CN116029630A - Commodity sorting rechecking system - Google Patents
Commodity sorting rechecking system Download PDFInfo
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- CN116029630A CN116029630A CN202310062318.1A CN202310062318A CN116029630A CN 116029630 A CN116029630 A CN 116029630A CN 202310062318 A CN202310062318 A CN 202310062318A CN 116029630 A CN116029630 A CN 116029630A
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- sorting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention discloses a commodity sorting and rechecking system, which comprises a first code scanner, a display, a second code scanner, a conveyor, a camera and an annular sorting machine, wherein the first code scanner is arranged on the display; the first code scanning device is used for reading bar code information of the total sorting box to acquire order requirement information of the total sorting box; the display is used for displaying order requirement information of the total sorting box; the second code scanning device is used for reading bar code information of the commodity; the conveyor is used for bearing the commodity to be checked and conveying the commodity qualified in check to the annular sorting machine; the camera is used for shooting the commodity to be rechecked carried on the conveyor; the ring sorter is used to deliver goods to the distribution boxes. The commodity sorting and rechecking system can be used for automatically counting and rechecking commodities, is beneficial to reducing labor intensity and labor cost, reduces rechecking time and can effectively improve the picking efficiency.
Description
Technical Field
The invention relates to the technical field of logistics picking, in particular to a commodity sorting and rechecking system.
Background
The picking operation is an extremely important link of logistics activities, and is an operation flow of picking up commodities from a storage position or other areas thereof as quickly and accurately as possible according to order requirements of clients or delivery plans of distributors, and sorting, centralizing and waiting for delivery of the commodities in a certain mode.
Batch picking is a common picking operation mode, in which a plurality of orders are collected into a batch, the number of the commodities is added together according to the commodity types, then the manual picking is performed (namely, the total picking), and then the manual sorting, rechecking, boxing and packaging processes are performed according to different clients or different orders. The batch picking is particularly suitable for logistics storage centers with huge orders, the walking and carrying distance during picking can be shortened, and the picking amount per unit time is increased, so that the working efficiency is improved.
The rechecking is a process of checking the manually sorted commodities, wherein checking whether the number of the commodities is correct (namely counting rechecking) is an important content of the rechecking process. At present, in most logistics picking systems, counting rechecking is manually performed, so that the labor intensity is high, the labor cost is high, the time is long, and the picking efficiency is not improved.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a commodity sorting and rechecking system which can be used for automatically counting and rechecking commodities, is beneficial to reducing labor intensity and labor cost and rechecking time and can effectively improve the picking efficiency.
The invention adopts the following technical scheme:
a commodity sorting and rechecking system comprises a first code scanner, a display, a second code scanner, a conveyor, a camera and an annular sorting machine; the first code scanning device is used for reading bar code information of the total sorting box to obtain order requirement information of the total sorting box; the display is used for displaying order requirement information of the total sorting box; the second code scanning device is used for reading bar code information of the commodity; the conveyor is used for bearing the commodity to be checked and conveying the commodity qualified in check to the annular sorting machine; the camera is used for shooting commodities to be checked carried on the conveyor; the ring sorter is for delivering goods to the distribution box.
Further, each piece of order requirement information includes a merchandise item and a quantity requirement associated with the merchandise item.
Further, the annular sorting machine comprises an annular track and a plurality of sorting carts running on the annular track, wherein the sorting carts are used for receiving commodities conveyed by the conveyor.
Further, a plurality of slide ways are arranged on the inner periphery and/or the outer periphery of the annular track, and the slide ways are used for receiving the goods conveyed by the sorting trolley and guiding the goods to the distribution box.
Further, the commodity sorting and rechecking system further comprises a light projection device, wherein the light projection device is used for forming projection on the conveying surface of the conveyor so as to identify a rechecking area for placing commodities to be rechecked.
Further, the conveying surface of the conveyor comprises a first conveying surface and a second conveying surface, the rechecking area projected by the lamplight projection device is located on the first conveying surface, the second conveying surface is located at the output end of the first conveying surface, and the second conveying surface is used for receiving rechecked qualified commodities and conveying the rechecked commodities to the annular sorting machine.
