CN116002597A - Intelligent multifunctional aseptic filling equipment - Google Patents
Intelligent multifunctional aseptic filling equipment Download PDFInfo
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- CN116002597A CN116002597A CN202211697695.4A CN202211697695A CN116002597A CN 116002597 A CN116002597 A CN 116002597A CN 202211697695 A CN202211697695 A CN 202211697695A CN 116002597 A CN116002597 A CN 116002597A
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Abstract
The invention relates to the technical field of aseptic filling equipment, and discloses intelligent multifunctional aseptic filling equipment, which comprises: the semi-automatic bag opening mechanism is mounted on one side of the frame, is mounted on the upper surface of the frame, is used for conveying the square box container backwards, is mounted on the upper surface of the frame, is used for heating the square box container, is mounted on the upper surface of the frame, is used for clamping the square box container, is mounted on the upper surface of the frame, is located above the conveying belt, and is used for lifting the square box container, and is mounted on the middle position of the upper surface of the frame. This intelligent multi-functional aseptic filling equipment, through intelligent manipulator optimization layout and process design, accomplish a series of aseptic filling processes in an equipment, can realize full automatization through first intelligent manipulator and second intelligent manipulator, reduce the risk that manual intervention destroyed aseptic filling.
Description
Technical Field
The invention relates to the technical field of aseptic filling equipment, in particular to intelligent multifunctional aseptic filling equipment.
Background
In the pharmaceutical industry, with the development of aseptic filling, requirements on cleanliness and sterility of pharmaceutical equipment are higher and higher, and according to requirements of pharmaceutical enterprises on cleanliness and sterility, human intervention is a main reason for breaking aseptic filling, and many equipment can be operated stably due to mechanical reasons or improper operation requiring human intervention.
Therefore, intelligent multifunctional sterile filling equipment is needed, a series of sterile filling procedures are completed in one equipment through optimal layout and procedure design of the intelligent mechanical arm, full automation can be realized through the intelligent mechanical arm, and the risk of destroying sterile filling due to manual intervention is reduced.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides intelligent multifunctional sterile filling equipment, and solves the problems in the background.
The invention provides the following technical scheme: intelligent multi-functional aseptic filling equipment includes:
a frame;
the semi-automatic bag removing mechanism is arranged on one side of the frame and used for removing the outer bags of the square box containers;
the conveying belt is arranged on the upper surface of the rack and used for conveying the square box container backwards;
the heating mechanism is arranged on the upper surface of the frame and used for heating the square box container;
the clamping container mechanism is arranged on the upper surface of the frame and used for clamping the square box container;
the lifting mechanism is arranged on the upper surface of the frame and positioned above the conveying belt, and is used for lifting the square box container;
the clamping jaw seat mechanism is arranged in the middle of the upper surface of the frame and used for assisting the square box container to transport and bear;
the product bag weighing mechanism is arranged on the upper surface of the frame and is close to one end of the semi-automatic outer bag detaching mechanism and used for weighing the product bag;
the sensor mechanism is arranged on one end, close to the product bag weighing mechanism, of the upper surface of the rack and used for detecting the concave-convex of the surface of the bottle;
the pump filling mechanism is arranged on the upper surface of the frame and close to one end of the product bag weighing mechanism and used for controlling the precision of the filled product;
the full-automatic filling and plugging mechanism is arranged on the upper surface of the frame and positioned at one side of the pump filling mechanism and is used for filling the weighed bottles with products;
the rubber plug vibration hopper mechanism is arranged on the upper surface of the frame and positioned at one side of the full-automatic filling and plugging mechanism and is used for vibrating the rubber plug;
the upper surface of the frame is positioned at one side of the lifting mechanism and is used for weighing the bottles;
the capping mechanism is arranged on the upper surface of the frame and used for capping the bottle;
the aluminum cover vibration hopper mechanism is arranged on the upper surface of the frame and positioned at one side of the cover rolling mechanism and used for vibrating an aluminum cover;
the discharging slide rail mechanism is arranged on the upper surface of the frame and positioned at one side of the bottle weighing mechanism and used for discharging;
the bottle discharging bracket mechanism is arranged on one side of the frame and used for placing the transfer tray;
the first intelligent manipulator and the second intelligent manipulator are arranged on the upper surface of the rack and used for transferring and unpacking the containers of the other side;
the specification pieces are arranged at the free ends of the first intelligent mechanical arm and the second intelligent mechanical arm and are used for assisting the first intelligent mechanical arm and the second intelligent mechanical arm to perform different action functions on the box container and the bottle;
the recycling station is arranged in the semi-automatic outer bag detaching mechanism and used for placing the detached outer bag;
the first square box blocking mechanism and the second square box blocking mechanism are arranged on the upper surface of the frame and used for lifting and blocking the square box container;
the collecting box is arranged on the upper surface of the frame and used for placing the torn square box container packaging protective paper;
and the sampling and waste removing mechanism is arranged on the upper surface of the frame and is used for sampling and removing waste from the bottle.
