization tank 2 can be realized, and the sterilization effect of the fermented pollen is improved;
meanwhile, when the gas passes through the first pipeline 404, the gas drives the first rotating shaft 3 to rotate through the first impeller 304, the first rotating shaft 3 drives the hairbrush 301 and the air nozzle 302 to rotate, the rotating hairbrush 301 can stir the fermented pollen to move in the sterilizing tank 2, and further the fermented pollen is promoted to be fully contacted with the continuously sprayed dry gas, so that the sterilizing effect on the fermented pollen is further improved, meanwhile, when the gas passes through the first pipeline 402, the gas drives the reciprocating screw 5 to rotate through the second impeller 503, the reciprocating screw 5 drives the mounting plate 504 to drive the first rotating shaft 3 to reciprocate left and right in the sterilizing tank 2 under the limit guide of the guide rod 501, and further the fermented pollen can be better stirred to be dispersed in the sterilizing tank 2, the sterilization effect on the fermented pollen is further improved, meanwhile, the reciprocating screw rod 5 is meshed with the toothed ring 601 through the gear 6 to drive the sterilization tank 2, and the rotation direction of the hairbrush 301 is opposite to that of the sterilization tank 2, so that the phenomenon that the fermented pollen is blocked together and the full drying and sterilization effects on the fermented pollen are affected can be effectively avoided, the full drying and sterilization of the fermented pollen can be achieved, then after the full drying and sterilization of the fermented pollen are carried out, a worker can manually detach the mounting bolts 203 for fixedly connecting the sealing cover plate 201 and the sterilization tank 2 by means of a spanner, and then the worker takes down the sealing cover plate 201 and takes out the fermented pollen in the sterilization tank 2;
it should be noted that, the first pressure release tube 708 is a flexible tube, so the first pressure release tube 708 does not interfere with the disassembly and assembly of the sealing cover 201.
Examples
Referring to fig. 1, 3 and 4, the sterilizer for fermented pollen for mass production is basically the same as that of the embodiment 1, further, the filtering component 7 comprises a cylinder 701 and a filtering plate 707, the cylinder 701 is fixedly connected to the sealing cover plate 201 and fixedly communicated with the air outlet 702, the filtering plate 707 is connected in the cylinder 701, the second rotary joint 709 is connected to the outer wall of the cylinder 701, and one end of the pressure release pipe 708, which is far away from the drying box 9, is communicated with the second rotary joint 709; after the fermented pollen is subjected to wet high-temperature sterilization, when the dried high-temperature gas is collected in the heat-preservation gas storage tank 10 to dry-sterilize the fermented pollen in the sterilization tank 2, when the air pressure in the sterilization tank 2 is larger than the safety value set by the first pressure relief valve 710, the first pressure relief valve 710 is automatically opened to relieve pressure, so that part of the high-pressure gas in the sterilization tank 2 is conveyed into the drying oven 9 through the exhaust port 702, the cylinder 701 and the first pressure relief pipe 708, and is contacted with the filter plate 707 when the gas passes through the cylinder 701, and the filter plate 707 can achieve the filtration blocking of the fermented pollen in the gas due to the smaller diameter of the filter holes formed in the filter plate 707, thereby effectively preventing the outward dispersion of the fermented pollen and reducing the waste of the fermented pollen.
Examples
Referring to fig. 1, 3 and 4, the sterilizer for fermented pollen for mass production is basically the same as that of embodiment 1, and further, the inner wall of the cylinder 701 is fixedly connected with a mounting ring 703, a guide rod 704 is fixedly connected to the mounting ring 703, a filter plate 707 is slidably connected to the guide rod 704, a limiting block II 705 is fixedly connected to the guide rod 704, a spring 706 is fixedly connected between the filter plate 707 and the mounting ring 703, a rotating shaft II 8 is rotatably connected to the inner wall of the cylinder 701, a cam I802 and an impeller III 801 are fixedly sleeved on the rotating shaft II 8, and the cam I802 abuts against the filter plate 707.
