CN116021484A - Bed core and frame assembly device - Google Patents
Bed core and frame assembly device Download PDFInfo
- Publication number
- CN116021484A CN116021484A CN202211143268.1A CN202211143268A CN116021484A CN 116021484 A CN116021484 A CN 116021484A CN 202211143268 A CN202211143268 A CN 202211143268A CN 116021484 A CN116021484 A CN 116021484A
- Authority
- CN
- China
- Prior art keywords
- movable support
- frame
- bed core
- assembly
- clamping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000007246 mechanism Effects 0.000 claims abstract description 87
- 238000006073 displacement reaction Methods 0.000 claims description 44
- 230000000712 assembly Effects 0.000 claims description 9
- 238000000429 assembly Methods 0.000 claims description 9
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 238000013519 translation Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 7
- 230000009471 action Effects 0.000 description 4
- 238000013459 approach Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 238000003754 machining Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Automatic Assembly (AREA)
Abstract
The invention discloses a bed core and frame assembling device, which comprises a bottom layer frame and an assembling table mechanism, wherein the assembling table mechanism comprises a movable support, the movable support comprises a first movable support and a second movable support, and the first movable support and the second movable support are horizontally arranged on the bottom layer frame in a translation way; the first movable support and the second movable support are provided with a row of uniformly distributed support cross bars, and the support cross bars on the first movable support and the second movable support are arranged in a staggered mode. The first movable support and the second movable support are horizontally arranged on the bottom layer frame, and the support cross bars on the first movable support and the second movable support are arranged in a staggered manner, so that the support cross bars for supporting products can flexibly adjust the width so as to adapt to products with different sizes.
Description
Technical Field
The invention relates to the field of automatic mechanical equipment, in particular to a bed core and frame assembling device.
Background
At present, materials forming the mattress are provided with a supporting spring, a frame and a bed core, wherein the supporting spring and the frame are respectively arranged on the bed core in a clamping nail mode, after the clamping nails are clamped, the mattress is formed, and then a cushion layer is glued on the mattress. Before assembling operation, the external feeding mechanism needs to take and put the frame and the bed core on the same workbench in different feeding mechanisms for assembling, the size of the traditional assembling table mechanism cannot be adjusted, one assembling table mechanism can only be suitable for the bed core with one size, when the size of the bed core is changed, the assembling table mechanism needs to be changed, time and labor are wasted, and the production efficiency is low.
Disclosure of Invention
In order to overcome the above-mentioned drawbacks, an object of the present invention is to provide a device for assembling a mattress and a frame, which can adjust the size of an assembling table mechanism, and is suitable for mattress cores with different sizes.
In order to achieve the above purpose, the invention adopts the following technical scheme: the bed core and side frame assembling device comprises a bottom layer frame and an assembling table mechanism, wherein the assembling table mechanism comprises a movable support, the movable support comprises a first movable support and a second movable support, and the first movable support and the second movable support are horizontally arranged on the bottom layer frame in a horizontal moving manner; the first movable support and the second movable support are provided with a row of uniformly distributed support cross bars, and the support cross bars on the first movable support and the second movable support are arranged in a staggered mode. The first movable support and the second movable support are horizontally arranged on the bottom layer frame, and the support cross bars on the first movable support and the second movable support are arranged in a staggered manner, so that the support cross bars for supporting products can flexibly adjust the width so as to adapt to products with different sizes.
The assembly table mechanism further comprises a ball screw module and a mounting bracket, wherein the ball screw module is connected with the bottom layer frame, the mounting bracket is connected with the ball screw module, and the supporting cross rod is detachably connected with the mounting bracket. The ball screw module is connected with the bottom layer frame, so that the bottom layer frame supports and fixes the ball screw module; the ball screw module is connected with the mounting bracket, the position of the mounting bracket can be moved by adjusting the ball screw module, and the first movable support and the second movable support can be far away from each other or close to each other, so that the first movable support and the second movable support respectively move along with corresponding supporting cross bars, and the width of the assembly table mechanism is adjusted; through support horizontal pole with the connection can be dismantled to the installing support, can adjust the length of equipment platform mechanism through the mode of dismouting support horizontal pole.
The assembling table mechanism further comprises a bed core pushing plate, wherein the bed core pushing plate is positioned on one side of the movable support, the vertical direction of the bed core pushing plate is higher than the height of the supporting cross rod, a portal frame mechanism is arranged on one side, away from the supporting cross rod, of the bed core pushing plate, and the portal frame mechanism is connected with the ball screw module. Through portal frame mechanism with ball screw module connects, when rotatory ball screw module, can make portal frame mechanism to be close to or keep away from the direction motion of bed core push pedal, to making the position of portal frame mechanism pass through the ball screw module adjusts, guarantees in subsequent assembly process that the portal frame can drive the bed core push pedal, prevents that the distance of portal frame mechanism and bed core push pedal is too far away, when the gantry displacement cylinder promotes the portal frame to be moved to the direction that is close to the bed core, the portal frame can't contact the bed core push pedal, can't promote the bed core push pedal gradually press close to the bed core and support the pressure to the bed core.
