CN115929048A - Construction method for large-area special-shaped aluminum plate ceiling with irregular arc-shaped structure - Google Patents

Construction method for large-area special-shaped aluminum plate ceiling with irregular arc-shaped structure Download PDF

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Publication number
CN115929048A
CN115929048A CN202211572150.0A CN202211572150A CN115929048A CN 115929048 A CN115929048 A CN 115929048A CN 202211572150 A CN202211572150 A CN 202211572150A CN 115929048 A CN115929048 A CN 115929048A
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China
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aluminum plate
keel
ceiling
shaped
main
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刘立峰
韩建军
张文婷
杨振广
李正
郭春雨
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China Shanxi Sijian Group Co Ltd
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China Shanxi Sijian Group Co Ltd
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Abstract

The invention relates to the technical field of suspended ceiling construction, in particular to a construction method of a large-area special-shaped aluminum plate suspended ceiling with an irregular arc-shaped structure. The method comprises the following steps: s1, measuring an entity; s2, carrying out BIM deepening design, drawing a layout drawing, and drawing an aluminum plate machining drawing; s3, making a material processing plan; s4, constructing a section steel transfer layer; s5, performing shock insulation treatment on the pipeline dense area and the lower part of the large equipment; s6, positioning the primary keel and the secondary keel; s7, laying a pipeline and initially positioning tail-end equipment; s8, mounting an aluminum plate; s9, installing equipment at a movable access hole. The construction method ensures the construction quality of the installation of the large-area special-shaped aluminum plate and improves the installation progress and the primary qualified rate of the aluminum plate. The invention is mainly applied to the construction aspect of the irregular arc-shaped large-area special-shaped aluminum plate suspended ceiling.

Description

Construction method for large-area special-shaped aluminum plate ceiling with irregular arc-shaped structure
Technical Field
The invention relates to the technical field of suspended ceiling construction, in particular to a construction method of a large-area special-shaped aluminum plate suspended ceiling with an irregular arc-shaped structure.
Background
Along with the requirements of people on beauty and building quality, higher artistic pursuits are provided for building appearance and interior decoration, various building artistic forms are produced, and the building shape is gradually changed from a rectangle to various irregular shapes, arcs and curves. The special-shaped building indoor suspended ceiling is generally characterized by irregular shape, large area, high precision requirement and the like.
In the prior art, the design effect cannot be realized by adopting a conventional construction method for the suspended ceiling with irregular curved surfaces, and the hook-and-loop aluminum plate solves the problem to a certain extent. The single-width area of the hooking type aluminum plate is large, the suspender can not be arranged at the dense and large-scale equipment of the pipeline according to the design interval, the vibration of the equipment can cause the deformation of the aluminum plate surface, and the problem is solved by adopting the seismic isolation and reduction technology. The problems of difficult measurement and positioning, time-consuming field sample amplification, easy shaking, falling, dislocation, unsmooth and straight abutted seams and the like exist in the large-area special-shaped aluminum plate ceiling project; therefore, the research on the aluminum plate ceiling technology of the special-shaped building is very important.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a construction method of a large-area special-shaped aluminum plate ceiling with an irregular arc-shaped structure. The construction method achieves the purposes of sound insulation and noise reduction, and the aluminum plate is accurately machined and installed by adopting the BIM, the paying-off robot and the three-dimensional laser scanning, so that the construction quality of installation of the large-area special-shaped aluminum plate is guaranteed, and the installation progress and the one-time qualification rate of the aluminum plate are improved.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
a construction method of a large-area special-shaped aluminum plate ceiling with an irregular arc-shaped structure comprises the following steps:
s1, measuring an entity;
s2, carrying out BIM deepening design, drawing a layout drawing, and drawing an aluminum plate machining drawing;
s3, making a material processing plan;
s4, construction of a section steel transfer layer;
s5, performing shock insulation treatment on the pipeline dense area and the lower part of the large equipment;
s6, positioning the primary keel and the secondary keel;
s7, laying a pipeline and initially positioning tail end equipment;
s8, mounting an aluminum plate;
s9, installing equipment at a movable access hole.
In the step S1, a three-dimensional scanner is adopted for scanning the main body, the masonry structure and the pipeline entity which are finished on site, three-dimensional data acquisition is carried out, and the captured real data is integrated with the BIM model.