In the process of carrying out dry high-temperature sterilization on the fermented pollen in the sterilization tank 2, because steam is continuously conveyed into the sterilization tank 2, when the air pressure in the sterilization tank 2 is larger than the safety value set by the first pressure relief valve 710, the first pressure relief valve 710 is automatically opened for pressure relief, so that part of high-pressure air in the sterilization tank 2 is conveyed into the drying box 9 through the first pressure relief pipe 708, when the high-pressure air passes through the cylinder 701, the air drives the second rotating shaft 8 to rotate through the third impeller 801, the second rotating shaft 8 drives the first cam 802 to rotate circumferentially, when the first cam 802 abuts against the filter plate 707, the first cam 802 pushes the filter plate 707 to move downwards towards the side close to the mounting ring 703 in the limit guide of the guide rod 704, and compresses the spring 706, then when the first cam 802 is separated from the filter plate 707, the compressed spring 706 generates thrust, the filter plate 707 is pushed downwards to be in quick contact with the limit guide rod and abuts against the second limit block 705, and accordingly reciprocating motion is formed between the filter plate 707 and the second limit block 705, vibration can be generated when the reciprocating motion of the filter plate 707 abuts against the second limit block 705, thus the filter plate 707 is cleaned, the hidden danger of blocking the filter plate 707, the pollen in the pollen is blocked, and the pollen in the sterilization tank is prevented from being blocked, and the hidden danger of the high pressure air pressure is caused.
Examples
Referring to fig. 7 and 9, the sterilizer for fermented pollen for mass production is basically the same as that of embodiment 1, further, the outer wall of the drying oven 9 is fixedly connected with a supporting plate 11, a guide post 1101 is fixedly connected to the supporting plate 11, a third limit block 1102 is fixedly connected to the guide post 1101, a sliding plate 1108 is slidably connected to the guide post 1101, a tension spring 1103 is fixedly connected between the sliding plate 1108 and the third limit block 1102, a third rotating shaft 1104 is rotatably connected to the supporting plate 11, a second cam 1107 is fixedly sleeved on the third rotating shaft 1104, a knocking rod 1109 is fixedly connected to the sliding plate 1108, a third guide pipe 1105 is fixedly connected to the supporting plate 11, an impeller four 1106 is fixedly installed at one end of the third rotating shaft 1104 penetrating through the third guide pipe 1105, and the third guide pipe 1105 is fixedly communicated with the second pressure relief pipe 1001; when the air pressure of the air stored in the heat-preserving air storage tank 10 is larger than the safety value set by the pressure relief valve II 1002, the pressure relief valve II 1002 is automatically opened for pressure relief, at this time, part of high-pressure air in the heat-preserving air storage tank 10 is sequentially discharged out of the heat-preserving air storage tank 10 through the pressure relief pipe II 1001 and the guide pipe III 1105, at this time, when the air passes through the guide pipe III 1105, the air drives the rotating shaft III 1104 to rotate through the impeller IV, the rotating shaft III 1104 drives the cam II 1107 to rotate, when the cam II 1107 contacts with the sliding plate 1108, the sliding plate 1108 is pushed by the cam II 1107 to move downwards under the limit guide of the guide column 1101, and then the tension spring 1103 generates rebound force, and then the sliding plate 1108 drives the knocking rod 1109 to move upwards under the limit guide of the guide column 1101, and then the knocking rod 1109 is enabled to shake the sterilizing tank 2, so that the fermenting pollen is further prevented from adhering to the inner wall of the sterilizing tank 2 when the fermenting pollen is subjected to wet high-temperature high-sterilizing, the high-temperature wet sterilizing effect on the fermenting pollen is affected, the fermenting pollen is further prevented from being accumulated in the sterilizing tank 2 when the fermenting pollen is subjected to high-temperature sterilizing, and the fermenting pollen is well dispersed in the sterilizing tank 2 due to the high-temperature sterilizing effect is further improved.
