CN115947079B - Multi-runner material distribution, carrying and shaping device, shaping and splitting method and defect detection equipment - Google Patents
Multi-runner material distribution, carrying and shaping device, shaping and splitting method and defect detection equipment Download PDFInfo
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- CN115947079B CN115947079B CN202310113552.2A CN202310113552A CN115947079B CN 115947079 B CN115947079 B CN 115947079B CN 202310113552 A CN202310113552 A CN 202310113552A CN 115947079 B CN115947079 B CN 115947079B
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Abstract
The invention provides a multi-channel material-dividing, transporting and shaping device, a shaping and shunting method and defect detection equipment, which belong to the field of precise driving and control, wherein the device comprises a driving line rail, a positioning and overturning module and a shaping module; the driving line rail comprises driving sections corresponding to the number of the downstream flow channels, and each positioning and overturning module is in controlled reciprocating movement in the corresponding driving section and is used for adsorbing, positioning, auxiliary shaping and overturning products; each shaping module is arranged in the driving control section where the corresponding positioning overturning module is positioned and is used for shaping the surface of the product; the material receiving positioning, shaping, overturning and distributing are integrated, so that the working efficiency and the quality are improved; the high-quality conveying and shunting requirements of follow-up procedures such as defect detection equipment and the like are met, and the conveying device is convenient to popularize and apply in the field of conveying of plate small products such as 3C, semiconductors and photovoltaics.
Description
Technical Field
The invention belongs to the field of precise driving and control, and particularly relates to a multi-channel material distribution, conveying and shaping device, a shaping and distributing method and defect detection equipment.
Background
With the rapid development of the 3C (generally, the combination of Computer, communication, and consumer electronics, also called information home appliances) industry, especially consumer electronics markets, such as mobile terminals, and electronic wearable products, the output of electronic components is increasing, and it is particularly important to control the quality of the electronic components in the production process.
The quality control of the 3C soft package battery is particularly important as a basic energy module in the 3C mobile intelligent terminal industry, in the quality control of the 3C soft package battery, the quality assurance during conveying and shunting is also important, the traditional conveying is only directly transferred through a mechanical arm or a sucker and the like, the function is single, the posture of a picked product cannot be adjusted according to requirements, such as overturning and the like, finally, the surface of the product is required to be pressed and shaped, the form of the product is ensured, and the product is required to be shunted according to multiple channels.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention aims to provide a multi-channel material splitting, conveying and shaping device, a shaping and splitting method and defect detection equipment, which can solve the problems.
The device comprises a driving wire rail, a plurality of positioning overturning modules and shaping modules, wherein the number of the shaping modules corresponds to that of the positioning overturning modules; the driving line rail comprises driving sections corresponding to the number of the downstream flow channels, and each driving section independently drives and controls the reciprocating movement; the positioning overturning modules are arranged on the driving line rail at intervals, and each positioning overturning module is in controlled reciprocating movement in the corresponding driving control section and used for adsorbing, positioning, auxiliary shaping and overturning a product; the shaping modules are arranged on the side edges of the driving wire rail, and each shaping module is arranged in the driving control section where the corresponding positioning overturning module is located and used for shaping the surface of a product.
Further, the positioning and overturning module comprises a motor connecting plate, a swing table vertical plate, a swing table rotary cylinder assembly, a swing table connecting plate, a product supporting plate and a sucker group; the positioning overturning module is arranged on the mover moving block of the driving wire rail through the motor connecting plate; the bottom of the swing table vertical plate is arranged on the upper surface of the motor connecting plate; the back surface of the swing table rotary air cylinder assembly is fixedly connected to the upper inner side surface of the swing table vertical plate; the product supporting plate is connected to the rotary output end of the swing table rotary cylinder assembly through a swing table connecting plate and controllably rotates along with the rotary output end; the sucking disc group is installed to the product supporting plate and is used for sucking the product transferred to the product supporting plate.
Further, the shaping module comprises a shaping base, a horizontal cylinder adapter plate, a horizontal cylinder, a shaping vertical plate, a vertical cylinder, a roller seat and shaping rollers; the horizontal cylinder is horizontally arranged on the top of the shaping base through a horizontal cylinder adapter plate and is used for providing horizontal movement relative to the driving line rail; the fixed part of the vertical cylinder is vertically arranged on the upper part of the shaping vertical plate and is used for providing vertical movement relative to the driving line rail; the shaping roller is mounted to the sliding part of the vertical cylinder through a roller seat; and the shaping module realizes the horizontal and vertical shaping driving of the shaping roller through the horizontal cylinder adapter plate and the vertical cylinder.