And step S2, importing the BIM model diagrams integrated with each specialty into a measurement paying-off robot, and completing measurement and setting of a ceiling control line, a side keel control line, a suspender position and a 0.5m mark line by combining the copied reference points, wherein the ceiling control line is measured and set on the wall surface and the ground, and the measurement and setting of different special-shaped area control lines are released according to a main control line.
In step S2, drawing a layout: after the BIM model is modeled, the aluminum plate is numbered in a partitioned and blocked mode, the installation sequence of the aluminum plate is determined during planning, and the installation sequence is marked in a BIM model drawing and a design drawing;
drawing an aluminum plate processing diagram: according to different regions, different aluminum plate processing drawings are respectively drawn according to different plate shapes in the regions, the drawings are drawn in blocks, the processing sequence is indicated, the positions of the aluminum plate to be processed on the surface in the drawings need to be punched or holed, the aluminum plate is punched and reinforced, the data required by the size processing of the aluminum plate is controlled within 0.5mm, and the processing size error is controlled.
Step S3, in the BIM model, an aluminum plate production material processing list needing to be processed is processed, relevant parameter information is noted, an aluminum plate processing schedule is formed, and the aluminum plate processing schedule is arranged according to the number sequence of the regional aluminum plates;
and compiling a material processing plan according to the number drawing of the hooked aluminum plate blocks, arranging a material lifting list, wherein the sequence of the aluminum plates in the material lifting list is consistent with the sequence of the field planned installation.
Step S4, setting a section steel conversion layer when the suspended ceiling and the hanger rod of the hollow floor slab are longer than 2500 mm; the suspended ceiling profile steel conversion layer forms a groined frame system, an angle steel frame is arranged at the edge 200mm away from a wall, and the arrangement of longitudinal and transverse keels of the conversion layer is arranged according to the rib beam position of the hollow floor slab.
In the step S5, the distance between the hanging rods at the positions exceeds the standard 1200mm, the distance between the local positions and the comprehensive support of the suspended ceiling is short, a shock isolation and damping method is adopted during construction, the safety of the suspended ceiling cannot be influenced when the equipment operates and vibrates, therefore, the positions adopt square steel to be provided with rubber shock absorption pads for shock absorption, and the hanging rods at two sides are provided with miniature shock absorption devices.
In the step S6, the positioning and the installation of the primary keel and the secondary keel comprise the following steps:
the method comprises the following steps: positioning the position of a main keel suspender on the section steel conversion layer according to a design drawing, wherein the lengths of the suspenders are uniform, and fine adjustment of the height of the suspender is realized by adjusting a nut on the hanging piece; the bottom of the hanging rib is provided with a damping device, after the hanging piece, the hanging rod and the damping device are assembled, the hanging piece is installed on the section steel conversion layer, and then the light steel main keel is installed;
step two: leveling the main keel according to the elevation line after the main keel is installed in place, pre-arching the overlong keel to prevent the middle part from bending and deforming to form a downward arc, arching along a short span, and not arching easily for an aluminum plate suspended ceiling in an irregular special-shaped area, leveling according to a uniform elevation, erecting a green infrared level gauge at a proper position below the height of the suspended ceiling, adjusting the light steel main keel and a nut to enable the light steel main keel to be consistent in elevation and to be positioned on a horizontal plane, wherein the exposed length of a suspender thread is not less than 3 complete screw threads; the distance between the end lifting points of the light steel main keel and the edge of the main keel is not more than 300mm, and the distance between the end row lifting points and the side wall is not more than 200mm; the secondary keel is connected with the main keel through hanging pieces, the side keel is installed on a surrounding structure around a room, the lower edge of the side keel is flush with a standard line, expansion bolts and the like are selected for fixing, the distance is not more than 500mm, and the end is not more than 50mm.
In step S7, after the primary and secondary light steel keels are installed, the position of the tail end equipment is found according to the BIM typesetting drawing, the pipeline is arranged in place in advance, and the connecting line of the tail end equipment is thrown to the corresponding position.