The invention further provides that at least two groups of bed core pushing plates are arranged, and the two groups of bed core pushing plates are vertically arranged on a horizontal plane. When the gantry displacement cylinder pushes the gantry to move towards the direction close to the bed core, the bed core pushing plate can gradually approach the bed core and resist the bed core. The side of the product is propped against by the bed core pushing plate, the product is fixed on the movable support, and the product is convenient to assemble. At least two bed core pushing plates are arranged, and the two bed core pushing plates are vertically arranged, so that the bed core pushing plates are propped against the side edges of the product in the length direction and the width direction of the bed core, and the product is limited.
The invention further provides that the portal frame mechanism comprises a portal frame and a movable sliding rail, wherein the bottoms of the two ends of the portal frame in the length direction are connected with the bottom layer frame through the movable sliding rail, the straight line of the movable sliding rail in the length direction is consistent with the moving direction of the portal frame towards the movable support, the movable sliding rail is arranged to guide the moving direction of the portal frame, so that the position deviation of a bed core pushing plate on the portal frame can not happen when the bed core is pushed, the bed core pushing plates around the bed core can simultaneously press the bed core, and the bed core is pushed to be in a required standard size. The frame slipway is provided with a gantry displacement cylinder along the length direction of the movable slide rail, and a piston rod of the gantry displacement cylinder stretches and contracts to drive the gantry to reciprocate along the movable slide rail. The portal frame can be automatically pushed to move back and forth along the movable sliding rail by arranging the portal frame displacement cylinder, so that a worker is not required to manually push and control the working state of the bed core push plate, and the labor intensity of the worker is reduced.
The movable support is further provided with a plurality of positioning mechanisms, and the positioning mechanisms are arranged on the peripheral edges of the movable support.
The positioning mechanism further comprises a side line supporting plate, wherein the side line supporting plate is provided with a V-shaped groove used for limiting the placement position of the lower frame, the lower frame assembled with the clamping nails at the bottom of the bed core is positioned through the V-shaped grooves, and the positioning mechanism further comprises a magnet arranged close to the V-shaped groove and a bracket used for supporting the bed core. When the bed core is placed on the movable support, the edge supporting plate can slightly support the edge of the bed core, so that the edge of the bed core is close to the lower frame, follow-up clamping nails are convenient to use, the V-shaped groove is used for preliminarily positioning the lower frame, and the lower frame is made of metal, so that the lower frame can be attracted by the magnet when placed in the V-shaped groove, the lower frame is prevented from moving in the V-shaped groove, and the clamping nail efficiency of the follow-up lower frame and the bed core is guaranteed. Through all set up positioning mechanism and bed core push pedal around the movable support, effectively improve the location and the subsequent machining efficiency to bed core and frame.
The invention is further arranged to further comprise a clamping mechanism, wherein the clamping mechanism comprises a clamping assembly, the clamping assembly comprises a code clamping gun and a driving cylinder, and the driving cylinder drives a trigger block at the top of a piston rod to extend out and can push a trigger clamping nail on the code clamping gun; the clamping nail assembly further comprises a fixing frame and a pneumatic sliding table, the pneumatic sliding table comprises a sliding table bottom plate and a clamping nail displacement cylinder positioned on the sliding table bottom plate, and the clamping gun is detachably connected with the sliding plate through a fixing block. The trigger block which drives the top of the driving cylinder is extended out through the piston rod of the driving cylinder to push the trigger on the code clamping gun, so that automatic nailing is carried out on the spring bed core and the frame, manual holding of the clamp nail of the code clamping gun is not needed, and the assembly efficiency of the spring bed core and the frame is effectively improved.
The invention further provides that the clamping nail mechanism further comprises a moving assembly, the moving assembly can drive the clamping nail assembly to move, the moving assembly comprises a driving motor and a gear positioned at the top of a rotating shaft of the driving motor, a rack meshed with the gear is fixedly arranged on the portal frame, and when the driving motor drives the gear to rotate, the clamping nail assembly can move back and forth along the length direction of the portal frame.
The invention further provides a foundation connecting plate, wherein the foundation connecting plate is connected with the portal frame, and the clamping nail assemblies are symmetrically arranged along the perpendicular bisectors of the height direction of the foundation connecting plate. The two clamping pin assemblies which are symmetrically arranged can simultaneously clamp the upper side frame and the lower side frame of the spring bed core, so that the efficiency of assembling the spring bed core and the frame clamping pin is improved.
The beneficial effects of the invention are as follows:
1) The first movable support and the second movable support are horizontally arranged on the bottom layer frame, and the support cross bars on the first movable support and the second movable support are arranged in a staggered manner, so that the support cross bars for supporting products can flexibly adjust the width so as to adapt to products with different sizes.
2) The ball screw module is connected with the bottom layer frame, so that the bottom layer frame supports and fixes the ball screw module; the ball screw module is connected with the mounting bracket, the position of the mounting bracket can be moved by adjusting the ball screw module, and the first movable support and the second movable support can be far away from each other or close to each other, so that the first movable support and the second movable support respectively move along with corresponding supporting cross bars, and the width of the assembly table mechanism is adjusted; through support horizontal pole with the connection can be dismantled to the installing support, can adjust the length of equipment platform mechanism through the mode of dismouting support horizontal pole.
3) At least two bed core pushing plates are arranged, and the two bed core pushing plates are vertically arranged, so that the bed core pushing plates are propped against the side edges of the product in the length direction and the width direction of the bed core, and the product is limited.
4) Through all set up positioning mechanism and bed core push pedal around the movable support, effectively improve the location and the subsequent machining efficiency to bed core and frame.
5) The trigger block which drives the top of the driving cylinder is extended out through the piston rod of the driving cylinder to push the trigger on the code clamping gun, so that automatic nailing is carried out on the spring bed core and the frame, manual holding of the clamp nail of the code clamping gun is not needed, and the assembly efficiency of the spring bed core and the frame is effectively improved.
Drawings
FIG. 1 is a perspective view of a core and frame assembly device according to a preferred embodiment of the present invention;
FIG. 2 is a partial perspective view of a preferred embodiment of the present invention;
FIG. 3 is a perspective view of a positioning mechanism according to a preferred embodiment of the present invention;
FIG. 4 is a perspective view of a displacement assembly according to a preferred embodiment of the present invention;
FIG. 5 is a perspective view of a staple assembly according to a preferred embodiment of the present invention;
FIG. 6 is an enlarged view of a portion of a staple assembly according to a preferred embodiment of the present invention.
In the figure:
1. a bottom layer frame;
2. an assembly table mechanism; 21. a ball screw module; 22. a mounting bracket; 23. a first movable support; 24. the second movable support; 25. a support rail; 26. a bed core pushing plate;
3. a portal frame mechanism; 31. a portal frame; 32. a frame sliding table; 33. moving the slide rail; 34. a gantry displacement cylinder;
4. a base connection board;
5. a staple assembly; 51. a stacking gun; 52. a pneumatic sliding table; 521. a staple displacement cylinder; 522. a slipway bottom plate; 523. a slide plate; 524. a guide rod; 53. a fixed block; 54. a driving cylinder; 55. a trigger block; 56. a cylinder connecting plate;
6. a displacement assembly; 61. a displacement slide rail; 62. a slide block; 63. a rack; 64. a gear; 65. a driving motor;
8. a positioning mechanism; 81. a sideline pallet; 811. v-grooves; 812. a bracket; 813. and (3) a magnet.
Detailed Description
The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making clear and defining the scope of the present invention.
Referring to fig. 1, the bed core and frame assembling device in this embodiment includes a bottom frame 1 and an assembling table mechanism 2, the bottom frame 1 is connected with the assembling table mechanism 2, the bottom frame 1 supports and fixes the assembling table mechanism 2, the assembling table mechanism 2 is used for positioning the bed core, and the size of the bed core can be adjusted through the assembling table mechanism 2.
Referring to fig. 1 and 2, the assembly table mechanism 2 includes a movable support for supporting the bed core, the movable support includes a first movable support 23 and a second movable support 24, and the first movable support 23 and the second movable support 24 are symmetrically arranged on the bottom frame 1 in a left-right manner and are both translatably arranged on the bottom frame 1; the first movable support 23 and the second movable support 24 are respectively provided with a row of uniformly distributed support cross bars 25, a single support cross bar 25 is detachably arranged, a gap exists between two adjacent support cross bars 25 in the row of support cross bars 25, and the support cross bars 25 positioned on the first movable support 23 are aligned with the gap between two adjacent transverse plates positioned on the second movable support 24. The translation through first movable support 23 and second movable support 24 drives two rows of support crossbars 25 and removes, adopts the crisscross structure that sets up of two rows of support crossbars 25 simultaneously, thereby make the support crossbars 25 that are used for supporting the product can nimble adjust the width and adapt to not unidimensional product, thereby support crossbars 25 detachable structural design simultaneously, can adjust the length of equipment platform mechanism 2 through the mode of dismouting support crossbars 25.
In some embodiments, the assembly table mechanism 2 further includes two mounting brackets 22, where the two mounting brackets 22 are respectively connected to the first movable support 23 and the second movable support 24, and the mounting brackets 22 are disposed at the bottom of the support cross bar 25, so as to play a role in fixedly supporting the support cross bar 25. Meanwhile, the support cross rod 25 on the mounting bracket 22 can be detached by detaching the screw, and the support cross rod 25 on the mounting bracket 22 can be added by the screw, so that the function of adjusting the length of the assembly table mechanism 2 is achieved.