Further, the shaping module further comprises a pressure head buffer assembly, wherein the pressure head buffer assembly comprises a shaping switching vertical plate, a chute plate, a sliding block, a pressure head adjusting plate, a pressure head adjusting bolt, a shaping buffer spring and a pressure head buffer limiting block; the shaping switching vertical plate is mounted on the sliding part of the vertical cylinder, the shaping switching vertical plate, the sliding groove plate, the sliding block and the pressure head adjusting plate are sequentially arranged between the vertical cylinder and the roller seat, and the roller seat is mounted on the pressure head adjusting plate; the pressure head buffering limiting block is horizontally arranged on the top of the fixing part of the vertical cylinder and extends outwards, the pressure head adjusting bolt penetrates through the through hole formed in the pressure head buffering limiting block and is connected to the top of the pressure head adjusting plate, and the shaping buffering spring is sleeved on the periphery of the pressure head adjusting bolt between the pressure head buffering limiting block and the pressure head adjusting plate, so that vertical buffering of the shaping roller is achieved.
The invention also provides a shaping and shunting method, which comprises the following steps: s1, receiving materials, wherein the positioning and overturning module moves to a material receiving station corresponding to the driving section on the driving wire rail to receive the materials; s2, adsorbing, positioning and transferring, wherein the positioning and overturning module is used for opening the vacuum to adsorb and position the received upper material, and the driving line rail is started corresponding to the driving control section to transfer the positioning and overturning module and the material to the shaping station; s3, material shaping, a shaping module at a shaping station is started, rolling shaping is carried out on a material region to be shaped, and then the shaping module is reset; s4, overturning and resetting, wherein the positioning overturning module moves to a material receiving station corresponding to the driving section and overturns in the moving process, the material is overturned for 180 degrees, and when the material receiving station is moved, vacuum is broken, and the positioning overturning module resets; s5, distributing, namely picking up and transferring the shaped and overturned material to a corresponding downstream runner at a material receiving station to finish distributing.
The invention also provides defect detection equipment, which comprises a butt joint production line feeding station, a left and right material distribution, carrying and shaping module, an optical detection station and a blanking automatic material distribution station, wherein the butt joint production line feeding station, the left and right material distribution, carrying and shaping module, the optical detection station and the blanking automatic material distribution station are connected with the controller in a telecommunication way and are sequentially arranged; the left-right material-dividing conveying shaping module adopts the multi-channel material-dividing conveying shaping device and shapes and divides products according to the shaping and dividing method; the butt joint production line feeding station is used for intercepting and measuring the NG products and conveying the measured OK products to the left and right material distribution, transportation and shaping modules; the left and right material distribution, carrying and shaping modules are arranged between the butt joint production line feeding station and the optical detection station and are used for distributing the materials fed from the butt joint production line feeding station to the optical detection station for defect detection after being shaped and turned over; the optical detection station adopts an optical detection unit based on 2N sets of 6-degree-of-freedom adjustment to realize 2N-bit parallel optical detection of an N channel; each set of optical detection unit comprises a robot transfer mechanism, an angle automatic adjustment mechanism and a side face photographing mechanism, and is used for adjusting the omnibearing posture of a product to be detected and detecting defects; the automatic blanking material distribution station is arranged at the downstream of the optical detection station, the automatic blanking material distribution station adopts a detection OK automatic material collection cabin based on detection results and a sorting blanking module for detecting NG belt lines, the detection OK automatic material collection cabin is used for automatically dishing, flowing out and collecting products of detection OK, and the detection NG belt lines enable the products of detection NG to flow backwards to manual re-judgment through the belt lines and dishing and collecting.
Compared with the prior art, the invention has the beneficial effects that: the scheme of the application has various functions, integrates the functions of material receiving, positioning, shaping, overturning and material dividing, provides a multifunctional flow dividing scheme for a large number of products, and improves the working efficiency and quality; the method can be widely applied to defect detection of 3C batteries, regular or irregular plate products in various production and manufacturing process sections, meets the high-quality conveying and shunting requirements of follow-up procedures of defect detection equipment and the like, and is convenient to popularize and apply in the field of conveying 3C, semiconductor, photovoltaic and other plate minor products.