Further, grating devices are arranged on two sides of the first conveying surface and used for detecting hands of people or detecting whether commodities exist in the rechecking area.
Further, the light projection device and the camera are fixedly assembled together.
Further, the commodity sorting and rechecking system also comprises a workbench, and the display is arranged on the workbench.
Further, the commodity sorting and rechecking system also comprises a total sorting box conveying line, and the workbench is arranged at the output end of the total sorting box conveying line;
the first code scanner and the second code scanner are both arranged on the workbench; or the first code scanner is arranged on the total sorting box conveying line, and the second code scanner is arranged on the workbench.
Compared with the prior art, the invention has the beneficial effects that:
according to the commodity sorting and rechecking system provided by the invention, the first code scanner is used for reading the bar code information of the total sorting box to obtain the order requirement information of the total sorting box and displaying the order requirement information on the display, and a worker performs zero removal and sorting on the total sorting box according to the order requirement information of the total sorting box; for example, a single pick box may have 40 pieces of order requirement information corresponding to the relevant order requirements of 40 stores, with zero-picking operations performed by staff in order according to each piece of order requirement information;
the staff can firstly select single commodity from the total sorting box, and the bar code information of the commodity is read by the second code scanner, so that the system can know what the commodity item is selected at this time, and can judge whether the commodity item selected at present is wrong or not after comparing the commodity item with the commodity item required by the current order;
after determining that the commodity items are correct, a worker can take out commodities with matched numbers according to the number requirements of the commodity items, the commodities are placed on a conveyor as commodities to be checked, a camera can shoot the commodities to be checked carried on the conveyor, and vision software is used for counting and checking;
the qualified commodity is transported to an annular sorting machine by a conveyor, and the annular sorting machine performs boxing operation; it can be seen that in the whole sorting, rechecking and boxing processes, manual operation is basically concentrated on the zero removal and sorting operation, so that the workload of staff is greatly reduced.
In summary, the commodity sorting and rechecking system provided by the invention can be used for automatically counting and rechecking commodities, is beneficial to reducing labor intensity and labor cost, reducing rechecking time and effectively improving the picking efficiency.
Drawings
Fig. 1 is a schematic structural diagram of a commodity sorting and rechecking system according to an embodiment of the present invention;
FIG. 2 is a schematic view of a portion of the article sorting review system of FIG. 1;
FIG. 3 is a schematic diagram of the conveyor of the article sorting review system of FIG. 1;
fig. 4 is a schematic diagram of an assembly structure of the annular sorting machine and the slideway of the commodity sorting and rechecking system shown in fig. 1.
In the figure: 1. a first code scanner; 2. a display; 3. a second code scanner; 4. a conveyor; 41. a first conveying surface; 42. a second conveying surface; 43. a grating device; 5. a camera; 6. an annular sorting machine; 61. sorting vehicle; 62. a slideway; 63. a distribution box; 64. a delivery box delivery line; 7. a light projection device; 71. a rechecking area; 8. a work table; 9. total picking box conveying line.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and detailed description, wherein it is to be understood that, on the premise of no conflict, the following embodiments or technical features may be arbitrarily combined to form new embodiments.
Referring to fig. 1, 2, 3 and 4, an embodiment of the present invention provides a commodity sorting and rechecking system. The commodity sorting and rechecking system comprises a first code scanner 1, a display 2, a second code scanner 3, a conveyor 4, a camera 5 and an annular sorting machine 6; the first code scanner 1 is used for reading bar code information of the total sorting box to acquire order requirement information of the total sorting box; the display 2 is used for displaying order requirement information of the total sorting box; the second code scanner 3 is used for reading bar code information of the commodity; the conveyor 4 is used for bearing the commodity to be checked and conveying the commodity qualified in check to the annular sorting machine 6; the camera 5 is used for shooting the commodity to be checked carried on the conveyor 4; the ring sorter 6 is used to deliver goods to the distribution boxes. The total picking box refers to a box loaded with a plurality of commodities, which is obtained through a total picking flow in a batch picking mode, and one total picking box can be filled with only one commodity or a plurality of commodities.
