CN115922356A - Section bar punching and riveting device and corresponding section bar processing equipment - Google Patents

Section bar punching and riveting device and corresponding section bar processing equipment Download PDF

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Publication number
CN115922356A
CN115922356A CN202211535868.2A CN202211535868A CN115922356A CN 115922356 A CN115922356 A CN 115922356A CN 202211535868 A CN202211535868 A CN 202211535868A CN 115922356 A CN115922356 A CN 115922356A
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CN
China
Prior art keywords
riveting
platform
section
profile
section bar
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Pending
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CN202211535868.2A
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Chinese (zh)
Inventor
王尔坤
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Chizhou An'an New Material Technology Co ltd
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Chizhou An'an New Material Technology Co ltd
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Priority to CN202211535868.2A priority Critical patent/CN115922356A/en
Publication of CN115922356A publication Critical patent/CN115922356A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The divisional application provides a profile punching and riveting device and corresponding profile processing equipment, which are used for processing profiles, wherein each profile comprises a profile body part and an extension part; the section bar processing equipment comprises: the device comprises a raw material feeding unit, a section cutting unit, a semi-finished product feeding device for section cutting equipment, a section punching die device, an automatic material taking device for the section cutting equipment, a riveting device for the section cutting equipment and a material detection device for the section cutting equipment.

Description

Section bar punching and riveting device and corresponding section bar processing equipment
The application is a divisional application, and the application number of the original application is as follows: "202110785521.2", application date is: the invention name of '07 months and 12 days in 2021' is: "aluminum alloy section bar cutting equipment".
Technical Field
The invention relates to the field of metal material processing, in particular to a profile punching and riveting device and corresponding profile processing equipment.
Background
The aluminum alloy section is a non-ferrous metal structural material which is most widely applied in industry, and is used in aviation, aerospace, automobiles, mechanical manufacturing, ships, buildings and decoration. And has been used in a large number of applications in the chemical industry.
With the rapid development of scientific technology and industrial economy in recent years, the production of aluminum alloy sections enters a highly industrialized production mode, the current aluminum alloy sections are often required to be operated by a series of equipment such as cutting and packaging, the efficiency is low, and the transportation cost of intermediate materials is high.
Therefore, it is necessary to provide a device for punching and riveting a profile and a corresponding profile processing apparatus to solve the above technical problems.
Disclosure of Invention
The invention provides a profile punching and riveting device and corresponding profile processing equipment, and aims to solve the problems that profile processing equipment in the prior art is often not reasonable in structural design, discontinuous in processing steps, low in efficiency and high in intermediate material transportation cost.
In order to solve the technical problems, the technical scheme of the invention is as follows: the utility model provides a section bar riveting device that punches a hole for processing section bar, section bar include type somatic part and extension portion, and it includes:
the section cutting equipment is provided with a semi-finished product feeding device which is used for feeding the section semi-finished product to the section punching die device;
the section punching die device is used for punching the section;
the automatic material taking device is used for overturning and blanking the semi-finished sectional material from the sectional material punching die device to the riveting device for the sectional material cutting device and changing the orientation of the section extending part;
the riveting point device for the section bar cutting equipment is used for carrying out stamping operation on the section bar semi-finished product to form a riveting point;
wherein the section bar cut-out press device includes: lower bed, go up bed, X axle positioning mechanism and Y axle positioning mechanism, it is located to go up the bed below the bed, it is connected with the puncher on the bed to go up, X axle positioning mechanism includes third baffle, second push pedal and second push pedal cylinder, the third baffle is located the one end of bed down, the second push pedal is located the other end of bed down, second push pedal cylinder with the second push pedal is connected for drive second push pedal transverse motion, Y axle positioning mechanism includes setting element, fourth bull stick and rotation motor, the setting element with the one end of fourth bull stick is connected, the rotation motor with the other end of fourth bull stick is connected, the rotation motor with go up the bed and connect, be used for the drive the fourth bull stick rotates, make the setting element withholds the section bar.
The invention also comprises a section processing device using the section punching and riveting device, and the section processing device further comprises:
the raw material feeding unit is used for feeding raw materials;
the profile cutting unit is used for cutting the raw material to obtain a semi-finished profile;
the material detection device for the section bar cutting equipment is used for detecting whether a section bar is punched correctly, whether the bending degree is qualified and whether the length is correct, and comprises a detection base, a detection platform and a slide way, wherein the slide way is positioned on the detection base, the detection platform is connected with the slide way in a sliding manner so as to detect different positions of the section bar,
the corner brace assembling device is located on one side of the riveting point device for the section bar cutting equipment and used for assembling the corner brace of the section bar.
Compared with the prior art, the invention has the beneficial effects that: according to the profile machining equipment, the semi-finished product feeding device for the profile cutting equipment, the profile punching die device, the automatic material taking device for the profile cutting equipment, the riveting device for the profile cutting equipment and the material detection device for the profile cutting equipment are arranged, all machining mechanisms are integrated, the whole machining process is finished at one step, all devices of the whole equipment are independent of each other, all the devices can respectively complete corresponding machining tasks, and the whole machining task can be continuously completed.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required in the embodiments are briefly introduced below, and the drawings in the following description are only corresponding to some embodiments of the present invention.
Fig. 1 is a schematic structural view of a preferred embodiment of the profile processing apparatus of the present invention.
Fig. 2 is a schematic structural diagram of a feeding device of a profile cutting device of the profile processing device of the present invention.
Fig. 3 is a schematic structural view of a raw material feeding device for a profile cutting apparatus according to the present invention.
Fig. 4 is a schematic view of a loading process of the log loading device for the profile cutting apparatus according to the present invention.
Fig. 5 is a schematic view of the raw material loading device for the profile cutting apparatus of the present invention loading two materials at the same time.
Fig. 6 is a schematic structural view of a preferred embodiment of the double conveying channel for the profile cutting apparatus of the present invention.
Fig. 7 is a schematic view of a conveyor of a preferred embodiment of a double conveyor channel for a profile cutting apparatus according to the invention.
Fig. 8 is a schematic structural view of a preferred embodiment of the profile cutting unit of the present invention.
Fig. 9 is a schematic structural view of a profile positioning device of the profile cutting unit of the present invention.
Fig. 10 is a schematic view of the upper module structure in the preferred embodiment of the profile cutting unit of the present invention.
Fig. 11 is a schematic view of the structure of a lower module in a preferred embodiment of the profile cutting unit of the present invention.
Fig. 12 is a schematic view showing the development of the lower die set in the preferred embodiment of the profile cutting unit of the present invention.
Fig. 13 is a schematic structural view of a preferred embodiment of a semi-finished product feeding device for a profile cutting apparatus according to the present invention.
Fig. 14 is a structural schematic diagram of a second robot of the preferred embodiment of the semi-finished product feeding device for the profile cutting equipment.
Fig. 15 is an overall structural view of a preferred embodiment of the profile punching die device of the present invention.
Figure 16 is a schematic view of a profile punch die apparatus of a preferred embodiment of the profile punch die apparatus of the present invention.
Fig. 17 is a schematic structural view of an upper bed and a lower bed of the preferred embodiment of the profile punching die device of the present invention.
Fig. 18 is a schematic view of a preferred embodiment of the automatic material taking device for the profile cutting apparatus according to the present invention.
Fig. 19 is a schematic drawing of material taking of the automatic material taking device for the profile cutting device according to the preferred embodiment of the invention.
Fig. 20 is a schematic discharging view of the automatic material taking device for the profile cutting equipment according to the preferred embodiment of the invention.
Fig. 21 is a schematic structural view of a preferred embodiment of the riveting device for the section cutting equipment.
Fig. 22 is a schematic structural view of the riveting device for the section cutting equipment before punching.
Fig. 23 is a schematic structural view of the riveting device for the section cutting equipment during punching.
Fig. 24 is a schematic overall structure diagram of the corner brace assembling device of the present invention.
Fig. 25 is a schematic structural view of a corner brace feeding mechanism of the corner brace assembling device of the present invention.
Fig. 26 is a schematic view of clamping corner connectors of the corner connector assembling device of the present invention.
Fig. 27 is a schematic view of corner brace blanking of the corner brace assembling device of the present invention.
Fig. 28 is a schematic view of feeding corner brace of the corner brace processing mechanism of the corner brace assembling device of the present invention.
Fig. 29 is a schematic view of adjusting the corner brace of the corner brace processing mechanism of the corner brace assembling device of the present invention.
Fig. 30 is a schematic view illustrating the completion of the adjustment of the corner brace processing mechanism of the corner brace assembling device of the present invention.
Fig. 31 is a schematic view of the corner brace to be installed of the corner brace machining mechanism of the corner brace assembling device of the present invention.
Fig. 32 is a schematic view of the corner brace installation of the corner brace processing mechanism of the corner brace assembling device of the present invention.
Fig. 33 is a schematic view showing the completion of the installation of the corner brace processing mechanism of the corner brace assembling device of the present invention.
Fig. 34 is a schematic structural diagram of a preferred embodiment of the material detection device for the profile cutting device according to the present invention.