Preferably, the upper surface of the semi-automatic bag opening mechanism is respectively provided with a container supporting plate, a handle, a button switch seat and a hook, and the top of the container supporting plate is provided with a cover plate.
Preferably, the top of the rubber plug vibration hopper mechanism is provided with a rubber plug secondary hopper, and one side of the rubber plug vibration hopper mechanism is provided with a linear rail.
Preferably, one side of the cap rolling mechanism is provided with a cap rolling conveying rail, a bottle separating screw rod and a cap rolling lifting mechanism respectively, and the cap rolling conveying rail and the bottle separating screw rod are distributed in parallel.
Preferably, the top of the aluminum cover vibration hopper mechanism is provided with an aluminum cover secondary hopper, and one side of the aluminum cover vibration hopper mechanism is provided with a moving track.
Preferably, the top of the sampling and rejecting mechanism is fixedly provided with a sampling tray, the surface of the sampling tray is provided with a seal detection sensor, and one side of the sampling tray is provided with a sampling and rejecting handle mechanism.
Preferably, the gauge includes a first gauge, a second gauge, a third gauge, a fourth gauge, a fifth gauge, and a sixth gauge.
Compared with the prior art, the invention has the following beneficial effects:
1. this intelligent multi-functional aseptic filling equipment, through the semi-automatic outer bag mechanism of tearing open that sets up, the conveyer belt, a machine support, heating mechanism, press from both sides tight container mechanism, elevating system, clamping jaw seat mechanism, product bag weighing mechanism, sensor mechanism, pump class filling mechanism, full-automatic filling plug adding mechanism, plug vibrations hopper mechanism, bottle weighing mechanism, roll lid mechanism, aluminium lid vibrations hopper mechanism, ejection of compact slide rail mechanism, play bottle support mechanism, first intelligent manipulator, second intelligent manipulator, first specification piece, square box container, the recycle bin, first fender square box mechanism, second fender square box mechanism, collect the box, the sample is rejected the mechanism, second specification piece, third specification piece, fourth specification piece, fifth specification piece and sixth specification piece, optimize overall arrangement and process design through intelligent manipulator, accomplish a series of aseptic filling processes in an equipment, can realize full automatization through first intelligent manipulator and second intelligent manipulator, reduce artificial risk and destroy aseptic filling.
2. This intelligent multi-functional aseptic filling equipment, through the semi-automatic outer bag mechanism of tearing open that sets up, the conveyer belt, a machine frame, the heating mechanism, press from both sides tight container mechanism, a lifting mechanism, clamping jaw seat mechanism, product bag weighing mechanism, sensor mechanism, pump class filling mechanism, full-automatic filling plug adding mechanism, plug vibrations hopper mechanism, bottle weighing mechanism, roll lid mechanism, aluminium lid vibrations hopper mechanism, ejection of compact slide rail mechanism, play bottle support mechanism, first intelligent manipulator, second intelligent manipulator, first specification piece, square box container, the recycle bin, first fender square box mechanism, second fender square box mechanism, the collection box, the sample is rejected the mechanism, second specification piece, third specification piece, fourth specification piece, fifth specification piece and sixth specification piece, make the size can satisfy compact area's clean room or laboratory, and can effectively handle medium-scale and small-scale clinical and commercial batch, also mean less running loss, shorter sterilization time and less engineering cost.
3. This intelligent multi-functional aseptic filling equipment through pump class filling mechanism, full-automatic filling plug adding mechanism, bottle weighing machine who sets up constructs, first intelligent manipulator and second intelligent manipulator, can provide sample weighing function and full weighing function simultaneously in aseptic filling process for this equipment can match the filling mode of "product minimum loss", and the combination of two modes can accord with the requirement of filling precision with the product in the production process.
4. This intelligent multi-functional aseptic filling equipment, through the semi-automatic outer bag mechanism of tearing open that sets up, the conveyer belt, a machine frame, heating mechanism, press from both sides tight container mechanism, a lifting means, clamping jaw seat mechanism, product bag weighing mechanism, sensor mechanism, pump class filling mechanism, full-automatic filling plug adding mechanism, plug vibrations hopper mechanism, bottle weighing mechanism, roll lid mechanism, aluminium lid vibrations hopper mechanism, ejection of compact slide rail mechanism, play bottle support mechanism, first intelligent manipulator, second intelligent manipulator, first specification piece, square box container, the recycle bin, first fender square box mechanism, second fender square box mechanism, collection box, sample reject mechanism, second specification piece, third specification piece, fourth specification piece, fifth specification piece and sixth specification piece, can divide into two kinds of processing methods according to the bottle of difference, the application scope of device has been improved.
Drawings
FIG. 1 is an isometric view of the invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a left side view of the present invention;
FIG. 4 is a right side elevational view of the present invention;
FIG. 5 is an enlarged view of the invention at A in FIG. 4;
fig. 6 is a right side view of the present invention.
In the figure: 1. semi-automatic outer bag detaching mechanism; 2. a conveyor belt; 3. a frame; 4. a heating mechanism; 5. a clamping container mechanism; 6. a lifting mechanism; 7. a jaw seat mechanism; 8. a product bag weighing mechanism; 9. a sensor mechanism; 10. a pump filling mechanism; 11. full-automatic filling and plugging mechanism; 12. a rubber plug vibration hopper mechanism; 13. a bottle weighing mechanism; 14. a capping mechanism; 15. an aluminum cover vibration hopper mechanism; 16. a discharging slide rail mechanism; 17. a bottle discharging bracket mechanism; 18. the first intelligent manipulator; 19. the second intelligent manipulator; 20. a first specification; 21. a square box container; 22. a container support plate; 23. a handle; 24. a push button switch base; 25. a cover plate; 26. a hook; 27. a recycling station; 28. a first square box blocking mechanism; 29. a second square box blocking mechanism; 30. a collection box; 31. the rubber plug is arranged from the hopper; 32. a linear rail; 33. capping the conveying rail; 34. a bottle separating screw; 35. an aluminum cover is arranged from a hopper; 36. a moving track; 37. a capping lifting mechanism; 38. a transfer tray; 39. sampling and rejecting mechanism; 40. sampling and waste removing gripper mechanism; 41. a seal detection sensor; 42. a sampling tray; 43. a second specification; 44. a third specification; 45. a fourth specification; 46. a fifth specification; 47. and a sixth specification.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, an intelligent multi-functional aseptic filling apparatus, comprising:
a frame 3;
the semi-automatic bag removing mechanism 1 is arranged on one side of the frame 3 and used for removing the outer bag of the square box container 21;
a conveyor belt 2 mounted on the upper surface of the frame 3 for conveying the square box container 21 backward;
a heating mechanism 4 mounted on the upper surface of the frame 3 for heating the square box container 21;
a clamping container mechanism 5 mounted on the upper surface of the frame 3 for clamping the square box container 21;
a lifting mechanism 6 mounted on the upper surface of the frame 3 above the conveyor belt 2 for lifting the square box container 21;
the clamping jaw seat mechanism 7 is arranged in the middle of the upper surface of the frame 3 and assists the square box container 21 to transport and bear;
the product bag weighing mechanism 8 is arranged on the upper surface of the frame 3 and is close to one end of the semi-automatic outer bag detaching mechanism 1 for weighing the product bag;
the sensor mechanism 9 is arranged on one end, close to the product bag weighing mechanism 8, of the upper surface of the frame 3 and used for detecting the concave-convex of the surface of the bottle;
the pump filling mechanism 10 is arranged on the upper surface of the frame 3 and is close to one end of the product bag weighing mechanism 8 and used for controlling the precision of the filled product;
the full-automatic filling and plugging mechanism 11 is arranged on the upper surface of the frame 3 and positioned at one side of the pump filling mechanism 10 and is used for filling the weighed bottles with products;
a rubber plug vibration hopper mechanism 12 which is arranged on the upper surface of the frame 3 and is positioned at one side of the full-automatic filling and plugging mechanism 11 and used for vibration of the rubber plug;
the upper surface of the frame 3 is positioned at one side of the lifting mechanism 6, and a bottle weighing mechanism 13 for weighing the bottles;
a capping mechanism 14 mounted on the upper surface of the frame 3 for capping the bottle;
an aluminum cover vibration hopper mechanism 15 which is arranged on the upper surface of the frame 3 and is positioned on one side of the cover rolling mechanism 14 and used for vibrating the aluminum cover;
a discharging slide rail mechanism 16 which is arranged on the upper surface of the frame 3 and is positioned on one side of the bottle weighing mechanism 13 and used for discharging;
a bottle discharging bracket mechanism 17 arranged on one side of the frame 3 and used for placing a transferring tray 38;
a first intelligent robot 18 and a second intelligent robot 19 mounted on the upper surface of the frame 3 for transferring and unpacking the box container 21;
the specification pieces are arranged at the free ends of the first intelligent mechanical arm 18 and the second intelligent mechanical arm 19 and are used for assisting the first intelligent mechanical arm 18 and the second intelligent mechanical arm 19 to perform different action functions on the box container 21 and the bottle;
a recycle bin 27 installed inside the semiautomatic bag-opening mechanism 1 for placing the removed bags;
a first square box blocking mechanism 28 and a second square box blocking mechanism 29 which are arranged on the upper surface of the frame 3 and used for lifting and blocking the square box container 21;
a collection box 30 mounted on the upper surface of the frame 3 for placing a torn square box container 21 for packing the protection paper;
and a sampling and reject mechanism 39 mounted on the upper surface of the frame 3 for sampling and reject the bottles.
Wherein; the upper surface of the semi-automatic bag opening mechanism 1 is respectively provided with a container support plate 22, a handle 23, a button switch seat 24 and a hanging hook 26, and the top of the container support plate 22 is provided with a cover plate 25, so that the bag outside the square box container 21 is pressed in the semi-automatic bag opening mechanism 1 by pressing the handle 23 on the semi-automatic bag opening mechanism 1 when the semi-automatic bag opening mechanism is used, then the button switch seat 24 is pressed, the semi-automatic bag opening mechanism 1 cuts the bag outside the square box container 21, the square box container 21 with the bag removed is manually placed on a conveying belt 2 of the equipment, and finally the cover plate 25 is lifted and placed on the hanging hook 26.
Wherein; the top of the rubber plug vibration hopper mechanism 12 is provided with a rubber plug slave hopper 31, and one side of the rubber plug vibration hopper mechanism 12 is provided with a linear track 32, so that the vibration rubber plugs can be fed one by one.
Wherein; one side of the capping mechanism 14 is provided with a capping conveying track 33, a bottle separating screw 34 and a capping lifting mechanism 37 respectively, and the capping conveying track 33 and the bottle separating screw 34 are distributed in parallel so as to facilitate capping and conveying of the bottles.
Wherein; the top of the aluminum cap vibration hopper mechanism 15 is provided with an aluminum cap secondary hopper 35, and one side of the aluminum cap vibration hopper mechanism 15 is provided with a moving track 36, so that the aluminum caps are positively fixed to be fed one by one.
Wherein; the top of sampling and rejecting mechanism 39 is fixedly provided with a sampling tray 42, the surface of sampling tray 42 is provided with a seal detection sensor 41, and one side of sampling tray 42 is provided with a sampling and rejecting gripper mechanism 40 so as to sample, detect and sample the finished product.
Wherein; the standard parts comprise a first standard part 20, a second standard part 43, a third standard part 44, a fourth standard part 45, a fifth standard part 46 and a sixth standard part 47, so as to assist the first intelligent manipulator 18 and the second intelligent manipulator 19 to perform different action functions on the square box container 21 and the bottle, and when the square box container 21 with different standards is met, the first standard part 20, the second standard part 43, the third standard part 44, the fourth standard part 45, the fifth standard part 46 and the sixth standard part 47 are replaced according to different sizes to finish all-in-one sterile filling.
When the whole equipment starts to operate, the square box container 21 with the packaged square box container 21 is placed on a slope slide rail of the semi-automatic bag opening mechanism 1, the square box container 21 is placed on a container supporting plate 22 manually, a handle 23 on the semi-automatic bag opening mechanism 1 is pressed down, the square box container 21 is pressed into the semi-automatic bag opening mechanism 1, then a button switch seat 24 is pressed down, the semi-automatic bag opening mechanism 1 cuts open the outer bag of the square box container 21, the square box container 21 with the removed outer bag is placed on a conveying belt 2 of the equipment manually, finally a cover plate 25 is taken up and placed on a hook 26, and the removed outer bag is placed in a recovery station 27 below the semi-automatic bag opening mechanism 1.
When the square box container 21 with the outer bag removed is put on the conveyer belt 2 in the operation mode of the first mode, when the square box container 21 is conveyed to the right under the heating mechanism 4 along with the conveyer belt 2, the heating mechanism 4 lifts the square box container 21 to a proper position and heats the square box container 21, when the heating is finished, the heating mechanism 4 puts the square box container 21 back on the conveyer belt 2, the square box container 21 continues to move on the conveyer belt 2, when the square box container 21 moves to the clamping container mechanism 5, the first baffle square box mechanism 28 on the conveyer belt 2 lifts the baffle square box container 21, the clamping container mechanism 5 clamps the square box container 21, the first intelligent manipulator 18 grabs and installs the first specification piece 20, then the first intelligent manipulator 18 tears the first layer of protection paper along the edge of the square box container 21, then places the first layer of breathing paper into the collection box 30, after the first intelligent robot 18 turns over the first standard part 20, the second layer of protection paper is directly sucked and put into the collecting box 30, the square box container 21 is released by the clamping container mechanism 5, the square box container 21 continues to move on the conveying belt 2, when the square box container 21 moves to the tail end of the conveying belt 2, the second square box blocking mechanism 29 lifts up to block the square box container 21, the lifting mechanism 6 of the honeycomb plate moves vertically downwards, stops after reaching a proper position, the lifting mechanism 6 of the honeycomb plate can grab the honeycomb plate with the bottle out of the square box container 21 and vertically upwards moves to a proper position, the first intelligent robot 18 exchanges the second standard part 43 and moves to the right under the honeycomb plate with the bottle, the lifting mechanism 6 of the honeycomb plate puts the honeycomb plate with the bottle into the second standard part 43 of the first intelligent robot 18, after completion, returning to the original position, the first intelligent mechanical arm 18 puts the honeycomb-shaped plate with the bottle and the first specification piece 20 into the clamping jaw seat mechanism 7, the second intelligent mechanical arm 19 grabs the sixth specification piece 47 and moves to the side edge of the clamping jaw seat mechanism 7, and the grabbing of the bottle is completed, the second intelligent mechanical arm 19 moves the grabbed bottle onto the bottle weighing mechanism 13, and sequentially weighs the bottles, after the weighing is completed, the second intelligent mechanical arm 19 puts the bottle into the original position, the first intelligent mechanical arm 18 moves the honeycomb-shaped plate with the bottle to the parallel position of the sensor mechanism 9 through the second specification piece 43, and performs front-back horizontal movement, the sensor mechanism 9 detects whether the bottle has a bulge or not to ensure the perfection of the following action, the product bag is hung on the product bag weighing mechanism 8, the product quality can be obtained, the integrity of the production process is ensured, the products are sequentially connected to the pump filling mechanism 10 and the full-automatic filling and plugging mechanism 11 in a hose mode, the pump filling mechanism 10 accurately controls the precision of the filled products, when the honeycomb-shaped plate with the bottles is detected by the sensor mechanism 9, the first intelligent manipulator 18 moves the honeycomb-shaped plate with the bottles to the position right below the full-automatic filling and plugging mechanism 11, the full-automatic filling and plugging mechanism 11 performs product filling in the symmetrically weighted bottles, after the completion, the first intelligent manipulator 18 places the honeycomb-shaped plate with the bottles on the clamping jaw seat mechanism 7 again by using the second specification piece 43, the second intelligent manipulator moves to the side edge of the clamping jaw seat mechanism 7 to again grasp the filled bottles, the second intelligent manipulator 19 moves the grasped bottles to the bottle weighing mechanism 13 and sequentially weighs the bottles again, whether the filling amount is qualified or not is judged by the method, after weighing is finished, the bottle is placed into the original position by the second intelligent mechanical arm 19, the honeycomb-shaped plate with the bottle is moved to the parallel position of the sensor mechanism 9 by the first intelligent mechanical arm 18 through the second specification piece 43, and the front-back horizontal movement is carried out, the sensor mechanism 9 can detect whether the bottle is protruded or not, when the bottle which is not protruded is not detected by the sensor mechanism 9, the first intelligent mechanical arm 18 is moved to the position right below the full-automatic filling and plugging mechanism 11, the rubber plug in the rubber plug vibration hopper mechanism 12 can be moved to the linear rail 32 of the rubber plug vibration hopper mechanism 12 from the inside of the hopper 31 in a vibration mode, then the rubber plug is sequentially vibrated to the full-automatic filling and plugging mechanism 11, the full-automatic filling and plugging mechanism 11 can finish the filling and plugging actions on the honeycomb-shaped plate, the fifth specification piece 46 is exchanged by the second intelligent mechanical arm 19 while the filling and plugging are processed, and transferring the square box container 21 above the conveyor belt 2 onto the clamping jaw seat mechanism 7, replacing the fourth specification piece 45 by the second intelligent manipulator 19, then restoring to the initial position, after filling and plugging are completed, returning the first intelligent manipulator 18 to the position right above the clamping jaw seat mechanism 7 and the empty square box container 21, vertically grabbing the honeycomb-shaped plate with the bottle by the second intelligent manipulator 19 with the fourth specification piece 45, replacing the second specification piece 43 by the first intelligent manipulator 18 with the second specification piece 43, restoring to the initial position, placing the honeycomb-shaped plate with the bottle into the empty square box container 21 on the clamping jaw seat mechanism 7 by the second intelligent manipulator 19, replacing the fifth specification piece 46 by the second intelligent manipulator 19, placing the square box container 21 onto the discharging slide rail mechanism 16, pushing the square box container 21 out of the device by the second intelligent manipulator 19 with the fifth specification piece 46, when the square box container 21 reaches the outside of the device, it is manually removed from the discharge slide mechanism 16.
When the square box container 21 with the outer bag removed is put on the conveyor belt 2 in the operation mode of the second mode, when the square box container 21 is conveyed to the position right below the heating mechanism 4, the heating mechanism 4 lifts the square box container 21 to a proper position and heats the square box container 21, after the heating is finished, the heating mechanism 4 puts the square box container 21 back on the conveyor belt 2, the square box container 21 continues to move on the conveyor belt 2, when the square box container 21 moves to the clamping container mechanism 5, the first baffle square box mechanism 28 on the conveyor belt 2 lifts the baffle square box container 21, the clamping container mechanism 5 clamps the square box container 21, the first smart manipulator 18 grabs the first specification piece 20, then the first smart manipulator 18 tears the first layer of protection paper along the edge of the square box container 21, then the first smart manipulator 18 places the first layer of breathing paper into the collection box 30, after the first intelligent robot 18 turns over the first standard part 20, the second layer of protection paper is directly sucked and put into the collecting box 30, the square box container 21 is released by the clamping container mechanism 5, the square box container 21 continues to move on the conveying belt 2, when the square box container 21 moves to the tail end of the conveying belt 2, the second square box blocking mechanism 29 lifts up to block the square box container 21, the lifting mechanism 6 of the honeycomb plate moves vertically downwards, stops after reaching a proper position, the lifting mechanism 6 of the honeycomb plate can grab the honeycomb plate with the bottle out of the square box container 21 and vertically upwards moves to a proper position, the first intelligent robot 18 exchanges the second standard part 43 and moves to the right under the honeycomb plate with the bottle, the lifting mechanism 6 of the honeycomb plate puts the honeycomb plate with the bottle into the second standard part 43 of the first intelligent robot 18, after completion, returning to the original position, the first intelligent manipulator 18 puts the honeycomb-shaped plate with the bottle and the second specification piece 43 into the clamping jaw seat mechanism 7, the second intelligent manipulator 19 grabs the sixth specification piece 47 and moves to the side edge of the clamping jaw seat mechanism 7, and the grabbing of the bottle is completed, the second intelligent manipulator 19 moves the grabbed bottle onto the bottle weighing mechanism 13, and sequentially weighs the bottles, after the weighing is completed, the second intelligent manipulator 19 puts the bottle into the original position, the first intelligent manipulator 18 moves the honeycomb-shaped plate with the bottle to the parallel position of the sensor mechanism 9 through the second specification piece 43, and performs front-back horizontal movement, the sensor mechanism 9 detects whether the bottle has a bulge or not to ensure the perfection of the following action, the product bag is hung on the product bag weighing mechanism 8, the product quality can be obtained, the integrity of the production process is ensured, the products are sequentially connected to the pump filling mechanism 10 and the full-automatic filling and plugging mechanism 11 in a hose mode, the pump filling mechanism 10 accurately controls the precision of the filled products, after the honeycomb-shaped plate with the bottles is detected by the sensor mechanism 9, the first intelligent manipulator 18 moves to the position right below the full-automatic filling and plugging mechanism 11, the full-automatic filling and plugging mechanism 11 fills the weighed bottles with the products, after the full-automatic filling and plugging mechanism 11 completes the product filling, the first intelligent manipulator 18 places the honeycomb-shaped plate with the bottles on the clamping jaw seat mechanism 7 again through the second specification piece 43, the second intelligent manipulator moves to the side edge of the clamping jaw seat mechanism 7 to grasp the filled bottles again, the second intelligent manipulator 19 moves the grasped bottles on the bottle weighing mechanism 13 and sequentially weighs the bottles again to judge whether the filling amount is qualified, after weighing, the second intelligent mechanical arm 19 puts the bottles into the original position, the first intelligent mechanical arm 18 moves the honeycomb-shaped plate with the bottles and the second specification piece 43 to the parallel position of the sensor mechanism 9 and performs horizontal movement back and forth, the sensor mechanism 9 can detect whether the bottles are bulged, when the bottles are not bulged, the first intelligent mechanical arm 18 moves to the position right below the full-automatic filling and plugging mechanism 11, the rubber plugs in the rubber plug vibration hopper mechanism 12 move the rubber plugs from the hopper 31 to the linear track 32 of the mechanism in a vibration mode, then sequentially vibrate to the full-automatic filling and plugging mechanism 11, the full-automatic filling and plugging mechanism 11 can finish filling and plugging of the honeycomb-shaped plate with the bottles, the first intelligent mechanical arm 18 places the honeycomb-shaped plate with the bottles on the clamping jaw seat mechanism 7 through the second specification piece 43, while handling filling and plugging, the second intelligent robot 19 is changed to the sixth specification piece 47, the second intelligent robot 19 moves to the side of the clamping jaw seat mechanism 7, grabs a row of bottles and places the bottles on the rolling cover conveying rail 33 of the rolling cover mechanism 14, the bottles move in the rolling cover mechanism 14 in a mode of a bottle separating screw 34, when the bottles in one square box container 21 are transferred, the second intelligent robot 19 can replace the fifth specification piece 46, lift the empty square box container 21 from the conveying belt 2 and place the empty square box container on the discharging sliding rail mechanism 16, the second intelligent robot 19 replaces the fourth specification piece 45, the honeycomb-shaped plates are grabbed from the second specification piece 43 and placed in the empty square box container 21 on the discharging sliding rail mechanism 16, the fourth specification piece 45 on the second intelligent robot 19 pushes the square box container 21 out of the equipment in the aluminum cover vibrating hopper mechanism 15, the aluminum caps in the hopper 35 enter the moving track 36 in a vibrating manner and fall onto the bottles in a vertical manner, the bottles continue to move in the cap rolling mechanism 14 in a bottle separating screw 34 manner, when the bottles move right below the cap rolling lifting mechanism 37, the cap rolling lifting mechanism 37 can finish cap rolling sealing on the bottles, the bottles continue to move on the cap rolling conveying track 33 of the cap rolling mechanism 14 through the bottle separating screw 34, when the bottles arrive at the sampling and discarding mechanism 39, the sampling and discarding mechanism 39 can randomly extract two continuous bottles for sampling, the sampling and discarding gripper mechanism 40 can grasp the continuous two bottles, lift and push the bottles onto the sampling tray 42, the seal detection sensors 41 at two sides of the sampling tray 42 can detect whether the two bottles are qualified or not, if the bottles are qualified, the bottles are returned onto the cap rolling conveying track 33 of the cap rolling mechanism 14, if the bottles are not qualified, the bottles are placed on the sampling tray 42, then, when the bottles continue to be fully loaded on the cap rolling conveying track 33 of the cap rolling mechanism 14 through the sampling and discarding mechanism 39, the bottles continue to be transported on the bracket 17 until the bottles are transferred onto the bracket 17, and continue to be transported by the bracket 17 when the bottles are removed from the bracket 17.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. Intelligent multi-functional aseptic filling equipment, its characterized in that includes:
a frame (3);
the semi-automatic bag removing mechanism (1) is arranged on one side of the frame (3) and used for removing the outer bag of the square box container (21);
a conveyer belt (2) which is arranged on the upper surface of the frame (3) and is used for conveying the square box container (21) backwards;
a heating mechanism (4) mounted on the upper surface of the frame (3) for heating the square box container (21);
a clamping container mechanism (5) which is arranged on the upper surface of the frame (3) and clamps the square box container (21);
a lifting mechanism (6) which is arranged on the upper surface of the frame (3) and is positioned above the conveying belt (2) and used for lifting the square box container (21);
a clamping jaw seat mechanism (7) which is arranged in the middle of the upper surface of the frame (3) and assists the square box container (21) to transport and bear;
a product bag weighing mechanism (8) which is arranged on the upper surface of the frame (3) and is close to one end of the semi-automatic bag opening mechanism (1) and used for weighing the product bag;
the sensor mechanism (9) is arranged at one end, close to the product bag weighing mechanism (8), of the upper surface of the frame (3) and used for detecting the concave-convex of the surface of the bottle;
the pump filling mechanism (10) is arranged on the upper surface of the frame (3) and close to one end of the product bag weighing mechanism (8) and used for controlling the precision of the filled product;
the full-automatic filling and plugging mechanism (11) is arranged on the upper surface of the frame (3) and positioned at one side of the pump filling mechanism (10) and is used for filling the weighed bottles with products;
the rubber plug vibration hopper mechanism (12) is arranged on the upper surface of the frame (3) and positioned at one side of the full-automatic filling and plugging mechanism (11) and is used for vibrating a rubber plug;
the upper surface of the frame (3) is positioned at one side of the lifting mechanism (6), and a bottle weighing mechanism (13) is used for weighing the bottles;
a capping mechanism (14) which is arranged on the upper surface of the frame (3) and is used for capping the bottle;
an aluminum cover vibration hopper mechanism (15) which is arranged on the upper surface of the frame (3) and is positioned at one side of the cover rolling mechanism (14) and used for vibrating an aluminum cover;
the discharging slide rail mechanism (16) is arranged on the upper surface of the frame (3) and positioned at one side of the bottle weighing mechanism (13) and is used for discharging;
a bottle outlet bracket mechanism (17) which is arranged at one side of the frame (3) and is used for placing a transfer tray (38);
the first intelligent manipulator (18) and the second intelligent manipulator (19) are arranged on the upper surface of the frame (3) and used for transferring and unpacking the container (21) of the other party;
the specification pieces are arranged at the free ends of the first intelligent mechanical arm (18) and the second intelligent mechanical arm (19) and are used for assisting the first intelligent mechanical arm (18) and the second intelligent mechanical arm (19) to perform different action functions on the box container (21) and the bottle;
a recycling station (27) which is arranged in the semi-automatic outer bag detaching mechanism (1) and used for placing the detached outer bag;
a first square box blocking mechanism (28) and a second square box blocking mechanism (29) which are arranged on the upper surface of the frame (3) and used for lifting and blocking the square box container (21);
a collection box (30) which is arranged on the upper surface of the frame (3) and is used for placing the packaging protection paper of the torn square box container (21);
and a sampling and reject mechanism (39) which is arranged on the upper surface of the frame (3) and is used for sampling and reject the bottles.
2. The intelligent multifunctional sterile filling equipment according to claim 1, wherein a container supporting plate (22), a handle (23), a button switch seat (24) and a hook (26) are respectively arranged on the upper surface of the semi-automatic bag removing mechanism (1), and a cover plate (25) is arranged on the top of the container supporting plate (22).
3. The intelligent multifunctional sterile filling equipment according to claim 1, wherein a rubber plug slave hopper (31) is arranged at the top of the rubber plug vibration hopper mechanism (12), and a linear track (32) is arranged on one side of the rubber plug vibration hopper mechanism (12).
4. The intelligent multifunctional sterile filling equipment according to claim 1, wherein one side of the cap rolling mechanism (14) is respectively provided with a cap rolling conveying rail (33), a bottle separating screw (34) and a cap rolling lifting mechanism (37), and the cap rolling conveying rails (33) and the bottle separating screw (34) are distributed in parallel.
5. Intelligent multifunctional aseptic filling equipment according to claim 1, characterized in that the top of the aluminium lid vibrating hopper mechanism (15) is provided with an aluminium lid slave hopper (35), and one side of the aluminium lid vibrating hopper mechanism (15) is provided with a moving track (36).
6. The intelligent multifunctional sterile filling equipment according to claim 1, wherein a sampling tray (42) is fixedly installed at the top of the sampling and waste removing mechanism (39), a seal detection sensor (41) is installed on the surface of the sampling tray (42), and a sampling and waste removing gripper mechanism (40) is installed on one side of the sampling tray (42).
7. The intelligent multi-function aseptic filling apparatus according to claim 1, wherein the gauges include a first gauge (20), a second gauge (43), a third gauge (44), a fourth gauge (45), a fifth gauge (46), and a sixth gauge (47).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211697695.4A CN116002597A (en) | 2022-12-28 | 2022-12-28 | Intelligent multifunctional aseptic filling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211697695.4A CN116002597A (en) | 2022-12-28 | 2022-12-28 | Intelligent multifunctional aseptic filling equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116002597A true CN116002597A (en) | 2023-04-25 |
Family
ID=86033057
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211697695.4A Pending CN116002597A (en) | 2022-12-28 | 2022-12-28 | Intelligent multifunctional aseptic filling equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116002597A (en) |
-
2022
- 2022-12-28 CN CN202211697695.4A patent/CN116002597A/en active Pending
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