Examples
The sterilizing method of the sterilizer for the fermented pollen for large-scale production adopts the following steps:
pouring the fermented pollen to be sterilized into the sterilizing tank 2, and covering the side wall of the sterilizing tank 2 with a sealing cover plate 201;
step two, steam is generated by the steam generator 4 and is conveyed into the air nozzle 302 to be sprayed out through the air outlet pipe 401, the double-pipe joint 403, the first pipeline 402, the second pipeline 404 and the hollow cavity 303;
step three, the impeller I304 drives the rotating shaft I3 to drive the hairbrush 301 and the air nozzle 302 to rotate;
step four, the gas drives the reciprocating screw rod 5 to rotate through the impeller II 503, the rotating shaft I3 is driven by the mounting plate 504, the rotating hairbrush 301 reciprocates left and right in the sterilization tank 2, and the hairbrush is meshed with the toothed ring 601 through the gear 6 to drive the sterilization tank 2 to rotate;
fifthly, when the air pressure in the sterilization tank 2 is larger than the safety value set by the first pressure relief valve 710, part of high-temperature steam in the sterilization tank 2 is conveyed into the heat-preservation air storage tank 10 through the first pressure relief pipe 708, the drying oven 9 and the first guide pipe 904;
step six, after wet high-temperature sterilization is performed on the fermented pollen, when the gas after high-temperature drying is collected in the heat-preserving gas storage tank 10 to dry-sterilize the fermented pollen in the sterilization tank 2, the valve switch 1004 is opened;
and step seven, conveying the gas in the heat-preserving gas storage tank 10 into the gas nozzle 302 for spraying through the conduit II 1003, the double-pipe joint 403, the pipeline I402, the pipeline II 404 and the hollow cavity 303, and repeating the operation steps of the step three and the step four.
The foregoing description is only illustrative of the preferred embodiment of the present invention, and is not to be construed as limiting the invention, but is to be construed as limiting the invention to any and all simple modifications, equivalent variations and adaptations of the embodiments described above, which are within the scope of the invention, may be made by those skilled in the art without departing from the scope of the invention.
Claims (4)
1. The sterilizer for the fermented pollen for large-scale production comprises a bottom plate (1), and is characterized by further comprising:
a supporting collar (101) fixedly connected to the upper side of the bottom plate (1);
the sterilization tank (2) is rotationally connected to the inner wall of the support lantern ring (101), a sealing cover plate (201) is detachably connected to the sterilization tank (2), and an exhaust port (702) is formed in the sealing cover plate (201);
a mounting plate (504) slidably connected to the base plate (1);
a first rotating shaft (3) which is rotationally connected to the mounting plate (504) and is in sliding connection with the sterilization tank (2),
wherein, the first rotating shaft (3) penetrates through the outer wall of one end of the sterilization tank (2) and is fixedly connected with a plurality of groups of brushes (301) and air nozzles (302) which are distributed at equal intervals;
the drying box (9) and the steam generator (4) are fixedly connected to the bottom plate (1), the steam generator (4) is used for continuously conveying steam into the air nozzle (302), and a drying agent layer (901) and an active carbon filter core plate (902) are connected in a sliding manner in the drying box (9);
a handle (903) fixedly connected to the outer walls of the desiccant layer (901) and the active carbon filter core (902) respectively;
the heat-preservation air storage tank (10) is fixedly connected to the top of the drying box (9);
one end of the first conduit (904) is fixedly communicated with the inner cavity of the drying box (9), and the other end of the first conduit is fixedly communicated with the inner cavity of the heat-preserving air storage tank (10);
a filter member (7) connected to the seal cover plate (201) and communicating with the exhaust port (702);
the pressure relief pipe I (708) is fixedly communicated with the inner cavity of the drying box (9) at one end, the other end is fixedly communicated with the filtering component (7) through the rotary joint II (709), the pressure relief pipe I (708) is provided with a pressure relief valve I (710), the heat preservation air storage tank (10) is provided with an air supply component, the air supply component and the steam generator (4) are used for sequentially supplying air into the air nozzle (302), the bottom plate (1) is fixedly connected with a pipeline I (402), the mounting plate (504) is fixedly connected with a pipeline II (404), a hollow cavity (303) is formed in the axis of the rotary joint I (3), the hollow cavity (303) is fixedly communicated with the air nozzle (302), one end of the pipeline II (404) is fixedly communicated with the air outlet end of the pipeline I (402), the air outlet end of the steam generator (4) is fixedly communicated with a pipeline II (404), the air outlet end of the steam generator (401) is fixedly communicated with the air outlet