In the commodity sorting and rechecking system of the embodiment of the invention, each piece of order requirement information comprises a commodity item and a quantity requirement associated with the commodity item. For example, an order requirement information may be represented by these three factors: store name; a commodity item; number of goods. For another example, a single pick box may have 40 pieces of order requirement information corresponding to the relevant order requirements of 40 stores, with zero-picking operations performed by staff in order according to each piece of order requirement information.
In the commodity sorting and rechecking system according to the embodiment of the present invention, the annular sorting machine 6 includes an annular rail and a plurality of sorting carriages 61 running on the annular rail, and the sorting carriages 61 are used for receiving the commodities conveyed by the conveyor 4.
Referring to fig. 1 and 4, in the commodity sorting and rechecking system of the embodiment of the present invention, a plurality of slide ways 62 are provided at the inner periphery and/or outer periphery of the endless track, and the slide ways 62 are used for receiving the commodity conveyed by the sorting carriage 61 and guiding the commodity to the distribution box 63; the box sealing and packing operation of the distribution box 63 is performed manually, and the packed distribution box 63 can be conveyed out through a distribution box conveying line 64 below the slide 62. Where each skid 62 represents one store (system allocation), assuming 40 skids, this means that sorting work can be performed for 40 stores simultaneously.
In the commodity sorting and rechecking system provided by the embodiment of the invention, the commodity sorting and rechecking system further comprises a workbench 8, the display 2 is arranged on the workbench 8, and the workbench 8 can be used for placing a total sorting box so as to facilitate zero removal and sorting operations for staff.
The commodity sorting and rechecking system provided by the embodiment of the invention further comprises a total sorting box conveying line 9, wherein the workbench 8 is arranged at the output end of the total sorting box conveying line 9; wherein, the first code scanner 1 and the second code scanner 3 are both arranged on the workbench 8; alternatively, the first scanner 1 is disposed on the pick box conveyor line 9 and the second scanner 3 is disposed on the table 8. Wherein, the first code scanner 1 is arranged on the box conveying line 9, so that the bar code information is automatically read by the first code scanner 1 in the process of conveying the box, thereby further reducing the manual workload.
The commodity sorting and rechecking system provided by the embodiment of the invention has the following operation modes:
the first code scanner 1 is used for reading bar code information of the total sorting box to acquire order requirement information (usually with a plurality of pieces) of the total sorting box, and displaying the order requirement information on the display 2, and a worker performs zero removal and sorting on the total sorting box according to each piece of order requirement information of the total sorting box in sequence;
the staff can pick out single commodity from the total sorting box, and the second code scanner 3 is used for reading the bar code information of the commodity, so that the system can know what the commodity item is, and can judge whether the commodity item which is picked currently has errors or not after comparing the commodity item which is picked currently with the commodity item required by the current order;
after determining that the commodity items are correct, a worker can take out the commodities with the matched quantity according to the quantity requirement of the commodity items, place the commodities on the conveyor 4 as commodities to be checked, and the camera 5 shoots the commodities to be checked carried on the conveyor 4 and performs counting check by visual software;
the qualified commodity is transported to the annular sorting machine 6 by the conveyor 4, and the annular sorting machine 6 performs boxing operation; it can be seen that in the whole sorting, rechecking, boxing and packing processes, manual operation is basically concentrated on the zero removal and sorting operation and the packing operation, so that the workload of workers is greatly reduced, and only the workers are required to be arranged at two positions of the workbench 8 and the slideway 62.
In summary, the commodity sorting and rechecking system provided by the embodiment of the invention can be used for automatically counting and rechecking commodities, is beneficial to reducing labor intensity and labor cost, reducing rechecking time and effectively improving the picking efficiency.