In the step S8, the suspended ceiling installation adopts a method of integral positioning and partition control, a measuring paying-off robot is adopted to match with a measuring tool to complete the measurement and the setting of a control line and a point position, the construction sequence is determined, the internal control requirement is clarified, and the problem that the joint parts cannot be connected and generate larger deviation due to the independent positioning of each block is avoided;
selecting a block concentrated part, selecting a special-shaped aluminum plate or the longest aluminum plate communicated with each block as an initial section for mounting the aluminum plate ceiling, determining a sideline for mounting the initial aluminum plate according to a total control line and a block control line, additionally arranging fixing parts at two sides or the middle part to ensure that the initial aluminum plate does not move left and right after being positioned, and forming crossed control lines by longitudinally and transversely pulling nylon wires on the aluminum plate in the middle area;
the initial aluminum plate ceiling main hollow drum is fixed: the initial keel is firmly fixed on the section steel conversion layer support, nuts on the hanging pieces are adjusted to enable the initial keel to be tightly propped against the conversion layer support, and the inclined keels are arranged at the longitudinal and transverse main keels for reinforcement, so that the light steel main keels are fixed in place and do not move, the fixed distance is not more than 2m, and a firm keel framework is formed;
sequentially installing other main light steel keels by taking the keels which are firmly fixed on the starting plate as a reference, installing 5-6 keel blocks longitudinally and transversely, and checking against the positioning lines to see whether the keel blocks are aligned with the nylon lines or not; after alignment, installing the side keels; before the light steel secondary keel is installed, marking the position of a ceiling aluminum plate installation starting plate on the light steel primary keel, fixing the starting plate on the secondary keel by adopting a dovetail wire, adjusting the starting plate in place to form an initial aluminum plate installation unit, and installing other aluminum plates by taking the initial aluminum plate installation unit as a reference block; the aluminum plates are sequentially installed at two ends, during installation, the secondary keel is only required to be hung on the main keel, the hook-up aluminum plate is hung on the light steel secondary keel, the hook-up aluminum plate and the aluminum plate are connected through the clamping piece, and gaps are sealed by the sealing shockproof glue;
when an aluminum plate with openings such as lamp holes, fire sprinkler holes, air conditioner air outlets and broadcasting is installed, related professionals are required to be matched with ceiling operators to fix end equipment in place in time, if the equipment cannot be fixed in time, power lines, network cables, electric wires, signal lines and the like are required to be led out from holes formed in the aluminum plate in time, and BIM drawings are compared to realize accurate leading-out;
the aluminum plate adopts the font fossil fragments card to go into on the main joist during the installation, adopts joint spare fastening between aluminum plate and the aluminum plate, plays the effect of accurate location and locking.
Compared with the prior art, the invention has the following beneficial effects:
the construction method of the irregular arc-shaped large-area special-shaped aluminum plate ceiling provided by the invention solves the problem of poor comprehensive positioning accuracy of the special-shaped complex-space large-area ceiling and a pipeline, changes the method of installing aluminum plates from the middle position and one end of the structure as starting points, realizes multi-point operation, integrally assembles, reduces the time consumed by sample enlargement, alignment, correction and the like of the ground and the top surface, and solves the problems that the large-area aluminum plate is easy to shake, fall off, misplace, and the spliced seam is not straight and the like. Adopt square steel pipe, shrink damping strip, screw rod, self-control bumper shock absorber to constitute the furred ceiling support in pipeline intensive and main equipment below, reduce equipment to the influence to the furred ceiling, realized the purpose of making an uproar that falls in the sound insulation, adopt BIM + unwrapping wire robot + three-dimensional laser scanning to realize aluminum plate accurate processing and installation, guaranteed the construction quality of large tracts of land dysmorphism aluminum plate installation, improved the progress and the primary qualification rate of aluminum plate installation.
The method includes the steps that a three-dimensional laser scanner is adopted to scan a field entity, BIM software is used to conduct comprehensive arrangement on aluminum plate suspended ceilings with special-shaped structures, the processing and mounting sequence of aluminum plates in different regions is determined, the aluminum plates are numbered to avoid confusion and influence on the mounting progress, batch production is conducted by a manufacturer according to a bill of materials after numbering, and batch production is conducted according to regions in production; all the tail end lamps, the spray header, the air port, the access hole and the like are processed and molded in a factory and are reinforced. The construction method can improve the processing and installation speed and the on-site installation precision, shorten the construction period and reduce the comprehensive construction cost.
The method utilizes a measuring robot to perform partition positioning on aluminum plate suspended ceilings in different structural shape areas according to a BIM (building information modeling) typesetting drawing, each area adopts a nylon wire to perform fine part accurate positioning, an initial end mounting unit is fixed at the middle position of the suspended ceiling in each area, a clamping ring for hanging plates and plates is arranged at one side of each lapping plate, a special fastening piece is adopted to realize simple connection between the two plates, and the purpose of mounting the suspended ceiling between irregular arc-shaped hooked aluminum plate blocks from the middle to four sides is realized; the method adopts a construction method of positioning the whole ceiling block by a BIM + measurement paying-off robot and controlling the ceiling block in a blocking manner, a shock absorption and isolation device is arranged at the connecting part of a suspender and a main keel, a snap ring for hanging is arranged at one layer of a ceiling plate, and a hook-up type aluminum plate is installed by adopting the ceiling plate shock absorption and closing-up technology.
The method is suitable for aluminum plate ceiling construction, and particularly has obvious installation advantages of the specially-shaped large-space hooking type aluminum plate ceiling; the construction method effectively controls the construction and installation quality of the aluminum plate, fully considers the influence of equipment vibration on the aluminum plate and the keel thereof, adopts the vibration reduction and isolation design, ensures that the construction quality meets the standard requirement, and adopts the BIM technology to carry out optimization design to ensure that the tail end equipment forms lines in rows, thereby achieving the creation and optimization standard; the method has good effects on the aspects of quality, safety, progress, environmental protection and the like, and has higher use and popularization values.
Drawings
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a schematic view of a hook-up aluminum sheet ceiling;
FIG. 3 is an enlarged view taken at A in FIG. 2;
FIG. 4 is a schematic view of a micro shock absorber device according to the present invention;
FIG. 5 is a schematic view of a suspended ceiling keel and a seismic isolation and reduction device below a pipeline dense area and large-scale equipment;
FIG. 6 is a schematic view of the damping under a large equipment.
Detailed Description
In order that the above objects, features and advantages of the present invention can be more clearly understood, the present invention will be described in further detail with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced otherwise than as specifically described and, therefore, the scope of the present invention is not limited by the specific embodiments disclosed below.
As shown in figures 1 to 5, the construction method of the irregular aluminum plate ceiling with the irregular arc-shaped structure and the large area comprises a conversion layer support, wherein a ceiling suspension rod is arranged under the support, the ceiling suspension rod is provided with an earthquake reduction and isolation device when meeting the dense part of a pipeline and a large-scale device, the bottom end of the earthquake reduction and isolation device is made of square steel, a rubber shock pad is bonded on the square steel, and a miniature shock absorption device consisting of a rubber ring, a gasket, a nut and a U-shaped pendant is arranged on the suspension rod. The damping device is connected with the U-shaped main light steel keel, the main light steel keel is connected with the secondary keel through the hanging and connecting piece, the lapping plates are hung on the secondary keel, and gaps between the plates are sealed through shockproof glue.
The construction method comprises the following steps:
measuring a substance;
designing BIM deeply, drawing a layout drawing, and drawing an aluminum plate machining drawing;
making a material processing plan;
constructing a section steel transfer layer;
performing shock insulation treatment on a pipeline dense area and the lower part of large equipment;
positioning the primary keel and the secondary keel;
laying a pipeline and initially positioning tail end equipment;
mounting an aluminum plate;
and (5) installing a movable access hole and equipment.
Preferably, the physical measurement comprises the steps of:
three-dimensional scanning: and scanning the main body, the masonry structure and the pipeline entity which are finished on site by adopting a three-dimensional scanner, acquiring three-dimensional data, and integrating the captured real data with the BIM.
BIM deepening design: the parameters such as material, color, lattice and the like reflected in the design drawing are mastered, and the design intention is fully known. And the equipment and products of aluminum plate manufacturers to be selected are investigated. The requirements of the specialties such as illumination, ventilation air conditioner, weak current, fire control and signals are combined according to professional construction drawings of each device on a real BIM model diagram, the positions of terminal devices such as an air port, an illumination lamp, fire control and weak current broadcasting, spraying, smoke sensing and an access hole are reasonably optimized, on the premise that the positions accord with standard intervals and illumination brightness, rows are formed, the radian is consistent, all devices are arranged in a plate, and the local positions are symmetrical and unified. The arrangement of the keel is suitable for being staggered with the arrangement positions of equipment facilities such as an air port, a lamp, a spray header, an access hole, a monitoring and lifting projector of an air conditioning ventilation system, and the main keel is not suitable for being cut off.