In some embodiments, the assembly table mechanism 2 further includes a ball screw module 21, the ball screw module 21 is connected to the bottom frame 1, and the ball screw module 21 is supported and fixed by the bottom frame 1. The ball screw module 21 is connected with the mounting bracket 22, and the ball screw module 21 is adjusted to move the position of the mounting bracket 22, so that the first movable support 23 and the second movable support 24 can be far away from each other or close to each other, and the width of the assembly table mechanism 2 is adjusted. The ball screw module 21 is used as a driving piece in the first movable support 23 and the second movable support 24, and by connecting a screw nut on the ball screw module 21 with the movable support, the movable support can be driven to translate through the screw nut when the screw rotates, two corresponding ball screw modules 21 can be arranged for the first movable support 23 and the second movable support 24 to drive simultaneously, one of the first movable support 23 and the second movable support 24 can be kept fixed, and the other one is provided with the corresponding ball screw module 21 to translate, so that both modes are feasible, and the two modes can be selected according to different conditions. One end of a screw rod of the ball screw nut is connected with a hand crank wheel. The hand-operated wheel is arranged, the product size to be assembled is confirmed before the equipment is used, and then the hand-operated wheel is manually rotated by an operator, so that the movable support is driven to move, and the width of the assembly table mechanism 2 is adjusted.
In some embodiments, the assembling table mechanism 2 further includes a bed core pushing plate 26, the bed core pushing plate 26 is located at a side edge of the movable support, and a vertical direction of the bed core pushing plate 26 is higher than a height of the supporting cross rod 25, a side, away from the supporting cross rod 25, of the bed core pushing plate 26 is provided with a gantry mechanism 3, the gantry mechanism 3 is connected with the ball screw module 21, when the ball screw module 21 is rotated, the gantry mechanism 3 can move towards a direction approaching or away from the bed core pushing plate 26, the rotating ball screw module 21 is provided with two groups, and the two groups of rotating ball screw modules 21 are vertically arranged on a horizontal plane, when the supporting cross rod 25 on the mounting bracket 22 is increased or reduced by screws, so that when the length of the assembling table mechanism 2 is adjusted, the position of the gantry mechanism 3 is adjusted to be close to the movable support by adjusting the ball screw module 21 arranged in the length direction of the assembling table mechanism 2, so as to ensure that the gantry mechanism 3 can limit a product in the length direction in a later period. Similarly, when the width of the assembly table mechanism 2 is adjusted by moving the first movable support 23 and the second movable support 24 away from each other or toward each other, the position of the gantry mechanism 3 is adjusted by adjusting the ball screw module 21 provided in the width direction of the assembly table mechanism 2, so that the gantry mechanism 3 approaches the movable support, thereby ensuring that the gantry mechanism 3 can limit the product width direction in the later stage.
In some embodiments, the gantry mechanism 3 includes a gantry 31 and a moving rail 33, bottoms of two ends of the gantry 31 in a length direction are connected with the bottom frame 1 through the moving rail 33, a straight line where the moving rail 33 in the length direction is located is consistent with a moving direction of the gantry 31 towards the movable support, the moving direction of the gantry 31 is guided by setting the moving rail 33, so that the position of the core pushing plate 26 on the gantry 31 cannot deviate when pushing towards the core, and the core pushing plate 26 around the core can simultaneously press against the core and push the core to a required standard size.
In some embodiments, a gantry displacement cylinder 34 is disposed on the frame sliding table 32 along the length direction of the moving sliding rail 33, a piston rod of the gantry displacement cylinder 34 stretches and contracts to drive the gantry 31 to reciprocate along the displacement sliding rail 61, and the gantry 31 can be automatically pushed to reciprocate along the moving sliding rail 33 by the arrangement of the gantry displacement cylinder 34, so that a worker does not need to manually push and control the working state of the core pushing plate 26, and the labor intensity of the worker is reduced.
The bed core pushing plate 26 is arranged along the length direction of the portal frame 31, and is fixedly connected with the upper part of the portal frame 31 through a plurality of pushing plate supporting plates, so that the stability of the bed core pushing plate 26 in the moving process is ensured, and the bed core can be uniformly pressed.
The bed core pushing plate 26 is specifically located at one side of the gantry 31 near the movable support, and when the gantry 31 is pushed to move in a direction of approaching the bed core by the gantry displacement cylinder 34, the bed core pushing plate 26 can gradually approach the bed core and press the bed core. The side of the product is propped against by the bed core pushing plate 26, the product is fixed on the movable support, and the product is convenient to assemble. The two bed core pushing plates 26 are arranged vertically, so that the bed core pushing plates are propped against the side edges of the product in the length direction and the width direction of the bed core, and the product is limited.