Fig. 35 is a schematic structural view of a limiting assembly of the material detecting device for the profile cutting apparatus according to the preferred embodiment of the present invention.
Fig. 36 is an expanded schematic view of a limiting component of the material detection device for the profile cutting device according to the preferred embodiment of the invention.
Fig. 37 is a schematic structural view of a fastening assembly of a preferred embodiment of the material detection device for the profile cutting device according to the invention.
Fig. 38 is a schematic back structure view of a material detection device for a profile cutting apparatus according to a preferred embodiment of the present invention.
Fig. 39 is a back structural schematic view of the detection platform of the preferred embodiment of the material detection device for the profile cutting equipment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the drawings, elements having similar structures are denoted by the same reference numerals.
The terms "first," "second," and the like in the terms of the invention are used for descriptive purposes only and not for purposes of indication or implication relative importance, nor as a limitation on the order of precedence.
Referring to fig. 1, a preferred embodiment of a profile processing apparatus according to the present invention for solving the above technical problems is described in detail as follows:
the preferred embodiment of the section processing equipment provided by the invention is as follows: a section bar processing device is used for processing section bars, and each section bar comprises a section bar body part and an extension part. The section bar processing equipment comprises: the automatic material taking device comprises a raw material feeding unit, a section cutting unit, a riveting device for section cutting equipment, a section punching die device, a material detecting device for the section cutting equipment, a semi-finished product feeding device for the section cutting equipment and an automatic material taking device for the section cutting equipment.
The log material loading unit is used for loading the log material, and the log material loading unit comprises: the feeding device of the section cutting equipment, the raw material feeding device for the section cutting equipment and the double conveying channels for the section cutting equipment are arranged in sequence.
The section bar cutting unit is used for carrying out cutting operation to the log, obtains section bar semi-manufactured goods, and the section bar cutting unit includes: cutting device and section bar positioner.
The semi-finished product feeding device for the profile cutting equipment is used for overturning and feeding the profile semi-finished product from the profile cutting unit to the profile punching die device and changing the orientation of the profile extending part.
The section bar punching die device is used for punching operation on the section bar.
The automatic material taking device for the profile cutting equipment is used for turning and discharging the semi-finished profile from the profile punching die device to the riveting device for the profile cutting equipment to change the orientation of the profile extending part.
The riveting point device for the section cutting equipment is used for stamping the section semi-finished product to form riveting points.
The material detection device for the section cutting equipment is used for detecting whether section punching is correct, whether bending is qualified and whether length is correct.
According to the profile processing equipment, the profile processing assembly line is arranged, the raw material feeding unit, the profile cutting unit, the semi-finished product feeding device for the profile cutting equipment, the automatic material taking device for the profile cutting equipment, the riveting device for the profile cutting equipment, the profile punching die device and the material detection device for the profile cutting equipment are arranged in the profile processing equipment, all processing mechanisms are integrated, the whole processing process is finished at one go, all devices of the whole equipment are independent, the corresponding processing tasks can be completed respectively, the whole processing tasks can be completed continuously, and the problems that the structural design of the profile processing equipment in the prior art is not reasonable enough, all processing steps are not connected, the efficiency is low, and the transportation cost of intermediate materials is high are solved.
Referring to fig. 2, the feeding device 1 of the profile cutting apparatus of the present invention is described in detail as follows:
the feeding device 1 of the section cutting equipment comprises a first conveying mechanism 11 and a second conveying mechanism 12. The first conveyor 11 is used for conveying the profiles, and the first conveyor 11 includes a first conveyor belt 111. The second conveying mechanism 12 is used for conveying the section bars and is located at one end of the first conveying mechanism 11, and the second conveying mechanism 12 comprises a third conveyor belt 121. The third conveyor belt 121 is located at one end of the first conveyor belt 111, and is close to the first conveyor belt 111, the first conveyor belt 111 and the third conveyor belt 121 have an overlapping portion in a horizontal projection plane with respect to the first conveyor belt 111, and a conveying speed of the first conveying mechanism 11 is lower than a conveying speed of the second conveying mechanism 12.
In this embodiment, the first conveying mechanism 11 further includes: the first conveyor belt 111 and the second conveyor belt 112 are arranged in parallel, one end of the first synchronization assembly 113 is connected with the first conveyor belt 111, and the other end of the first synchronization assembly 113 is connected with the second conveyor belt 112 and used for synchronizing the first conveyor belt 111 and the second conveyor belt 112.
The second conveying mechanism 12 further includes: the third conveyor belt 121 and the fourth conveyor belt 122 are arranged in parallel, and one end of the second synchronizing assembly 123 is connected with the third conveyor belt 121, and the other end is connected with the fourth conveyor belt 122, so as to synchronize the third conveyor belt 121 and the fourth conveyor belt 122. One end of the second conveyor belt 112 is located on a side between the first conveyor belt 111 and the third conveyor belt 121 close to the first conveyor belt 111, and the fourth conveyor belt 122 is located on a side of the third conveyor belt 121 far from the first conveyor belt 111.
Considering that the structure of the sectional material is usually slender, the sectional material can be more stably conveyed by the double-row conveying belt, and the conveying efficiency is guaranteed.
In order to prevent the profile from falling off the second conveying mechanism 12 and affecting subsequent processing, the feeding device 1 of the profile cutting device further includes a limiting mechanism 13, and the limiting mechanism 13 is located between the third conveyor belt 121 and the fourth conveyor belt 122 and is used for blocking the profile from moving on the third conveyor belt 121 and the fourth conveyor belt 122.
In addition, the limiting mechanism 13 includes a first limiting block, a stop block 132 and a first lifting assembly, the stop block 132 is located above the first lifting assembly and is used for stopping the profile from moving on the third conveyor belt 121 and the fourth conveyor belt 122, the first lifting assembly includes a first lifting rod 1331 and a first driver, the first lifting rod 1331 is arranged on the first limiting block in a penetrating manner, one end of the first lifting rod 1331 is connected with the stop block 132, and the first driver is located on the stop block 132 and is used for driving the first lifting rod 1331 to move up and down. The stop block 132 and the first lifting assembly can be used for handling the section bars with larger sizes, and applicability is enhanced.
Meanwhile, the second conveying mechanism 12 further includes a laser detector, which is located between the third conveyor belt 121 and the fourth conveyor belt 122 and at an end far from the first conveying mechanism 11, and is used for detecting the position of the profile on the second conveying mechanism 12. The laser detector includes a first laser detector and a second laser detector, the first laser detector is located on the third conveyor belt 121 on the side far from the first conveyor belt 111, and the second laser detector is located on the fourth conveyor belt 122 on the side close to the first conveyor belt 111. And laser detectors are arranged on two sides of the feeding device simultaneously, so that the situation of the section bar when the section bar is inclined on the second conveying mechanism 12 can be detected, and the situation that the subsequent machining is influenced by misoperation or difficult blanking caused by the blanking operation of the subsequent manipulator is avoided.
Considering that the double rows of belts need to be synchronized to greatly improve the conveying efficiency, the first synchronizing assembly 113 includes a synchronizing rod 1131 and a synchronizing bearing 1132, the synchronizing rod 1131 is inserted into the synchronizing bearing 1132, one end of the synchronizing rod 1131 is connected to the first belt 111, and the other end is connected to the second belt 112. The bearing can reduce friction between the synchronizing bar 1131 and the first conveying mechanism 11, and reduce noise during operation.
In addition, the first synchronization assembly 113 further includes a first telescopic protection tube 1133 and a second telescopic protection tube 1134, the first telescopic protection tube 1133 is located at one end of the synchronization rod 1131 close to the first conveyor belt 111, the second telescopic protection tube 1134 is located at one end of the synchronization rod 1131 close to the second conveyor belt 112, and the synchronization rod 1131 is inserted into the first telescopic protection tube 1133 and the second telescopic protection tube 1134. The first telescopic pile casing 1133 and the second telescopic pile casing 1134 can be telescopic to change the length, so that the first conveying mechanism 11 can convey sectional materials with various lengths, and the applicability of the product is improved.
The feeding device 1 of the section cutting equipment further comprises a supporting mechanism, the supporting mechanism is connected with the first conveying mechanism 11 and used for supporting the first conveying mechanism 11, and the stability of the first conveying mechanism 11 is guaranteed. It is understood that the supporting mechanism includes a first bracket 141 and a second bracket 142, the first bracket 141 is connected with the first conveyor belt 111 for carrying and supporting the first conveyor belt 111, and the second bracket 142 is connected with the second conveyor belt 112 for carrying and supporting the second conveyor belt 112.
Referring to fig. 3, 4 and 5, the raw material feeding device 2 for a profile cutting apparatus according to the present invention is described in detail as follows:
the log feeding device 2 for a profile cutting apparatus includes a first robot 21 and a third conveyance mechanism 22. The first manipulator 21 is used to grab the profile and perform a feeding operation on it. The third conveying mechanism 22 is located on one side of the first robot 21, the third conveying mechanism 22 includes a bearing platform 221, a conveying guide rail 222 and a second driver, the bearing platform 221 is located on the second driver, the second driver is connected with the conveying guide rail 222 in a sliding mode and used for conveying the profiles, and the second driver is used for driving the bearing platform 221 to move on the conveying guide rail 222. The bearing platform 221 includes at least two bearing slots 2211, and the at least two bearing slots 2211 are arranged in parallel perpendicular to the direction of the conveying rail 222.
The first manipulator 21 comprises a base 211, a first rotating rod 212, a rotator 213 and a grabbing hand 214, wherein the first rotating rod 212 is positioned on the base 211, and a central hole is formed in the grabbing hand 214; the first rotating rod 212 penetrates through the central hole and is rotatably connected with the grabbing hand 214, the grabbing hand 214 rotates to grab the sectional material to perform feeding operation, and the rotator 213 is connected with one end of the first rotating rod 212 and is used for driving the first rotating rod 212 to rotate in the radial direction.
The gripping hand 214 includes a first bearing block, a first gripping clamp 2142, a second gripping clamp 2143, a first gripping cylinder 2144, a second gripping cylinder 2144, a first gripping cylinder 2144, a second gripping clamp 2143, a first gripping cylinder 2144, a second gripping cylinder 2143, a second gripping cylinder 2144, a first gripping cylinder 2144, a second gripping cylinder 2143, a central hole, and a central hole. The use of one first gripper cylinder 2144 to drive both gripper jaws results in a more synchronous gripping operation and a shorter gripping time.
In order to deal with the sectional materials with different structures, the first gripping pliers 2142 comprises a first telescopic portion 2142a and a first clamping portion 2142b, the first telescopic portion 2142a and the first clamping portion 2142b are detachably connected, the second gripping pliers 2143 comprises a second telescopic portion and a second clamping portion, the second telescopic portion and the second clamping portion are detachably connected, the clamping portions with different structures can be replaced when the sectional materials with different structures meet, and the applicability is enhanced.
Considering that the grabbing hand 214 can rotate radially around the first rotating rod 212 for a long time in the operating state, the grabbing hand 214 further includes a fastening member 2146, the fastening member 2146 is located in the central hole, one side of the fastening member 2146 is connected with the central hole, and the other side of the fastening member 2146 is connected with the first rotating rod 212, the fastening member 2146 can effectively increase friction between the grabbing hand 214 and the first rotating rod 212, and avoid slipping of the grabbing hand 214, it should be noted that the fastening member 2146 is provided with a plurality of groups, and the plurality of groups of fastening members 2146 are distributed around the inner wall of the central hole in an array.
In addition, the log feeding device 2 for the profile cutting equipment further comprises an alignment mechanism 23, and the alignment mechanism 23 is positioned at one side of the third conveying mechanism 22 and is used for aligning the profile positioned on the bearing platform 221. The profile is transported in alignment, which is helpful for improving the stability of the transportation process.
Simultaneously, alignment mechanism 23 includes first push pedal 231 and push pedal cylinder 232, and first push pedal 231 is connected with push pedal cylinder 232, and push pedal cylinder 232 is used for promoting first push pedal 231, and the operation of aliging is carried out to the section bar to the first push pedal 231 of drive, uses the more simple and convenient and save the labour of automatic apparatus operation.
In order to reduce the friction between the first rotating rod 212 and the base 211 and the noise generated when the first rotating rod 212 and the base 211 are rubbed, a bearing 2111 is provided on the base 211, and the first rotating rod 212 is inserted into the bearing 2111.
Finally, the third conveying mechanism 22 further comprises a lifting cylinder, the lifting cylinder is located below the bearing platform 221 and used for driving the bearing platform 221 to move up and down, and the lifting cylinder enables the third conveying mechanism 22 to convey the profiles of various structures, so that the applicability is enhanced.
Referring to fig. 6 and 7, the double conveying channels for the profile cutting device of the present invention are described in detail as follows:
the double conveying channel for the section cutting equipment comprises: a fourth conveying mechanism 31 and a gripping mechanism 32. The fourth conveyor 31 is used to convey the profiles. The fourth conveyance mechanism 31 includes: conveying track 311 and conveying platform 312, conveying platform 312 is located conveying track 311 top, with conveying track 311 sliding connection, and conveying track 311 includes material loading position and material unloading position on conveying platform 312's conveying track, and the material loading position is located the one end of conveying guide rail, and the material unloading position is located the other end of conveying guide rail. The gripping mechanism 32 is located above the blanking level for dispatching the profiles.
Wherein, conveying platform 312 includes: the bearing portion 3121 and the transportation portion 3122, the fourth transportation mechanism 31 further includes a second lifting component 313, the second lifting component 313 is located between the bearing portion 3121 and the transportation portion 3122, one end of the second lifting component 313 is connected with the bearing portion 3121, and the other end is connected with the transportation portion 3122, for driving the bearing portion 3121 and the grasping mechanism 32 to approach and move away.
The second lifting assembly 313 includes: and the first driving cylinder is positioned between the bearing portion 3121 and the conveying portion 3122, one end of the first driving cylinder is connected with the conveying bearing portion 3121, and the other end of the first driving cylinder is connected with the conveying portion 3122, and is used for driving the bearing portion 3121 and the conveying portion 3122 to be away. The automatic lifting can be realized by using the cylinder for driving, so that the product is more automatic.
In addition, the second lifting assembly 313 further includes a return spring 3132, the return spring 3132 is located between the bearing portion 3121 and the transportation portion 3122, one end of the return spring 3132 is connected to the transportation bearing portion 3121, and the other end is connected to the transportation portion 3122. The return spring 3132 helps to reduce the vibration of the bearing portion 3121, helping to cushion, while returning more precisely.
Meanwhile, a groove is formed in one surface, close to the conveying guide rail, of the bearing portion 3121, and the second lifting assembly 313 further includes: and a protection pillar 3133, the top end of the protection pillar 3133 being located in the groove, and the bottom end of the protection pillar 3133 being connected to the supporting portion 3121. The protection pillar 3133 is provided to effectively protect the supporting portion 3121, reduce the impact on the supporting portion 3121, and prolong the life of the supporting portion 3121.
It is understood that the return springs 3132 are provided in a plurality of sets, and the plurality of sets of return springs 3132 are arranged in an array on the supporting portion 3121. The multiple sets of the return springs 3132 are stressed at the same time, so that the impact on the bearing portion 3121 is further reduced, the service life of the bearing portion 3121 is prolonged, and the service life of the return springs 3132 is also prolonged.
In order to enable the conveying platform 312 to convey the profiles more smoothly, the conveying platform 312 further includes: the positioning seat 3123 and the positioning seat 3123 are located on the bearing portion 3121, and connected to the bearing portion 3121 for receiving the profile.
Wherein, the positioning seats 3123 are provided with at least two groups, and at least two groups of positioning seats 3123 are arranged in parallel. So as to achieve the purpose of simultaneously transporting a plurality of profile materials.
In consideration of the different specifications of the profiles to be transported by the transporting platform 312, in order to enable the transporting platform 312 to be adapted to the profiles with more specifications, the positioning seat 3123 includes a base, a first leaning wall, a second leaning wall and a second driving cylinder, the first leaning wall is located at one end of the base and is connected with the base, the second leaning wall is located at the other end of the base and is connected with the base, the second driving cylinder is located on the base and is used for driving the first leaning wall and the second leaning wall to approach and depart from, and the base is located on the bearing portion 3121 and is connected with the bearing portion 3121.
In addition, at least two positioning seats 3123 are provided in each group, at least two positioning seats 3123 are located on the same straight line, and the connecting line of at least two positioning seats 3123 is parallel to the conveying direction of the conveying platform 312. Use two positioning seats 3123, can improve the location effect, avoid the section bar to take place the displacement.
Finally, the delivery platform 312 further comprises: and the laser detector is positioned on the bearing portion 3121 and connected with the bearing portion 3121 for detecting whether the conveying platform 312 is positioned below the grabbing mechanism 32.
Referring to fig. 8, 9, 10, 11, and 12, the profile positioning device 4 of the present invention will be described in detail as follows:
the profile positioning device 4 comprises: an equipment rack 41, a first positioning device 42, a second positioning device 43 and a conveying device 44. The first positioning device 42 is located on the equipment rack 41. The second positioning device 43 is located on the equipment rack 41 and at one end of the first positioning device 42. The conveying device 44 is located on the equipment rack 41 and between the first positioning device 42 and the second positioning device 43, and is used for conveying the log.
Wherein the first positioning device 42 comprises: the device comprises a frame 421, an upper module 422 and a lower module 423, wherein the upper module 422 is connected with the equipment frame 41, and the lower module 423 is connected with the equipment frame 41 and is positioned below the upper module 422;
in the cutting unit of this scheme, cutting device is located one side of bed die for the cutting log, cutting unit still includes cleaning device 46, and cleaning device 46 is located one side of section bar positioner 4, is used for the former material surface of clearance, because of the residue that leaves when cutting log.