Model output and measurement lofting: and (4) guiding the BIM model diagrams integrated with each specialty into a measurement paying-off robot, and completing measurement and setting of a ceiling control line, a side keel control line, a suspender position and a 0.5m marking line by combining the reference points which are set by reading. The suspended ceiling control line is arranged on the wall surface and the ground, and the different special-shaped area control lines are arranged according to the main control line.
Drawing a layout picture: after the BIM model is modeled, the aluminum plates are subjected to partition and block numbering, and the installation sequence of the aluminum plates is determined and marked in a BIM model drawing and a design drawing.
Drawing an aluminum plate machining picture: according to different areas, different aluminum plate processing drawings are respectively drawn according to different plate shapes in the areas, the drawings are drawn in blocks, the processing sequence is indicated, the positions of the aluminum plate to be processed on the surface in the drawings need to be provided with holes or holes, the aluminum plate is provided with a hole reinforcing mode, the size of the aluminum plate and other processing required data are controlled within 0.5mm, and the processing size error is controlled.
And (4) in the BIM model, an aluminum plate production material processing list needing to be processed is listed, and relevant parameter information is noted to form an aluminum plate processing schedule. The aluminum plates are arranged according to the number sequence of the regional aluminum plates,
and compiling a material processing plan according to the number drawing of the hooked aluminum plate blocks, and arranging a material lifting list, wherein the sequence of the aluminum plates in the material lifting list is consistent with the sequence of the field planned installation.
Construction of the section steel transfer floor: and a section steel conversion layer is arranged on the suspended ceiling of the hollow floor slab and the length of the suspender which is more than 2500 mm. The suspended ceiling profile steel conversion layer should form a groined frame system, the edge is 200mm away from the wall and is provided with an angle steel frame, and the arrangement of the longitudinal and transverse keels of the conversion layer should be arranged according to the rib beam position of the hollow floor slab.
Performing shock insulation treatment on a pipeline dense area and the lower part of large equipment; the interval exceedes standard 1200mm between this position jib, and the support distance is more near is synthesized with the furred ceiling to local position, adopts shock insulation shock attenuation way during the construction, can not influence the safety of furred ceiling when equipment operation vibrates, establishes the rubber shock pad shock attenuation on adopting the square steel for this reason this position to set up the miniature damping device who comprises rubber circle, gasket, nut, U type pendant on the jib of both sides.
The positioning and mounting of the primary keel and the secondary keel comprises the following steps:
the method comprises the following steps: positioning the position of a main keel suspender on the section steel conversion layer according to a design drawing, wherein the lengths of the suspenders are uniform, and fine adjustment of the height of the suspender is realized by adjusting a nut on the hanging piece; the bottom of the hanging bar is provided with a damping device which comprises a U-shaped piece, a spring, a linear steel plate, a rubber ring, a gasket, a bolt and the like. And after the hanging and connecting piece, the suspender and the damping device are assembled, the hanging and connecting piece is installed on the section steel conversion layer, and then the light steel main keel is installed.
Step two: after the main keel is installed in place, leveling the main keel according to the elevation line, pre-arching the overlong keel to prevent the middle part from bending and deforming to form a downward arc, arching along the short span, and not arching easily for an aluminum plate suspended ceiling in an irregular and special-shaped area, leveling according to a uniform elevation, erecting a green infrared level gauge at a proper position below the height of the suspended ceiling, adjusting the light steel main keel and a nut to enable the light steel main keel to be consistent in elevation and to be positioned on a horizontal plane, wherein the exposed length of the screw thread of a suspender is not less than 3 complete screw threads; the distance between the end lifting points of the light steel main keel and the edge of the main keel is not more than 300mm, and the distance between the end row lifting points and the side wall is not more than 200mm. The secondary keel is connected with the main keel by adopting a hanging piece, the side keel is arranged on the surrounding enclosing structure of a room, the lower edge of the side keel is parallel and level to a standard line, expansion bolts and the like are selected for fixing, the distance is not more than 500mm, and the end is not more than 50mm.
