CN204209396U - LEDbulb lamp full automatic assembly machine - Google Patents
LEDbulb lamp full automatic assembly machine Download PDFInfo
- Publication number
- CN204209396U CN204209396U CN201420643408.6U CN201420643408U CN204209396U CN 204209396 U CN204209396 U CN 204209396U CN 201420643408 U CN201420643408 U CN 201420643408U CN 204209396 U CN204209396 U CN 204209396U
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- China
- Prior art keywords
- lamp
- lamp holder
- feeding manipulator
- holder
- socket
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- Expired - Fee Related
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Abstract
The utility model relates to LEDbulb lamp full automatic assembly machine.The utility model patent comprises frame, station index dial, main drive gear, cam link controlling organization, steam-operating controlling organization, lamp socket feed mechanism, lamp holder feeding manipulator, lamp holder rivet feeding manipulator, globe holder feeding manipulator, lamp socket wire-management device, lamp holder whirligig, lamp holder riveting spike devices, lamp holder solid lamp device, lamp holder preheating tin soldering equipment, lamp socket whirligig, gluing device, lamp socket hold-down devices, uniform Lamp holder clamp on station index dial, arranges detection system, defective products device for eliminating in station.Conventional LEDbulb lamp assembling is by man-made assembly, there is the problems such as efficiency is low, cost is high, substandard products are many.Assembler's hand assembled operates, and a workman, in 8 hour working time, can assemble 300 LED; Use this equipment carry out automatic Composition be 1200 LED bulb/hour, working every day 8 hours is 9600 LED, and efficiency improves 32 times.
Description
Technical field
The utility model patent relates to the full-automatic assembly equipment of a kind of LEDbulb lamp, particularly automatically assembles the welding of LEDbulb lamp lamp holder, lamp holder rivet or lamp holder, globe lamp bubble-cap.
Background technology
LEDbulb lamp assembling line is the basic equipment of semiconductor lamp enterprise, particularly production line for automatically assembling, ensure the high-end equipment of product quality, production efficiency and production capacity especially, this type of is equipped at present only has several company to provide in the world.Because the high-end equipment acquisition expense of automation is with high, domestic enterprise's production process generally adopts manual work, carries out the assembling of bulb lamp parts in pure manual production mode, causes the problems such as production efficiency is low, Qualified Products Rate is not high.
Utility model content
The utility model Patent design one can replace man-made assembly assembling, the full-automatic assembling LEDbulb lamp full automatic assembly machine of the production cost that effectively boosts productivity, reduces.
The technical solution adopted in the utility model is for this reason: the utility model comprises frame (1), is arranged on the station index dial (3) driven by final drive shaft (2) in frame (1), and the upper hoop of station index dial (3) is provided with some Lamp holder clamps (4);
Frame (1) is provided with lamp socket feeding manipulator (5), and described lamp socket feeding manipulator (5) and Lamp holder clamp (4) correspondence, for loading Lamp holder clamp (4) by lamp socket;
Frame (1) is also provided with the lamp socket wire-management device (6) being in feeding manipulator (5) later process, for straight to the reason of input lead;
Frame (1) is also provided with the lamp holder feeding manipulator (7) and lamp holder feeding device (8) that are in lamp socket wire-management device (6) later process, described lamp holder feeding device (8) by lamp holder material loading to lamp holder feeding manipulator (7) and by its clamping, then be assembled to by lamp holder feeding manipulator (7) by lamp holder on the lamp socket be on lamp socket feeding manipulator (5), described lamp holder feeding manipulator (7) is in the top of lamp socket feeding manipulator (5) and correspondingly with it arranges;
Described frame (1) is provided with the lamp holder whirligig (9) being in lamp holder feeding manipulator (7) later process, is rotated in place clockwise for being prolonged by lamp holder;
Described frame (1) is provided with the checkout gear (11) being in lamp holder whirligig (9) later process, for carrying out unit for electrical property parameters detection to the LEDbulb lamp be rotated in place;
Described frame (1) is provided with the defective products device for eliminating (12) and wire device for excising (13) that are in checkout gear (11) later process, detect underproof LEDbulb lamp by defective products device for eliminating (12) automatic rejection, qualified LEDbulb lamp excises unnecessary input lead by wire device for excising (13);
Described frame (1) is provided with the lamp holder rivet feeding manipulator (15), lamp holder rivet feeding device (14), the lamp holder riveting spike devices (16) that are in defective products device for eliminating (12) and wire device for excising (13) later process, lamp holder preheating tin soldering equipment (18) and the solid lamp device (17) of lamp holder, for riveted joint or the scolding tin of lamp holder;
Described frame (1) is provided with the lamp holder whirligig (19) being in an operation later process, for lamp holder is rotated 180 °, makes lamp holder down, and lamp socket, and compresses lamp socket by lamp socket hold-down devices (20) upward;
Described frame (1) is provided with the gluing device (21) being in lamp holder whirligig (19) later process, and play glue for carrying out the fastening bulb place of lamp socket, then globe lamp bubble-cap is loaded lamp socket by globe holder feeding manipulator (22);
LEDbulb lamp bubble after finally having assembled, by the blanking of lower lamp device (23), completes assembling.