Drawings
FIG. 1 is a schematic structural view of a multi-channel material-dividing, transporting and shaping device;
FIGS. 2 and 3 are schematic diagrams illustrating different views of the positioning and flipping module;
FIG. 4 is a schematic diagram of a shaping module;
FIG. 5 is a schematic diagram of the principle of operation of the apparatus and method;
FIG. 6 is a schematic top view of the device and downstream flow channel;
FIG. 7 is a flow chart of a method;
fig. 8 and 9 are schematic top views of different examples of the defect detecting apparatus.
In the figure:
1. a drive line rail; 2. positioning and overturning the module; 3. a shaping module; 4. a position sensing switch; 5. a motor connecting plate; 6. a swing table vertical plate; 7. a swing table rotary cylinder assembly; 8. a swing table connecting plate; 9. a product pallet; 10. a suction cup group; 11. turning over the positioning block; 12. an auxiliary supporting plate; 13. an auxiliary adapter plate; 14. a swing table pressing plate; 15. shaping a base; 16. a horizontal cylinder adapter plate; 17. a horizontal cylinder; 18. shaping the vertical plate; 19. a vertical cylinder; 20. a roller seat; 21. shaping rollers; 22. shaping and switching the vertical plate; 23. a chute plate; 24. a slide block; 25. a pressure head adjusting plate; 26. a pressure head adjusting bolt; 27. shaping buffer springs; 28. the pressure head buffers the limiting block; 29. shaping and reinforcing seats; 30. shaping and connecting the supporting plates;
1000. a defect detection device; 100. a butt joint production line feeding station; 200. a left and right material-separating, carrying and shaping module; 300. an optical inspection station; 310. a robot transfer mechanism; 320. an angle automatic adjusting mechanism; 330. a side fixed shooting mechanism; 400. a blanking automatic material distributing station; 410. detecting an OK automatic receiving cabin; 420. and detecting the NG belt line.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be appreciated that "system," "apparatus," "unit," and/or "module" as used in this specification is a method for distinguishing between different components, elements, parts, portions, or assemblies at different levels. However, if other words can achieve the same purpose, the words can be replaced by other expressions.
As used in this specification and the claims, the terms "a," "an," "the," and/or "the" are not specific to a singular, but may include a plurality, unless the context clearly dictates otherwise. In general, the terms "comprises" and "comprising" merely indicate that the steps and elements are explicitly identified, and they do not constitute an exclusive list, as other steps or elements may be included in a method or apparatus.
A flowchart is used in this specification to describe the operations performed by the system according to embodiments of the present specification. It should be appreciated that the preceding or following operations are not necessarily performed in order precisely. Rather, the steps may be processed in reverse order or simultaneously. Also, other operations may be added to or removed from these processes.
Multi-runner material-distributing, transporting and shaping device
Referring to fig. 1-5, the multi-channel material-dividing, transporting and shaping device comprises a driving wire rail 1, a plurality of positioning and overturning modules 2 and shaping modules 3 corresponding to the positioning and overturning modules 2 in number.
Working principle: the driving line rail 1 comprises driving sections corresponding to the number of the downstream flow channels, and each driving section independently drives and controls the reciprocating movement; the positioning overturning modules 2 are arranged on the driving line rail 1 at intervals, and each positioning overturning module 2 is in controlled reciprocating movement in the corresponding driving control section and is used for adsorbing, positioning, auxiliary shaping and overturning a product; the shaping modules 3 are arranged on the side edges of the driving wire rail 1, and each shaping module 3 is arranged in the driving section where the corresponding positioning overturning module 2 is located and is used for shaping the surface of a product.
Further, a position sensing switch 4 corresponding to the positioning and turning module 2 is disposed on a side surface of each driving section of the driving line rail 1, so as to facilitate positioning of the positioning and turning module 2, and in a specific example, a receiving position and a shaping position are disposed.
The positioning and overturning module 2 comprises a motor connecting plate 5, a swing table vertical plate 6, a swing table rotating cylinder assembly 7, a swing table connecting plate 8, a product supporting plate 9 and a sucker group 10, wherein the positioning and overturning module is see fig. 2 and 3.