Pipeline laying and tail end equipment taking out and placing: after the primary and secondary light steel keels are installed, the position of the tail end equipment is found according to the BIM typesetting drawing, the pipeline is arranged in place in advance, and the connecting line of the tail end equipment is thrown to the corresponding position.
The ceiling aluminum plate installation comprises the following steps:
the suspended ceiling installation adopts a method of integral positioning and partition control, a measurement paying-off robot is matched with a measurement tool to complete the measurement and the setting of a control line and a point position, the sequence of construction needs to be determined, the requirement of internal control is determined, and the problem that the joint parts cannot be connected and generate larger deviation due to independent positioning of each block is avoided.
Should select the relative concentrated position of block, select the longest aluminum plate of special-shaped aluminum plate or each block intercommunication as far as possible as the initial section of aluminum plate furred ceiling installation, confirm the sideline of initial aluminum plate installation according to total control line and block control line to add the mounting in both sides or middle part, ensure that the initial aluminum plate moves about after the location, middle zone aluminum plate is indulged transversely and is drawn the nylon wire, forms the crisscross control line of cross, and the nylon wire is difficult for the overlength, and phenomena such as deformation, downwarping can appear in the overlength.
The initial aluminum plate ceiling main hollow drum is fixed: the initial keel is firmly fixed on the section steel conversion layer support, the hanging piece upper nut is adjusted to enable the initial keel and the conversion layer support to be tightly pushed, the inclined keel is arranged at the longitudinal and transverse main keel for reinforcement, the light steel main keel is ensured to be fixed in place and not to move, the fixed distance is not more than 2m, and the light steel main keel forms a firm keel framework.
Sequentially installing other main light steel keels by taking the keel fixedly and firmly fixed by the starting plate as a reference, installing 5-6 main light steel keels longitudinally and transversely, and checking by contrasting the positioning line to see whether the main light steel keels are aligned with the nylon line or not; after alignment, installing the side keels; before the installation of the light steel secondary keel, the position of the ceiling aluminum plate installation starting plate is marked on the light steel primary keel, the starting plate is fixed on the secondary keel by adopting a dovetail wire, and after the adjustment is in place, an initial aluminum plate installation unit is formed, so that the installation of other aluminum plates is carried out by taking the initial aluminum plate installation unit as a reference block. Carry out aluminum plate's installation to both ends in proper order, only need during the installation articulate the secondary joist on the main joist, collude to take formula aluminum plate articulate on light steel secondary joist, collude to take and adopt joint spare to be connected between formula aluminum plate and the aluminum plate, seal between the gap and take precautions against earthquakes to glue sealedly.
When the aluminum plate with the openings such as the lamp hole, the fire-fighting spray hole, the air conditioner air port and the broadcast is installed, related professionals are matched with ceiling operation personnel, the tail end equipment is fixed in place in time, if the equipment cannot be fixed in time, a power line, a network cable, an electric wire, a signal line and the like are led out from the hole formed by the aluminum plate in time, and the holes are led out accurately by comparing BIM drawings.
When the aluminum plate is installed, the I-shaped keel is clamped into the main keel, and the aluminum plate are fastened by the clamping piece, so that the effects of accurate positioning and locking are achieved.
Although only the preferred embodiments of the present invention have been described in detail, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art, and all changes are encompassed in the scope of the present invention.

Claims (10)

1. The construction method of the irregular arc-shaped structure large-area special-shaped aluminum plate ceiling is characterized by comprising the following steps of:
s1, measuring an entity;
s2, carrying out BIM deepening design, drawing a layout drawing, and drawing an aluminum plate machining drawing;
s3, making a material processing plan;
s4, construction of a section steel transfer layer;
s5, performing shock insulation treatment on the pipeline dense area and the lower part of the large equipment;
s6, positioning the primary keel and the secondary keel;
s7, laying a pipeline and initially positioning tail-end equipment;
s8, mounting an aluminum plate;
s9, installing equipment at a movable access hole.