The utility model has the advantages that: 1) LEDbulb lamp is made up of aluminium radiator, driver, LED light source substrate, bulb bulb shield, lamp holder, rivet, conventional LEDbulb lamp assembling is by man-made assembly, there is the problems such as efficiency is low, cost is high, substandard products are many.Assembler's hand assembled operates, and a workman, in 8 hour working time, can assemble 300 LED; Use this equipment carry out automatic Composition be 1200 LED bulb/hour, working every day 8 hours is 9600 LED, and efficiency improves 32 times.
2) compared with this employing rotary work station disk LED automatic assembling machine transmits LED automatic assembly line with the chain type generally used, the machine adopts rotary work station disk, hinder dispenser between employing to control, repetitive positioning accuracy is high, and product acceptable quality can reach effect and control.Common chain type transmission LED automatic assembly line output hourly only has 700, and chain type transmission automatic assembly line takes up room greatly, and repetitive positioning accuracy is poor, and product quality does not reach effective control.
3) this TV station equipment lamp holder can adopt rivet mode to connect, and lamp holder scolding tin also can be adopted to connect, and can produce the LED ball shape bulb of multiple pattern specification.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
In figure, 1 is frame, 2 is final drive shaft, 3 is station index dial, 4 is Lamp holder clamp, 5 is lamp socket feeding manipulator, 6 is lamp socket wire-management device, 7 is lamp holder feeding manipulator, 8 is lamp holder feeding device, 9 is lamp holder whirligig one, 10 is lamp holder whirligig two, 11 is checkout gear, 12 is defective products device for eliminating, 13 is wire device for excising, 14 is lamp holder rivet feeding device, 15 is lamp holder rivet feeding manipulator, 16 is lamp holder riveting spike devices, 17 is the solid lamp device of lamp holder, 18 is lamp holder preheating tin soldering equipment, 19 is lamp holder whirligig, 20 is lamp socket hold-down devices, 21 is gluing device, 22 is globe holder feeding manipulator, 23 is lower lamp device.
Detailed description of the invention
As shown in the figure, arrange Zhu Chuan mechanism bottom frame 1, station index dial 3 is connected on main drive gear by final drive shaft 2.Uniform 24 lamp socket stationary fixtures on station calibration.
Frame 1 arranges lamp socket feeding manipulator 5, material loading transmitting device (being upper track LEDbulb lamp seat automatic assembling machine discharging transmitting device) lamp socket is automatically loaded Lamp holder clamp 4, the bending of lamp socket wire-management device 6 pairs of lamp socket input leads (red), input lead (in vain) reason is straight.
Frame 1 arranges lamp holder feeding manipulator 7, the lamp holder of material loading materials device 8 by electric and magnetic oscillation storehouse automatic charging is accurately enclosed within lamp socket, lamp holder whirligig one 9 pairs of lamp holders carry out first time rotation, lamp holder whirligig 2 10 pairs of lamp holders carry out second time and rotate, and lamp holder is prolonged and is rotated in place clockwise.
The checkout gear 11 that frame 1 is arranged carries out unit for electrical property parameters detection by detection system one, detection system two to the LEDbulb lamp being screwed into position, detects underproof LEDbulb lamp by defective products device for eliminating 12 automatic rejection.Qualified LEDbulb lamp excises unnecessary input lead by wire device for excising 13.