The upper module 422 includes: the ballast is connected with the telescopic column 4222, and the third driver 4223 is connected with the ballast and positioned at one side of the telescopic column 4222 and used for driving the telescopic column 4222 to move up and down. Use third driver 4223 to replace manual fit die set 423 down, fix the log, very convenient high efficiency.
Wherein, the ballast includes: the telescopic column 4222 is arranged on the first top plate 4221a in a penetrating mode, the third driver 4223 is located on the first top plate 4221a, the second top plate 4221b is located below the first top plate 4221a, the first side plate 4221c is connected with one end of the second top plate 4221b, and the second side plate 4221d is connected with the other end of the second top plate 4221 b. The arrangement of the ballast can prevent dust generated in the cutting process from entering the third driver 4223, so that an isolation effect is achieved, and the phenomenon that the dust entering the third driver 4223 causes heating to reduce the working efficiency is avoided.
In addition, the upper mold set 422 further comprises a pressure plate 4224, and the pressure plate 4224 is located below the bottom plate 4221e and is detachably connected with the bottom plate 4221 e. The pressing plate 4224 is arranged, so that the bottom plate 4221e can be protected, different pressing plates 4224 can be replaced according to different raw materials, and the applicability is high.
Meanwhile, the upper module 422 further comprises a first baffle plate and a second baffle plate, the first baffle plate is located at one end of the first top plate 4221a and connected with the first top plate 4221a, the second baffle plate is located at the other end of the first top plate 4221a and connected with the first top plate 4221a, and the ballast moves up and down between the first baffle plate and the second baffle plate. The first baffle and the second baffle provide a guide for the up and down movement of the ballast.
The lower module 423 comprises a bearing table 4231 and a shell 4232 provided with a groove, wherein the bearing table 4231 is used for lifting a profile part of the raw material, the groove is used for accommodating an extending part of the raw material, and the shell 4232 is connected with the bearing table 4231. In former material was transported lower module 423 by last mechanism, the type somatic part was lifted by plummer 4231, and module 422 is fixed former material on the cooperation, and is very convenient, and the extension stretches into in the recess and cuts.
In addition, the lower die set 423 includes a feeding side and a discharging side, and a groove opening of the feeding side is provided with a guide groove 4233. The guide groove 4233 can help the extension part of the log to enter the groove more accurately, and the situation that the position is deviated in the transportation process to cause the clamping shell is avoided.
It is understood that the lower module 423 includes at least two sets of grooves, and the at least two sets of grooves are arranged in parallel. Simultaneously, a plurality of raw materials are cut, and the cutting efficiency is improved.
Meanwhile, the lower module 423 further comprises a lifting assembly 4234, and the lifting assembly 4234 is located below the bearing table 4231 and is used for driving the bearing table 4231 to move up and down. Set up elevating system and can make the recess of lower module 423 accomodate the extension of the former material of multiple size, the suitability is strong.
Preferably, the lift assembly 4234 comprises: the second lifting rod 4235 is arranged on the bearing table 4231 in a penetrating mode, and the third driving cylinder 4236 is arranged at the bottom of the bearing table 4231 and located on one side of the second lifting rod 4235. The air cylinder is used for replacing manual driving, so that manpower resources are saved, and the machine operation is more accurate.
It should be noted that the first positioning device 42 and the second positioning device 43 have the same structure, the first positioning device 42 and the second positioning device 43 lift and convey the raw material through the conveying device 44, the conveying device 44 includes a conveying wheel and a conveying support, the conveying wheel is located on the conveying support and used for conveying the raw material, and the conveying support is located on the equipment rack 41. The use of the conveying wheel can reduce friction between the conveying device 44 and the log, and can protect the appearance of the log.
The raw material comes to the section positioning device 4 under the transportation of the last processing mechanism, the extension part of the raw material enters the groove of the lower module 423 through the guide groove 4233, the section body part is located above the bearing table 4231, then the ballast of the upper module 422 moves downwards under the driving of the third driver 4223 to position the section, the lower module 423 is matched to press upwards to fix the section, the accuracy of the length of the cut section is guaranteed to be high, then the cutting device located on one side of the lower module 423 cuts horizontally, and after the cutting is completed, the section is conveyed to the cleaning device 46 to be cleaned on the surface. The single-side positioning is used, so that the raw material is not influenced by the size of the cavity during cutting, and the cutting machine is convenient and quick.
Referring to fig. 13 and 14, the semi-finished product feeding device for a profile cutting apparatus according to the present invention is described in detail as follows:
section bar cutting equipment includes with semi-manufactured goods loading attachment: a stock platform 51, a second robot arm 52, a feeding platform 53 and a third carriage 54. The storage platform 51 is used for holding the section bars. A second robot arm 52 is located above the magazine platform 51 for feeding the profiles. The feeding platform is located on one side of the material storage platform 51 and the second manipulator 52 and is used for accommodating the section bar grabbed by the second manipulator 52. The third bracket 54 is used to fix the second robot arm 52.
Wherein the second manipulator 52 includes: the extension member 521, the clamping member 522 and the driving member, wherein one end of the extension member 521 is connected to the third bracket 54, the other end is connected to the clamping member 522, and the driving member is connected to the clamping member 522 and is used for driving the clamping member 522 to rotate.
In order to facilitate loading and unloading of the second manipulator 52 and reduce the transportation distance, the rotation plane of the second manipulator 52 is perpendicular to the plane of the material storage platform 51, and the rotation plane of the second manipulator 52 is perpendicular to the plane of the material feeding platform.
The extension member 521 includes a first connection portion 5211, a second connection portion 5212, a first extension portion 5213 and a telescopic member 5214, the first connection portion 5211 is located above the second connection portion 5212 and is connected with the second connection portion 5212 through the telescopic member 5214, the second connection portion 5212 is connected with the clamping member 522, and the first extension portion 5213 is connected with the bottom surface of the second connection portion 5212. The use of the extension part 521 can realize the up-and-down grabbing of the second manipulator 52, and the second manipulator 52 is more flexible by matching with the rotating grabbing function of the second manipulator 52.
The telescopic member 5214 includes a cylinder 5214a and a telescopic post 5214b, the cylinder 5214a is located at the top end of the second connecting portion 5212 and is connected to the second connecting portion 5212, the telescopic post 5214b is connected to the first connecting portion 5211 at the lower end of the first connecting portion 5211, and the telescopic post 5214b is slidably connected to the cylinder 5214 a. The use of the telescopic columns 5214b and the column barrel 5214a can reduce the impact on the extension member 521 when gripping up and down, and contribute to the extension of the life of the extension member 521.
In order to further make the second robot arm 52 more flexible, the second robot arm 52 further comprises: the slide rails 524 are slidably connected to the first connecting portion 5211, the slide rails 524 are located above the stocker platform 51 and above the feeding platform, and the slide rails 524 are connected to the third brackets 54.
Further, the clip member 522 includes: the second bearing block 5221, the third grabbing clamp 5222, the fourth grabbing clamp 5223 and the second grabbing cylinder 5224, the third grabbing clamp 5222 is located at one end of the second grabbing cylinder 5224, extends out of the second grabbing cylinder 5224, the fourth grabbing clamp 5223 is located at the other end of the second grabbing cylinder 5224, extends out of the second grabbing cylinder 5224, and the second grabbing cylinder 5224 is located on the second bearing block 5221, and is used for driving the third grabbing clamp 5222 and the fourth grabbing clamp 5223 to move relatively. When a single air cylinder is used for driving the two grabbing pincers, materials and space are saved, and meanwhile the two grabbing pincers move more synchronously.
Meanwhile, in order to meet the transportation of the sectional materials of different sizes, the third grabbing clamp 5222 includes a second telescopic portion 5222a and a second grabbing portion 5222b, the second telescopic portion 5222a is detachably connected to the second grabbing portion 5222b, the fourth grabbing clamp 5223 includes a second telescopic portion 5222a and a second grabbing portion 5222b, and the second telescopic portion 5222a is detachably connected to the second grabbing portion 5222 b.
In this embodiment, the driving member includes a second rotating rod 5231 and a fourth driver, the second rotating rod 5231 is connected to the first extending portion 5213 and connected to the holding member 522, and the fourth driver is used for driving the second rotating rod 5231 to rotate. The second robot 52 is connected to the second rotating rod 5231, and only the second rotating rod 5231 needs to be driven to rotate to drive the second robot 52 to rotate, which helps to enable the plurality of second robots 52 to rotate synchronously.
It will be appreciated that the second robot arm 52 comprises at least two groups of gripping members, at least two of which are located on the same line and are connected to the second rotating bar 5231, and the line of the at least two groups of gripping members is parallel to the extension direction of the two ends of the profile. A plurality of second manipulators 52 snatch simultaneously, snatch the effect better, and are more stable.
Finally, the second robot arm 52 further includes a laser detector, which is located at one side of the second carrier block 5221, for detecting the position of the profile.
Referring to fig. 15, 16 and 17, the profile punching die device 9 of the present invention will be described in detail as follows:
the section bar punching die device 9 includes: a lower bed 92 and an upper bed 93. The lower bed seat 92 is provided with a lower bed module 921 for bearing the sectional material. The upper bed seat 93 is located above the lower bed seat 92, the upper bed seat 93 comprises a punch 931, the punch 931 is connected with the upper bed seat 93 and used for punching the sectional material, and the punch 931 is located above the lower bed module 921.
The section punching die device 9 further comprises an X-axis positioning mechanism and a Y-axis positioning mechanism, the X-axis positioning mechanism is located on the lower bed 92 and used for fixing the section in the X-axis direction, and the Y-axis positioning mechanism is located on the upper bed 93 and used for fixing the section in the Y-axis direction.
The section bar punching die device 9 realizes the omnibearing fixation of the section bars by arranging the X-axis positioning mechanism and the Y-axis positioning mechanism, ensures the accurate position of the section bars when punching, improves the quality of the punched section bars, and solves the problems that the section bar punching die device 9 in the prior art is not reasonable in structural design and is not punched and dislocated to influence the quality of the section bars.
In this scheme, X axle positioning mechanism includes: the third baffle 941 is located at one end of the lower bed 92, the second push plate 942 is located at the other end of the lower bed 92, and the second push plate 942 cylinder is connected to the second push plate 942 and used for driving the second push plate 942 to move transversely. One end of the X-axis positioning mechanism is used for limiting the section bar, and the other end of the X-axis positioning mechanism is used for pushing the section bar so as to achieve the fixing effect.
Meanwhile, the Y-axis positioning mechanism includes: the positioning member 951, the fourth rotating rod 952 and the rotating motor 953, the positioning member 951 is connected with one end of the fourth rotating rod 952, the rotating motor 953 is connected with the other end of the fourth rotating rod 952, and the rotating motor 953 is connected with the upper bed base 93 and used for driving the fourth rotating rod 952 to rotate radially. The Y-axis positioning mechanism can fasten the profile by rotating the fourth rotating rod 952, so as to achieve the fixing effect.
Consider that the specification of section bar differs, fourth bull stick 952 length is short then can't play the fixed action, the overlength then can lead to fixed effect relatively poor, fourth bull stick 952 includes third connecting portion 9521 and rotating part 9522, third connecting portion 9521 is connected with locating piece 951, is equipped with the draw-in groove on the third connecting portion 9521, rotating part 9522 is connected with rotation motor 953, be equipped with the buckle that matches with the draw-in groove on the rotating part 9522, third connecting portion 9521 and the mutual joint of rotating part 9522. The fourth rotating rod 952 with different lengths can be adopted for sectional materials with different sizes, so that the applicability of the structure is improved.
The get-off-bed module 921 includes a first platform and a second platform, the first platform is located above the second platform, the first platform is used for lifting the section bar and needing punching holes, and the second platform is used for lifting the section bar and avoiding dropping.
Simultaneously, go up bed seat 93 still include with bed module 921 complex on bed module 932 and the module cylinder down, go up bed module 932 and be located bed module 921 top down for the cooperation is gone down bed module 921 vertical fixation section bar, and the module cylinder is connected with last bed seat 93, is used for the drive to go up bed seat 93 and reciprocates.
In addition, the upper module 932 further includes a third extending portion 9321, the third extending portion 9321 is disposed at a side of the upper module 932, and an end of the rotating motor away from the positioning member 951 is connected to the third extending portion 9321. The third extending portion 9321 extends towards the section bar direction, and can well play a role in limiting and fixing.
To make the punching more accurate and faster, punch 931 includes: punching post 9311 and second drive block 9312, second drive block 9312 are located punching post 9311 top, and punching post 9311 top is equipped with the installed part, and the one end that punching post 9311 is close to lower bed seat 92 is equipped with the mounting groove, and punching post 9311 can be dismantled through installed part and mounting groove with second drive block 9312 and be connected.
It can be understood that at least two groups of Y-axis positioning mechanisms are arranged, and at least two groups of Y-axis positioning mechanisms are positioned on the same straight line and are parallel to the extending direction of the section bar. Can better play the effect of spacing fixed.
In this embodiment, the profile punching die device 9 further includes a laser detector, which is located on the lower bed 92 and is used for detecting the position of the profile.
Finally, the lower bed base 92 comprises at least two lower bed modules 921, the upper bed base 93 comprises upper bed modules 932 with the same number as the lower bed modules 921, and the at least two lower bed modules 921 are located on the same straight line. The applicability of the device is improved.
Referring to fig. 18, 19 and 20, the automatic material taking device for a profile cutting apparatus according to the present invention is described in detail as follows:
the automatic material taking device for the section cutting equipment comprises a discharging platform and a feeding platform, wherein the feeding platform is located on one side of the discharging platform. Section bar cutting equipment includes with automatic extracting device: a device base, a third robot arm 64, and a drive mechanism. A third robot 64 is located on the base of the apparatus for gripping and dispatching the profiles. The driving mechanism is connected with the third manipulator 64 and is used for driving the third manipulator 64 to perform feeding operation on the section.
Wherein, the third manipulator 64 includes second extension portion and clamping part 642, and the one end of clamping part 642 is connected with the one end of second extension portion, and the other end and the actuating mechanism of second extension portion are connected, and actuating mechanism includes: the rotary rod seat, the third rotary rod and the fifth driver. The third rotating rod is connected with the rotating rod seat and penetrates through the central hole. The fifth driver is positioned on one side of the rotating rod seat and connected with the third rotating rod, and the fifth driver is used for driving the third rotating rod to rotate in the radial direction. So that the third robot arm 64 can rotate about the radial direction of the third rotating shaft.
In order to shorten the blanking path and reduce the blanking time, the rotating plane of the third rotating rod is perpendicular to the plane where the feeding platform is located and the rotating plane of the third rotating rod is perpendicular to the plane where the blanking platform is located. So that the third manipulator 64 completes the blanking as soon as it rotates.
One end of the second extending portion, which is far away from the clamping portion 642, is provided with an opening and a notch on the circumference of the opening, the third rotating rod is arranged in the opening in a penetrating manner, the second extending portion comprises a first mounting piece and a second mounting piece, the first mounting piece is located above the notch, the second mounting piece is located below the notch, and the first mounting piece is connected with the second mounting piece and used for fastening the second extending portion and the third rotating rod.
Furthermore, the breach is equipped with two sets ofly, is equipped with first mounting hole on the first installed part, is equipped with the second mounting hole that matches with first mounting hole on the second installed part, and bolted connection is passed through with the second mounting hole in first mounting hole. The first installation part and the second installation part can be independently disassembled, and the installation parts with different weights can be replaced aiming at the sectional materials with different weights, so that the blanking efficiency and the blanking quality are ensured.
In addition, the clamping portion 642 comprises a clamping platform 6421 and a bearing plate 6422, wherein the bearing plate 6422 is positioned on the clamping platform 6421 and detachably linked with the clamping platform 6421. The size of clamping platform 6421 can freely be changed from the size according to the section bar equally, guarantees that the section bar can be fixed stably on clamping platform 6421, avoids droing.
Meanwhile, the clamping portion 642 further includes: the driving rod 6423, a second limit block 6424 and a fourth driving cylinder 6425, one end of the second limit block 6424 is connected to one end of the driving rod 6423, the fourth driving cylinder 6425 is located at the other end of the driving rod 6423, and the fourth driving cylinder 6425 is connected to the clamping platform 6421, so as to drive the driving rod 6423 to rotate radially. The driving rod 6423 is arranged to stretch up and down, so that sectional materials in different shapes can be clamped, and the applicability is improved.
In order to better ensure that the section bar is stably transported on the third manipulator 64 without falling off, the second stopper 6424 is provided with a first stopper 6424a, and the first stopper 6424a is located at one end of the second stopper 6424 away from the driving rod 6423, and is used for limiting the section bar.
The third manipulator 64 further includes an adjusting block 643, a side surface of one end of the second extending portion far away from the third rotating rod is provided with a groove, the adjusting block 643 is located in the groove and is slidably connected with the second extending portion, one end of the adjusting block 643 far away from the second extending portion is provided with a second extending portion, and the fourth driving cylinder 6425 is located on the second extending portion. The adjustment block 643 slides in the slide groove, and the height of the clamping portion 642 can be changed, so that the applicability is further improved, and the adjustment block can be adapted to profiles of various specifications.
It can be understood that the adjusting block 643 is provided with an adjusting hole, the second extending portion is provided with an adapting hole corresponding to the adjusting hole, and the adapting holes are uniformly distributed on the second extending portion from a position close to the third rotating rod to a position close to the clamping portion 642. The rotation radius of the holding portion 642 can be changed, and the applicability is improved.
Furthermore, the third robot 64 comprises a laser detector, which is located on the adjustment block 643 for detecting the position of the profile.
Finally, the third manipulator 64 is provided with at least two groups, at least two groups of the third manipulators 64 are positioned on the same straight line, and the straight line where the at least two groups of the third manipulators 64 are positioned is parallel to the straight line where the third rotating rod is positioned. At least two sets of third manipulators 64 snatch same root section bar simultaneously, snatch the effect better, and the transportation is more stable.