Specifically, the positioning overturning module 2 is arranged on a rotor motion block of the driving line rail 1 through the motor connecting plate 5; the bottom of the swing table vertical plate 6 is arranged on the upper surface of the motor connecting plate 5; the back surface of the swing table rotary air cylinder assembly 7 is fixedly connected to the upper inner side surface of the swing table vertical plate 6; the product supporting plate 9 is connected to the rotary output end of the swing table rotary cylinder assembly 7 through a swing table connecting plate 8 and controllably rotates along with the rotary output end; the suction cup group 10 is mounted on the product supporting plate 9 and is used for sucking the product transferred onto the product supporting plate 9.
Further, the positioning and overturning module 2 further comprises an overturning positioning block 11, and the overturning positioning block 11 is arranged on the periphery of the product supporting plate 9 and used for guiding and positioning the product. In one example, the L-shaped flip-flop blocks 11 are disposed on adjacent sides of an outer corner of the product pallet 9.
Further, the positioning and overturning module 2 further comprises an auxiliary supporting plate 12 and an auxiliary adapter plate 13, and the auxiliary supporting plate 12 is connected to the product supporting plate 9 through the auxiliary adapter plate 13 in an adapting mode. Such as electrode supports for the corresponding cells.
Further, the positioning and overturning module 2 further comprises a swing platform pressing plate 14, the swing platform pressing plate 14 is arranged at the top of the abutting part of the swing platform vertical plate 6 and the swing platform rotary air cylinder assembly 7, and the stop of the swing platform rotary air cylinder assembly 7 is limited from the top, so that the stability of the device is improved.
The shaping module 3 comprises a shaping base 15, a horizontal cylinder adapter plate 16, a horizontal cylinder 17, a shaping vertical plate 18, a vertical cylinder 19, a roller seat 20 and shaping rollers 21, see fig. 4.
Specifically, the horizontal cylinder 17 is horizontally mounted to the top of the shaping base 15 through a horizontal cylinder adapter plate 16, for providing horizontal movement relative to the drive line rail 1; the fixed part of the vertical cylinder 19 is vertically mounted to the upper part of the truing riser 18 for providing vertical movement relative to the drive line rail 1; the shaping roller 21 is mounted to the sliding part of the vertical cylinder 19 through a roller seat 20; the shaping module 3 realizes the horizontal and vertical shaping driving of the shaping roller 21 through the horizontal cylinder adapter plate 16 and the vertical cylinder 19.
Further, the shaping module 3 further comprises a pressure head buffer assembly, and the pressure head buffer assembly comprises a shaping switching vertical plate 22, a chute plate 23, a sliding block 24, a pressure head adjusting plate 25, a pressure head adjusting bolt 26, a shaping buffer spring 27 and a pressure head buffer limiting block 28. The connection relation is as follows: the shaping and switching vertical plate 22 is mounted on the sliding part of the vertical cylinder 19, and the shaping and switching vertical plate 22, the sliding groove plate 23, the sliding block 24 and the pressure head adjusting plate 25 are sequentially arranged between the vertical cylinder 19 and the roller seat 20, and the roller seat 20 is mounted on the pressure head adjusting plate 25. The pressure head buffering limiting block 28 is horizontally arranged on the top of the fixed part of the vertical cylinder 19 and extends outwards, the pressure head adjusting bolt 26 penetrates through the through hole formed in the pressure head buffering limiting block 28 and is connected to the top of the pressure head adjusting plate 25, and the shaping buffering spring 27 is sleeved on the periphery of the pressure head adjusting bolt 26 between the pressure head buffering limiting block 28 and the pressure head adjusting plate 25, so that vertical buffering of the integral roller 21 is achieved.
Further, a shaping reinforcing seat 29 is further provided between the upper surface of the movable part of the horizontal cylinder 17 and the inner side surface of the shaping riser 18, so as to improve the strength and stability of the shaping module 3.
Further, a shaping connection supporting plate 30 is further disposed between the shaping base 15 and the corresponding position of the driving wire rail 1, so as to improve the strength and stability of the driving wire rail 1 and the shaping module 3.