Preferably, in the commodity sorting and checking system according to the embodiment of the present invention, the commodity sorting and checking system further includes a light projection device 7, where the light projection device 7 is configured to form a projection on the conveying surface of the conveyor 4, so as to identify a checking area 71 for placing the commodity to be checked. The conveying surface of the conveyor 4 includes a first conveying surface 41 and a second conveying surface 42, the checking area 71 projected by the light projection device 7 is located on the first conveying surface 41, the second conveying surface 42 is located at an output end of the first conveying surface 41, and the second conveying surface 42 is used for receiving checked qualified commodities and conveying the checked commodities to the annular sorting machine 6.
If a specific rechecking area is not marked on the conveyor 4, the situation that the commodity placement is too scattered easily occurs, and it is difficult for a worker to determine where is the area that can be effectively shot by the camera; if the goods are placed too far apart, they may be difficult to transport to the same sorting cart 61 at one time. Therefore, in order to avoid the occurrence of the above-described problem, it is necessary to identify a specific review area on the conveying surface of the conveyor 4 to define the position and size of the placement area of the article to be reviewed.
However, the conveying surface of the conveyor 4 is usually composed of the surface of a roller or a belt, and assuming that the checking area is a square frame, it is obviously not meaningful to draw a square frame or attach a square frame on the surface of the roller or the belt, so that a checking area is marked on the conveyor 4 by adopting a lamplight projection mode, and the position and the size of the projected checking area are fixed no matter how the roller or the belt moves.
In addition, the light projection device 7 itself is also a way to provide a light source, for example, by adjusting the brightness, contrast, and other light source properties of the light, so as to improve the shooting effect, improve the recognition accuracy of the camera, and improve the accuracy of counting and rechecking. Also, an alarm may be raised by changing the light effect, indicating that the count review does not pass.
Preferably, in the commodity sorting and rechecking system according to the embodiment of the present invention, the light projection device 7 and the camera 5 are fixedly assembled together. I.e. the light projection device 7 is assembled with the camera 5 in the same product. Because the shooting direction of the camera 5 and the projection direction of the light projection device 7 need to be adapted, if the light projection device 7 and the camera 5 are two separate devices, great difficulty is brought to the installation of the devices.
Preferably, in the commodity sorting and checking system according to the embodiment of the present invention, the grating devices 43 are disposed on two sides of the first conveying surface 41, and the grating devices 43 are used for detecting the hands of a person or detecting whether the commodity exists in the checking area 71. The grating device 43 is arranged to provide a trigger way for counting and checking, and when the hand of the person is detected, the camera takes a picture and counting and checking is performed according to the picture. The purpose of this arrangement is to avoid meaningless shooting or counting, to save computing resources and to reduce energy consumption.
The above embodiments are only preferred embodiments of the present invention, and the scope of the present invention is not limited thereto, but any insubstantial changes and substitutions made by those skilled in the art on the basis of the present invention are intended to be within the scope of the present invention as claimed.
Claims (10)
1. The utility model provides a commodity letter sorting recheck system which characterized in that: the device comprises a first code scanner, a display, a second code scanner, a conveyor, a camera and an annular sorting machine; the first code scanning device is used for reading bar code information of the total sorting box to obtain order requirement information of the total sorting box; the display is used for displaying order requirement information of the total sorting box; the second code scanning device is used for reading bar code information of the commodity; the conveyor is used for bearing the commodity to be checked and conveying the commodity qualified in check to the annular sorting machine; the camera is used for shooting commodities to be checked carried on the conveyor; the ring sorter is for delivering goods to the distribution box.
2. The article sorting review system of claim 1, wherein: each order requirement information includes a merchandise item and a quantity requirement associated with the merchandise item.
3. The article sorting review system of claim 1, wherein: the annular sorting machine comprises an annular track and a plurality of sorting vehicles running on the annular track, wherein the sorting vehicles are used for receiving commodities conveyed by the conveyor.
4. A merchandise sorting review system as defined in claim 3, wherein: the inner periphery and/or the outer periphery of the annular track are provided with a plurality of slide ways, and the slide ways are used for receiving the goods conveyed by the sorting car and guiding the goods to the distribution box.
5. The article sorting review system of claim 1, wherein: the commodity sorting and rechecking system further comprises a light projection device, wherein the light projection device is used for forming projection on the conveying surface of the conveyor so as to identify a rechecking area for placing commodities to be rechecked.