Referring to fig. 2 and fig. 3, in some embodiments, when the gantry 31 moves, the bed core pushing plate 26 on the gantry can be driven to move in a direction approaching or separating from the movable support, when the bed core pushing plate 26 is separated from the movable support, external mechanical equipment is convenient to place the bed core on the movable support, after the bed core is placed, the bed core pushing plate 26 approaches the bed core and applies pressure to the periphery of the bed core under the action of the gantry 31, so as to press the bed core to a required standard size; the movable support is provided with a plurality of positioning mechanisms 8 corresponding to the positions of the bed core pushing plates 26 at the periphery, each positioning mechanism 8 comprises a border supporting plate 81, V-shaped grooves 811 used for limiting the placement position of a lower frame are formed in each border supporting plate 81, the lower frame assembled with the clamping nails at the bottom of the bed core is positioned through the corresponding V-shaped grooves 811, accuracy of the lower frame and the clamping nails of the bed core is guaranteed, and the upper frame is directly clamped and positioned by a manipulator arranged outside.
Pushing the portal frame 31 to drive the bed core pushing plate 26 to move towards or away from the movable support, and pushing the bed core to the required standard size when moving towards the direction of approaching the movable support; the lower frame is always positioned in the V-shaped groove 811 through the V-shaped groove 811 on the positioning mechanism 8, so that the accurate position of clamping nail assembly of the bed core and the frame is ensured, and meanwhile, the assembly efficiency of the bed core and the frame is effectively improved.
The side line support plate 81 is fixedly arranged on the movable support, the side line support plate 81 further comprises a magnet 813 and a bracket 812, wherein the magnet 813 is arranged close to the V-shaped groove 811, the bracket 812 is used for supporting a bed core, when the bed core is placed on the movable support, the side line support plate 81 can slightly support the edge of the bed core, the edge of the bed core is enabled to be close to the lower frame, follow-up staples are convenient to conduct, the V-shaped groove 811 is used for initially positioning the lower frame, and the lower frame is made of metal, so that the lower frame can be attracted by the magnet 813 when placed in the V-shaped groove 811, the lower frame is prevented from moving in the V-shaped groove 811, and the staple efficiency of the follow-up lower frame and the bed core is guaranteed. By arranging the positioning mechanism 8 and the bed core pushing plate 26 around the movable support, the positioning of the bed core and the frame and the subsequent processing efficiency are effectively improved.
Referring to fig. 2 and 4-6, in some embodiments, the staple mechanism includes a staple assembly 5 and a displacement assembly, a base connecting plate 4 is movably disposed on the gantry 31 through the displacement assembly 6, and the displacement assembly 6 can drive the base connecting plate 4 to reciprocate along the length direction of the gantry 31; a group of clamping pin assemblies 5 are symmetrically arranged on the basic connecting plate 4, and clamping pin assembly is carried out on the spring bed core and the frame through the clamping pin assemblies 5; the clamping nail assembly 5 comprises a clamping gun 51 and a driving air cylinder 54, the driving air cylinder 54 drives a trigger block 55 at the top of a piston rod to extend out and push a trigger clamping nail on the clamping gun 51, the displacement assembly 6 comprises a driving motor 65 and a gear 64 positioned at the top of a rotating shaft of the driving motor 65, a rack 63 meshed with the gear 64 is fixedly arranged on the portal frame 31, and when the driving motor 65 drives the gear 64 to rotate, the clamping nail assembly 5 can move back and forth along the length direction of the portal frame 31.
The displacement assembly 6 further comprises a plurality of displacement slide rails 61 arranged along the length direction of the portal frame 31, the base connecting plate 4 is in sliding connection with the displacement slide rails 61 through a sliding block 62, the base connecting plate 4 and the moving direction of the clamping nail assembly 5 on the base connecting plate are guided through the displacement slide rails 61, and the clamping nail assembly 5 is guaranteed to clamp the spring bed core and the frame.
The driving motor 65 is fixedly arranged on the base connecting plate 4, the rotating shaft of the driving motor penetrates through the base connecting plate 4, a space for the rotation of the gear 64 is reserved between the base connecting plate 4 and the portal frame 31, interference in the rotation and translation process of the gear 64 is avoided, and the moving efficiency of the staple assembly 5 is guaranteed.
The straight line that rack 63 length direction is located is parallel with the straight line that displacement slide rail 61 length direction is located, just rack 63 is located in the middle of two displacement slide rails 61, when gear 64 and rack 63 meshing and rotating, can drive staple assembly 5 and reciprocate along displacement slide rail 61, realize staple assembly 5 automatic horizontal migration to next staple point position, need not the manual frequent adjustment staple assembly 5 of staff's position, improves spring bed core and frame staple's efficiency.
