Tractor for aluminum profile machining
Technical Field
The application relates to the technical field of aluminum profile extrusion equipment, in particular to a tractor for aluminum profile processing.
Background
The traction machine is used for traction when the aluminum profile is extruded, and is provided with a clamping mechanism for clamping the aluminum profile, the clamping mechanism generally comprises a supporting plate and a pressing plate, and the pressing plate moves downwards to clamp the aluminum profile under the combined action of the pressing plate and the supporting plate so as to drive the aluminum profile to move.
Generally, the height of the supporting plate is the same as that of the supporting roller on the production line, when the tractor moves, the supporting roller can prevent the tractor from moving, therefore, the support of the supporting roller can normally rotate or stretch out and draw back, and when the tractor clamping mechanism passes through, the supporting roller descends in a rotating or shrinking mode, so that the tractor can smoothly pass through. The number of the carrier rollers on the production line is large, each carrier roller can move, so that the cost of the production line is increased, the reliability of the production line is reduced, and the maintenance cost is increased.
Secondly, when the clamping structure clamps the aluminum profile, the supporting plate is lower than the bottom of the aluminum profile, so that a group of supporting rollers capable of being lifted are arranged at the clamping position close to the extruding opening in the existing production line, the aluminum profile is supported high before the clamping structure clamps, and the lower supporting plate is ensured to be inserted from the bottom of the aluminum profile. But the carrier roller also lifts the height of aluminium alloy simultaneously, and the aluminium alloy that passes through here has become the wave from the straight line, reduces the production quality of aluminium alloy.
In addition, the clamping mechanism gradually increases the pressure during clamping, so that the initial clamping pressure is smaller, and the aluminum profile cannot be clamped. In order to avoid the relative movement between the clamping mechanism and the aluminium profile, it is necessary to wait until the movement speed of the tractor increases to the same speed as the movement speed of the aluminium profile before the clamping starts. This speed is generally determined by the extrusion speed, which is not stable, and it is generally not guaranteed that the speed of the tractor is the same as the movement speed of the aluminium profile, increasing the risk of the clamping structure and the aluminium profile moving relatively during clamping.
Disclosure of Invention
The application provides a tractor is used in aluminium alloy processing, when the tractor removes, the bearing structure does not contact with the bearing roller on the production line, and the bearing roller on the production line can adopt fixed bearing roller, and whether rotation through the bearing roller detects aluminium alloy and tray and whether has the speed differential, and then detects aluminium alloy and tractor's removal and whether has the speed differential, and then guarantees the centre gripping process, and tractor and aluminium alloy keep the same speed.
In order to achieve the above purpose, the present application adopts the following technical scheme: the utility model provides an aluminium alloy processing tractor, includes tractor and driven car that all have running gear, be equipped with the centre gripping arm on the tractor, the tractor transmission is connected with the pivot, the pivot extends to the position of production line top and is equipped with multiunit can be for pivot pivoted centre gripping subassembly, all is equipped with the torsional spring between centre gripping subassembly and the pivot, decide the centre gripping piece including deciding centre gripping piece and adjustable centre gripping piece, the both sides of deciding the centre gripping piece are located to adjustable centre gripping piece, adjustable centre gripping piece is constructed to can slide for the axial simultaneously, the driven car is connected with the tray through the wiper arm, have multiunit pressure-bearing roller on the tray, the top of pressure-bearing roller flushes with the top of bearing roller on the production line, be equipped with the baffle on the tray, when the wiper arm stretches out, driven car and tractor synchronous movement, stretch out the wiper arm after the wiper arm withdrawal, be equipped with rotation sensor on at least one pressure-bearing roller when rotation sensor detects that the pressure-bearing roller is changed into no longer rotation by rotating the trigger pivot rotation, rotate and make adjustable centre gripping piece and adjustment piece down towards the axial direction, be equipped with the pressure-bearing roller, the pressure-bearing piece is big when the pressure-bearing piece is rotated to the rotation to the both sides.
Further, the rotation sensor comprises an induction coil and a permanent magnet, and the induction coil and the permanent magnet are respectively arranged at the end part of the pressure bearing roller and the side face of the tray.