6. The merchandise sorting review system of claim 5, wherein: the conveying surface of the conveyor comprises a first conveying surface and a second conveying surface, the rechecking area projected by the lamplight projection device is located on the first conveying surface, the second conveying surface is located at the output end of the first conveying surface, and the second conveying surface is used for receiving rechecked qualified commodities and conveying the rechecked qualified commodities to the annular sorting machine.
7. The merchandise sorting review system of claim 6, wherein: and grating devices are arranged on two sides of the first conveying surface and are used for detecting hands of people or detecting whether commodities exist in the rechecking area.
8. The merchandise sorting review system of claim 5, wherein: the light projection device and the camera are fixedly assembled together.
9. The article sorting review system of claim 1, wherein: the commodity sorting and rechecking system also comprises a workbench, and the display is arranged on the workbench.
10. The merchandise sorting review system of claim 9, wherein: the commodity sorting and rechecking system further comprises a total sorting box conveying line, and the workbench is arranged at the output end of the total sorting box conveying line;
the first code scanner and the second code scanner are both arranged on the workbench; or the first code scanner is arranged on the total sorting box conveying line, and the second code scanner is arranged on the workbench.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202310062318.1A CN116029630A (en) | 2023-01-14 | 2023-01-14 | Commodity sorting rechecking system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310062318.1A CN116029630A (en) | 2023-01-14 | 2023-01-14 | Commodity sorting rechecking system |
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| CN116029630A true CN116029630A (en) | 2023-04-28 |
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| CN202310062318.1A Pending CN116029630A (en) | 2023-01-14 | 2023-01-14 | Commodity sorting rechecking system |
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| CN103559596A (en) * | 2013-07-19 | 2014-02-05 | 金锋馥（滁州）输送机械有限公司 | Cost-effective solution suitable for B2C E-commerce logistics distribution |
| CN106980954A (en) * | 2017-03-29 | 2017-07-25 | 深圳市科脉技术股份有限公司 | Commodity sorting system |
| CN109367608A (en) * | 2018-12-10 | 2019-02-22 | 云南中商正晓农业科技有限公司 | A kind of automatic shopping vehicle and business model for unmanned supermarket |
| CN109559453A (en) * | 2017-09-27 | 2019-04-02 | 缤果可为（北京）科技有限公司 | Human-computer interaction device and its application for Automatic-settlement |
| KR20210123051A (en) * | 2020-04-02 | 2021-10-13 | 주식회사 제이투 솔루션 | Method for automatically inspecting products using video information |
| CN215754991U (en) * | 2020-12-22 | 2022-02-08 | 浙江凯乐士科技集团股份有限公司 | Total sorting and separating system |
| CN115215035A (en) * | 2022-06-27 | 2022-10-21 | 江苏康众汽配有限公司 | Relay picking method and system |
-
2023
- 2023-01-14 CN CN202310062318.1A patent/CN116029630A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103559596A (en) * | 2013-07-19 | 2014-02-05 | 金锋馥（滁州）输送机械有限公司 | Cost-effective solution suitable for B2C E-commerce logistics distribution |
| CN106980954A (en) * | 2017-03-29 | 2017-07-25 | 深圳市科脉技术股份有限公司 | Commodity sorting system |
| CN109559453A (en) * | 2017-09-27 | 2019-04-02 | 缤果可为（北京）科技有限公司 | Human-computer interaction device and its application for Automatic-settlement |
| CN109367608A (en) * | 2018-12-10 | 2019-02-22 | 云南中商正晓农业科技有限公司 | A kind of automatic shopping vehicle and business model for unmanned supermarket |
| KR20210123051A (en) * | 2020-04-02 | 2021-10-13 | 주식회사 제이투 솔루션 | Method for automatically inspecting products using video information |
| CN215754991U (en) * | 2020-12-22 | 2022-02-08 | 浙江凯乐士科技集团股份有限公司 | Total sorting and separating system |
| CN115215035A (en) * | 2022-06-27 | 2022-10-21 | 江苏康众汽配有限公司 | Relay picking method and system |
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