With reference to fig. 21, 22 and 23, the riveting device 7 for a profile cutting device of the present invention is described in detail as follows:
riveting point device 7 for section bar cutting equipment includes: a securing mechanism and a riveting point mechanism 72. The fixing mechanism is used for fixing the section bar, and the fixing mechanism comprises a supporting plate 711 and a fixing seat 712, wherein the fixing seat 712 is positioned on the supporting plate 711. The riveting point mechanism 72 is used for performing stamping operation on the profile to form a riveting point, the riveting point mechanism 72 includes a riveting point platform 721, a riveting point part 722 and a riveting point device 723, the riveting point part 722 is located above the riveting point platform 721, and the riveting point device 723 is located above the riveting point platform 721.
The fixing mechanism includes a vertical fixing component 713 and a transverse fixing component 714, the vertical fixing component 713 is located above the riveting point platform 721 and located on one side of the riveting point device 723, and the transverse fixing component 714 is located on the riveting point platform 721.
The fixing base 712 includes a first clamping plate 7121, a second clamping plate 7122 and a fifth driving cylinder 7123, the first clamping plate 7121 is located at one end of the top of the fifth driving cylinder 7123, the second clamping plate 7122 is located at the other end of the top of the fifth driving cylinder 7123, and the fifth driving cylinder 7123 is located on the supporting plate 711 and is used for driving the first clamping plate 7121 and the second clamping plate 7122 to be far away from and close to each other. By using the fixing seat 712, the sectional material can be preliminarily positioned, and meanwhile, the fixing seat can be adapted to sectional materials with various sizes, and is high in applicability.
In addition, the riveting mechanism 72 further includes a riveting slider 724 and a riveting sliding slot 725, the riveting slider 724 is slidably connected to the riveting sliding slot 725, the riveting sliding slot 725 is located at one end of the riveting platform 721, the riveting slider 724 is located at one end of the riveting platform 721, and the riveting element 722 is connected to the riveting slider 724. The riveting point sliding groove 725 can be used for punching holes in different positions of the section bar, so that the applicability is further improved.
Vertical fixing assembly 713 includes: vertical mounting 7131 and vertical cylinder 7132, vertical mounting 7131 is located vertical cylinder 7132 below, is connected with vertical cylinder 7132, and vertical cylinder 7132 is used for driving vertical mounting 7131 to remove fixed section bar downwards. The vertical fixation further reduces the movable range of the section bar, and is beneficial to punching of subsequent riveting points. It will be appreciated that the vertical mount 7131 is a first fixed wheel. Use the wheel to fix, area of contact is littleer, avoids the section bar to warp, simultaneously when the section bar gets into the mounting platform alright guide the section bar, and the extension section bar.
In the same manner, the lateral securing assembly 714 further comprises: the second limiting member 7141 is located at one end of the riveting point platform 721, the transverse fixing member 7142 is located at the other end of the riveting point platform 721, the transverse fixing member 7142 is connected with the transverse cylinder 7143, and the transverse cylinder 7143 is located on the riveting point platform 721 and connected with the riveting point platform 721 and used for driving the transverse fixing member 7142 to move relative to the second limiting member 7141.
At least two sets of the second limiting members 7141 are disposed, at least two sets of the second limiting members 7141 are located on the same straight line, and a connecting line of the at least two sets of the second limiting members 7141 is parallel to a moving direction of the riveting point slider 724. The triangular structure makes the fixing effect stronger and more stable. It will be appreciated that the fixed member is a second fixed wheel.
In order to avoid the damage of the riveting point device 723 caused by impact, the riveting point mechanism 72 further includes a first buffer pillar 726 and a second buffer pillar 727 matched with the first buffer pillar 726, the first buffer pillar 726 is located on one side of the riveting point platform 721, and the second buffer pillar 727 is located on one side of the riveting point device 723.
Finally, the riveting point piece 722 comprises riveting point grooves 7221, the riveting point grooves 7221 are located on the riveting point piece 722 and are used for being matched with a riveting point device 723 to perform stamping operation on the section to form riveting points, multiple groups of riveting point grooves 7221 are arranged to perform multiple types of riveting point punching operation on the section, and the applicability of the product is further improved.
The riveting point device 7 for the profile cutting equipment is used for punching the profile to form a riveting point, the riveting point can be convenient for splicing a subsequent diagonal code, the long-edge profile only needs to be punched to form the riveting point, and the short-edge profile still needs to be subjected to corner code installation. And after the corner connectors of the short-edge section are finished, splicing the corner connectors of the long-edge section and the short-edge section to finish the integration of the long-edge section and the short-edge section.
Please refer to fig. 24, fig. 25, fig. 26, fig. 27, fig. 28, fig. 29, fig. 30, fig. 31, fig. 32, and fig. 33 to explain the structure of the corner brace assembling device 10 of the present invention in detail as follows:
the angle sign indicating number assembly quality 10 is located one side of riveting point mechanism 72 for carry out the angle sign indicating number equipment to the log, angle sign indicating number assembly quality 10 includes: angle sign indicating number feed mechanism 101, angle sign indicating number processing agency 102 and angle sign indicating number manipulator, angle sign indicating number feed mechanism 101 are used for accomodating the angle sign indicating number of workman's material loading, and angle sign indicating number processing agency 102 is located one side of angle sign indicating number feed mechanism 101 for assemble the operation to the angle sign indicating number, angle sign indicating number manipulator are used for snatching the angle sign indicating number that is located angle sign indicating number feed mechanism to angle sign indicating number processing agency.
Corner brace feed mechanism 101 includes: the corner brace comprises a first inner side wall 1011 and a second inner side wall 1012, wherein a limiting protrusion 1011a is arranged on the first inner side wall 1011 of the corner brace feeding mechanism 101, a limiting groove 1012a is arranged on the second inner side wall 1012 of the corner brace feeding mechanism 101, corner braces are arranged between the limiting protrusion 1011a and the limiting groove 1012a, and a corner brace group groove is formed between the limiting protrusion 1011a and the limiting groove 1012 a. It is understood that there are at least two sets of corner brace groove.
In addition, angle sign indicating number feed mechanism bottom still is equipped with and pushes away the liftout piece for upwards promote the angle sign indicating number of bottom, the angle sign indicating number manipulator of being convenient for snatchs the angle sign indicating number.
The corner brace machining mechanism 102 includes: assembly platform 1021, side pushing hands 1022, back pushing hands 1023, go up and press hand 1024, work or material rest 1025 and equipment briquetting 1026, be equipped with material loading level and equipment position on the assembly platform 1021, side pushing hands 1022 is located one side of assembly platform 1021, and be located the below of work or material rest 1025, it is located material loading level top to go up to press hand 1024, a position on the material loading level for adjusting the angle sign indicating number, back pushing hands 1023 are located the one end that equipment position was kept away from to assembly platform 1021, a position is used for pushing away the angle sign indicating number to the equipment position, equipment briquetting 1026 is located the top of equipment position, be used for pushing down equipment angle sign indicating number. The material rack 1025 is used for bearing corner connectors to be assembled, the material rack 1025 comprises a first side plate and a second side plate, a corner connector channel is arranged between the first side plate and the second side plate, and the corner connector channel is used for corner connectors to fall to the upper material level for corner connector feeding. The work or material rest 1025 is equipped with feed inlet and discharge gate by work or material rest 1025, and work or material rest 1025 is vertical to be set up, and its feed inlet is higher than the discharge gate.
The angle sign indicating number manipulator includes: the corner code manipulator grabbing component 1031 is used for grabbing corner codes positioned in the corner code feeding mechanism, and the corner code manipulator moving component 1032 is used for driving the corner code manipulator grabbing component 1031 to move.
Wherein angle sign indicating number manipulator picks subassembly 1031 and includes: the angle sign indicating number snatchs pincers, the angle sign indicating number snatchs carrier block, the angle sign indicating number snatchs drive cylinder 1031a and the angle sign indicating number snatchs rotation cylinder 1031b. The angle sign indicating number snatchs rotation cylinder 1031b and transfers the subassembly with the angle sign indicating number manipulator and be connected, the angle sign indicating number snatchs rotation cylinder 1031b and simultaneously again snatchs with the angle sign indicating number and drives actuating cylinder 1031a and be connected, be used for driving the angle sign indicating number and snatch actuating cylinder 1031a and rotate, the angle sign indicating number snatchs the carrier block and snatchs actuating cylinder with the angle sign indicating number and be connected, the angle sign indicating number snatchs pincers and snatchs the carrier block with the angle sign indicating number and be connected, the length that the carrier block was snatched to the angle sign indicating number is greater than the angle sign indicating number and snatchs the length that drives actuating cylinder 1031a, the carrier block is snatched to the angle sign indicating number and is used for snatching pincers for the angle sign indicating number and provide extra width, make the angle sign indicating number snatch pincers can open bigger distance, press from both sides more angle signs, improved and snatch efficiency.
The angle sign indicating number snatchs pincers and is provided with two, is located the both ends that the bearing block was snatched to the angle sign indicating number respectively, and the angle sign indicating number snatchs pincers and is the V type, and two V type cuts mouthful orientation that the angle sign indicating number snatched pincers is the same, is convenient for snatch the angle sign indicating number in the angle sign indicating number feed mechanism's angle sign indicating number group inslot.
In this scheme, the angle sign indicating number manipulator still includes cylinder connecting piece 1034, and the one end and the angle sign indicating number of cylinder connecting piece 1034 are snatched drive actuating cylinder 1031a and are connected, and one side and the angle sign indicating number of cylinder connecting piece 1034 are snatched rotation cylinder 1031b and are connected. The cylinder connector 1034 is detachably connected with the corner connector grabbing and driving cylinder 1031a and the corner connector grabbing and rotating cylinder, so that the maintenance of each cylinder by a worker is facilitated.
In order to make the connection between the corner code grabbing rotary cylinder 1031b and the corner code grabbing driving cylinder 1031a more stable, the corner code manipulator is further provided with a cylinder reinforcing member 1035, the cylinder reinforcing member 1035 is connected with the cylinder connecting member 1034 and the corner code grabbing driving cylinder 1031a, and meanwhile, the cylinder reinforcing member 1035 is perpendicular to the cylinder connecting member 1034 and the corner code grabbing driving cylinder 1031a.
The angle sign indicating number manipulator snatchs subassembly 1031 snatchs the angle sign indicating number in angle sign indicating number feed mechanism, comes the angle sign indicating number processing agency under the drive of angle sign indicating number manipulator removal subassembly 1032, and the angle sign indicating number snatchs rotation cylinder 1031b drive angle sign indicating number and snatchs the pincers rotation, and the angle sign indicating number that is arranged in the angle sign indicating number nipper rotates thereupon, and the angle sign indicating number manipulator carries out the angle sign indicating number unloading on work or material rest 1025. The corner connectors are stacked on the material rest 1025, the corner connector positioned at the bottommost layer is positioned at the material loading position where the side pushing hand 1022 pushes the material unloading frame 1025 to come to the processing platform 1021, and the shape of the corner connector is consistent with that of the corner connector in the material rest 1025. The upper pressing hand 1024 above the loading position presses down to change the shape of the corner brace into a shape in which one side is parallel to the processing platform 1021 and the other side is perpendicular to the processing platform 1021. Then, the upper pressing hand 1024 is reset, the rear pressing hand 1023 pushes the corner brace to the assembling position, the corner brace is contacted with the original material, the assembling pressing block 1026 is pressed down, the corner brace is assembled on the original material, and then the assembling pressing block 1026 is reset.
Referring to fig. 29, fig. 30, fig. 31, fig. 32, fig. 33, and fig. 34, the material detecting device for a profile cutting apparatus according to the present invention will be described in detail as follows:
the section bar includes type somatic part and extension portion, and the hole is located extension portion, and material detection device for the section bar cutting equipment includes: detection base 81, detection platform 82 and detection mechanism. The detection platform 82 is located on the detection base 81, and the detection platform 82 is provided with a detection position for placing the section bar to be detected. The detection mechanism is located on the detection base 81 and located on one side of the detection platform 82, and is used for carrying out hole detection, curvature detection and length detection on the section placed at the detection position.
In this scheme, material detection device for section bar cutting equipment still includes the fourth manipulator, and the fourth manipulator is located one side that detects platform 82 for snatch the section bar to detecting the position, directly use the fourth manipulator fixed point to snatch the section bar, and put the section bar fixed point at the assigned position, efficiency is higher. The detection platform 82 is further provided with a vertical adjustment plate 825, and the vertical adjustment plate 825 is connected with one side of the detection platform 82. The detection mechanism includes a laser detector for detecting the holes, which is connected to a vertical adjustment plate 825.
The detection platform 82 is further provided with: lifting screw 821, gasket 822 and fixation nut 823, lifting screw 821 wears to establish on testing platform 82, and passes gasket 822, and gasket 822 is located testing platform 82 below, and fixation nut 823 is located gasket 822 below, hugs closely and with lifting screw 821 bolted connection with gasket 822. The height that the user can self-define lifting screw 821 carries out the bed hedgehopping or puts short operation to testing platform 82, uses the screw rod to be connected with the nut, and is very nimble, can detect the section bar of multiple hole height.
In addition, detection platform 82 is last still to be equipped with spacing subassembly 824, and the extension of section bar is hugged closely with spacing subassembly 824, and spacing subassembly 824 is located laser detector and detection platform 82 and is kept away from the one end of laser detector. Spacing subassembly 824 can avoid the section bar to collide laser detector, leads to laser detector position to take place the skew, plays the effect of protection to laser detector, has ensured the accuracy that the hole detected simultaneously.
Preferably, the position limiting assembly 824 includes: a third limit block 8241 and a limit column 8242, wherein the limit column 8242 is connected with the detection platform 82, and the third limit block 8241 is arranged on the limit column 8242 in a penetrating way. The combination of the third limiting block 8241 and the limiting column 8242 can resist the impact of the profile on the limiting component 824, and it can be understood that the third limiting block 8241 is made of a material with high density, so that the stability of the limiting component 824 is guaranteed.
At least two groups of third limiting blocks 8241 are arranged, and at least two groups of third limiting blocks 8241 are overlapped and penetrate through the limiting columns 8242. The height of the whole limiting assembly 824 can be changed by arranging multiple groups of third limiting blocks 8241, so that the limiting assembly 824 can limit profiles with multiple heights, and the applicability is high.
Meanwhile, the limiting assembly 824 further includes a limiting ring 8243, the limiting ring 8243 is located above the third limiting block 8241 and tightly attached to the third limiting block 8241, and is sleeved on the limiting column 8242 for limiting the third limiting block 8241 to move up and down. The limiting ring sheets 8243 can be used for preventing the third limiting blocks 8241 from flying out of the limiting columns 8242 under the impact of the sectional materials, and the limiting ring sheets 8243 further ensure the overall stability of the limiting assembly 824.
In this scheme, material detection device for section bar cutting equipment still includes slide 84, and slide 84 is located and detects the base 81, and testing platform 82 and slide 84 sliding connection. The detection platform 82 slides on the slide way 84, holes at different positions can be detected, and the applicability is improved. And the detection platform 82 is provided with a plurality of groups, and the matched laser detectors are also provided with a plurality of groups, so that the detection efficiency is improved.
In this scheme, the detection mechanism further includes a curvature measuring component and a length measuring component 85, and the curvature measuring component is located on the detection base 81 and is used for detecting the curvature of the profile. The curvature measuring component can be a distance switch, and when all the distance switches detect the section, the curvature of the section is considered to be qualified. Length measuring assemblies 85 are located at both ends of the test platform 82 for adjusting the position of the profile. When detecting the hole, detect the fixed precision that detects of section bar, can further improve the detection.
It is understood that the length measuring assembly 85 includes: a sixth driving cylinder 853, a first driving block 851 and a probe 852, wherein the sixth driving cylinder 853 is connected to the detection base 81 to drive the first driving block 851 to move left and right, the probe 852 is connected to the first driving block 851 to drive the probe 852, and the probe 852 is used to fix the profile. The use of the probe 852 avoids pinching the profile when it is clamped. Section bar length detects often need detect under the not atress condition of section bar to obtain accurate result, compare and detect in traditional fastening section bar, probe 852 in this scheme is the spring beam, can effectively avoid the section bar atress to lead to crooked, influences the detection of length and the detection of the degree of removing by ten thousand.
The working principle of the invention is as follows: the method comprises the steps that raw materials are manually put into a feeding device 1 of profile cutting equipment, the raw materials are conveyed by the feeding device 1 of the profile cutting equipment and come to a raw material feeding device 2 for the profile cutting equipment, the raw materials passing through the double conveying channels of the profile cutting equipment can be quickly dispatched to a profile positioning device 4 on the raw material feeding device 2 of the profile cutting equipment, a cutting tool is arranged beside the profile positioning device 4 and is used for cutting the raw materials to form a semi-finished profile, the semi-finished profile is conveyed to an automatic feeding device for the cutting equipment, the semi-finished profile can be dispatched to a profile punching die device 9 and is dispatched to the profile punching die device 9 to perform punching operation, after the punching operation is completed, the semi-finished profile is conveyed to a riveting point device 7 for the profile cutting equipment by the automatic feeding device of the profile cutting equipment, the semi-finished profile is divided into two types of long and short, the long semi-finished profile is directly subjected to punching operation to form riveting points, the riveting point is required to be additionally assembled by an angle code 10, the angle code detection device for detecting the angle code of the qualified profile cutting equipment, and the bending degree of the qualified profile cutting equipment, and the angle detection device is obtained.
This completes the profile working process of the profile working apparatus of the present preferred embodiment.
In summary, although the present invention has been described with reference to the preferred embodiments, the above-described preferred embodiments are not intended to limit the present invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, therefore, the scope of the present invention shall be determined by the appended claims.

Claims (10)

1. The utility model provides a section bar riveting device that punches a hole for processing the section bar, the section bar includes type somatic part and extension portion, its characterized in that includes:
the section cutting equipment is provided with a semi-finished product feeding device which is used for feeding the section semi-finished product to the section punching die device;
the section punching die device is used for punching the section;
the automatic material taking device is used for overturning and blanking the semi-finished sectional material from the sectional material punching die device to the riveting device for the sectional material cutting device and changing the orientation of the section extending part;
the riveting point device for the section bar cutting equipment is used for stamping the section bar semi-finished product to form riveting points;
wherein the section bar cut-out press device includes: lower bed, go up bed, X axle positioning mechanism and Y axle positioning mechanism, it is located to go up the bed below the bed, it is connected with the puncher on the bed to go up, X axle positioning mechanism includes third baffle, second push pedal and second push pedal cylinder, the third baffle is located the one end of bed down, the second push pedal is located the other end of bed down, second push pedal cylinder with the second push pedal is connected for drive second push pedal transverse motion, Y axle positioning mechanism includes setting element, fourth bull stick and rotation motor, the setting element with the one end of fourth bull stick is connected, the rotation motor with the other end of fourth bull stick is connected, the rotation motor with go up the bed and connect, be used for the drive the fourth bull stick rotates, make the setting element withholds the section bar.
2. A profile punching and riveting device according to claim 1, wherein the fourth rotating rod comprises a third connecting part and a rotating part, the third connecting part is connected with the positioning part, a clamping groove is arranged on the third connecting part, the rotating part is connected with the rotating motor, a buckle matched with the clamping groove is arranged on the rotating part, and the third connecting part and the rotating part are mutually clamped.
3. The section punching and riveting device according to claim 1, wherein the lower bed seat is provided with a lower bed module for carrying the section, the lower bed module comprises a first platform and a second platform, the first platform is positioned above the second platform, the first platform is used for lifting the section to be punched, and the second platform is used for lifting the section to avoid dropping;
the upper bed seat also comprises an upper bed module matched with the lower bed module and a module cylinder, the upper bed module is positioned above the lower bed module and used for matching with the longitudinal fixed profile of the lower bed module, and the module cylinder is connected with the upper bed seat and used for driving the upper bed seat to move up and down;
the upper bed module further comprises a third extending part, the third extending part is located on one side of the upper bed module, and one end, far away from the positioning piece, of the rotating motor is connected with the third extending part.
4. The section punching and riveting device according to claim 1, wherein the semi-finished product feeding device for the section cutting equipment comprises a storage platform, a second manipulator and a feeding platform, the storage platform is used for bearing and placing the section, the second manipulator is positioned above the storage platform and is used for feeding the section, and the feeding platform is positioned on one side of the storage platform and the second manipulator and is used for accommodating the section grabbed by the second manipulator;
the second robot includes: the device comprises an extension part, a clamping part and a driving part, wherein one end of the extension part is connected with a third support, the other end of the extension part is connected with the clamping part, the driving part is connected with the clamping part and used for driving the clamping part to rotate, the rotating plane of the second manipulator is perpendicular to the plane of the material storage platform, and the rotating plane of the second manipulator is perpendicular to the plane of the material feeding platform;
the extension component comprises a first connecting portion, a second connecting portion, a first extension portion and an extensible member, the first connecting portion is located above the second connecting portion and connected with the second connecting portion through the extensible member, the second connecting portion is connected with the clamping component, and the first extension portion is connected with the bottom surface of the second connecting portion.
5. The profile punch riveting apparatus of claim 4, wherein the clamping member comprises: the device comprises a second bearing block, a third grabbing clamp, a fourth grabbing clamp and a second grabbing cylinder, wherein the third grabbing clamp is positioned at one end of the second grabbing cylinder and extends out of the second grabbing cylinder;
the third grabbing clamp and the fourth grabbing clamp respectively comprise a second telescopic part and a second clamping part, and the second telescopic part is detachably connected with the second clamping part.
6. The device for punching and riveting the profile according to claim 5, wherein the driving part comprises a second rotating rod and a fourth driver, the second rotating rod is connected with the first extending part and connected with the clamping parts, the fourth driver is used for driving the second rotating rod to rotate, the second rotating rod is connected with two groups of the clamping parts, and the connecting line of the two groups of the clamping parts is parallel to the extending direction of the two ends of the profile.
7. The section punching and riveting device according to claim 1, wherein the automatic material taking device for the section cutting equipment comprises: equipment base, third manipulator and actuating mechanism, the third manipulator is located on the equipment base for snatch and dispatch the section bar, actuating mechanism with the third manipulator is connected, is used for the drive the third manipulator carries out the material loading operation to the section bar, the third manipulator includes second extension and clamping part, the one end of clamping part with the one end of second extension is connected, the other end of second extension with actuating mechanism connects, and actuating mechanism includes: the rotating rod seat, the third rotating rod and the fifth driver; the clamping part comprises a clamping platform and a bearing supporting plate, the bearing supporting plate is positioned on the clamping platform and is detachably connected with the clamping platform,
the clamping part further includes: one end of the second limiting block is connected with one end of the driving rod, the fourth driving cylinder is positioned at the other end of the driving rod, the fourth driving cylinder is connected with the clamping platform and used for driving the driving rod to rotate in the radial direction,
a first limiting piece is arranged on the second limiting piece and is positioned at one end, far away from the driving rod, of the second limiting piece;
the third manipulator still includes the regulating block, the second extension is kept away from the one end side of third bull stick is equipped with the recess, the regulating block is located in the recess, with second extension sliding connection, the one end that the second extension was kept away from to the regulating block is equipped with the second extension, fourth drive cylinder is located the second extension.
8. Profile punch riveting apparatus according to claim 1, wherein the riveting point apparatus for a profile cutting device comprises: the riveting mechanism is used for stamping the section bar to form riveting points and comprises a riveting point platform, a riveting point piece and a riveting point device, the riveting point piece is positioned above the riveting point platform, the riveting point device is positioned above the riveting point platform, the fixing mechanism is used for fixing the section bar and comprises a supporting plate and a fixing seat, the fixing seat is positioned on the supporting plate,
wherein the fixing mechanism comprises a vertical fixing component and a transverse fixing component, the vertical fixing component is positioned above the riveting point platform and at one side of the riveting point device, the transverse fixing component is positioned on the riveting point platform,
the fixing seat comprises a first clamping plate, a second clamping plate and a fifth driving cylinder, the first clamping plate is positioned at one end above the fifth driving cylinder, the second clamping plate is positioned at the other end above the fifth driving cylinder, and the fifth driving cylinder is positioned on the supporting plate and used for driving the first clamping plate and the second clamping plate to be far away from and close to each other;
the vertical fixing assembly comprises: the vertical fixing part is positioned below the vertical cylinder and connected with the vertical cylinder, the vertical cylinder is used for driving the vertical fixing part to move the fixed sectional material downwards, and the movable range of the sectional material is further reduced by vertical fixing;
the lateral securing assembly further comprises: the second limiting part is located at one end of the riveting point platform, the transverse fixing part is located at the other end of the riveting point platform, the transverse fixing part is connected with the transverse air cylinder, and the transverse air cylinder is located on the riveting point platform, is connected with the riveting point platform and is used for driving the transverse fixing part to move relative to the second limiting part.
9. The profile punching and riveting device according to claim 1, wherein the riveting mechanism further comprises a riveting slider and a riveting sliding chute, the riveting slider is slidably connected with the riveting sliding chute, the riveting sliding chute is located at one end of the riveting platform, the riveting slider is located at one end of the riveting platform, and the riveting piece is connected with the riveting slider
The riveting point mechanism further comprises a first buffer column and a second buffer column matched with the first buffer column, the first buffer column is positioned on one side of the riveting point platform, and the second buffer column is positioned on one side of the riveting point device;
the riveting point piece comprises a riveting point groove, and the riveting point groove is located on the riveting point piece and is used for being matched with the riveting point device to perform stamping operation on the section bar to form a riveting point.
10. A profile working apparatus, characterized in that the profile punching and riveting apparatus of any one of claims 1 to 9 is used, further comprising:
the raw material feeding unit is used for feeding raw materials;
the profile cutting unit is used for cutting the raw material to obtain a profile semi-finished product;
the material detection device for the section bar cutting equipment is used for detecting whether a section bar punched hole is correct, whether the bending degree is qualified and whether the length is correct, and comprises a detection base, a detection platform and a slide way, wherein the slide way is positioned on the detection base, the detection platform is connected with the slide way in a sliding way so as to detect different positions of the section bar,
the corner brace assembling device is located on one side of the riveting point device for the section bar cutting equipment and used for assembling the corner brace of the section bar.
CN202211535868.2A 2021-07-12 2021-07-12 Section bar punching and riveting device and corresponding section bar processing equipment Pending CN115922356A (en)

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CN202310350999.1A Pending CN116637958A (en) 2021-07-12 2021-07-12 Material detection device for section bar cutting equipment and corresponding section bar processing equipment
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