CN115872129A - Chemical material loading system in bags - Google Patents
Chemical material loading system in bags Download PDFInfo
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- CN115872129A CN115872129A CN202211610208.6A CN202211610208A CN115872129A CN 115872129 A CN115872129 A CN 115872129A CN 202211610208 A CN202211610208 A CN 202211610208A CN 115872129 A CN115872129 A CN 115872129A
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Abstract
本发明公开的一种袋装化工物料装车系统,包括翻转机构、第一输送机构、第二输送机构、装车机构,还包括回收机构和AGV小车;将袋装脱硫石膏装车时,首先通过第一输送机构将带托盘的袋装脱硫石膏堆垛输送到翻转框架内。压紧机构压住托盘,第一升降板下降,压紧袋装脱硫石膏堆垛,驱动机构驱动翻转框架翻转,第一升降板内的输送带将不带托盘的袋装脱硫石膏堆垛输送到第二输送机构上。之后AGV小车将袋装脱硫石膏堆垛转运到装车机构前端的支撑框架上,横移框架将袋装脱硫石膏堆垛输送到车厢中。实现了袋装脱硫石膏堆垛的装车,相对于机械手一袋一袋抓取的方式,将袋装脱硫石膏堆垛直接装车,效率高。
A bagged chemical material loading system disclosed by the present invention includes a turning mechanism, a first conveying mechanism, a second conveying mechanism, a loading mechanism, and a recovery mechanism and an AGV trolley; when loading the bagged desulfurized gypsum into a car, first The bagged desulfurized gypsum stacks with trays are transported into the turning frame by the first transport mechanism. The pressing mechanism presses the pallet, the first lifting plate descends, compresses the bagged desulfurized gypsum stack, the driving mechanism drives the flip frame to turn over, and the conveyor belt in the first lifting plate transports the bagged desulfurized gypsum stack without a tray to On the second conveying mechanism. After that, the AGV trolley transfers the bagged desulfurized gypsum stack to the support frame at the front end of the loading mechanism, and the traverse frame transports the bagged desulfurized gypsum stack to the compartment. The loading of bagged desulfurized gypsum stacks is realized. Compared with the way that the manipulator grabs one bag by one bag, the bagged desulfurized gypsum stacks are directly loaded into the car, which has high efficiency.
Description
技术领域technical field
本发明涉及袋装化工物料装车技术领域,具体地说是一种袋装化工物料装车系统。The invention relates to the technical field of bagged chemical material loading, in particular to a bagged chemical material loading system.
背景技术Background technique
脱硫石膏是燃煤电厂烟气脱硫过程中产生的废弃物,随着燃煤电厂项目的快速发展,脱硫石膏废渣排放量越来越大,不仅占用大量土地资源,而且严重污染环境。脱硫石膏的主要成分为二水硫酸钙,可代替天然石膏作水泥缓凝剂。因此对脱硫石膏的使用既能保护环境、又可代替天然石膏,具有非凡的意义。Desulfurization gypsum is a waste generated during the flue gas desulfurization process of coal-fired power plants. With the rapid development of coal-fired power plant projects, the discharge of desulfurization gypsum residues is increasing, which not only occupies a large amount of land resources, but also seriously pollutes the environment. The main component of desulfurization gypsum is calcium sulfate dihydrate, which can replace natural gypsum as cement retarder. Therefore, the use of desulfurized gypsum can not only protect the environment, but also replace natural gypsum, which has extraordinary significance.
但是袋装的脱硫石膏装车时,都是通过人工将脱硫石膏一袋一袋的背到车厢中进行堆叠,人工装车的方式劳动强度大,效率低下。因此,设置有机械手的方式,通过机械手将袋装脱硫石膏抓取到车厢中。但是通过机械手装车的方式,通过机械手一袋一袋抓取脱硫石膏,效率低下。However, when the bagged desulfurized gypsum is loaded into the vehicle, the bags of desulfurized gypsum are manually carried into the compartment for stacking. The manual loading method is labor-intensive and inefficient. Therefore, a manipulator is provided, and the bagged desulfurized gypsum is grabbed into the compartment by the manipulator. However, it is inefficient to load the desulfurized gypsum bag by bag by the robot arm.
发明内容Contents of the invention
本发明的目的在于解决上述问题,提供一种袋装化工物料装车系统,将袋装脱硫石膏堆垛进行装车,效率高。The purpose of the present invention is to solve the above problems and provide a bagged chemical material loading system for stacking bags of desulfurized gypsum for loading, with high efficiency.
本发明解决其技术问题所采取的技术方案是:The technical scheme that the present invention solves its technical problem to take is:
一种袋装化工物料装车系统,包括用于将袋装脱硫石膏堆垛翻转的翻转机构、设置在翻转机构后方的用于输送带托盘的袋装脱硫石膏堆垛的第一输送机构、设置在翻转机构前方的用于输送不带托盘的袋装脱硫石膏堆垛的第二输送机构、用于将袋装脱硫石膏堆垛输送到车厢中的装车机构,还包括设置在装车机构侧面的用于将托盘取出的回收机构、设置在第二输送机构和装车机构之间的用于转运袋装脱硫石膏堆垛的AGV小车;A loading system for bagged chemical materials, comprising an overturning mechanism for overturning bagged desulfurized gypsum stacks, a first conveying mechanism for stacking bagged desulfurized gypsum arranged behind the overturning mechanism, and a device The second conveying mechanism for conveying bagged desulfurized gypsum stacks without pallets in front of the overturning mechanism, the loading mechanism for transporting bagged desulfurized gypsum stacks to the compartment, and the second conveying mechanism arranged on the side of the loading mechanism The recycling mechanism for taking out the pallets, the AGV trolley for transferring bagged desulfurized gypsum stacks arranged between the second conveying mechanism and the loading mechanism;
所述翻转机构包括翻转框架和驱动翻转框架转动的驱动机构,所述翻转框架下端设有若干第一输送辊,翻转框架上端设有第一升降板,所述第一升降板内设有输送带,所述翻转框架内设有用于压紧托盘的压紧机构;The overturning mechanism includes an overturning frame and a driving mechanism for driving the overturning frame to rotate. The lower end of the overturning frame is provided with a plurality of first conveying rollers, and the upper end of the overturning frame is provided with a first lifting plate, and a conveyor belt is arranged inside the first lifting plate. , the flipping frame is provided with a pressing mechanism for pressing the tray;
所述回收机构包括用于存储托盘的存储框架、设置在所述存储框架用于抓取托盘的抓取机构;The recycling mechanism includes a storage frame for storing trays, and a grabbing mechanism arranged on the storage frame for grabbing trays;
所述装车机构包括包括固定框架、设置在所述固定框架内并在固定框架横移的横移框架、设置在所述横移框架前端的用于支撑袋装物料堆垛的支撑框架,所述支撑框架与横移框架之间滑动连接,所述支撑框架上均匀的设有若干第二输送辊,所述横移框架前端设有挡板,所述固定框架前方设有用于支撑横移框架前端的支撑机构。The loading mechanism includes a fixed frame, a traversing frame arranged in the fixed frame and traversing on the fixed frame, and a support frame arranged at the front end of the traversing frame for supporting the stacking of bagged materials. There is a sliding connection between the support frame and the traversing frame. A number of second conveying rollers are evenly arranged on the support frame. Front support mechanism.
进一步地,所述驱动机构包括左右对称的设置在翻转框架两侧的驱动轴,所述翻转框架前后两侧均设有圆形的轨道,所述驱动轴上设有与轨道配合的驱动轮。Further, the driving mechanism includes left-right symmetrical driving shafts arranged on both sides of the overturning frame, circular tracks are provided on the front and rear sides of the overturning frame, and driving wheels cooperating with the tracks are provided on the driving shafts.
进一步地,所述翻转框架左端设有侧板,所述压紧机构安装在侧板上,所述第一升降板左端与侧板之间滑动连接。Further, the left end of the overturning frame is provided with a side plate, the pressing mechanism is mounted on the side plate, and the left end of the first lifting plate is slidably connected to the side plate.
进一步地,所述压紧机构包括对称设置在侧板上并在侧板上转动的压头和驱动压头转动的第一液压缸,两所述压头通过连杆连接,第一液压缸缸体端与侧板之间转动连接,第一液压缸活塞杆端与连杆转动连;Further, the pressing mechanism includes a pressure head that is symmetrically arranged on the side plate and rotates on the side plate, and a first hydraulic cylinder that drives the pressure head to rotate. The two pressure heads are connected through a connecting rod, and the first hydraulic cylinder The body end is rotatably connected to the side plate, and the piston rod end of the first hydraulic cylinder is rotatably connected to the connecting rod;
所述第一升降板左端设有导向杆,所述侧板上设有与导向杆配合的导向槽,所述导向槽底部设有驱动第一升降板升降的第二液压缸。The left end of the first lifting plate is provided with a guide rod, the side plate is provided with a guide groove cooperating with the guide rod, and the bottom of the guide groove is provided with a second hydraulic cylinder to drive the first lifting plate up and down.
进一步地,所述抓取机构包括在存储框架内升降的第二升降板、设置在第二升降板底部并与第二升降板之间滑动连接的横移板,所述横移板底部设有固定爪和与固定爪配合用于夹取托盘的活动爪。Further, the grabbing mechanism includes a second lifting plate that lifts up and down in the storage frame, a traversing plate that is arranged at the bottom of the second lifting plate and is slidingly connected with the second lifting plate, and the bottom of the traversing plate is provided with The fixed claw and the movable claw used to clamp the tray cooperate with the fixed claw.
进一步地,所述第二升降板与存储框架之间滑动连接,所述存储框架上端设有驱动第二升降板升降的第二液压缸;Further, the second lifting plate is slidingly connected to the storage frame, and the upper end of the storage frame is provided with a second hydraulic cylinder to drive the second lifting plate up and down;
所述横移板与第二升降板之间滑动连接,所述第二升降板上端设有齿条,第二升降板右端设有电机,所述电机输出轴上设有与齿条啮合的齿轮;The traversing plate is slidingly connected with the second lifting plate, the upper end of the second lifting plate is provided with a rack, the right end of the second lifting plate is provided with a motor, and the output shaft of the motor is provided with a gear meshing with the rack ;
所述活动爪与横移板之间滑动连接,横移板底部设有驱动活动爪移动的第三液压缸。The movable claw is slidingly connected with the traversing plate, and the bottom of the traversing plate is provided with a third hydraulic cylinder for driving the movable claw to move.
进一步地,所述支撑机构包括支撑槽和支撑架,所述支撑架呈V形,支撑架下端与支撑槽之间转动连接,支撑架上端开口处设有与横移框架底部配合的第一支撑轮,所述支撑槽上端设有用于限定支撑架右转极限位置的限位杆,支撑架右端与支撑槽之间设有拉伸弹簧。Further, the support mechanism includes a support groove and a support frame, the support frame is V-shaped, the lower end of the support frame is rotationally connected with the support groove, and the opening at the upper end of the support frame is provided with a first support that cooperates with the bottom of the traversing frame The upper end of the support groove is provided with a limit rod for limiting the limit position of the right turn of the support frame, and a tension spring is arranged between the right end of the support frame and the support groove.
进一步地,所述固定框架四个角处均设有转轴,所述转轴前后两端均设有与横移框架配合的第二支撑轮。Further, the four corners of the fixed frame are provided with rotating shafts, and the front and rear ends of the rotating shaft are provided with second supporting wheels that cooperate with the traversing frame.
进一步地,所述挡板下端与横移框架底部之间设有开口,所述横移框架前端设有用于导向支撑框架移动方向的第三支撑轮,横移框架内设有驱动支撑框架移动的第四液压缸,所述第四液压缸缸体端固定在横移框架内,第四液压缸活塞杆端与支撑框架右端连接。Further, an opening is provided between the lower end of the baffle plate and the bottom of the traversing frame, the front end of the traversing frame is provided with a third support wheel for guiding the moving direction of the support frame, and the traversing frame is provided with a wheel for driving the support frame to move. The fourth hydraulic cylinder, the cylinder end of the fourth hydraulic cylinder is fixed in the traverse frame, and the piston rod end of the fourth hydraulic cylinder is connected with the right end of the support frame.
进一步地,所述AGV小车上设有输送带。Further, the AGV trolley is provided with a conveyor belt.
本发明的有益效果是:The beneficial effects of the present invention are:
1、本发明将袋装脱硫石膏装车时,首先通过第一输送机构将带托盘的袋装脱硫石膏堆垛输送到翻转框架内。压紧机构压住托盘,第一升降板下降,压紧袋装脱硫石膏堆垛,驱动机构驱动翻转框架翻转,第一升降板内的输送带将不带托盘的袋装脱硫石膏堆垛输送到第二输送机构上。之后AGV小车将袋装脱硫石膏堆垛转运到装车机构前端的支撑框架上,横移框架将袋装脱硫石膏堆垛输送到车厢中。实现了袋装脱硫石膏堆垛的装车,相对于机械手一袋一袋抓取的方式,将袋装脱硫石膏堆垛直接装车,效率高。1. When the present invention loads the bagged desulfurized gypsum into the vehicle, firstly, the bagged desulfurized gypsum stacked with pallets is transported into the turning frame through the first conveying mechanism. The pressing mechanism presses the pallet, the first lifting plate descends, compresses the bagged desulfurized gypsum stack, the driving mechanism drives the flip frame to turn over, and the conveyor belt in the first lifting plate transports the bagged desulfurized gypsum stack without a tray to on the second conveyor. After that, the AGV trolley transfers the bagged desulfurized gypsum stack to the support frame at the front end of the loading mechanism, and the traverse frame transports the bagged desulfurized gypsum stack to the compartment. The loading of bagged desulfurized gypsum stacks is realized. Compared with the way that the manipulator grabs one bag by one bag, the bagged desulfurized gypsum stacks are directly loaded into the car, which has high efficiency.
2、本发明通过翻转机构翻转袋装脱硫石膏堆垛后,第一升降板升起后将堆垛输出,翻转框架转回原位,压紧机构松开托盘,抓取机构将托盘抓取到存储框架中进行堆叠,实现了托盘的自动回收,防止托盘随堆垛进入到车厢中。2. In the present invention, after the bagged desulfurized gypsum stack is turned over by the turning mechanism, the first lifting plate is raised to output the stack, the turning frame is turned back to the original position, the pressing mechanism releases the tray, and the grabbing mechanism grabs the tray to Stacking in the storage frame realizes the automatic recovery of the pallets and prevents the pallets from entering the compartment with the stacking.
3、本发明中支撑机构包括支撑槽和支撑架,所述支撑架呈V形,支撑架下端与支撑槽之间转动连接,支撑架上端开口处设有与横移框架底部配合的第一支撑轮,所述支撑槽上端设有用于限定支撑架右转极限位置的限位杆,支撑架右端与支撑槽之间设有拉伸弹簧。当横移框架左移到支撑架位置时,横移框架与V形支撑架左端支撑臂上的第一支撑轮接触,推动支撑架向左偏转,此时支撑架上端的两第一支撑轮均支撑在横移框架下端,辅助支撑横移框架,防止因为横移框架伸出过多,而发生翻转。3. The support mechanism in the present invention includes a support groove and a support frame. The support frame is V-shaped, and the lower end of the support frame is rotationally connected with the support groove. The upper end of the support groove is provided with a limit rod for limiting the limit position of the right turn of the support frame, and a tension spring is arranged between the right end of the support frame and the support groove. When the traversing frame moved to the left position of the support frame, the traversing frame contacted the first support wheel on the support arm at the left end of the V-shaped support frame, pushing the support frame to deflect to the left. At this time, the two first support wheels at the upper end of the support frame were The support is at the lower end of the traversing frame to assist in supporting the traversing frame to prevent the traversing frame from overhanging and overturning.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, In other words, other drawings can also be obtained from these drawings on the premise of not paying creative work.
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明翻转机构结构示意图;Fig. 2 is a structural schematic diagram of the turning mechanism of the present invention;
图3为本发明翻转机构右视图;Fig. 3 is the right side view of the turning mechanism of the present invention;
图4为本发明回收机构结构示意图一;Fig. 4 is a structural schematic diagram 1 of the recovery mechanism of the present invention;
图5为本发明回收机构结构示意图二;Fig. 5 is a structural schematic diagram II of the recovery mechanism of the present invention;
图6为本发明装车机构结构示意图;Fig. 6 is a structural schematic diagram of the loading mechanism of the present invention;
图7为本发明支撑框架结构示意图;Fig. 7 is a schematic diagram of the supporting frame structure of the present invention;
图8为本发明支撑机构结构示意图;Fig. 8 is a structural schematic diagram of the support mechanism of the present invention;
图9为本发明固定框架结构示意图。Fig. 9 is a schematic diagram of the structure of the fixing frame of the present invention.
图中:翻转机构1,第一输送机构2,第二输送机构3,AGV小车4,翻转框架5,第一输送辊6,第一升降板7,存储框架8,驱动轴9,轨道10,驱动轮11,侧板12,压头13,第一液压缸14,连杆15,导向杆16,导向槽17,第二液压缸18,第二升降板19,横移板20,固定爪21,活动爪22,第二液压缸23,齿条24,电机25,齿轮26,第三液压缸27,固定框架28,横移框架29,支撑框架30,挡板31,支撑槽32,支撑架33,第一支撑轮34,限位杆35,拉伸弹簧36,转轴37,第二支撑轮38,开口39,第三支撑轮40,第四液压缸41,第二输送辊42。In the figure: turning
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明中的技术方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to enable those skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described The embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
如图1所示,一种袋装化工物料装车系统,包括用于将袋装脱硫石膏堆垛翻转的翻转机构1、设置在翻转机构1后方的用于输送带托盘的袋装脱硫石膏堆垛的第一输送机构2、设置在翻转机构1前方的用于输送不带托盘的袋装脱硫石膏堆垛的第二输送机构3、用于将袋装脱硫石膏堆垛输送到车厢中的装车机构,第一输送机构2和第二输送机构3均采用输送带输送的方式,此为现有技术,在此不做过多赘述,装车机构设置在翻转机构1左侧,还包括设置在装车机构侧面的用于将托盘取出的回收机构、设置在第二输送机构3和装车机构之间的用于转运袋装脱硫石膏堆垛的AGV小车4;As shown in Figure 1, a bagged chemical material loading system includes an
如图2所示,所述翻转机构1包括翻转框架5和驱动翻转框架5转动的驱动机构,所述翻转框架5下端设有若干第一输送辊6,翻转框架5上端设有第一升降板7,所述第一升降板7内设有输送带,输送带的输送方向与第一输送机构2和第二输送机构3相同,所述翻转框架5内设有用于压紧托盘的压紧机构;As shown in Figure 2, the
如图4所示,所述回收机构包括用于存储托盘的存储框架8、设置在所述存储框架8用于抓取托盘的抓取机构,翻转框架5右侧和前后两侧面均设置有开口,前后两侧的开口用于袋装脱硫石膏堆垛穿过,右侧的开口用于抓取机构穿过抓取托盘;As shown in Figure 4, the recovery mechanism includes a
如图6和图7所示,所述装车机构包括包括固定框架28、设置在所述固定框架28内并在固定框架28横移的横移框架29、设置在所述横移框架29前端的用于支撑袋装物料堆垛的支撑框架30,所述支撑框架30与横移框架29之间滑动连接,所述支撑框架30上均匀的设有若干第二输送辊42,所述横移框架29前端设有挡板31,所述固定框架28前方设有用于支撑横移框架29前端的支撑机构。As shown in Figures 6 and 7, the loading mechanism includes a fixed
第二输送辊42的轴线方向为左右方向,第二输送辊42能够降低袋装物料堆垛与支撑框架30之间的摩擦力,在支撑框架30右移时,袋装物料堆垛能够顺利的落到车厢内。The axial direction of the second conveying
袋装脱硫石膏装车时,首先通过第一输送机构2将带托盘的袋装脱硫石膏堆垛输送到翻转框架5内。压紧机构压住托盘,第一升降板7下降,压紧袋装脱硫石膏堆垛,驱动机构驱动翻转框架5翻转,第一升降板7内的输送带将不带托盘的袋装脱硫石膏堆垛输送到第二输送机构3上。之后AGV小车4将袋装脱硫石膏堆垛转运到装车机构前端的支撑框架上,横移框架将袋装脱硫石膏堆垛输送到车厢中。实现了袋装脱硫石膏堆垛的装车,相对于机械手一袋一袋抓取的方式,将袋装脱硫石膏堆垛直接装车,效率高。When the bagged desulfurized gypsum is loaded into the vehicle, firstly, the stacked bagged desulfurized gypsum with pallets is transported into the
同时通过翻转机构翻转袋装脱硫石膏堆垛,第一升降板7升起后将堆垛输出,翻转框架5转回原位,压紧机构松开托盘,抓取机构将托盘抓取到存储框架8中进行堆叠,实现了托盘的自动回收,防止托盘随堆垛进入到车厢中。At the same time, the bagged desulfurized gypsum stack is turned over by the turning mechanism, the
袋装物料堆垛装车时,将车厢正对横移框架29前段,首先通过叉车将袋装物料堆垛叉到支撑框架30上,横移框架29前移,袋装物料堆垛进入到车厢内,当袋装物料堆垛到达位置时,支撑框架30后移,在挡板31的作用下,袋装物料堆垛放置到车厢中。直接将袋装物料堆垛放置到车厢中,而并非通过机械手将袋装物料一一在车厢中堆叠,装车效率高,且相对于现有技术中采用机械手装车的方式,本发明结构简单,成本低,且与机械手相比,使用寿命长。When bagged materials are stacked and loaded, the compartment is facing the front section of the traversing
如图2所示,所述驱动机构包括左右对称的设置在翻转框架5两侧的驱动轴9,驱动轴9两端通过轴承支撑在地面上,驱动轴9的转动通过电机皮带驱动驱动轴9转动,此为现有技术,在此不做过多赘述,所述翻转框架5前后两侧均设有圆形的轨道10,所述驱动轴9上设有与轨道10配合的驱动轮11,驱动轮11中间位置设有卡槽,轨道10与卡槽配合,本实施例中,驱动轮11设有四个,通过四个驱动轮11实现了对翻转框架5的定位。电机通过皮带驱动驱动轴9转动,在驱动轮11的作用下,翻转框架5翻转,从而驱动袋装脱硫石膏堆垛的翻转。As shown in Figure 2, the drive mechanism includes left and right
如图2和图3所示,所述翻转框架5左端设有侧板12,所述压紧机构安装在侧板12上,所述第一升降板7左端与侧板12之间滑动连接。As shown in FIGS. 2 and 3 , the left end of the
所述压紧机构包括对称设置在侧板12上并在侧板12上转动的压头13和驱动压头13转动的第一液压缸14,两所述压头13通过连杆15连接,第一液压缸14缸体端与侧板12之间转动连接,第一液压缸14活塞杆端与连杆15中间位置转动连接,第一液压缸14活塞杆端设有套筒,连杆15穿过套筒;通过第一液压缸14活塞杆的伸缩,进而驱动压头13转动,实现托盘的夹紧固定,前后对称的压头13能够保证托盘受力均衡,固定可靠性好。The pressing mechanism includes a
所述第一升降板7左端设有导向杆16,导向杆16前后对称的设有两个,所述侧板12上设有与导向杆16配合的导向槽17,所述导向槽17底部设有驱动第一升降板7升降的第二液压缸18,第二液压缸18缸体端与导向槽17底部连接,第二液压缸18活塞杆端与导向杆16连接。The left end of the
如图4和图5所示,所述抓取机构包括在存储框架8内升降的第二升降板19、设置在第二升降板19底部并与第二升降板19之间滑动连接的横移板20,所述横移板20底部设有固定爪21和与固定爪21配合用于夹取托盘的活动爪22,固定爪21固定在横移板20底部,固定爪21前后对称的设有两个。As shown in FIGS. 4 and 5 , the gripping mechanism includes a
所述第二升降板19与存储框架8之间通过导轨滑块副滑动连接,所述存储框架8上端设有驱动第二升降板19升降的第二液压缸23,第二液压缸23缸体端固定在存储框架8上端,第二液压缸23活塞杆端与第二升降板19连接;The
所述横移板20与第二升降板19之间通过导轨滑块副滑动连接,所述第二升降板19上端设有齿条24,第二升降板19右端设有电机25,所述电机25输出轴上设有与齿条24啮合的齿轮26,通过电机齿轮来驱动横移板20左右移动;The traversing
所述活动爪22与横移板20之间通过导轨滑块副滑动连接,横移板20底部设有驱动活动爪22移动的第三液压缸27,第三液压缸27缸体端与横移板20底部转动连接,第三液压缸27活塞杆端与活动爪22铰接。The
当翻转框架5翻转回原位后,横移板20左移穿过存储框架8右侧的开口深入到存储框架8内,第二升降板19下移,托盘位于固定爪21和活动爪22之间,第三液压缸27驱动活动爪22左移,夹住托盘。之后横移板20右移,使得托盘进入到存储框架8内,将托盘放下,实现托盘的堆垛,第二升降板19升起,方便进行下移托盘的回收。After the
如图6和图8所示,所述支撑机构包括支撑槽32和支撑架33,支撑槽32和支撑架33均前后对称分布,分别对应横移框架29前后两端,所述支撑架33呈V形,支撑架33下端与支撑槽32之间转动连接,支撑架33上端开口处设有与横移框架29底部配合的第一支撑轮34,第一支撑轮34外侧一端设有台阶,横移框架29卡在第一支撑轮34的台阶上,对横移框架29进行左右限位,所述支撑槽32上端设有用于限定支撑架33右转极限位置的限位杆35,支撑架33右端与支撑槽32之间设有拉伸弹簧36,所述拉伸弹簧36上端与支撑架33右端连接,拉伸弹簧36下端与支撑槽32上端连接。正常情况下,在拉伸弹簧36弹力的作用下,V形的支撑架33整体向右偏转,但此时支撑架33右端的支撑臂向右偏转,左端的支撑臂是向左偏转一小段弧度的。当横移框架29左移到支撑架33位置时,横移框架29经过V形支撑架33右端的支撑臂,并与V形支撑架33左端支撑臂上的第一支撑轮34接触,推动支撑架33向左偏转,此时支撑架33上端的两第一支撑轮34均支撑在横移框架29下端,辅助支撑横移框架29,防止因为横移框架29伸出过多,而发生翻转,降低固定框架28处的受力。横移框架29收回到固定框架28中后,第一支撑轮34与横移框架29分离,在拉伸弹簧36的弹力作用下,支撑架33向右偏转,与限位杆35接触,支撑架33回位,方便下一带状物料堆垛时进行支撑。支撑架33的偏转支撑与横移框架29的横移联动,不需要单独的驱动,成本低,可靠性好。As shown in Figure 6 and Figure 8, the support mechanism includes a
如图9所示,所述固定框架28四个角处均设有转轴37,既在固定框架28内设有四个转轴37,所述转轴37两端与固定框架28之间通过轴承转动连接,转轴37的轴线方向为前后方向,所述转轴37前后两端均设有与横移框架29配合的第二支撑轮38,既上端的第二支撑轮38与横移框架29上端配合,下端的第二支撑轮38与横移框架29下端配合,第二支撑轮38外侧一端设有台阶,对横移框架29的前后方向进行定位。通过四个转轴上的第二支撑轮38对横移框架29进行限位,并支撑横移框架29。As shown in Figure 9, the four corners of the fixed
所述固定框架28前端设有电机,所述电机输出轴上设有第一皮带轮,前方所述转轴37端部设有第二皮带轮,第一皮带轮和第二皮带轮通过皮带连接,电机通过皮带驱动前端的转轴转动,从而驱动横移框架29前后移动。The front end of the fixed
如图6所示,所述挡板31下端与横移框架29底部之间设有开口39,所述横移框架29前端设有用于导向支撑框架30移动方向的第三支撑轮40,所述第三支撑轮40上下对称分布,上方的第三支撑轮40与支撑框架30上表面配合,下方的第三支撑轮40与支撑框架30下表面配合,左侧的第三支撑轮40位于横移框架29前端,右侧的第三支撑轮40对应支撑框架30右侧,既第三支撑轮40设有八个,两两成对,横移框架29内设有驱动支撑框架30移动的驱动机构。横移框架29内设有驱动支撑框架30移动的第四液压缸41,所述第四液压缸41缸体端固定在横移框架29内,第四液压缸41活塞杆端与支撑框架30右端连接。As shown in Figure 6, an
所述AGV小车4上设有输送带43。The
在对本发明的描述中,需要说明的是,术语“左”、“右”、“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "left", "right", "upper" and "lower" are based on the orientations or positional relationships shown in the drawings, and are only for It is convenient to describe the present invention and simplify the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the present invention.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接,可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected, or electrically connected, directly connected, or indirectly connected through an intermediary, or internally connected between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
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