In a specific example, the device adopts double flow channels, two driving and controlling sections are arranged on one driving wire rail 1, and the two driving and controlling sections respectively correspond to a group of positioning and overturning modules 2 and shaping modules 3.
Shaping and shunting method
The shaping and shunting method based on the multi-channel material dividing, transporting and shaping device refers to an action principle schematic diagram of fig. 5, a shunting schematic diagram of fig. 6 and a method flow chart of fig. 7, and the method comprises the following steps.
S1, receiving materials, wherein the positioning and overturning module 2 moves to a material receiving station corresponding to the driving section on the driving wire rail 1 to receive the materials. The method comprises the steps of carrying out a first treatment on the surface of the
S2, adsorbing, positioning and transferring, wherein the positioning and overturning module 2 is used for vacuum adsorption of the received upper materials and positioning, and the driving wire rail 1 is started corresponding to the driving control section to transfer the positioning and overturning module 2 and the materials to the shaping station.
S3, material shaping, a shaping module 3 at a shaping station is started, rolling shaping is carried out on a material to-be-shaped area, and then the shaping module 3 is reset.
S4, overturning and resetting, wherein the positioning overturning module 2 moves to a material receiving station corresponding to the driving and controlling section and overturns in the moving process, the material is overturned for 180 degrees, and when the material receiving station is moved, vacuum is broken, and the positioning overturning module 2 resets.
S5, distributing, namely picking up and transferring the shaped and overturned material to a corresponding downstream runner at a material receiving station to finish distributing.
Defect detection apparatus
Referring to fig. 8 and 9, the defect detecting apparatus 1000 includes a docking production line feeding station 100, a left and right material-dividing and carrying shaping module 200, an optical detecting station 300 and a discharging automatic material-dividing station 400 which are connected to the controller in a telecommunication manner and are arranged in sequence; the left-right material-dividing, transporting and shaping module 200 adopts the multi-channel material-dividing, transporting and shaping device, and shapes and divides the product according to the shaping and dividing method. The specific structure is described as follows.
The butt joint production line feeding station 100 is used for intercepting and measuring NG products and conveying the measured OK products to the left and right material distribution, carrying and shaping modules 200; the left and right material distribution, carrying and shaping modules 200 are arranged between the butt joint production line feeding station 100 and the optical detection station 300 and are used for distributing the materials fed from the butt joint production line feeding station 100 to the optical detection station 300 for defect detection after being shaped and turned over;
wherein, the optical detection station 300 adopts an optical detection unit based on 2N (N is a positive integer) set 6-degree-of-freedom adjustment, and realizes N-channel 2N-bit parallel optical detection; each set of optical detection unit comprises a robot transfer mechanism 310, an angle automatic adjustment mechanism 320 and a side fixed shooting mechanism 330, and is used for adjusting the omnibearing posture of a product to be detected and detecting defects; in the illustrated example, 4 sets of 6 degree of freedom adjustment optical detection units are employed.
Referring to fig. 8, a blanking automatic material distributing station 400 is disposed downstream of the optical detecting station 300, the blanking automatic material distributing station 400 adopts a sorting and blanking module based on a detection OK automatic material collecting cabin 410 and a detection NG belt line 420, the detection OK automatic material collecting cabin 410 is used for automatically loading and discharging and collecting the detection OK products, and the detection NG belt line 420 flows the detection NG products to the manual re-judgment and loading and collecting the detection NG products. Of course, the automatic blanking and distributing station 400 can also adopt the example shown in fig. 9, and different blanking modes can be matched, so that the adaptability is improved.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (7)
1. The utility model provides a multichannel divides material transport shaping device which characterized in that:
the multi-runner material-dividing, transporting and shaping device comprises a driving line rail (1), a plurality of positioning and overturning modules (2) and shaping modules (3) which are corresponding to the positioning and overturning modules (2);
the driving line rail (1) comprises driving and controlling sections corresponding to the downstream flow channels, and each driving and controlling section independently drives and controls the reciprocating movement;
the positioning overturning modules (2) are arranged on the driving line rail (1) at intervals, and each positioning overturning module (2) is in controlled reciprocating movement in the corresponding driving control section and is used for adsorbing, positioning, auxiliary shaping and overturning a product;
the shaping modules (3) are arranged on the side edges of the driving wire rail (1), and each shaping module (3) is arranged in a driving section where the corresponding positioning overturning module (2) is located and is used for shaping the surface of a product;
the shaping module (3) comprises a shaping base (15), a horizontal cylinder adapter plate (16), a horizontal cylinder (17), a shaping vertical plate (18), a vertical cylinder (19), a roller seat (20), a shaping roller (21) and a pressure head buffer assembly, wherein the pressure head buffer assembly comprises a shaping adapter vertical plate (22), a sliding groove plate (23), a sliding block (24), a pressure head adjusting plate (25), a pressure head adjusting bolt (26), a shaping buffer spring (27) and a pressure head buffer limiting block (28);
the horizontal cylinder (17) is horizontally mounted to the top of the shaping base (15) through a horizontal cylinder adapter plate (16) for providing horizontal movement relative to the drive line rail (1); the fixed part of the vertical cylinder (19) is vertically mounted to the upper part of the shaping riser (18) for providing vertical movement relative to the drive line rail (1); the shaping roller (21) is mounted to the sliding part of the vertical cylinder (19) through a roller seat (20); the shaping module (3) realizes the horizontal and vertical shaping driving of the shaping roller (21) through the horizontal cylinder adapter plate (16) and the vertical cylinder (19);
the shaping and switching vertical plate (22) is mounted on the sliding part of the vertical cylinder (19), the shaping and switching vertical plate (22), the sliding groove plate (23), the sliding block (24) and the pressure head adjusting plate (25) are sequentially arranged between the vertical cylinder (19) and the roller seat (20), and the roller seat (20) is mounted on the pressure head adjusting plate (25); the pressure head buffering limiting block (28) is horizontally arranged on the top of the fixed part of the vertical cylinder (19) and extends outwards, the pressure head adjusting bolt (26) penetrates through a through hole formed in the pressure head buffering limiting block (28) and is connected to the top of the pressure head adjusting plate (25), and the shaping buffering spring (27) is sleeved on the periphery of the pressure head adjusting bolt (26) between the pressure head buffering limiting block (28) and the pressure head adjusting plate (25), so that vertical buffering of the shaping roller (21) is achieved.
2. The multi-channel split carrying shaping device according to claim 1, wherein:
and a position induction switch (4) corresponding to the positioning overturning module (2) is arranged on the side surface of each driving section of the driving line rail (1) so as to facilitate the positioning of the positioning overturning module (2).
3. The multi-channel split carrying shaping device according to claim 1, wherein:
the positioning overturning module (2) comprises a motor connecting plate (5), a swing table vertical plate (6), a swing table rotary cylinder assembly (7), a swing table connecting plate (8), a product supporting plate (9) and a sucker group (10);
the positioning overturning module (2) is arranged on a rotor motion block of the driving line rail (1) through the motor connecting plate (5); the bottom of the swing table vertical plate (6) is arranged on the upper surface of the motor connecting plate (5); the back surface of the swing table rotary air cylinder assembly (7) is fixedly connected to the inner side surface of the upper part of the swing table vertical plate (6); the product supporting plate (9) is connected to the rotary output end of the swing table rotary cylinder assembly (7) through a swing table connecting plate (8) and controllably rotates along with the rotary output end; the sucking disc group (10) is mounted on the product supporting plate (9) and is used for sucking the product transferred onto the product supporting plate (9).
4. The multi-channel split carrying shaping device according to claim 1, wherein:
a shaping reinforcing seat (29) is further arranged between the upper surface of the movable part of the horizontal cylinder (17) and the inner side surface of the shaping vertical plate (18) so as to improve the strength and stability of the shaping module (3).
5. The multi-channel split carrying shaping device according to claim 1, wherein:
and a shaping connection supporting plate (30) is further arranged between the corresponding positions of the shaping base (15) and the driving line rail (1) so as to improve the strength and stability of the driving line rail (1) and the shaping module (3).