The drive cylinder 54 piston rod stretches out the trigger piece 55 that drives its top and promotes the trigger on pressing from both sides the sign indicating number rifle 51, carries out automatic nailing to spring bed core and frame, need not the manual work and holds the sign indicating number rifle 51 staple, driving motor 65 drive gear 64 rotates, changes the rotary motion of gear 64 into rectilinear motion through the meshing of gear 64 and rack 63, and automatic drive staple subassembly 5 is along the length direction round trip movement of portal frame 31, makes staple subassembly 5 can automatic move to next staple point position, effectively improves spring bed core and frame packaging efficiency.
The clamping assembly 5 further comprises a pneumatic sliding table 52 connected with the base connecting plate 4, the pneumatic sliding table 52 comprises a sliding table bottom plate 522 and a clamping displacement cylinder 521 positioned on the sliding table bottom plate 522, the clamping gun 51 is detachably connected with the sliding plate 523 through a fixed block 53, a piston rod of the clamping displacement cylinder 521 is telescopically driven to reciprocate along a guide rod 524, the clamping gun 51 on the sliding plate 523 is enabled to be close to or far away from a bed core and frame assembly, the driving cylinder 54 is fixedly connected with the clamping gun 51 through a cylinder connecting plate 56, the clamping displacement cylinder 521 can drive the whole clamping gun 51 to move forwards or backwards, when clamping operation is needed, a piston rod of the clamping displacement cylinder 521 stretches out to drive the whole clamping gun 51 to move forwards to be close to the spring bed core and the frame, after the clamping operation is finished, the piston rod of the clamping displacement cylinder 521 is retracted to drive the whole clamping gun 51 to reset, the position of the clamping gun 51 is not needed to be manually adjusted, and labor intensity of workers is reduced.
The clamping nail assemblies 5 are arranged symmetrically along the perpendicular bisectors of the height direction of the base connecting plate 4, and the side frames on the upper side and the lower side of the spring bed core can be clamped simultaneously through the two clamping nail assemblies 5 arranged symmetrically, so that the efficiency of assembling the spring bed core and the side frame clamping nails is improved.
Working principle: the length of the assembly table mechanism 2 is adjusted by disassembling the supporting cross bar 25, the ball screw module 21 is adjusted by rotating the hand wheel, the first movable support 23 and the second movable support 24 can be far away from or close to each other, and the width of the assembly table mechanism 2 is adjusted, so that the size and the standard size of the assembly table mechanism 2 are close. And by adjusting the ball screw module 21, the position of the portal frame mechanism 3 is adjusted, so that the portal frame 31 can push the bed core pushing plate 26.
The outer feeding mechanism stacks the lower frame, the bed core and the upper frame on the movable support in sequence, after the bed core is placed, the gantry displacement cylinder 34 starts to work, a piston rod stretches out to push the gantry 31 to move forwards along the moving sliding rail 33, and the bed core pushing plate 26 arranged on the gantry 31 moves forwards to push the bed core to be in a required standard size; the lower frame clamps into the V-shaped grooves 811 on the border supporting plate 81, the whole lower frame is positioned through the V-shaped grooves 811, and the lower frame is made of metal, so that the lower frame can be attracted by the magnet 813 on the border supporting plate 81, the lower frame is prevented from moving in the V-shaped grooves 811, the upper frame is clamped and placed on the bed core through the externally arranged manipulator, the upper frame is clamped all the time by the manipulator in the follow-up clamping process of the upper frame and the bed core, the positioning of the upper frame and the lower frame is realized, the position movement of the upper frame and the lower frame is prevented when the follow-up clamping operation of the upper frame and the lower frame is performed, and the assembling efficiency of the bed core and the frame is ensured.
After the spring bed core and the frames for clamping nails are placed on the upper side and the lower side of the spring bed core, the clamping nail displacement cylinder 521 drives the clamping nail gun 51 to move towards the direction close to the spring bed core, wherein the moving direction of the clamping nail gun 51 is guided through the guide rod 524, after the clamping nail gun 51 reaches the clamping nail position, the piston rod of the driving cylinder 54 stretches out, the trigger block 55 at the top end of the driving cylinder is driven to push the trigger on the clamping nail gun 51 to automatically nail nails, after the clamping nails are finished, the piston rod of the driving cylinder 54 can automatically retract, the clamping nail gun 51 does not carry out clamping nail operation, the labor intensity of workers is reduced because the trigger is not required to be pulled by manpower, and the two clamping nail assemblies 5 are simultaneously arranged on the basic connecting plate 4 along the height direction of the basic connecting plate, so that synchronous clamping nails can be carried out on the two frames which are positioned on the upper side and the lower side of the spring bed core, and the clamping nail efficiency of the spring bed core is improved.
