CN115890181A - Lighting lamp assembling machine and assembling method - Google Patents

Lighting lamp assembling machine and assembling method Download PDF

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Publication number
CN115890181A
CN115890181A CN202211542391.0A CN202211542391A CN115890181A CN 115890181 A CN115890181 A CN 115890181A CN 202211542391 A CN202211542391 A CN 202211542391A CN 115890181 A CN115890181 A CN 115890181A
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China
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assembling
placing
base
lampshade
lamp
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CN202211542391.0A
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CN115890181B (en
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朱润
管雪松
周超
张宁
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Nanjing Forestry University
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Nanjing Forestry University
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Abstract

The invention provides an illuminating lamp assembling machine and an assembling method, which belong to the technical field of illuminating lamp assembling, and comprise a conveying mechanism and an assembling mechanism, wherein a clamping assembly for clamping a lampshade, a middle placing mold for placing a base and a bottom placing mold for placing a lamp holder are arranged on the conveying mechanism, the bottom placing mold is vertically and slidably connected to the conveying mechanism, and the middle placing mold is fixedly connected to the conveying mechanism. The assembling machine and the assembling method of the lighting lamp take the base as a reference, the assembling mechanism is utilized to synchronously assemble the lampshade, the base and the lamp holder and the base, the assembling efficiency is effectively improved, the lamp can be continuously and stably assembled and processed through the matching of the assembling mechanism and the conveying mechanism, the overall structure is simple and compact, meanwhile, a sufficient assembling space is provided for the assembling mechanism, a sufficient conveying space is provided for the conveying mechanism, and the continuous assembling work can be conveniently and smoothly carried out.

Description

Lighting lamp assembling machine and assembling method
Technical Field
The invention relates to the technical field of assembling of lighting lamps, in particular to an assembling machine and an assembling method of a lighting lamp.
Background
The bulb lamp is used as a novel energy-saving illuminating lamp for replacing a transmission incandescent bulb, and the assembling process of the bulb lamp comprises the assembling of a lampshade and a base and the assembling of a lamp holder and the base.
At present, the two assembling processes are performed separately, the base and the lamp cap are assembled firstly, then the lampshade and the base are assembled, the overall assembling efficiency is low, the structure is complex, and the stability of continuous assembling work is relatively low.
Disclosure of Invention
In order to solve the above technical problems, the present invention provides an assembling machine and an assembling method for an illumination lamp, which are achieved by the following specific technical means: the lamp holder assembling device comprises a conveying mechanism and an assembling mechanism, wherein a clamping component for clamping a lamp shade, a middle placing mold for placing a base and a bottom placing mold for placing a lamp holder are arranged on the conveying mechanism, the bottom placing mold is vertically and slidably connected to the conveying mechanism, the middle placing mold is fixedly connected to the conveying mechanism, in the assembling process, the conveying mechanism simultaneously conveys the lamp shade, the base and the lamp holder to an assembling station, and the lamp shade, the base and the lamp holder are sequentially distributed on the assembling station from top to bottom; the assembling mechanism further comprises a gluing component and a locking component, the gluing component is used for coating glue on a base which is about to enter an assembling station in the assembling process, and the locking component is used for locking the lamp cap which is assembled on the assembling station with the base.
The first preferred technical scheme is as follows: the middle placing module is provided with a passive fixing assembly, the passive fixing assembly comprises a passive ring with an inclined plane block, the passive ring is vertically connected to the middle placing module in a sliding mode, gathering pieces are uniformly distributed below the passive ring, the gathering pieces are elastically connected to the middle placing module in a sliding mode and correspond to the inclined plane block in a one-to-one mode, and an elastic telescopic rod for pressing down the passive ring is connected to the picking and placing assembly.
The preferred technical scheme is as follows: conveying mechanism includes the transport seat, rotates on the transport seat and is provided with three delivery tray, and delivery tray from top to bottom distributes and adjacent delivery tray distributes that staggers, and the delivery tray that distributes from top to bottom corresponds centre gripping subassembly respectively, middle mould and the bottom is placed mould and centre gripping subassembly, middle mould and the bottom is placed the mould and all along the circumference evenly distributed of corresponding delivery tray, adjacent delivery tray pivoted opposite direction.
The preferred technical scheme is three: the assembling mechanism further comprises a pre-positioning mechanism, the pre-positioning mechanism is used for assembling, the lampshade of the lampshade which is about to enter the assembling station is positioned, the pre-positioning mechanism comprises a positioning seat, a spherical positioning piece and a plane positioning piece are vertically connected to the positioning seat in a sliding mode, the plane positioning piece is located above the lampshade, and the spherical positioning piece is located below the lampshade.
The preferable technical scheme is four: the clamping assembly comprises a clamping seat, an arc-shaped clamping plate made of non-metal materials is connected to the clamping seat, the arc-shaped clamping plate is symmetrically distributed on the clamping seat and is connected with the clamping seat in an elastic sliding mode, and a pull rod is connected to any one arc-shaped clamping plate.
The preferred technical scheme is five: get and put the subassembly and include the mount pad, vertical slip is provided with on the mount pad and gets and put the seat, gets to be provided with top locating part and side holder on putting the seat, and side holder symmetric distribution just with get and put a horizontal sliding connection, top locating part be located the top of side holder and with get a vertical sliding connection of putting the seat.
The preferred technical scheme is six: the bottom placing die is connected with a positioning ring, and the positioning ring is connected to the bottom placing die through a connecting rod.
An assembling method of a lighting lamp is completed by adopting a mechanical assembling machine of the lighting lamp, and comprises the following steps:
s1: correspondingly placing the lampshade, the base and the lamp holder on the clamping assembly, the middle placing mold and the bottom placing mold;
s2: conveying the lampshade, the base and the lamp holder to an assembly station by using a conveying mechanism, wherein the lampshade, the base and the lamp holder are sequentially distributed from top to bottom on the assembly station;
s3: and the lamp shade, the standard and the lamp cap on the assembling station are assembled together at one time by using the assembling mechanism.
The invention has the following beneficial effects: 1. the assembling machine and the assembling method of the lighting lamp take the base as a reference, the assembling mechanism is utilized to synchronously assemble the lampshade, the base and the lamp holder and the base, the assembling efficiency is effectively improved, the lamp can be continuously and stably assembled and processed through the matching of the assembling mechanism and the conveying mechanism, the overall structure is simple and compact, meanwhile, a sufficient assembling space is provided for the assembling mechanism, a sufficient conveying space is provided for the conveying mechanism, and the continuous assembling work can be conveniently and smoothly carried out.
2. According to the assembling machine and the assembling method of the illuminating lamp, through the combined action of the conveying disc, the clamping assembly, the middle placing mould and the bottom placing mould, the stability in the conveying process is improved, the conveying precision of the lampshade, the base and the lamp holder is convenient to control, and meanwhile, through the arrangement of the distribution state and the rotation direction of the conveying disc, a sufficient assembling space and a space for taking and feeding materials are provided for the whole assembling process.
3. According to the assembling machine and the assembling method of the illuminating lamp, the base is further limited and fixed in the assembling process through the combined action of the taking and placing part and the passive fixing component, the position accuracy and the placing stability of the base are improved, the lamp shade and the lamp cap can be conveniently assembled by taking the base as a reference, and the stability and the convenience in the assembling process are effectively improved.
4. According to the assembling machine and the assembling method of the illuminating lamp, the lampshade keeps an accurate placing state and enters the assembling station through the combined action of the clamping assembly and the pre-positioning mechanism, and the precision and the convenience of the assembling process are effectively improved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a first partial sectional structural view of the present invention.
Fig. 3 is a schematic structural view of the pick-and-place assembly of the present invention.
FIG. 4 is a second partial sectional structural view of the present invention.
FIG. 5 is a schematic diagram of a pre-positioning mechanism according to the present invention.
FIG. 6 is a schematic sectional view of the intermediate mold according to the present invention.
Fig. 7 is an enlarged view of the invention at a in fig. 6.
Fig. 8 is an assembly view of the lamp.
In the figure: a. a conveying mechanism; b. an assembly mechanism; 1. a clamping assembly; 101. a clamping seat; 102. an arc-shaped clamping plate; 103. a pull rod; 2. placing a mould in the middle; 3. placing a mould at the bottom; 4. a picking and placing assembly; 41. a mounting seat; 42. a taking and placing seat; 43. a top stop; 44. a side clamp; 5. a pushing assembly; 6. a gluing component; 7. a locking assembly; 8. a passive fixation assembly; 81. a bevel block; 82. a passive ring; 83. a gathering member; 84. an elastic telescopic rod; 9. a conveying seat; 10. a delivery tray; 11. a pre-positioning mechanism; 111. positioning seats; 112. a spherical positioning member; 113. a planar positioning member; 12. a positioning ring; 13. a connecting rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1, 2, 3 and 8, an assembling machine for a lighting fixture includes a conveying mechanism a and an assembling mechanism b, the conveying mechanism a is provided with a clamping assembly 1 for clamping a lampshade, a middle placing mold 2 for placing a base and a bottom placing mold 3 for placing a lamp holder, the bottom placing mold 3 is vertically and slidably connected to the conveying mechanism a, the middle placing mold 2 is fixedly connected to the conveying mechanism a, the middle placing mold 2 simulates the shape of the base to enable the base to be in a stable placing state, the bottom placing mold 3 simulates the shape of the lamp holder to enable the lamp holder to be in a stable placing state, during the assembling process, the conveying mechanism a simultaneously conveys the lampshade, the base and the lamp holder to an assembling station and the three are sequentially distributed from top to bottom on the assembling station, as shown in a left side view in fig. 8, the lampshade and the lamp holder are aligned before the assembling with the base placed in the middle placing mold 2 as a reference, and the upper and lower end portions of the base and the lamp holder are exposed, at this time, the assembling efficiency of the lampshade and the lamp holder is improved.
Referring to fig. 1, 2, 3 and 4, the conveying mechanism a includes a conveying base 9, three conveying trays 10 are rotatably disposed on the conveying base 9, the conveying trays 10 are distributed from top to bottom and adjacent conveying trays 10 are distributed in a staggered manner, the conveying trays 10 distributed from top to bottom respectively correspond to the clamping assembly 1, the middle placing mold 2 and the bottom placing mold 3, the clamping assembly 1, the middle placing mold 2 and the bottom placing mold 3 are uniformly distributed along the circumferential direction of the corresponding conveying trays 10, the rotating directions of the adjacent conveying trays 10 are opposite, as shown in fig. 4, the lamp caps clamped by the clamping assembly 1, the bases placed on the middle placing mold 2 and the lamp caps placed on the bottom placing mold 3 are positioned at positions distributed from top to bottom and coincident with the axis as assembling stations, and the lamp caps, the bases and the lamp caps are continuously and intermittently conveyed to the assembling stations by rotating the conveying trays 10, so as to perform continuous assembling processing, the lamp shade, the base and the lamp cap conveying precision is convenient to control due to high stability, the structure is simple, sufficient assembling space and material taking and feeding space are provided for the whole assembling process, as shown in the combined drawings 2 and 3, the positions where the corresponding lamp shade and the base are placed are fully exposed by the upper conveying disc 10 and the middle conveying disc 10, the lamp shade can be placed conveniently, the lamp can be taken out after the base is placed and assembled, meanwhile, the space between the upper conveying disc 10 and the conveying disc 10 at the bottom also provides sufficient space for the lamp cap to be placed, when the lamp cap and the base are assembled and the lamp shade and the base are assembled at one time, sufficient assembling space is reasonably provided for continuous assembling, the assembling work is convenient to be carried out, the stability of the assembling process is correspondingly improved, wherein the rotating directions of the adjacent conveying discs 10 are opposite, further, a sufficient working space is provided for continuous assembly work, as shown in fig. 2 and fig. 3, in the continuous assembly process, the middle conveying disc 10 continuously and intermittently conveys the base to the assembly station along the rotating direction, and continuously and intermittently moves the assembled lamp out of the assembly station, in the base feeding and lamp out processes, a fixed moving space is needed, the lampshade and the lamp holder need a fixed feeding space, and continuously and intermittently conveyed to the assembly station.
Referring to fig. 1, 2, 3 and 4, the assembling mechanism b includes a pick-and-place component 4, a pushing component 5, a glue applying component 6 and a locking component 7, the pick-and-place component 4 and the pushing component 5 are both mounted on a conveying seat 9 and located on an assembling station, the former is used for mounting the lampshade clamped by the clamping component 1 on the base on the assembling station, the latter is used for pushing the bottom placing mold 3 on the assembling station upwards to mount the lamp cap in the bottom placing mold 3 on the base, the glue applying component 6 and the locking component 7 are also mounted on the conveying seat 9, the former is used for coating glue on the base which is about to enter the assembling station in the assembling process, the latter is used for locking the lamp cap which is assembled on the assembling station with the base, as shown in fig. 3, the conveying mechanism a provides sufficient mounting and working space for mounting the pick-and place component 4, the pushing component 5, the glue applying component 6 and the locking component 7, in the assembling process, the taking and placing component 4 firstly fixes the lampshade in the assembling station, then the corresponding clamping component 1 does not clamp and fix the lampshade, then the taking and placing component 4 downwards feeds the lampshade to be assembled with the base, meanwhile, the pushing component 5 upwards pushes the bottom placing mould 3, the bottom placing mould 3 drives the lamp holder in the bottom placing mould 3 to vertically move until the lamp holder is butted with the base, finally, the locking component 7 is used for pressing the joint of the lamp holder and the base, then the taking and placing component 4 loosens the lampshade and resets, the locking component 7 and the pushing component 5 synchronously reset, wherein before the base enters the assembling station, glue solution is coated on the corresponding position on the base by the glue solution component 6, and in the assembling process, the lampshade and the base are fixedly connected together by the glue solution, the locking components 7 are two symmetrical clamping blocks with protrusions, as shown in fig. 4, the clamping blocks are driven by the bidirectional air cylinder to clamp the joint of the lamp holder and the base, and the lamp holder is deformed inwards by the protrusions on the clamping blocks to be locked and fixed with the base.
Referring to fig. 1, 2, 4, 6 and 7, a passive fixing assembly 8 is arranged on the middle placing mold 2, the passive fixing assembly 8 includes a passive ring 82 with a slope block 81, the passive ring 82 is vertically and slidably connected to the middle placing mold 2, gathering pieces 83 are uniformly distributed below the passive ring 82, the gathering pieces 83 are elastically and slidably connected to the middle placing mold 2 and correspond to the slope blocks 81 one by one, the gathering pieces 83 are sliding blocks with arc-shaped contact surfaces, and the taking and placing assembly 4 is connected with elastic telescopic rods 84 for pressing down the passive ring 82.
Referring to fig. 2, fig. 3 and fig. 5, the assembling mechanism b further includes a pre-positioning mechanism 11, the pre-positioning mechanism 11 is used in the assembling process, the lampshade which is about to enter the assembling station is positioned by the pre-positioning mechanism 11, the pre-positioning mechanism 11 includes a positioning seat 111, the positioning seat 111 is vertically and slidably connected with a spherical positioning part 112 and a planar positioning part 113, the planar positioning part 113 is located above the lampshade, the spherical positioning part 112 is located below the lampshade, the lampshade on the assembling station is assembled, the lampshade which is about to enter the assembling station is located in a pre-positioning area, at this time, the spherical positioning part 112 and the planar positioning part 113 synchronously move towards the middle lampshade, the spherical positioning part 112 positions the circular lampshade opening below the lampshade by using the sphere and locates the lampshade centrally, the planar positioning part 113 locates the plane at the top of the lampshade by using the plane, the lampshade is in a horizontal state, through pre-positioning, the lampshade keeps an accurate placing state and enters the assembling station, and the accuracy and convenience of the assembling process are effectively improved.
Referring to fig. 1 and 2, the clamping assembly 1 includes a clamping base 101, an arc-shaped clamping plate 102 made of a non-metal material is connected to the clamping base 101, the arc-shaped clamping plate 102 is symmetrically distributed on the clamping base 101 and elastically and slidably connected with the clamping base 101, a pull rod 103 is connected to any one of the arc-shaped clamping plates 102, under the action of elastic force, the arc-shaped clamping plate 102 flexibly clamps and fixes the lampshade, the gravity of the lampshade is light, so that the flexible clamping force can stably fix the lampshade, meanwhile, the pre-positioning mechanism 11 can conveniently pre-position the lampshade before the lampshade enters an assembly station, and in the pre-positioning process, the lampshade is in a flexible clamping state, the pre-positioning belongs to small-amplitude fine adjustment, and the arc-shaped clamping plate 102 is made of a non-metal material, so that in the pre-positioning adjustment process, the probability of abrasion possibly occurring when the lampshade is displaced to a certain extent in a flexible clamping state can be basically ignored.
Referring to fig. 2, fig. 3 and fig. 4, the taking and placing assembly 4 includes a mounting base 41, a taking and placing base 42 is vertically slidably disposed on the mounting base 41, a top position limiting member 43 and a side clamping member 44 are disposed on the taking and placing base 42, the side clamping member 44 is symmetrically disposed and horizontally slidably connected to the taking and placing base 42, the top position limiting member 43 is located above the side clamping member 44 and vertically slidably connected to the taking and placing base 42, in the process of taking and placing the lampshade, the side clamping member 44 clamps and fixes the lampshade from the side, the top position limiting member 43 limits the lampshade from the top, so as to improve the accuracy of the position of the lampshade, and improve the stability of the lampshade in the assembling process, and accordingly improve the stability of the lampshade and the lamp holder assembled with the base.
Referring to fig. 2 and 4, the positioning ring 12 is connected to the bottom placing mold 3 through a connecting rod 13, the bottom placing mold 3 moves upwards to enable the lamp holder to move towards the base until the lamp holder is butted with the base, the positioning ring 12 is firstly contacted with the base, and as shown in fig. 4, the positioning ring 12 is used for positioning the base, so that the lamp holder is accurately butted with the base, and the precision of the assembling process is effectively improved.
In addition, the invention also provides an assembling method of the lighting lamp, which comprises the following steps:
s1: correspondingly placing the lampshade, the base and the lamp holder on the clamping component 1, the middle placing mould 2 and the bottom placing mould 3;
s2: conveying the lampshade, the base and the lamp holder to an assembly station by using a conveying mechanism a, wherein the lampshade, the base and the lamp holder are sequentially distributed from top to bottom on the assembly station;
s3: and the lamp shade, the standard and the lamp cap on the assembling station are assembled together at one time by using the assembling mechanism b.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. An illumination lamp assembling machine, characterized in that: the lamp holder assembling device comprises a conveying mechanism (a), wherein a clamping assembly (1) for clamping a lamp shade, a middle placing mold (2) for placing a base and a bottom placing mold (3) for placing a lamp holder are arranged on the conveying mechanism (a), the bottom placing mold (3) is vertically and slidably connected to the conveying mechanism (a), the middle placing mold (2) is fixedly connected to the conveying mechanism (a), the conveying mechanism (a) simultaneously conveys the lamp shade, the base and the lamp holder to an assembling station and the lamp shade, the base and the lamp holder are sequentially distributed from top to bottom on the assembling station in the assembling process, and the upper end part and the lower end part of the base and the lamp holder are exposed;
the assembling mechanism (b) comprises a taking and placing assembly (4) and a pushing assembly (5), the taking and placing assembly and the pushing assembly are both arranged on an assembling station, the taking and placing assembly is used for installing the lampshade clamped by the clamping assembly (1) on the assembling station on the base, the pushing assembly is used for pushing the bottom placing mold (3) on the assembling station upwards to enable the lamp holder in the bottom placing mold (3) to be installed on the base, and in the assembling process, the middle placing mold (2) is used as a reference to install the lampshade and the lamp holder at the same time;
the assembling mechanism (b) further comprises a gluing component (6) and a locking component (7), the gluing component (6) is used for coating glue on a base which is about to enter an assembling station in the assembling process, and the locking component (7) is used for locking the lamp cap which is assembled on the assembling station with the base.
2. A light fixture assembling machine as defined in claim 1, wherein: the middle placing mould (2) is provided with a passive fixing component (8), the passive fixing component (8) comprises a passive ring (82) with a slope block (81), the vertical sliding connection of the passive ring (82) is arranged on the middle placing mould (2), a gathering piece (83) is uniformly distributed below the passive ring (82), the gathering piece (83) is elastically and slidably connected on the middle placing mould (2) and is in one-to-one correspondence with the slope block (81), and an elastic telescopic rod (84) which is connected with a downward pressing passive ring (82) on the taking and placing component (4) is arranged.
3. A light fixture assembling machine as recited in claim 1 or claim 2, wherein: conveying mechanism (a) is including carrying seat (9), it is provided with three delivery tray (10) to rotate on carrying seat (9), delivery tray (10) distribute and adjacent delivery tray (10) distribute staggeredly from top to bottom, delivery tray (10) that distribute from top to bottom correspond centre gripping subassembly (1) respectively, mould (2) are placed to the centre and mould (3) and centre gripping subassembly (1) are placed to the bottom, mould (2) are placed to the centre and mould (3) are placed to the bottom all along the circumference evenly distributed of corresponding delivery tray (10), adjacent delivery tray (10) pivoted opposite direction.
4. A light fixture assembling machine as recited in claim 3, wherein: the assembling mechanism (b) further comprises a pre-positioning mechanism (11), the pre-positioning mechanism (11) is used for positioning a lampshade of the lampshade, which is about to enter an assembling station, the pre-positioning mechanism (11) comprises a positioning seat (111), the positioning seat (111) is vertically and slidably connected with a spherical positioning piece (112) and a plane positioning piece (113), the plane positioning piece (113) is located above the lampshade, and the spherical positioning piece (112) is located below the lampshade.
5. A light fixture assembling machine as recited in claim 4, wherein: the clamping assembly (1) comprises a clamping seat (101), an arc-shaped clamping plate (102) made of non-metal materials is connected to the clamping seat (101), the arc-shaped clamping plate (102) is symmetrically distributed on the clamping seat (101) and is elastically and slidably connected with the clamping seat (101), and a pull rod (103) is connected to any one arc-shaped clamping plate (102).
6. A light fixture assembling machine as recited in any one of claims 1-5, wherein: the taking and placing assembly (4) comprises a mounting seat (41), the taking and placing seat (42) is vertically arranged on the mounting seat (41) in a sliding mode, a top limiting part (43) and a side clamping part (44) are arranged on the taking and placing seat (42), the side clamping part (44) is symmetrically distributed and is horizontally connected with the taking and placing seat (42) in a sliding mode, and the top limiting part (43) is located above the side clamping part (44) and is vertically connected with the taking and placing seat (42) in a sliding mode.
7. A light fixture assembling machine as recited in claim 1 or claim 2, wherein: the bottom placing die (3) is connected with a positioning ring (12), and the positioning ring (12) is connected to the bottom placing die (3) through a connecting rod (13).
8. A method of assembling a lighting fixture, comprising: the method is completed by adopting the mechanical cooperation of the assembling machine of the lighting lamp, and comprises the following steps:
s1: correspondingly placing the lampshade, the base and the lamp holder on the clamping assembly (1), the middle placing mold (2) and the bottom placing mold (3);
s2: conveying the lampshade, the base and the lamp holder to an assembly station by using a conveying mechanism (a), wherein the lampshade, the base and the lamp holder are sequentially distributed from top to bottom on the assembly station;
s3: and (c) assembling the lampshade, the standard and the lamp cap on the assembling station together at one time by using an assembling mechanism (b).
CN202211542391.0A 2022-12-02 2022-12-02 Lighting lamp assembling machine and assembling method Active CN115890181B (en)

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CN108747311A (en) * 2018-04-26 2018-11-06 安徽派日特智能装备有限公司 A kind of assembling equipment for lampshade and bottom case
CN108747348A (en) * 2018-06-13 2018-11-06 王刚 A kind of LED light automatic assembling machine
CN109759837A (en) * 2019-02-15 2019-05-17 佛山市力美照明科技股份有限公司 A kind of LED light automatic setup system
CN111055005A (en) * 2019-12-31 2020-04-24 泉州大铭电器有限公司 Lamp multi-station continuous assembling device
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