6. A shaping and splitting method based on the multi-channel splitting, conveying and shaping device as claimed in any one of claims 1 to 5, characterized in that the method comprises the following steps:
s1, receiving materials, wherein the positioning overturning module (2) moves to a material receiving station corresponding to the driving section on the driving wire rail (1) to receive the materials;
s2, adsorbing, positioning and transferring, wherein the positioning and overturning module (2) is used for adsorbing and positioning the received upper materials in vacuum, and the driving wire rail (1) is started corresponding to the driving section to transfer the positioning and overturning module (2) and the materials to the shaping station;
s3, material shaping, a shaping module (3) at a shaping station is started, rolling shaping is carried out on a material region to be shaped, and then the shaping module (3) is reset;
s4, overturning and resetting, wherein the positioning overturning module (2) moves to a material receiving station corresponding to the driving section, overturns in the moving process, overturns the material by 180 degrees, breaks vacuum when moving to the material receiving station, and resets the positioning overturning module (2);
s5, distributing, namely picking up and transferring the shaped and overturned material to a corresponding downstream runner at a material receiving station to finish distributing.
7. A defect detection apparatus characterized in that:
the defect detection equipment (1000) comprises a butt joint production line feeding station (100), a left and right material distribution, carrying and shaping module (200), an optical detection station (300) and a blanking automatic material distribution station (400) which are connected with the controller in a telecommunication way and are sequentially arranged; wherein the left and right material-dividing, transporting and shaping module (200) adopts the multi-channel material-dividing, transporting and shaping device according to any one of claims 1 to 5, and shapes and divides products according to the shaping and dividing method of claim 6;
the butt joint production line feeding station (100) is used for intercepting and measuring NG products and conveying the measured OK products to the left and right material distribution, transportation and shaping modules (200);
the left and right material distribution, carrying and shaping modules (200) are arranged between the butt joint production line feeding station (100) and the optical detection station (300) and are used for distributing the materials fed from the butt joint production line feeding station (100) to the optical detection station (300) for defect detection after being shaped and turned over;
the optical detection station (300) adopts 2N sets of optical detection units with 6 degrees of freedom adjusted based on N being a positive integer to realize 2N-bit parallel optical detection of an N channel; each set of optical detection unit comprises a robot transfer mechanism (310), an angle automatic adjustment mechanism (320) and a side fixed shooting mechanism (330) and is used for adjusting the omnibearing posture of a product to be detected and detecting defects;
the automatic blanking material distribution station (400) is arranged at the downstream of the optical detection station (300), the automatic blanking material distribution station (400) adopts a detection OK automatic material collection cabin (410) based on detection results and a sorting blanking module for detecting an NG belt line (420), the detection OK automatic material collection cabin (410) is used for automatically dishing and discharging and collecting the products of detection OK, and the detection NG belt line (420) enables the products of detection NG to flow backwards to the manual re-judgment and dishing and collecting through the belt line.
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| CN202310113552.2A CN115947079B (en) | 2023-02-15 | 2023-02-15 | Multi-runner material distribution, carrying and shaping device, shaping and splitting method and defect detection equipment |
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| CN202310113552.2A CN115947079B (en) | 2023-02-15 | 2023-02-15 | Multi-runner material distribution, carrying and shaping device, shaping and splitting method and defect detection equipment |
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| JPH06135549A (en) * | 1992-10-26 | 1994-05-17 | Omron Corp | Tray separator |
| JP2003226420A (en) * | 2002-02-04 | 2003-08-12 | Okura Yusoki Co Ltd | Conveying device and loading device |
| CN204110878U (en) * | 2014-09-22 | 2015-01-21 | 合肥泰禾光电科技股份有限公司 | A kind of travel line automatic reforming device |
| CN207138324U (en) * | 2017-07-10 | 2018-03-27 | 东莞新易科电子有限公司 | A kind of battery core automatic shaping and technical ability detection device |
| CN108519552A (en) * | 2018-03-17 | 2018-09-11 | 东莞市元鹏五金电子科技有限公司 | A kind of automatic assembling shaping detection device of optoelectronic switch and method |
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| CN111038978A (en) * | 2019-12-11 | 2020-04-21 | 周俊英 | Pole piece material feeding unit that turns |
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| CN211642733U (en) * | 2020-08-07 | 2020-10-09 | 潍坊精卫智能科技有限公司 | Automatic feeding equipment |
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| CN112474382A (en) * | 2020-11-20 | 2021-03-12 | 苏州华兴源创科技股份有限公司 | Carrying device and carrying method for display module |
| CN114734261B (en) * | 2022-04-02 | 2023-11-28 | 昆山市和博电子科技有限公司 | Tantalum block spot silver welding equipment |
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