2. The construction method of the irregular arc-shaped large-area special-shaped aluminum plate ceiling is characterized in that: in the step S1, a three-dimensional scanner is adopted for scanning the body, masonry structure and pipeline entity which are finished on site, three-dimensional data acquisition is carried out, and captured real data are integrated with a BIM model.
3. The construction method of the irregular arc-shaped large-area special-shaped aluminum plate ceiling is characterized in that: and S2, importing the BIM model diagrams integrated with each specialty into a measurement and setting-out robot, and completing measurement and setting of a ceiling control line, a side keel control line, a suspender position and a 0.5m mark line by combining the recorded datum points, wherein the ceiling control line is measured and set on the wall and the ground, and the measurement and setting of different special-shaped area control lines are released according to the main control line.
4. The construction method of the irregular arc-shaped large-area special-shaped aluminum plate ceiling is characterized in that: in step S2, drawing a layout: after the BIM model is modeled, the aluminum plates are numbered in a partitioning and partitioning mode, the installation sequence of the aluminum plates is determined during planning, and the installation sequence is marked in a BIM model drawing and a design drawing;
drawing an aluminum plate machining picture: according to different regions, different aluminum plate processing drawings are respectively drawn according to different plate shapes in the regions, the drawings are drawn in blocks, the processing sequence is indicated, the positions of the aluminum plate to be processed on the surface in the drawings need to be punched or holed, the aluminum plate is punched and reinforced, the data required by the size processing of the aluminum plate is controlled within 0.5mm, and the processing size error is controlled.
5. The construction method of the irregular arc-shaped large-area special-shaped aluminum plate ceiling is characterized in that: step S3, in the BIM model, an aluminum plate production material processing list needing to be processed is processed, relevant parameter information is noted, an aluminum plate processing schedule is formed, and the aluminum plate processing schedule is arranged according to the number sequence of the regional aluminum plates;
and compiling a material processing plan according to the number drawing of the hooked aluminum plate blocks, arranging a material lifting list, wherein the sequence of the aluminum plates in the material lifting list is consistent with the sequence of the field planned installation.
6. The construction method of the irregular arc-shaped large-area special-shaped aluminum plate ceiling is characterized in that: step S4, setting a section steel conversion layer when the suspended ceiling and the hanger rod of the hollow floor slab are longer than 2500 mm; the suspended ceiling profile steel conversion layer forms a # -shaped frame system, the edge of the suspended ceiling profile steel conversion layer is 200mm away from a wall to form an angle steel frame, and the arrangement of longitudinal and transverse keels of the conversion layer is arranged according to the rib beam position of the hollow floor slab.
7. The construction method of the irregular arc-shaped large-area special-shaped aluminum plate ceiling is characterized in that: in the step S5, the distance between the hanging rods at the positions exceeds the standard 1200mm, the distance between the local positions and the comprehensive support of the suspended ceiling is short, a shock isolation and damping method is adopted during construction, the safety of the suspended ceiling cannot be influenced when the equipment operates and vibrates, therefore, the positions adopt square steel to be provided with rubber shock absorption pads for shock absorption, and the hanging rods at two sides are provided with miniature shock absorption devices.
8. The construction method of the irregular arc-shaped large-area special-shaped aluminum plate ceiling as claimed in claim 1, wherein the construction method comprises the following steps: in the step S6, the positioning and the installation of the primary keel and the secondary keel comprise the following steps:
the method comprises the following steps: positioning the position of a main keel suspender on the section steel conversion layer according to a design drawing, wherein the lengths of the suspenders are uniform, and fine adjustment of the height of the suspender is realized by adjusting a nut on the hanging piece; the bottom of the hanging rib is provided with a damping device, after the hanging piece, the hanging rod and the damping device are assembled, the hanging piece is installed on the section steel conversion layer, and then the light steel main keel is installed;
step two: leveling the main keel according to the elevation line after the main keel is installed in place, pre-arching the overlong keel to prevent the middle part from bending and deforming to form a downward arc, arching along the short span, and performing leveling treatment according to the uniform elevation, erecting a green infrared level gauge at a proper position below the height of the suspended ceiling, adjusting the light steel main keel and a nut to ensure that the light steel main keel has consistent elevation and is positioned on a horizontal plane, and the exposed length of the screw thread of a suspender is not less than 3 complete screw threads; the distance between the end lifting points of the light steel main keel and the edge of the main keel is not more than 300mm, and the distance between the end row lifting points and the side wall is not more than 200mm; the secondary keel is connected with the main keel through hanging pieces, the side keel is installed on a surrounding structure around a room, the lower edge of the side keel is flush with a standard line, expansion bolts and the like are selected for fixing, the distance is not more than 500mm, and the end is not more than 50mm.