Further, the pressurizing piece comprises an electromagnet, the electromagnet is inlaid on the fixed clamping piece and the adjustable clamping piece, corresponding embedding holes are formed in the fixed clamping piece and the adjustable clamping piece, the same current is conducted to the electromagnets corresponding to the fixed clamping piece and the adjustable clamping piece in the initial stage, when the electromagnets corresponding to the adjustable clamping piece of the aluminum profile are projected to be completely fallen in the pre-clamping process, the current of the electromagnets corresponding to the adjustable clamping piece which is projected to be partially or completely fallen outside the aluminum profile is opposite to the current of the electromagnets corresponding to the adjustable clamping piece which are projected to be completely fallen outside the aluminum profile, and when the rotating shaft rotates to the maximum rotating angle, all the electromagnets are conducted with the current in the same direction.
Further, the outside of every adjustable grip tab all is equipped with the fin, and the fin is made by the material that does not separate magnetism, and the fin on adjustable grip tab and its adjacent outside can relative rotation, but keeps synchronous axial displacement simultaneously, electro-magnet electric connection has first power supply circuit or second power supply circuit, and initially, first power supply circuit is in the on-state, and when the pivot rotates to maximum rotation angle, the second power supply circuit switch on, and first power supply circuit disconnection, first power supply circuit passes through contact and moving contact and electro-magnet electric connection, the contact is inlayed on adjustable grip tab, the moving contact is inlayed on the fin, the contact on the adjustable grip tab can be connected with the moving contact on the fin on its adjacent outside, each end of electro-magnet all is connected with two contact, and the contact diagonal angle setting of same end connection, and initially, two contact on the first power supply circuit contact and two contact connection electro-magnet different tip, when adjustable grip tab and adjustment relatively rotate, the contact with two other contact.
Further, a chamfer is arranged on one side of the adjusting sheet close to the same group of adjustable clamping sheets.
Further, an inclined table is arranged at the position, close to the adjusting sheet, of the end part of the adjustable clamping sheet.
Further, the pressurization piece is including rotatable drive screw and the clamping piece that can axial displacement, and the interval between the adjustable clamping piece of both sides is greater than the width of aluminium alloy, the total thickness of deciding the clamping piece is less than the width of aluminium alloy, the clamping piece is equipped with two sets of to locate the outside of adjustable clamping piece respectively, drive screw runs through the clamping piece and with clamping piece threaded connection, and the screw thread opposite direction of both sides clamping piece and drive screw both sides, pivot run through the clamping piece and with clamping piece sliding connection.
Further, an elastomer is arranged between the adjustable clamping piece and the fixed clamping piece, and after the elastomer is contracted, the outer side width of the elastomer at two sides is smaller than the width of the aluminum profile.
The invention has the beneficial effects that:
the utility model provides a pair of tractor is used in aluminium alloy processing, decide centre gripping piece and adjustable centre gripping piece and follow both sides and the top of aluminium alloy and clip the aluminium alloy, the bottom of aluminium alloy directly contacts with the bearing roller on the production line, when the tractor removes, does not contact with the bearing roller on the production line, and the bearing roller on the production line can adopt fixed bearing roller, reduces the cost and the maintenance degree of difficulty of production line, improves the reliability of production line. Meanwhile, the aluminum profile does not need to be jacked up before being clamped by the tractor, so that the straightness of the aluminum profile during extrusion is improved, and the production quality of the aluminum profile is improved.
Whether rotate through the pressure-bearing roller and detect aluminium alloy and tray and whether have the speed differential, and then detect the removal of aluminium alloy and tractor and whether have the speed differential, and then guarantee the centre gripping process, tractor and aluminium alloy keep the same speed, guarantee the extrusion quality of aluminium alloy, also reduce the risk that the aluminium alloy surface produced the mar simultaneously.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments disclosed herein and, together with the description, serve to explain the principles of the embodiments disclosed herein.
Embodiments disclosed herein may be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which:
FIG. 1 is a schematic diagram of a first embodiment of the present invention;
FIG. 2 is a front view of a first embodiment of the present invention;
FIG. 3 is a schematic view of an adjustable clamping plate according to a first embodiment of the present invention;
FIG. 4 is a schematic view of a structure of a tab according to a first embodiment of the present invention;
FIG. 5 is a circuit diagram of an electromagnet according to a first embodiment of the present invention;
FIG. 6 is a schematic diagram of a rotation sensor according to a first embodiment of the present invention;
fig. 7 is a front view of a second embodiment of the present invention.
In the figure: 1. a tractor; 2. a clamping arm; 3. a rotating shaft; 4. a fixed clamping piece; 5. an adjustable clamping piece; 6. a tab; 7. an electromagnet; 8. a contact; 9. a moving contact; 10. a ramp; 11. an insertion hole; 12. a rotating sleeve; 13. a sliding sleeve; 14. a driven vehicle; 15. a slide arm; 16. a baffle; 17. a tray; 18. a rotation sensor; 19. a pressure bearing roller; 20. an elastomer; 21. driving a screw; 22. a clamping piece; 23. chamfering; 24. a first power supply circuit; 25. and a second power supply circuit.
Detailed Description
The following description of the embodiments of the present application will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all, of the embodiments of the present application. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments herein without making any inventive effort, are intended to be within the scope of the present application.
Example 1
Referring to fig. 1, 2 and 6, a tractor for processing aluminum profiles comprises a tractor 1 and a driven vehicle 14, wherein the tractor 1 is provided with a walking component and walks on a preset track, the tractor 1 is provided with a clamping arm 2, the clamping arm 2 can be fixedly connected with the tractor 1 and also can be movably connected with the tractor 1 to rotate and retract, the tractor 1 is in transmission connection with a rotating shaft 3, a fixed clamping piece 4 is arranged at the position of the rotating shaft 3 extending to the upper part of a production line, two sides of the fixed clamping piece 4 are respectively provided with a plurality of groups of adjustable clamping pieces 5, the fixed clamping piece 4 and the adjustable clamping piece 5 are respectively connected with the rotating shaft 3 through a rotating sleeve 12, the rotating sleeve 12 is provided with a torsion spring, other elastic bodies can also be adopted, when the rotating sleeve 12 and the rotating shaft 3 relatively rotate, the torsion spring stores energy, the rotating sleeve 12 corresponding to the fixed clamping piece 4 is fixedly connected with the rotating shaft 3, the rotating sleeve 12 corresponding to the adjustable clamping piece 5 is connected with the rotating shaft 3 through the sliding sleeve 13, the sliding sleeve 13 can axially slide and cannot rotate, the axial position of the fixed clamping piece 4 is kept fixed, the axial position of the adjustable clamping piece 5 can be adjusted according to the width of the aluminum profile, the driven car 14 is positioned at the opposite side of the traction car 1, the traction car 1 and the driven car 14 do not interfere with each other, the driven car 14 is provided with a walking component and can automatically move, the driven car 14 is connected with the tray 17 through the sliding arm 15, the sliding arm 15 is driven by a screw rod, a plurality of groups of pressure bearing rollers 19 are arranged on the tray 17, the top of the pressure bearing rollers 19 is flush with the top of a carrier roller on a production line, the sliding arm 15 drives the tray 17 to axially move, the baffle 16 is arranged on the tray 17, when the sliding arm 15 stretches out, the baffle 16 is blocked in front of the traction car 1, the tray 17 and the driven car 14 are synchronously moved through the baffle 16, after the sliding arm 15 is retracted, the baffle 16 is separated from the tractor 1, after the separation, the walking component of the driven vehicle 14 works, the driven vehicle 14 returns to the original position, at least one pressure-bearing roller 19 is provided with a rotation sensor 18, when the rotation sensor 18 detects that the pressure-bearing roller 19 is changed from rotation to no rotation, the rotation of the rotating shaft 3 is triggered, the rotation of the rotating shaft 3 enables the adjustable clamping piece 5 and the adjusting piece 6 to be pressed down towards the aluminum profile plate, the maximum rotation angle of the rotating shaft 3 is determined according to the thickness of the aluminum profile plate, a part of the adjustable clamping piece 5 is prevented from being lower than the top of a carrier roller of a production line due to the overlarge rotation angle, the tractor 1 is provided with a pressing piece, after the rotating shaft 3 rotates to the maximum rotation angle, the pressing piece enables the adjustable clamping pieces 5 on two sides to move towards the fixed clamping piece 4 to clamp the aluminum profile plate, the fixed clamping piece 4 and the adjustable clamping piece 5 are collectively called as a clamping component, the maximum rotation angle of the rotating shaft 3 is proper, the fact that the aluminum profile plate can be pressed tightly is ensured, and the clamping component can be prevented from being excessively contacted with the pressure-bearing roller 19 under the condition that no aluminum profile is blocked, and interference with the carrier roller 19 is avoided.