Frame 1 arranges lamp holder rivet feeding manipulator 15, lamp holder rivet feeding device 14 is automatically loaded in lamp holder circular hole by the rivet of electric and magnetic oscillation storehouse automatic charging, lamp holder riveting spike devices 16 compresses lamp holder rivet, and the solid lamp device 17 pairs of lamp holders of lamp holder tighten up.
The lamp holder preheating tin soldering equipment 18 that frame 1 is arranged, to not adopting rivet interlacement lamp holder, after directly being tightened up by the solid lamp device 17 pairs of lamp holders of lamp holder, carries out scolding tin preheating by lamp holder preheating tin soldering equipment to lamp holder, lamp holder scolding tin.
The lamp holder whirligig 19 that frame 1 is arranged is to by cam drive and steam-operating control mode, and with manipulator, lamp holder is rotated 180 °, make lamp holder down, lamp socket, compresses lamp socket by lamp socket hold-down devices 20 upward.
The fastening bulb place of gluing device 21 pairs of lamp sockets that frame 1 is arranged carries out playing glue, and globe lamp bubble-cap is loaded lamp socket by cam drive steam-operating control mode by globe holder feeding manipulator 22.
LEDbulb lamp bubble after having assembled is by lower lamp device 23, and discharging transmitting device automatically imports leave from office aging equipment into and carries out degradation and performance parameter test.
Claims (1)
1.LED bulb lamp full automatic assembly machine, is characterized in that, comprises frame (1), is arranged on the station index dial (3) driven by final drive shaft (2) in frame (1), and the upper hoop of station index dial (3) is provided with some Lamp holder clamps (4);
Frame (1) is provided with lamp socket feeding manipulator (5), and described lamp socket feeding manipulator (5) and Lamp holder clamp (4) correspondence, for loading Lamp holder clamp (4) by lamp socket;
Frame (1) is also provided with the lamp socket wire-management device (6) being in feeding manipulator (5) later process, for straight to the reason of input lead;
Frame (1) is also provided with the lamp holder feeding manipulator (7) and lamp holder feeding device (8) that are in lamp socket wire-management device (6) later process, described lamp holder feeding device (8) by lamp holder material loading to lamp holder feeding manipulator (7) and by its clamping, then be assembled to by lamp holder feeding manipulator (7) by lamp holder on the lamp socket be on lamp socket feeding manipulator (5), described lamp holder feeding manipulator (7) is in the top of lamp socket feeding manipulator (5) and correspondingly with it arranges;
Described frame (1) is provided with the lamp holder whirligig (9) being in lamp holder feeding manipulator (7) later process, is rotated in place clockwise for being prolonged by lamp holder;
Described frame (1) is provided with the checkout gear (11) being in lamp holder whirligig (9) later process, for carrying out unit for electrical property parameters detection to the LEDbulb lamp be rotated in place;
Described frame (1) is provided with the defective products device for eliminating (12) and wire device for excising (13) that are in checkout gear (11) later process, detect underproof LEDbulb lamp by defective products device for eliminating (12) automatic rejection, qualified LEDbulb lamp excises unnecessary input lead by wire device for excising (13);
Described frame (1) is provided with the lamp holder rivet feeding manipulator (15), lamp holder rivet feeding device (14), the lamp holder riveting spike devices (16) that are in defective products device for eliminating (12) and wire device for excising (13) later process, lamp holder preheating tin soldering equipment (18) and the solid lamp device (17) of lamp holder, for riveted joint or the scolding tin of lamp holder;
Described frame (1) is provided with the lamp holder whirligig (19) being in an operation later process, for lamp holder is rotated 180 °, makes lamp holder down, and lamp socket, and compresses lamp socket by lamp socket hold-down devices (20) upward;
Described frame (1) is provided with the gluing device (21) being in lamp holder whirligig (19) later process, and play glue for carrying out the fastening bulb place of lamp socket, then globe lamp bubble-cap is loaded lamp socket by globe holder feeding manipulator (22);
LEDbulb lamp bubble after finally having assembled, by the blanking of lower lamp device (23), completes assembling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420643408.6U CN204209396U (en) | 2014-11-01 | 2014-11-01 | LEDbulb lamp full automatic assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420643408.6U CN204209396U (en) | 2014-11-01 | 2014-11-01 | LEDbulb lamp full automatic assembly machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204209396U true CN204209396U (en) | 2015-03-18 |
Family
ID=52978103
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420643408.6U Expired - Fee Related CN204209396U (en) | 2014-11-01 | 2014-11-01 | LEDbulb lamp full automatic assembly machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204209396U (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105729128A (en) * | 2016-04-22 | 2016-07-06 | 华南理工大学 | Automatic production system for bulb lamps with LED (light-emitting diode) filaments and product detecting method of system |
| CN106002253A (en) * | 2016-07-13 | 2016-10-12 | 佛山楚博科技有限公司 | Full-automatic assembly line for LED globe bulb |
| CN106141662A (en) * | 2016-07-06 | 2016-11-23 | 张帆 | LED lamp holder terminal riveting picks |
| CN106181361A (en) * | 2016-08-03 | 2016-12-07 | 中山市风华稀柠照明设计有限公司 | A kind of lamp assembled all-in-one |
| CN106532397A (en) * | 2016-11-30 | 2017-03-22 | 如冈自动化控制技术(上海)有限公司 | Automatic wire tin-dipping and detecting mechanism |
| CN107030481A (en) * | 2017-04-27 | 2017-08-11 | 厦门世菱科技有限公司 | LED automatic assembly equipment and its control method |
| CN109434445A (en) * | 2018-11-01 | 2019-03-08 | 中山市新和电子设备制造有限公司 | A kind of LEDbulb lamp automatic production line |
| CN109605025A (en) * | 2018-12-17 | 2019-04-12 | 中山市易恩自动化科技有限公司 | The automatic assembling of heating member in a kind of straight cutting heater |
| CN111069898A (en) * | 2019-12-23 | 2020-04-28 | 安徽世林照明股份有限公司 | Assembling equipment of LED fluorescent lamp and working method thereof |
| CN115890181A (en) * | 2022-12-02 | 2023-04-04 | 南京林业大学 | Lighting lamp assembling machine and assembling method |
-
2014
- 2014-11-01 CN CN201420643408.6U patent/CN204209396U/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105729128A (en) * | 2016-04-22 | 2016-07-06 | 华南理工大学 | Automatic production system for bulb lamps with LED (light-emitting diode) filaments and product detecting method of system |
| CN106141662B (en) * | 2016-07-06 | 2018-06-01 | 张帆 | LED lamp holder terminal riveting machine |
| CN106141662A (en) * | 2016-07-06 | 2016-11-23 | 张帆 | LED lamp holder terminal riveting picks |
| CN106002253A (en) * | 2016-07-13 | 2016-10-12 | 佛山楚博科技有限公司 | Full-automatic assembly line for LED globe bulb |
| CN106181361A (en) * | 2016-08-03 | 2016-12-07 | 中山市风华稀柠照明设计有限公司 | A kind of lamp assembled all-in-one |
| CN106181361B (en) * | 2016-08-03 | 2018-09-14 | 中山市风华稀柠照明设计有限公司 | A kind of lamp assembled all-in-one machine |
| CN106532397A (en) * | 2016-11-30 | 2017-03-22 | 如冈自动化控制技术(上海)有限公司 | Automatic wire tin-dipping and detecting mechanism |
| CN107030481A (en) * | 2017-04-27 | 2017-08-11 | 厦门世菱科技有限公司 | LED automatic assembly equipment and its control method |
| CN109434445A (en) * | 2018-11-01 | 2019-03-08 | 中山市新和电子设备制造有限公司 | A kind of LEDbulb lamp automatic production line |
| CN109605025A (en) * | 2018-12-17 | 2019-04-12 | 中山市易恩自动化科技有限公司 | The automatic assembling of heating member in a kind of straight cutting heater |
| CN109605025B (en) * | 2018-12-17 | 2023-12-29 | 中山市易恩自动化科技有限公司 | Automatic assembling machine for heating element in direct-insert heater |
| CN111069898A (en) * | 2019-12-23 | 2020-04-28 | 安徽世林照明股份有限公司 | Assembling equipment of LED fluorescent lamp and working method thereof |
| CN115890181A (en) * | 2022-12-02 | 2023-04-04 | 南京林业大学 | Lighting lamp assembling machine and assembling method |
| CN115890181B (en) * | 2022-12-02 | 2023-10-03 | 南京林业大学 | Lighting lamp assembling machine and assembling method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150318 Termination date: 20171101 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |