CN115961785B - Grouting pipe extending position adjusting method for repairing grouting sleeve - Google Patents

Grouting pipe extending position adjusting method for repairing grouting sleeve Download PDF

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Publication number
CN115961785B
CN115961785B CN202211723872.1A CN202211723872A CN115961785B CN 115961785 B CN115961785 B CN 115961785B CN 202211723872 A CN202211723872 A CN 202211723872A CN 115961785 B CN115961785 B CN 115961785B
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China
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sleeve
slurry
pipe
grouting
supplementing
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CN115961785A (en
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赵建华
顾盛
浦尘禹
张军
张政华
林立华
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KUNSHAN CONSTRUCT ENGINEERING QUALITY TESTING CENTER
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KUNSHAN CONSTRUCT ENGINEERING QUALITY TESTING CENTER
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy

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  • Reinforcement Elements For Buildings (AREA)
  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)

Abstract

The invention discloses a method for adjusting the extending position of a slurry supplementing pipe for repairing a semi-grouting sleeve, which comprises the steps of firstly punching to prepare a slurry supplementing hole, adopting whether a slurry supplementing pipe sample can enter the sleeve and can enter the sleeve through matching trial of the slurry supplementing pipe sample and an endoscope, adjusting the slurry supplementing pipe by taking the inner wall of the sleeve as a basis, if the slurry supplementing pipe sample cannot enter the sleeve, measuring and judging the gap between a connecting steel bar and a slurry outlet by using a gap measuring ruler, adjusting the gap measuring ruler by taking the surface of the connecting steel bar as a basis, and if the slurry supplementing pipe cannot enter the gap, punching the connecting steel bar to create a hole channel communicated with the inner wall of the sleeve, and at the moment, adjusting the slurry supplementing pipe by taking the inner wall of the sleeve as the basis, and returning the slurry supplementing pipe by a quantitative size when the slurry supplementing pipe is adjusted. The invention can conveniently and rapidly arrange the slurry supplementing pipe, and the slurry supplementing pipe always has reasonable slurry supplementing positions, thereby ensuring the reliability of slurry supplementing.

Description

Grouting pipe extending position adjusting method for repairing grouting sleeve
Technical Field
The invention relates to the technical field of assembled buildings, in particular to a method for adjusting the extending position of a grouting pipe for repairing a semi-grouting sleeve.
Background
In fabricated concrete structures, reliable connection of components is critical to ensuring structural safety. The steel bar sleeve grouting connection is a common steel bar connection form in an assembled concrete structure. In order to ensure that the effective anchoring length of the connecting steel bars meets the design requirement, the grouting material in the sleeve is fully filled. However, due to factors such as component machining precision and site construction level, leakage and less filling of slurry may occur in the sleeve. If the grouting inside the sleeve is not full, the grouting connection of the reinforced sleeve cannot reach the expected performance, and potential safety hazards are brought. How to repair and repair the grouting defects of the sleeve becomes a technical focus to be solved urgently in the current assembly type concrete structure, and the problem of the repair and repair of the grouting defects of the sleeve is urgently needed.
When repairing the grouting defect of the sleeve, the inside of the sleeve is always in a half-empty and half-full state, so that the single-hole repairing filling can only be carried out from the slurry outlet hole of the sleeve. The principle of single-hole filling from the grout outlet is that grouting material flows downwards along the grout filling gap between the inner wall of the sleeve and the connecting steel bars under the action of dead weight to fill the grouting defect, air in the grouting defect is discharged through the residual gap between the grout filling pipe and the grout outlet, and the grouting material overflows from the grout outlet after filling the whole grouting defect, so as to complete grouting. However, in the repair process of the filling, the phenomenon of early back flushing caused by that the slurry is not enough to flow downwards due to unreasonable utilization of the slurry filling gap and improper extending position of the slurry filling pipe often occurs, and the slurry overflows from the slurry outlet hole before filling, so that on-site constructors mistakenly fill the slurry, and the slurry filling is finished in advance, and finally the filling failure is caused.
To solve the above problems, a reasonable slurry compensating gap is first sought, and the slurry compensating gap is mainly determined by the relative position between the connecting steel bars in the sleeve and the inner wall of the sleeve. Because the repair of the filling is to carry out single-hole filling from the sleeve slurry outlet, the slurry filling pipe extends into the sleeve from the sleeve slurry outlet through the sleeve slurry outlet, and the relative position relationship between the connecting steel bar in the sleeve and the sleeve slurry outlet is particularly critical. Secondly, the position of the feeding pipe in the feeding gap is determined by the feeding position of the discharge end, and if the feeding position is not proper, even if a reasonable feeding gap is not fully utilized, the possibility of back flushing in advance still exists.
The grouting sleeve may be classified into a full grouting sleeve and a half grouting sleeve according to its form. The full grouting sleeve is a grouting sleeve with sleeve grouting mode for connecting steel bars at two ends of the cylinder, when the full grouting sleeve is used, the upper section steel bars in the sleeve are inserted in the process of manufacturing the component, the top of the sleeve is provided with a limit sealing ring with the thickness of about 20 mm, the upper section steel bars penetrate through the limit sealing ring and then are inserted into the sleeve, and the upper section steel bars basically have no deviation after being inserted. Therefore, the blocking object encountered by the slurry supplementing pipe after extending into the sleeve from the slurry outlet of the full grouting sleeve can only be the upper section of steel bars, the gap between the upper section of steel bars and the slurry outlet is relatively fixed, and the slurry supplementing pipe is usually 8-10 mm, so that the requirement of the slurry supplementing gap is completely met. The adjustment of the extending position of the slurry supplementing pipe is relatively easy to realize, and the slurry supplementing pipe can be firstly extended to prop against the upper section of steel bars and then is retracted backwards for 5-8 mm, so that the discharging end of the slurry supplementing pipe is positioned at a proper position.
The half grouting sleeve is a grouting sleeve with one end connected in sleeve grouting mode and the other end connected to steel bar in mechanical connection mode. Unlike a full grouting sleeve, the upper section of steel bars in a mechanical connection mode are not inserted into the inner cavity of the sleeve, and the lower section of steel bars are inserted into the inner cavity of the sleeve and determine the relative position relationship between the inner connection steel bars of the sleeve and the grout outlet of the sleeve. The design anchor (insert) length of the lower section steel bar is usually 8d, d is the diameter of the lower section steel bar, in an ideal state, based on reasonable design of the sleeve, the tail end of the lower section steel bar insert section is positioned close to the lower edge of the sleeve grout outlet, the positions are slightly different for different sleeve brands and sleeve specifications, but the tail ends of the connecting steel bars are basically positioned in the range of 5mm above and below the lower edge of the grout outlet. That is, the end of the lower section of reinforcing steel bar is not blocked from extending into the slurry compensating pipe in ideal condition. However, the lower section of steel bar is a mounting end, and the reserved steel bar at the top of the adjacent lower layer component is actually inserted into the half grouting sleeve at the bottom of the component, and due to the reasons of component manufacturing deviation, construction and mounting deviation, construction thickness deviation of joints at the bottom of the composite floor slab and the vertical component, and the like, when the lower section of steel bar is inserted into the inner cavity of the sleeve, the problems of deviation, inconsistent actual insertion length and design length and the like exist, so that the relative position relation between the sleeve grout outlet and the tail end of the lower section of connecting steel bar becomes complex working condition. The tail end of the lower section connecting steel bar is possibly higher than the sleeve grout outlet and possibly lower than the sleeve grout outlet, the lower section steel bar is possibly deviated close to the sleeve grout outlet and possibly deviated far away from the sleeve grout outlet, and even the sleeve grout outlet is completely blocked under two conditions simultaneously, so that no grout supplementing gap exists between the sleeve grout outlet and the lower section steel bar.
In summary, it is necessary to design a method for adjusting the insertion position of the grout pipe for repairing the grouting sleeve.
Disclosure of Invention
The invention aims to solve the technical problems and provide a method for adjusting the extending position of the slurry supplementing pipe for repairing the semi-grouting sleeve, which can conveniently and rapidly arrange the slurry supplementing pipe, and the slurry supplementing pipe always has a reasonable slurry supplementing position, so that the reliability of slurry supplementing is ensured.
In order to solve the technical problems, the invention provides a method for adjusting the extending position of a slurry supplementing pipe for repairing and filling a semi-grouting sleeve, which adopts a slurry supplementing pipe sample, a clearance measuring ruler, an endoscope and a slurry supplementing machine to be matched and adjusted, wherein the end part of the clearance measuring ruler is provided with a measuring hook, the dimension of the measuring hook along the length direction of the measuring ruler is 5mm, and the method comprises the following steps:
step 1) preparing a grouting hole channel; firstly, drilling holes along a slurry outlet hole path by using a stone drill bit at a slurry outlet on the surface of a prefabricated part, reaming and deashing to form a slurry supplementing hole path;
step 2) placing the endoscope into a paste supplementing pipe sample, inserting the paste supplementing pipe sample into the sleeve along the upper edge of the paste supplementing hole, and moving the paste supplementing pipe sample towards the inside of the sleeve, observing whether the paste supplementing pipe sample can cross against the inner wall of the sleeve from above the connecting steel bar, and marking the working condition I as the paste supplementing pipe of the paste supplementing machine can pass against the inner wall of the sleeve from above the connecting steel bar when the paste supplementing pipe sample can pass against the inner wall of the sleeve from above the connecting steel bar; when the slurry supplementing pipe sample cannot pass through the upper part of the connecting steel bar to prop against the inner wall of the sleeve, continuing the next step;
step 3) extending a gap measuring ruler into the grouting hole channel, trying to put a measuring hook into a gap between the connecting steel bar and the sleeve, and recording the second working condition as the distance between the grouting outlet of the sleeve and the connecting steel bar is more than or equal to 5mm when the measuring hook can be put into the gap and the grouting pipe of the grouting machine cannot pass through the connecting steel bar; when the measuring hook cannot be placed in the gap, the slurry supplementing pipe of the slurry supplementing machine cannot pass through the connecting steel bars, the distance between the slurry outlet of the sleeve and the connecting steel bars is smaller than 5mm, the working condition III is recorded, and the next step is continued;
step 4) drilling holes on the steel bars along the grouting holes by using a metalwork drill bit with the diameter not smaller than 8mm to form channels which axially penetrate through the grouting holes to the sleeve wall, so that the grouting pipe of the grouting machine can enter the inner cavity of the sleeve from the grouting holes, and then passes through the steel bars from the holes on the steel bars to prop against the sleeve wall;
in the first working condition and the third working condition, the slurry supplementing pipe of the slurry supplementing machine takes the inner wall of one side of the sleeve, which is far away from the slurry supplementing hole channel, as an adjusting basis, and the slurry supplementing pipe is retracted for a certain distance after propping against the inner wall of the sleeve, so that the adjustment of the slurry supplementing pipe is completed;
in the second working condition, the slurry supplementing pipe of the slurry supplementing machine takes the surface of the connecting steel bar, which is close to one side of the slurry outlet channel, as an adjusting basis, and the slurry supplementing pipe is retracted for a certain distance after being propped against the surface of the connecting steel bar, so that the adjustment of the slurry supplementing pipe is completed.
Further, in the step 1), after the ash removal is finished, the pulp outlet channel is a pulp supplementing channel.
Further, in step 3), the measuring hook of the clearance measuring ruler is downward and extends into along the lower edge of the grouting hole, when the clearance measuring ruler is slightly forced downward after abutting against the connecting steel bars, then the clearance measuring ruler is pulled, if the clearance measuring ruler can be pulled, the distance between the grout outlet of the sleeve and the connecting steel bars is smaller than 5mm, otherwise, the distance between the grout outlet of the sleeve and the connecting steel bars is larger than or equal to 5mm.
Further, the measurement operation of the clearance measuring ruler is observed by an endoscope.
Further, the pulp supplementing machine comprises a main machine, a pulp supplementing cylinder and a thrust mechanism are arranged in the main machine, an adjusting plate is arranged between the pulp supplementing cylinder and a pulp supplementing end plate of the main machine, and the thickness of the adjusting plate is equal to the retreating distance of the pulp supplementing pipe.
Further, a fixing buckle for fixing the paste supplementing cylinder is arranged in the host.
Furthermore, the endoscope adopts a front view lens, and after the endoscope is placed in the slurry supplementing pipe sample, the front view lens is positioned at the inner side of the end part of the slurry supplementing pipe sample.
Further, the clearance measuring ruler is formed by bending a 5mm steel wire.
The invention has the beneficial effects that:
1. through following the whole thinking of judging, selecting, manufacturing reasonable slurry compensating gap earlier, adjusting the position that the slurry compensating pipe stretches into again for under various complicated operating modes, the position adjustment of slurry compensating pipe can utilize well slurry compensating gap all the time, prevents the phenomenon that the thick liquids from flowing backwards in advance when the slurry is mended, and the selection order in slurry compensating gap also is the difficult degree of comprehensive consideration actual slurry compensating operation and to the benefit of slurry compensating anti-surge control confirm, and the process is reasonable, convenient operation.
2. The invention directly inserts the endoscope probe into the slurry compensating pipe sample to integrate with the slurry compensating pipe, then tries to stretch the slurry compensating pipe sample under the observation of the endoscope to obtain the conclusion that whether the gap between the tail end of the lower section steel bar and the upper edge of the slurry outlet of the sleeve can be crossed, and the endoscope probe does not occupy the stretching space of the slurry compensating pipe, thus the judgment can be rapidly and accurately carried out. After the extending position of the slurry supplementing pipe is adjusted under the working condition, the gap between the back surface of the lower section of reinforcing steel bar and the inner wall of the sleeve opposite to the back surface of the reinforcing steel bar is used as a main slurry supplementing gap, and the gap between the lower section of reinforcing steel bar and the inner wall of the sleeve in other directions is used as an auxiliary slurry supplementing gap, so that the phenomenon of early recovery of slurry can be avoided.
3. For the working condition that the lower section of reinforcing steel bar is deviated to the sleeve grout outlet and the inserted length is longer, the tail end of the connecting reinforcing steel bar basically plugs the sleeve grout outlet, and the invention skillfully utilizes the condition that the inserted length of the lower section of reinforcing steel bar meets the design requirement, and the redundant part of the tail end of the connecting reinforcing steel bar is drilled to form a horizontal pore canal penetrating through the reinforcing steel bar, so that a grout supplementing pipe can penetrate to the back surface of the lower section of reinforcing steel bar, a new grout supplementing gap is manufactured from the back surface of the lower section of reinforcing steel bar and the gap between the opposite inner walls of the sleeve on the back surface of the reinforcing steel bar, and the anchoring length of the lower section of reinforcing steel bar can still meet the design requirement after grout supplementing is finished.
Drawings
FIG. 1 is a flow chart of the method of the present invention;
FIG. 2 is a schematic diagram of the detection of the first condition of the present invention;
FIG. 3 is a schematic diagram of the detection of the second condition of the present invention;
FIG. 4 is a schematic diagram of the detection of condition three of the present invention;
FIG. 5 is a schematic diagram of a punching structure under third working condition of the present invention;
FIG. 6 is a schematic view of the placing state of the slurry supplementing pipe according to the present invention taking the third working condition as an example;
fig. 7 is a schematic structural diagram of the slurry supplementing pipe after adjustment according to the third embodiment of the present invention.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific examples, which are not intended to be limiting, so that those skilled in the art will better understand the invention and practice it.
Referring to fig. 1, an embodiment of a method for adjusting the position of a slurry filling pipe for repairing a semi-grouting sleeve in the invention is characterized in that a slurry filling pipe sample 1, a gap measuring ruler 2, an endoscope 3 and a slurry filling machine 4 are adopted for matching adjustment, the slurry filling pipe sample is consistent with a slurry filling pipe of the slurry filling machine, a measuring hook is arranged at the end part of the gap measuring ruler, the measuring hook is 5mm in size along the length direction of the measuring ruler, the gap measuring ruler can be formed by bending steel wires with the diameter of 5mm, the preparation is simple, the cost is low, the slurry filling machine comprises a main machine, a slurry filling cylinder 7 and a thrust mechanism 8 are arranged in the main machine, an adjusting plate 9 is arranged between the slurry filling cylinder and a slurry filling end plate of the main machine, the adjusting plate is used for controlling the withdrawal movement of the slurry filling pipe, the thickness of the adjusting plate is equal to the withdrawal distance of the slurry filling pipe, and a fixing buckle 10 for fixing the slurry filling cylinder is arranged in the main machine, so that the slurry filling cylinder is convenient to fix and the position of the slurry filling pipe and the slurry filling cylinder in the installation process is ensured.
Specifically, firstly preparing a grouting hole channel 5, firstly drilling, reaming and deashing on a grouting hole on the surface of a prefabricated part along the grouting hole channel by using a stonechip drill bit to form the grouting hole channel; the pore diameter of the slurry filling pore channel is cleaned as much as possible, and is as close as possible to the original pore diameter of the slurry outlet pore channel, namely, the slurry outlet pore channel is the slurry filling pore channel after the ash removal is finished, so that the subsequent operation is convenient, and the slurry filling pore channel cannot interfere with the uncleaned grouting material.
Then the endoscope is placed into the slurry compensating pipe sample, the endoscope adopts a front view lens, after the endoscope is placed into the slurry compensating pipe sample, the front view lens is positioned at the inner side of the end part of the slurry compensating pipe sample to play a role of protection, the slurry compensating pipe sample is inserted along the upper edge of the slurry compensating hole and moves towards the inside of the sleeve 111, whether the slurry compensating pipe sample can pass over the connecting steel bar 112 to be propped into the sleeve or not is observed through the endoscope, when the slurry compensating pipe sample can pass over the connecting steel bar to be propped against the inner wall of the sleeve, the slurry compensating pipe 113 of the slurry compensating machine can pass over the connecting steel bar to be propped against the inner wall of the sleeve, and the working condition is marked as first according to the figure 2; the main machine of the paste supplementing machine is placed in front of the position where paste is needed to be supplemented, the paste supplementing cylinder is placed in the position where the paste supplementing cylinder is abutted with the end plate and buckled with the fixing buckle to avoid the paste supplementing cylinder
Remove, mend thick liquid section of thick bamboo and mend thick liquid union coupling, stretch into the thick liquid pipe from mending the thick liquid hole way, the position of adjustment host computer for mend thick liquid pipe is crossed from connecting reinforcement end top and is being connected to the sleeve inner wall, unties fixed buckle afterwards, and the thick liquid section of thick bamboo is mended in the back removal, arranges the regulating plate in mending thick liquid section of thick bamboo and mends between thick liquid support side board, can be with mending thick liquid pipe in the gap tip towards retracting one section fixed distance, when avoiding mending thick liquid, the thick liquid flows out and the sleeve inner wall between take place to interfere and lead to thick liquid to kick back in advance. Because the adjustment of the retraction distance is fine-tuning and general
The main machine of the pulp compensating machine is moved to adjust the position of the pulp compensating cylinder easily and accurately by inserting the adjusting plate, so that the position of the pulp compensating pipe is driven to be accurately adjusted.
In another case, when the sample of the slurry supplementing pipe cannot pass through the upper part of the connecting steel bar to prop against the inner wall of the sleeve, the extension length of the connecting steel bar is at least equal to the upper edge of the slurry supplementing hole, in this case, the gap measuring ruler needs to be extended into the slurry supplementing hole, the measuring hook is tried to be put into the gap between the connecting steel bar and the sleeve, when the measuring hook can be put into the gap, the slurry supplementing pipe of the slurry supplementing machine cannot pass through the connecting steel bar, the distance between the slurry outlet of the sleeve and the connecting steel bar is greater than or equal to 5mm, and the second working condition is marked as the second working condition as shown in figure 3,
under the working condition, the main machine of the slurry supplementing machine is placed in front of the position where slurry is needed to be supplemented, the slurry supplementing cylinder is placed in the slurry supplementing cylinder, the fixed buckle is buckled to prevent the slurry supplementing cylinder from moving, the slurry supplementing cylinder is connected with the slurry supplementing pipe, the slurry supplementing hole channel of the slurry supplementing pipe extends into the slurry supplementing cylinder, the position of the main machine of the slurry supplementing machine is adjusted, the slurry supplementing pipe can enter the inner cavity of the sleeve from the slurry outlet channel and then is abutted to the connecting steel bar,
then the fixing buckle is released, the slurry supplementing cylinder is moved backwards, the adjusting plate is arranged between the slurry supplementing end of the slurry supplementing cylinder and the slurry supplementing end plate of the host machine, the end part of the slurry supplementing pipe in the slurry supplementing gap is retracted for a fixed distance, and then the slurry is fed
And (5) performing slurry supplementing.
In another case, when the measuring hook cannot be placed in the gap, the slurry supplementing pipe of the slurry supplementing machine cannot pass through the connecting steel bar and the distance between the slurry outlet of the sleeve and the connecting steel bar is less than 5mm, and the method is shown in FIG. 4 and is marked as
And under the third working condition, the distance between the grout outlet of the sleeve and the connecting steel bar is less than 5mm, so that the problems of early back flushing and the like of grout supplementing under the gap are extremely easy to occur, and the grout supplementing is failed. Therefore, the diameter of the diamond is not less than 8mm
The head drills holes on the steel bars along the grouting hole channel to form a channel 6 which penetrates through the grouting hole channel to the inner wall of the sleeve in the axial direction, and the channel is shown by referring to FIG. 5; and then placing the main machine of the slurry supplementing machine in front of the position where slurry is needed, placing the slurry supplementing cylinder, buckling a fixed buckle to avoid the movement of the slurry supplementing cylinder, connecting the slurry supplementing cylinder with the slurry supplementing pipe, extending the slurry supplementing pipe from a slurry supplementing hole channel, adjusting the position of the main machine of the slurry supplementing machine, enabling the slurry supplementing pipe of the slurry supplementing machine to enter the inner cavity of the sleeve from the slurry supplementing hole channel, enabling the slurry supplementing pipe to penetrate through the reinforcing steel bar to prop against the wall of the sleeve from the hole in the reinforcing steel bar, and then unlocking the fixed buckle, moving the slurry supplementing cylinder backwards, placing an adjusting plate between the slurry supplementing end of the slurry supplementing cylinder and the slurry supplementing end plate of the main machine, and retracting the end part of the slurry supplementing pipe in the slurry supplementing gap by a fixed distance, as shown in FIG. 7, and then carrying out slurry supplementing work.
In the above-mentioned scheme, when using the clearance dipperstick, the measurement hook of clearance dipperstick down to stretch into along the grout filling hole way lower limb, slightly downward application of force after contradicting to the connecting reinforcement, later pulling clearance dipperstick, if can pull, telescopic grout outlet is less than 5mm with the distance of connecting reinforcement, otherwise, telescopic grout outlet is more than or equal to 5mm with the distance of connecting reinforcement. The operation of the device adopts endoscope observation, and erroneous judgment caused by deviation of the hooking position of the clearance measuring ruler is avoided.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting thereof; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (8)

1. The utility model provides a paste filling pipe stretches into position adjustment method for half grout sleeve benefit is irritated and is renovated, its characterized in that adopts paste filling pipe sample, clearance dipperstick, endoscope and paste filling machine cooperation to adjust, clearance dipperstick tip is provided with the measurement hook, the measurement hook is 5mm along dipperstick length direction's size, includes the following step:
step 1) preparing a grouting hole channel; firstly, drilling holes along a slurry outlet hole path by using a stone drill bit at a slurry outlet on the surface of a prefabricated part, reaming and deashing to form a slurry supplementing hole path;
step 2) placing the endoscope into a paste supplementing pipe sample, inserting the paste supplementing pipe sample into the sleeve along the upper edge of the paste supplementing hole, and moving the paste supplementing pipe sample towards the inside of the sleeve, observing whether the paste supplementing pipe sample can cross against the inner wall of the sleeve from above the connecting steel bar, and marking the working condition I as the paste supplementing pipe of the paste supplementing machine can pass against the inner wall of the sleeve from above the connecting steel bar when the paste supplementing pipe sample can pass against the inner wall of the sleeve from above the connecting steel bar; when the slurry supplementing pipe sample cannot pass through the upper part of the connecting steel bar to prop against the inner wall of the sleeve, continuing the next step;
step 3) extending a gap measuring ruler into the grouting hole channel, trying to put a measuring hook into a gap between the connecting steel bar and the sleeve, and recording the second working condition as the distance between the grouting outlet of the sleeve and the connecting steel bar is more than or equal to 5mm when the measuring hook can be put into the gap and the grouting pipe of the grouting machine cannot pass through the connecting steel bar; when the measuring hook cannot be placed in the gap, the slurry supplementing pipe of the slurry supplementing machine cannot pass through the connecting steel bars, the distance between the slurry outlet of the sleeve and the connecting steel bars is smaller than 5mm, the working condition III is recorded, and the next step is continued;
step 4) drilling holes on the steel bars along the grouting holes by using a metalwork drill bit with the diameter not smaller than 8mm to form channels which axially penetrate through the grouting holes to the sleeve wall, so that the grouting pipe of the grouting machine can enter the inner cavity of the sleeve from the grouting holes, and then passes through the steel bars from the holes on the steel bars to prop against the sleeve wall;
in the first working condition and the third working condition, the slurry supplementing pipe of the slurry supplementing machine takes the inner wall of one side of the sleeve, which is far away from the slurry supplementing hole channel, as an adjusting basis, and the slurry supplementing pipe is retracted for a certain distance after propping against the inner wall of the sleeve, so that the adjustment of the slurry supplementing pipe is completed;
in the second working condition, the slurry supplementing pipe of the slurry supplementing machine takes the surface of the connecting steel bar, which is close to one side of the slurry outlet channel, as an adjusting basis, and the slurry supplementing pipe is retracted for a certain distance after being propped against the surface of the connecting steel bar, so that the adjustment of the slurry supplementing pipe is completed.
2. The method for adjusting the extending position of a grouting pipe for repairing a grouting sleeve according to claim 1, wherein in the step 1), after the ash removal is finished, the grouting hole channel is a grouting hole channel.
3. The method for adjusting the insertion position of a grout pipe for repairing a grouting sleeve according to claim 1, wherein in the step 3), a measuring hook of a gap measuring ruler faces downwards and extends along the lower edge of a grout insertion hole, when the grout pipe is abutted against a connecting steel bar, the gap measuring ruler is slightly forced downwards, then the gap measuring ruler is pulled, if the gap measuring ruler can be pulled, the distance between a grout outlet of the sleeve and the connecting steel bar is smaller than 5mm, and conversely, the distance between the grout outlet of the sleeve and the connecting steel bar is larger than or equal to 5mm.
4. A method for adjusting the insertion position of a grout pipe for use in a grout sleeve repair as described in claim 3 wherein the measurement operation of the clearance gauge is observed with an endoscope.
5. The method for adjusting the extending position of a slurry supplementing pipe for repairing a grouting sleeve according to claim 1, wherein the slurry supplementing machine comprises a main machine, a slurry supplementing cylinder and a thrust mechanism are arranged in the main machine, an adjusting plate is arranged between the slurry supplementing cylinder and a slurry supplementing end plate of the main machine, and the thickness of the adjusting plate is equal to the retreating distance of the slurry supplementing pipe.
6. The method for adjusting the extending position of a grout compensating pipe for repairing a grouting sleeve according to claim 5, wherein a fixing buckle for fixing the grout compensating pipe is arranged in the main machine.
7. The method for adjusting the extending position of a grout pipe for repairing grouting of a semi-grouting sleeve as claimed in claim 1, wherein the endoscope adopts a front view lens, and the front view lens is positioned at the inner side of the end part of the grout pipe sample after the endoscope is placed in the grout pipe sample.
8. The method for adjusting the extending position of a grouting pipe for repairing a grouting sleeve according to claim 1, wherein the clearance measuring ruler is formed by bending a steel wire with the length of 5mm.
CN202211723872.1A 2022-12-30 2022-12-30 Grouting pipe extending position adjusting method for repairing grouting sleeve Active CN115961785B (en)

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