pipe 1003, one end of the air outlet pipe (401) is fixedly communicated with the air outlet pipe (1003) far away from the air storage tank (10) through the rotary joint I (305) arranged on the rotary joint I (3), the other end is fixedly communicated with the other group of joints of the double-pipe joint (403), a valve switch (1004) is arranged on the second guide pipe (1003), one-way valves are arranged on the second guide pipe (1003) and the air outlet pipe (401), a pressure relief pipe II (1001) is fixedly communicated with the heat preservation air storage tank (10), a pressure relief valve II (1002) is arranged on the pressure relief pipe II (1001), a T-shaped sliding groove (5) is rotationally connected to the support sleeve ring (101), a guide rod (501) is fixedly connected to the support sleeve ring (101), a limit block I (502) is fixedly connected to one end, far away from the support sleeve ring (101), of the guide rod (501), a mounting plate (504) is slidably connected to the guide rod (501) and is in threaded connection with the reciprocating screw rod (5), an impeller II (503) is fixedly arranged at one end, the inner side of the support sleeve ring (101) is fixedly connected with a sliding block (102), the sliding block (102) is of a T-shaped design, a T-shaped sliding groove (5) is embedded into the outer wall of the sterilization tank (2), a toothed ring (601) is fixedly connected to the outer wall of the sterilization tank (6) in a sleeved mode, the toothed ring (601) is fixedly connected to the outer wall of the sterilization tank (6), the mounting plate (504) is provided with a driving part for driving the first rotating shaft (3) to rotate, the driving part for driving the first rotating shaft (3) to rotate comprises a first impeller (304), and the first impeller (304) is fixedly arranged at one end of the first rotating shaft (3) penetrating through the second pipeline (404).
2. The sterilizer for fermented pollen produced on a large scale according to claim 1, wherein the sealing cover plate (201) is detachably connected to the side wall of the sterilization tank (2) through the mounting bolt (203), a sealing plug (202) is fixedly connected to the sealing cover plate (201), and the outer side wall of the sealing plug (202) is attached to the inner wall of the sterilization tank (2).
3. The sterilizer for fermented pollen for mass production according to claim 1, wherein the filtering component (7) comprises a cylinder (701) and a filter plate (707), the cylinder (701) is fixedly connected to the sealing cover plate (201) and fixedly communicated with the exhaust port (702), the filter plate (707) is connected to the inside of the cylinder (701), the second rotary joint (709) is connected to the outer wall of the cylinder (701), and one end of the first pressure release pipe (708) far away from the drying box (9) is communicated with the second rotary joint (709).
4. The sterilization method of a sterilizer for mass production of fermented pollen, which adopts the sterilizer for mass production of fermented pollen according to claim 1, is characterized by comprising the following steps:
pouring the fermented pollen to be sterilized into a sterilizing tank (2), and covering a sealing cover plate (201) on the side wall of the sterilizing tank (2);
step two, steam is generated by a steam generator (4) and is conveyed into an air nozzle (302) to be sprayed out through an air outlet pipe (401), a double-pipe joint (403), a first pipeline (402), a second pipeline (404) and a hollow cavity (303);
step three, driving a rotating shaft I (3) by an impeller I (304) to drive a hairbrush (301) and an air nozzle (302) to rotate;
step four, driving a reciprocating screw rod (5) to rotate by gas through a second impeller (503), driving a first rotating shaft (3) and a rotating brush (301) to reciprocate left and right in a sterilization tank (2) through a mounting plate (504), and driving the sterilization tank (2) to rotate through meshed connection of a gear (6) and a toothed ring (601);
fifthly, when the air pressure in the sterilization tank (2) is larger than the safety value set by the first pressure relief valve (710), part of high-temperature steam in the sterilization tank (2) is conveyed into the heat preservation air storage tank (10) through the first pressure relief pipe (708), the drying box (9) and the first guide pipe (904);
step six, after wet high-temperature sterilization is carried out on the fermented pollen, when the gas after high-temperature drying is collected in the heat-preserving gas storage tank (10) to carry out dry sterilization on the fermented pollen in the sterilization tank (2), a valve switch (1004) is opened;
and seventhly, conveying the gas in the heat-preservation gas storage tank (10) into the gas nozzle (302) for spraying through the second conduit (1003), the double-pipe joint (403), the first pipeline (402), the second pipeline (404) and the hollow cavity (303), and repeating the operation steps of the third step and the fourth step.
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| CN202310067103.9A CN116036322B (en) | 2023-01-16 | 2023-01-16 | Sterilizer for large-scale production of fermented pollen and sterilization method thereof |
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