9. The construction method of the irregular arc-shaped large-area special-shaped aluminum plate ceiling is characterized in that: in step S7, after the primary and secondary light steel keels are installed, the position of the tail end equipment is found accurately according to the BIM typesetting drawing, the pipeline is arranged in place in advance, and the connecting line of the tail end equipment is thrown to the corresponding position.
10. The construction method of the irregular arc-shaped large-area special-shaped aluminum plate ceiling is characterized in that: in the step S8, the suspended ceiling installation adopts a method of integral positioning and partition control, a measuring paying-off robot is adopted to match with a measuring tool to complete the measurement and the setting of a control line and a point position, the construction sequence is determined, the internal control requirement is clarified, and the problem that the joint parts cannot be connected and generate larger deviation due to the independent positioning of each block is avoided;
the method comprises the following steps that a block concentrated part is selected, a special-shaped aluminum plate or the longest aluminum plate communicated with each block is selected as an initial section for installing the aluminum plate ceiling, the side line for installing the initial aluminum plate is determined according to a total control line and a block control line, fixing parts are additionally arranged on two sides or the middle part to ensure that the initial aluminum plate does not move left and right after being positioned, and nylon wires are pulled longitudinally and transversely by aluminum plates in the middle area to form crisscross control lines;
the initial aluminum plate ceiling main hollow drum is fixed: the initial keel is firmly fixed on the section steel conversion layer support, nuts on the hanging pieces are adjusted to enable the initial keel to be tightly propped against the conversion layer support, and the inclined keels are arranged at the longitudinal and transverse main keels for reinforcement, so that the light steel main keels are fixed in place and do not move, the fixed distance is not more than 2m, and a firm keel framework is formed;
sequentially installing other main light steel keels by taking the keel fixedly and firmly fixed by the starting plate as a reference, installing 5-6 main light steel keels longitudinally and transversely, and checking by contrasting the positioning line to see whether the main light steel keels are aligned with the nylon line or not; after alignment, installing the side keels; before the light steel secondary keel is installed, marking the position of a ceiling aluminum plate installation starting plate on the light steel primary keel, fixing the starting plate on the secondary keel by adopting a dovetail wire, forming an initial aluminum plate installation unit after the initial aluminum plate installation unit is adjusted in place, and installing other aluminum plates by taking the initial aluminum plate installation unit as a reference block; the aluminum plates are sequentially installed at two ends, the secondary keel is only required to be hung on the main keel during installation, the lapping type aluminum plate is hung on the light steel secondary keel, the lapping type aluminum plate and the aluminum plate are connected through the clamping piece, and the gaps are sealed by the sealing shockproof glue;
when an aluminum plate with openings such as lamp holes, fire-fighting spray holes, air conditioner air outlets and broadcasting is installed, related professionals are required to be matched with ceiling operators to fix terminal equipment in place in time, if the equipment cannot be fixed in time, power lines, network cables, electric wires, signal lines and the like are required to be led out from the holes of the aluminum plate in time, and BIM drawings are compared to realize accurate leading-out;
the aluminum plate adopts the font fossil fragments card to go into on the main joist during the installation, adopts joint spare fastening between aluminum plate and the aluminum plate, plays the effect of accurate location and locking.
CN202211572150.0A 2022-12-08 2022-12-08 Construction method for large-area special-shaped aluminum plate ceiling with irregular arc-shaped structure Pending CN115929048A (en)

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CN202211572150.0A CN115929048A (en) 2022-12-08 2022-12-08 Construction method for large-area special-shaped aluminum plate ceiling with irregular arc-shaped structure

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Application Number Priority Date Filing Date Title
CN202211572150.0A CN115929048A (en) 2022-12-08 2022-12-08 Construction method for large-area special-shaped aluminum plate ceiling with irregular arc-shaped structure

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CN115929048A true CN115929048A (en) 2023-04-07

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