After a nailing point position clamp is finished, a piston rod of a clamp displacement cylinder 521 is retracted to drive a clamp gun 51 to integrally retract, at the moment, a displacement assembly 6 positioned on a portal frame 31 starts to work, a driving motor 65 positioned on a basic connecting plate 4 rotates a rotating shaft to drive a gear 64 connected with the displacement assembly to rotate, a rack 63 meshed with the gear 64 is horizontally arranged on the portal frame 31, the rotating motion of the gear 64 can be converted into linear motion along the rack 63, the basic connecting plate 4 is in sliding connection with a displacement sliding rail 61 arranged along the length direction of the portal frame 31 through a sliding block 62, and therefore, when the gear 64 rotates, the basic connecting plate 4 can drive the clamp assembly 5 to move to the next nailing point position to realize automatic movement of the clamp.
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", etc., are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises an element.
The above embodiments are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the content of the present invention and to implement the same, but are not intended to limit the scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of the present invention.
Claims (10)
1. The utility model provides a bed core and frame assembly device, includes bottom frame (1), its characterized in that still includes equipment bench mechanism (2), equipment bench mechanism (2) include the movable support, the movable support includes first movable support (23) and second movable support (24), first movable support (23) with second movable support (24) set up on bottom frame (1), first movable support (23) and/or second movable support (24) can for bottom frame (1) can translational motion, make first movable support (23) with second movable support (24) keep away from each other or are close to, all be provided with one row of evenly distributed support horizontal pole (25) on first movable support (23) with on second movable support (24), and be located support horizontal pole (25) on first movable support (23) are crisscross setting.
2. The bed core and frame assembly device according to claim 1, wherein the assembly table mechanism (2) further comprises a ball screw module (21) and a mounting bracket (22), the ball screw module is connected with the bottom frame (1), the mounting bracket (22) is connected with the ball screw module (21), and the support cross rod (25) is detachably connected with the mounting bracket (22).
3. The bed core and frame assembly device according to claim 2, wherein the assembly table mechanism (2) further comprises a bed core pushing plate (26), the bed core pushing plate (26) is located on one side of the movable support, the vertical direction of the bed core pushing plate (26) is higher than the supporting cross rod (25), a portal frame mechanism (3) is arranged on one side, away from the supporting cross rod (25), of the bed core pushing plate (26), and the portal frame mechanism (3) is connected with the ball screw module (21).
4. A core and frame assembly according to claim 3, characterized in that the core pushing plates (26) are provided in at least two groups, and that the two groups of core pushing plates (26) are arranged vertically in a horizontal plane.
5. The bed core and frame assembly device according to claim 4, wherein the gantry mechanism (3) comprises a gantry (31), a movable sliding rail (33) and a frame sliding table (32), bottoms of two ends of the gantry (31) in the length direction are connected with the bottom frame (1) through the movable sliding rail (33), a straight line where the movable sliding rail (33) is located is consistent with the direction that the gantry (31) moves towards the movable support, a gantry displacement cylinder (34) is arranged on the frame sliding table (32) along the length direction of the movable sliding rail (33), and a piston rod of the gantry displacement cylinder (34) stretches and contracts to drive the gantry (31) to move back and forth along the movable sliding rail (33).
6. The bed core and frame assembly device according to claim 1, further comprising a positioning mechanism (8), wherein a plurality of positioning mechanisms (8) are provided, and a plurality of positioning mechanisms (8) are disposed at the peripheral edges of the movable support.
7. The bed core and frame assembly device according to claim 6, wherein the positioning mechanism (8) comprises a border pallet (81), a V-groove (811) for defining a lower frame placement position is provided on the border pallet (81), and the positioning mechanism (8) further comprises a magnet (813) provided near the V-groove (811) and a bracket (812) for supporting the bed core.
8. The bed core and frame assembly device according to claim 1, further comprising a clamping mechanism, wherein the clamping mechanism comprises a clamping assembly (5), the clamping assembly (5) comprises a code clamping gun (51) and a driving cylinder (54), and the driving cylinder (54) drives a trigger block (55) at the top of a piston rod to extend out so as to push a trigger clamping nail on the code clamping gun (51); the clamp assembly (5) further comprises a pneumatic sliding table (52), the pneumatic sliding table (52) comprises a sliding table bottom plate (522) and a clamp displacement cylinder (521) arranged on the sliding table bottom plate (522), and the clamp gun (51) is detachably connected with the sliding plate (523) through a fixed block (53).
9. The bed core and frame assembly device according to claim 8, wherein the staple mechanism further comprises a displacement assembly (6), the displacement assembly (6) can drive the staple assembly (5) to move, the displacement assembly (6) comprises a driving motor (65) and a gear (64) positioned at the top of a rotating shaft of the driving motor, a rack (63) meshed with the gear (64) is fixedly arranged on the portal frame (31), and the staple assembly (5) can reciprocate along the length direction of the portal frame (31) when the driving motor (65) drives the gear (64) to rotate.