Referring to fig. 2-5, the pressing member includes an electromagnet 7, the electromagnet 7 is embedded in the fixed clamping piece 4 and the adjustable clamping piece 5, corresponding embedded holes 11 are formed in the fixed clamping piece 4 and the adjustable clamping piece 5, the electromagnet 7 penetrates through the adjustable clamping piece 5, the position of the electromagnet 7 is better near the rotating shaft 3, initially, the same current is conducted to the electromagnets 7 corresponding to the fixed clamping piece 4 and the adjustable clamping piece 5, the electromagnets 7 are connected end to end and are adsorbed on the fixed clamping piece 4, during pre-clamping, the current of the electromagnet 7 corresponding to the adjustable clamping piece 5 projected to be completely fallen on the aluminum profile is opposite to the current of the electromagnet 7 corresponding to the adjustable clamping piece 5 projected to be partially or completely fallen on the aluminum profile, when the rotating shaft 3 rotates to the maximum rotation angle, all the electromagnets 7 are conducted with the same current, the electromagnets 7 on the two sides are attracted together under the action of the magnetic force, and the fixed clamping piece 4 and the adjustable clamping piece 5 clamp the aluminum profile from three directions.
The outside of every adjustable grip tab 5 all is equipped with the fin 6, the fin 6 is made by the material that does not separate magnetism, same group adjustable grip tab 5 and fin 6 share same slip cap 13, alone use a rotation cap 12 and slip cap 13 to be connected, adjustable grip tab 5 and fin 6 can relative rotation, but keep synchronous axial displacement simultaneously, same group adjustable grip tab 5 and fin 6 refer to adjustable grip tab 5 and the adjacent fin 6 in the outside, electro-magnet 7 electric connection has first power supply circuit 24 or second power supply circuit 25, initially, first power supply circuit 24 is in the on-state, when pivot 3 rotates to maximum rotation angle, second power supply circuit 25 switch on, first power supply circuit 24 disconnection, first power supply circuit 24 is through contact 8 and moving contact 9 and electro-magnet 7 electric connection, contact 8 inlays on adjustable grip tab 5, moving contact 9 inlays on fin 6, each end of electro-magnet 7 all is connected with two pieces 8, and the contact 8 diagonal setting of same end connection, two adjustable grip tab 5 are connected with two permanent magnet 8 on the opposite side of magnet 8, two end-to-magnet coil 8 are connected to two adjacent magnet 8 when the opposite side of two adjustable grip tab 7, the opposite side coil is set up with two adjacent magnet 8, two opposite side 8, the opposite side of the two opposite side of magnet 8 and 8 are connected to the magnet 8, the opposite end is set up, 4 is connected to the opposite side is connected with the magnet 8, 4 through the magnet 8, 4 is connected.
Initially, the first power supply circuit 24 is in a connection state, the first power supply circuit 24 supplies power to the electromagnets 7 through the contact pieces 8 and the moving contacts 9, each electromagnet 7 has the same current direction, the electromagnets 7 attract each other, the adjustable clamping pieces 5 are adsorbed on two sides of the fixed clamping piece 4, when the rotating shaft 3 rotates, the adjusting pieces 6 are pressed on the aluminum profile firstly, the adjusting pieces 6 contacted with the aluminum profile rotate, when the adjustable clamping pieces 5 and the adjusting pieces 6 rotate by a certain angle relatively, the moving contacts 9 are contacted with the other two groups of contact pieces 8, the current direction of the electromagnets 7 is changed, the current of the electromagnets 7 which are not contacted with the aluminum profile is kept unchanged, repulsive force is generated by the electromagnets 7 of the other part, the corresponding adjustable clamping pieces 5 on two sides are sprung off, when the rotating shaft 3 continues to rotate to the maximum angle, the first power supply circuit 24 is disconnected, the second power supply circuit 25 is electrified, the current directions of the electromagnets 7 are kept consistent, the adjustable clamping pieces 5 on two sides move towards the aluminum profile, and the aluminum profile is clamped.
Referring to fig. 2-4, a chamfer 23 is provided on one side of the adjusting plate 6 near the same group of adjustable clamping plates 5, the chamfer 23 makes the bottom of the adjusting plate 6 thinner, and the risk that the lower side of the adjusting plate 6 is exactly aligned with the edge of the aluminum profile is reduced.
The end of the adjustable clamping piece 5 is provided with an inclined table 10 at a position close to the adjusting piece 6, and when the adjusting piece 6 and the adjustable clamping piece 5 rotate relatively, the inclined table 10 pushes the adjusting piece 6 outwards, so that the risk that the lower side is lapped on the edge of the aluminum profile is further reduced.
Referring to fig. 6, the rotation sensor 18 includes an induction coil and a permanent magnet, which are respectively disposed at the end of the pressure roller 19 and the side of the tray 17, the induction coil can sense a small change in the position of the permanent magnet, and when the induction current of the induction coil changes, it indicates that the pressure roller 19 is still rotating, otherwise, it indicates that the pressure roller 19 is stationary.
After the aluminum profile is extruded, the aluminum profile is moved onto the pressure-bearing roller 19 along the carrier roller on the production line, when the tractor returns to the clamping position and then starts to move, the driven vehicle 14 is driven to synchronously move through the baffle 16, when the moving speed of the driven vehicle 14 is the same as that of the aluminum profile, the pressure-bearing roller 19 stops rotating, the rotation sensor 18 detects that the pressure-bearing roller 19 is changed from rotating to not rotating any more, the rotating shaft 3 is triggered to rotate, simultaneously the first power supply circuit 24 starts to electrify, the adjusting sheet 6 is contacted with the aluminum profile before the adjustable clamping sheet 5, the adjusting sheet 6 which is projected to fall on the aluminum profile and the same group of adjustable clamping sheets 5 relatively rotate, the contact point contacted by the moving contact 9 is changed, the magnetic force direction of the electromagnet 7 is changed, the corresponding electromagnet 7 at two sides is kept unchanged, the projection at two sides is not completely fallen on the aluminum profile, after the rotating shaft 3 rotates to the maximum rotating angle, the first power supply circuit 24 is disconnected, the second power supply circuit 25 is electrified, the current direction of the electromagnet 7 is kept consistent again, the two sides of the adjustable clamping sheets 5 move towards the aluminum profile to the three directions, when the three movable clamping sheets are disconnected from the first power supply circuit 25, the aluminum profile is electrified again, the two sides of the aluminum profile is clamped by the second power supply circuit is electrified, and the aluminum profile is released, and the two sides of the aluminum profile is electrified, and the aluminum profile is again, when the aluminum profile is completely electrified, and the aluminum profile is completely and the on.
Example two
The difference between the second embodiment and the first embodiment is that the pressurizing member includes a driving screw 21 and a clamping piece 22, an elastic body 20 is disposed between the adjustable clamping piece 5 and the fixed clamping piece 4, the elastic body 20 separates the fixed clamping piece 4 and the adjustable clamping piece 5, the width of the fixed clamping piece 4 is determined by the thickness of the aluminum profile, that is, the number of pieces of the fixed clamping piece 4, the distance between the two adjustable clamping pieces 5 is larger than the width of the aluminum profile, when the elastic body 20 contracts, the width between the two adjustable clamping pieces 5 is smaller than the width of the aluminum profile, the clamping piece 22 is provided with two groups and is arranged on the outer side of the adjustable clamping piece 5, the driving screw 21 penetrates the clamping piece 22 and is in threaded connection with the clamping piece 22, the two clamping pieces 22 are opposite to the two sides of the driving screw 21, the rotating shaft 3 penetrates the clamping piece 22 and is in sliding connection with the clamping piece 22, the driving screw 21 is connected with a driving motor, and the driving motor is fixedly connected with the rotating shaft 3, and when the driving screw 21 rotates, the clamping pieces 22 on the two sides are close to each other, the two sides of the adjustable clamping pieces 5 move towards the aluminum profile, and clamp the aluminum profile.
The rotation sensor 18 detects that the pressure-bearing roller 19 is changed from rotation to no rotation, the rotation of the rotating shaft 3 is triggered, when the rotating shaft 3 rotates to the maximum rotation angle, the driving screw 21 rotates, the clamping pieces 22 on two sides are driven to drive the adjustable clamping pieces 5 to move towards the aluminum profile to clamp the aluminum profile, when the tractor moves to the end position, the driving screw 21 reversely rotates, the clamping pieces 22 are far away from the adjustable clamping pieces 5, and the adjustable clamping pieces 5 spring out under the action of the elastic body 20 to be separated from the aluminum profile.