10. The bed core and frame assembly device according to claim 9, further comprising a base connecting plate (4), wherein the base connecting plate (4) is connected with the portal frame (31), the staple assemblies are provided with two groups, and the staple assemblies (5) of the two groups are symmetrically arranged along a perpendicular bisector of the height direction of the base connecting plate (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211143268.1A CN116021484B (en) | 2022-09-20 | 2022-09-20 | Bed core and frame assembly device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211143268.1A CN116021484B (en) | 2022-09-20 | 2022-09-20 | Bed core and frame assembly device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116021484A true CN116021484A (en) | 2023-04-28 |
| CN116021484B CN116021484B (en) | 2024-01-30 |
Family
ID=86071211
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211143268.1A Active CN116021484B (en) | 2022-09-20 | 2022-09-20 | Bed core and frame assembly device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116021484B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2002092257A1 (en) * | 2001-05-16 | 2002-11-21 | Mg3 S.A.R.L. | Device for assembling by crimping linking components on means to be assembled |
| CN205493264U (en) * | 2015-12-11 | 2016-08-24 | 厦门新技术集成有限公司 | Make things convenient for telescopic bed frame of dismouting |
| CN108058136A (en) * | 2016-11-09 | 2018-05-22 | 创科（澳门离岸商业服务）有限公司 | Gas spring fastener driver |
| CN111496146A (en) * | 2020-06-01 | 2020-08-07 | 浙江爱马斯智能装备股份有限公司 | Full-automatic frame machine for mattress and bed net |
| CN211812348U (en) * | 2020-03-17 | 2020-10-30 | 东莞市泰容电子科技有限公司 | A collect box conveyer for condenser pin |
| CN214878385U (en) * | 2021-04-17 | 2021-11-26 | 佛山市毅楷机械设备有限公司 | Be applied to unloader on mattress production facility |
-
2022
- 2022-09-20 CN CN202211143268.1A patent/CN116021484B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2002092257A1 (en) * | 2001-05-16 | 2002-11-21 | Mg3 S.A.R.L. | Device for assembling by crimping linking components on means to be assembled |
| CN205493264U (en) * | 2015-12-11 | 2016-08-24 | 厦门新技术集成有限公司 | Make things convenient for telescopic bed frame of dismouting |
| CN108058136A (en) * | 2016-11-09 | 2018-05-22 | 创科（澳门离岸商业服务）有限公司 | Gas spring fastener driver |
| CN211812348U (en) * | 2020-03-17 | 2020-10-30 | 东莞市泰容电子科技有限公司 | A collect box conveyer for condenser pin |
| CN111496146A (en) * | 2020-06-01 | 2020-08-07 | 浙江爱马斯智能装备股份有限公司 | Full-automatic frame machine for mattress and bed net |
| CN214878385U (en) * | 2021-04-17 | 2021-11-26 | 佛山市毅楷机械设备有限公司 | Be applied to unloader on mattress production facility |
Also Published As
| Publication number | Publication date |
|---|---|
| CN116021484B (en) | 2024-01-30 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111644834B (en) | Detachable truss screw machine | |
| CN108057792B (en) | Assembly angle sign indicating number device of aluminium alloy frame production line | |
| CN114406649A (en) | Scissor assembly mechanism for keyboard keys | |
| CN116021484B (en) | Bed core and frame assembly device | |
| CN208663014U (en) | A kind of double-station machine for stringing for cooling fin | |
| CN116021260B (en) | Automatic assembling production line for bed core and frame | |
| CN112008287A (en) | Automatic clamping intelligent welding equipment for groove-shaped carrier roller beam assembly of belt conveyor | |
| CN114682676B (en) | Non-stop continuous replacement punching equipment and continuous die replacement method implemented by same | |
| CN216681043U (en) | Scissor assembly mechanism for keyboard keys | |
| CN212370930U (en) | Cut-off blanking receiving equipment | |
| CN209871695U (en) | Winding loading and unloading device | |
| CN210649025U (en) | Double-station single-laser-lens multi-section welding equipment | |
| CN218614480U (en) | Printed circuit board tool feed mechanism | |
| CN217648570U (en) | Furniture board limit portion device of buckling | |
| CN220371460U (en) | Fingerprint module dispensing equipment | |
| CN219924980U (en) | Side die welding equipment | |
| CN218313326U (en) | Movable staple bolt machine | |
| CN220043179U (en) | Automatic disassembly body of stator welding frock | |
| CN220196831U (en) | Automatic jump ring assembly device | |
| CN220782835U (en) | Glue injection head assembly equipment | |
| CN215698502U (en) | High-efficient groover | |
| CN220739107U (en) | High-efficient feeding bending mechanism | |
| CN217513110U (en) | Green and environment-friendly workbench for consumption-reducing laser cutting die machine | |
| CN220782042U (en) | Stamping device is used in forging processing | |
| CN219211169U (en) | Bending device for hardware plate |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |