CN115871976A - Automatic packaging production system and method for emulsion explosive - Google Patents
Automatic packaging production system and method for emulsion explosive Download PDFInfo
- Publication number
- CN115871976A CN115871976A CN202210878300.4A CN202210878300A CN115871976A CN 115871976 A CN115871976 A CN 115871976A CN 202210878300 A CN202210878300 A CN 202210878300A CN 115871976 A CN115871976 A CN 115871976A
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- emulsion explosive
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- square
- shaping
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- 239000002360 explosive Substances 0.000 title claims abstract description 183
- 239000000839 emulsion Substances 0.000 title claims abstract description 181
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 44
- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000007493 shaping process Methods 0.000 claims abstract description 74
- 230000007246 mechanism Effects 0.000 claims abstract description 61
- 238000001125 extrusion Methods 0.000 claims description 45
- 238000012856 packing Methods 0.000 claims description 30
- 238000003825 pressing Methods 0.000 claims description 23
- 239000002994 raw material Substances 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 9
- 238000004804 winding Methods 0.000 claims description 5
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 230000001804 emulsifying effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 description 5
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 4
- 235000017491 Bambusa tulda Nutrition 0.000 description 4
- 241001330002 Bambuseae Species 0.000 description 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 4
- 239000011425 bamboo Substances 0.000 description 4
- 239000012528 membrane Substances 0.000 description 4
- 238000012858 packaging process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005474 detonation Methods 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000002407 reforming Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000007762 w/o emulsion Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The invention provides an automatic packaging production system and method for emulsion explosive, wherein the system comprises: a frame; a conveying mechanism; a shaping mechanism; and a placement mechanism; the conveying mechanism conveys the emulsion explosive, the emulsion explosive is conveyed into the shaping mechanism, the shaping mechanism shapes the emulsion explosive into a square shape, and then the square emulsion explosive is placed into a packaging box through the placing mechanism; the plastic mechanism includes: a primary shaping component; a secondary shaping component; after the primary shaping assembly uniformly pressurizes and shapes the periphery of the emulsion explosive, the secondary shaping assembly shapes the emulsion explosive into a square shape. According to the invention, the emulsion explosive is shaped into a square shape through the shaping mechanism, and then the square emulsion explosive is placed into the packaging box through the placing mechanism, so that the volume of the packaging box is greatly reduced, the packaging cost is reduced, and meanwhile, more emulsion explosives can be transported in a carriage, and the transportation cost is reduced.
Description
Technical Field
The invention relates to the technical field of emulsion explosive packaging, in particular to an automatic emulsion explosive packaging production system and method.
Background
The emulsion explosive is a water-in-oil emulsion explosive formed by uniformly dispersing microdroplets of an oxidant salt aqueous solution in an oil phase continuous medium containing porous substances such as dispersed bubbles or hollow glass beads and the like under the action of an emulsifier, has the characteristics of high density, high detonation velocity, high brisance, good water resistance and the like, and is a structural schematic diagram of the emulsion explosive in the prior art as shown in figure 2.
Chinese patent application No. 201310095140.7 discloses a vertical packagine machine for emulsion explosive, this packagine machine is through setting up sign indicating number storehouse along vertical direction in the frame, and set up the support material mechanism in sign indicating number storehouse bottom, make emulsion explosive cartridge arrange in sign indicating number storehouse along vertical direction, and simultaneously, lead the section of thick bamboo membrane to sign indicating number storehouse periphery and make the section of thick bamboo membrane extend the supply along vertical direction through film guiding mechanism, the free end of section of thick bamboo membrane is closed in sign indicating number storehouse bottom, thereby can cooperate with emulsion explosive cartridge, after sign indicating number storehouse is full of emulsion explosive cartridge, open the support material mechanism, can make the section of thick bamboo membrane fall down together under emulsion explosive cartridge's action of gravity, seal through welding bag horizontal seal mechanism and welding bag vertical seal mechanism finally.
However, the technical scheme has the following problems:
the cross-section of emulsion explosive among the prior art is circular, uses this packagine machine to pack the emulsion explosive, because the cross-section of emulsion explosive is circular, leads to having some clearances between the vanning back emulsion explosive, needs to use the packing box in bigger space, causes the packing expense to increase, has also increased the freight simultaneously.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an automatic packaging production system for emulsion explosives, which shapes the emulsion explosives into a square shape through a shaping mechanism, and then puts the square emulsion explosives into a packaging box through a putting mechanism, thereby greatly reducing the volume of the packaging box, reducing the packaging cost, simultaneously enabling a carriage to transport more emulsion explosives and reducing the transportation cost.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic packaging production system of emulsion explosive, comprising: a frame; a conveying mechanism; a shaping mechanism; and a placement mechanism; the conveying mechanism conveys the emulsion explosive, the emulsion explosive is conveyed into the shaping mechanism, the shaping mechanism shapes the emulsion explosive into a square shape, and then the square emulsion explosive is placed into a packaging box through the placing mechanism;
the plastic mechanism includes: a primary shaping component; a secondary shaping component; after the primary shaping assembly uniformly pressurizes and shapes the periphery of the emulsion explosive, the secondary shaping assembly shapes the emulsion explosive into a square shape.
Preferably, the primary shaping assembly comprises: fixing a sleeve; the square ring is arranged in the fixed sleeve, and gaps are formed in the periphery of the square ring; the four shaping parts are arranged on the fixing sleeve; and a driving part a for driving the shaping part to shape the emulsion explosive.
Further, the shaping part includes: the arc-shaped extrusion block is arranged in the fixed sleeve and corresponds to the notch; the connecting rod is arranged on the arc-shaped extrusion block; the elastic supporting piece a is sleeved outside the connecting rod; the flat plate is arranged on the connecting rod;
the driving part a includes: the circular ring is sleeved outside the fixed sleeve, and a sliding groove is formed in the circular ring; the sliding block is arranged on the flat plate and slides in the sliding groove; driving ring, abstract of the specification
The driving ring is rotationally arranged on the circular ring, and a sliding groove a is formed in the driving ring; and the sliding rod a is arranged on the sliding block and slides in the sliding groove a.
Preferably, the secondary shaping assembly comprises: a frame; the extrusion parts are symmetrically arranged on two sides of the frame and used for extruding and shaping two sides of the emulsion explosive; a support portion that supports the emulsion explosive from a vertical direction; a rotating part driving the frame to rotate.
Further, the pressing portion includes: a motion block; the two groups of central shafts are rotatably arranged on the moving block; the connecting blocks are arranged at two ends of the central shaft; the extrusion rod is arranged between the two connecting blocks; and the gears a are arranged on the central shaft and are meshed with each other.
Preferably, the support portion includes: pressing a plate; the mounting rack is mounted on the pressing plate; the output end of the linear driving piece b is connected with the mounting frame; the frame includes:
the two groups of discs which are oppositely arranged are internally provided with square grooves; the four groups of support rods are arranged on the disc;
the rotating part includes: the disc is rotatably arranged on the fixed seat; an annular rack mounted on the disc; the driving part b is arranged on the fixed seat; and a gear d mounted on an output end of the driving part b.
Further, the insertion mechanism includes: a carrier plate; the baffle plates are arranged on the bearing plate, and avoidance grooves are formed in the baffle plates; the driving assembly drives the bearing plate to move; and the carrying assembly is used for placing the emulsion explosive into the packaging box.
Preferably, the handling assembly comprises: moving the frame; the unwinding part is arranged on one side of the movable frame and is used for unwinding and unwinding the flexible supporting bar; the locking part is used for installing the flexible supporting bar on the other side of the movable frame; the moving part drives the moving frame to move;
unreeling portion includes: the fixed frame is arranged on the movable frame; the retracting shaft is rotatably arranged on the fixing frame and used for retracting the flexible supporting bars;
the locking portion includes: the lock cylinder is arranged on the flexible supporting bar; the positioning column is arranged on the locking column, a positioning hole is formed in the positioning column, a mounting groove and a buffer groove are formed in the movable frame, and the locking column is arranged in the mounting groove; the positioning rod is arranged in the buffer groove and inserted into the positioning hole; the elastic support piece b is installed in the buffer groove; a driving unit a mounted on the moving frame; and one end of the rope is connected with the output end of the driving unit, and the other end of the rope is connected with the positioning rod.
Further, the motion part includes: a track b; a moving frame on which the moving frame is mounted; a driving unit b mounted on the moving frame; the clamping jaw air cylinder is arranged at the output end of the driving unit b; the clamping block is arranged at the top of the movable frame; the handling assembly further comprises a reset portion, the reset portion comprising: a drive block; the positioning shaft is arranged on the driving block, and one side of the lock cylinder is provided with a positioning groove; and the motion unit drives the driving block to move.
The invention also aims to overcome the defects in the prior art and provide an automatic packaging production method for the emulsion explosive, wherein the emulsion explosive is shaped into a square shape by matching a primary shaping process with a secondary shaping process, and then the square emulsion explosive is placed into a packaging box through a placing mechanism, so that the volume of the packaging box is greatly reduced, the packaging cost is reduced, and meanwhile, more emulsion explosives can be transported in a carriage, and the transportation cost is reduced.
In order to achieve the purpose, the invention provides the following technical scheme:
an automatic packaging production method of emulsion explosive comprises the following steps:
step one, a feeding process: the mechanical arm conveys the emulsion explosive conveyed on the conveying belt to the rack, and the pushing assembly pushes the emulsion explosive into the square ring;
step two, primary shaping procedure: driving the driving ring to rotate, driving the sliding rod a to slide in the sliding groove a, driving the sliding block to slide in the sliding groove, driving the arc-shaped extrusion block to shape the emulsion explosive from four directions, and transmitting the emulsion explosive into the frame after shaping;
step three, secondary shaping procedure: the linear driving piece b drives the pressing plate to press on the emulsion explosive, the linear driving piece a drives the extrusion rod to be in extrusion contact with the emulsion explosive, the driving gear b rotates to drive the gear c to rotate, the extrusion rod is driven to rotate towards two sides, and raw materials in the emulsion explosive are driven to be extruded towards corner areas;
the linear driving piece b drives the pressure plate to leave the emulsion explosive, the driving part b drives the disc to rotate 90 degrees, the linear driving piece b drives the pressure plate to press on the emulsion explosive, the linear driving piece a drives the extrusion stem to contact with the emulsion explosive in an extrusion manner, the extrusion stem is driven to rotate towards two sides, the raw materials in the emulsion explosive are driven to extrude to corner areas, and then the emulsion explosive is shaped, so that the emulsion explosive is kept square;
step four, a feeding process: the square emulsion explosive is conveyed into squares formed by a bearing plate, a baffle plate and a moving frame, the bearing plate slides on a track a, the square emulsion explosive is sequentially put into different squares, and the bottom of the square emulsion explosive is lapped on a flexible supporting strip;
step five, a packaging procedure: the driving unit B drives the clamping jaw air cylinder to move downwards to clamp the clamping block to drive the moving frame loaded with the square emulsion explosive to move upwards, the moving part drives the moving frame to move to the upper side of the packing box B, the moving frame is driven to move to be inserted into the packing box B, the positioning rod is driven to leave the positioning hole, the winding shaft is driven to rotate to wind the flexible supporting strip, the locking column is driven to enter the square groove, and then the square emulsion explosive is placed in the packing box B;
step six: a resetting procedure: the motion part orders about to remove the frame and puts into on the loading board, and the motion unit drives the drive block motion, and the location axle inserts the constant head tank and orders about the lock post motion and insert the mounting groove in, unreels the cooperation of part and unreels flexible support bar, orders about the locating lever and inserts the locating hole, and then makes flexible support bar be located and remove the frame bottom, prepares for packing process on next step.
The invention has the beneficial effects that:
(1) According to the invention, the emulsion explosive is shaped into a square shape through the shaping mechanism, and then the square emulsion explosive is placed into the packaging box through the placing mechanism, so that the volume of the packaging box is greatly reduced, the packaging cost is reduced, and meanwhile, more emulsion explosives can be transported in a carriage, and the transportation cost is reduced;
(2) According to the invention, the pressing plate is driven by the linear driving piece b to be pressed on the emulsion explosive, the linear driving piece a drives the extrusion rod to be in extrusion contact with the emulsion explosive, the driving motor drives the gear b to rotate, the gear c is driven to rotate, the extrusion rod is driven to rotate towards two sides, the raw materials in the emulsion explosive are driven to be extruded towards the corner area, and the shaping effect is enhanced;
(3) The moving frame is driven to move to the upper side of the packing box B through the moving part and is driven to move to be inserted into the packing box B, the positioning rod is driven to leave the positioning hole by the driving unit a, the flexible supporting strip is wound by the motor driving the winding and unwinding shaft to rotate, the lock cylinder is driven to enter the square groove, and then the square emulsion explosive is placed in the packing box B;
(4) According to the invention, the motion unit drives the driving block to move, the positioning shaft is inserted into the positioning groove to drive the lock column to move and be inserted into the mounting groove, at the moment, the unreeling part is matched with the flexible supporting strip to unreel, the driving unit a drives the positioning rod to be inserted into the positioning hole, so that the flexible supporting strip is positioned at the bottom of the movable frame to prepare for the next packaging process;
(5) According to the invention, the emulsion explosive shaped by the shaping mechanism is transmitted to the bearing plate, the specific position is in the square grid formed by the bearing plate and the baffle plate, the bearing plate can slide on the rail a, so that the shaped emulsion explosive can conveniently enter different square grids, and the square grid has a certain shaping effect and has the effect of preventing the emulsion explosive from deforming in the carrying process.
In conclusion, the invention has the advantages of reducing the volume of the packing box, reducing the transportation cost, preventing the emulsion explosive from deforming, and the like.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of a prior art emulsion explosive;
FIG. 3 is a schematic view of a first package of an emulsion explosive according to the present invention;
FIG. 4 is a schematic view of a second package of an emulsion explosive according to the present invention;
FIG. 5 is a schematic diagram of the primary reforming assembly of the present invention;
FIG. 6 is a schematic front view of a primary fairing assembly of the present invention;
FIG. 7 is a schematic view of the shaping portion of the present invention;
FIG. 8 is a schematic view of a secondary shaping assembly of the present invention;
FIG. 9 is a schematic view of the frame structure of the present invention;
FIG. 10 is a schematic view of the pressing portion of the present invention;
FIG. 11 is an enlarged view of the present invention at A;
FIG. 12 is an enlarged schematic view of the invention at B;
FIG. 13 is a schematic view of a support portion of the present invention;
FIG. 14 is a schematic view of a rotary portion according to the present invention;
FIG. 15 is a schematic view of the insertion mechanism of the present invention;
FIG. 16 is a schematic view of a carrier plate structure according to the present invention;
FIG. 17 is a schematic view of a moving frame structure according to the present invention;
FIG. 18 is a schematic view of an unwinding portion of the present invention;
FIG. 19 is a schematic cross-sectional view of a carrier assembly of the present invention;
FIG. 20 is an enlarged schematic view of the invention at C;
FIG. 21 is an enlarged schematic view of the invention at D;
FIG. 22 is a schematic view of a reset portion of the present invention;
FIG. 23 is a schematic view of a driving block according to the present invention;
FIG. 24 is a schematic view showing the operation of the pressing part of the present invention;
FIG. 25 is a schematic view of an emulsion explosive package according to the present invention;
FIG. 26 is a schematic view of a square groove structure according to the present invention;
FIG. 27 is a schematic view of a pushing assembly according to the present invention;
fig. 28 is a schematic view of a card slot structure according to the present invention.
Reference numerals
1. A frame; 2. a conveying mechanism; 21. a conveyor belt; 22. a manipulator; 23. a pushing assembly; 231. a linear driving member d; 232. a push plate; 3. a shaping mechanism; 31. a primary shaping component; 311. fixing a sleeve; 312. a square ring; 3121. a notch; 313. a shaping unit; 3131. an arc-shaped extrusion block; 3132. a connecting rod; 3133. an elastic support member a; 3134. a flat plate; 314. a drive section a; 3141. a circular ring; 31411. a chute; 3142. a slider; 3143. a drive ring; 31431. a sliding groove a; 3144. a slide bar a; 315. a base; 32. a secondary shaping component; 321. a frame; 3211. a disc; 32111. a square groove; 3212. a support bar; 322. a pressing section; 3221. a motion block; 3222. a central shaft; 3223. connecting blocks; 3224. an extrusion stem; 3225. a gear a; 3226. a motion frame; 3227. a linear driving piece a; 3228. a drive motor; 3229. a gear b; 3230. a gear c; 323. a support portion; 3231. pressing a plate; 3232. a mounting frame; 3233. a linear driving member b; 324. a rotating part; 3241. a fixed seat; 3242. an annular rack; 3243. a drive unit (b); 3244. a gear d; 4. a placing mechanism; 41. carrying a plate; 42. a baffle plate; 421. an avoidance groove; 43. a drive assembly; 431. a track a; 432. a moving block; 44. a handling assembly; 441. moving the frame; 4411. mounting grooves; 4412. a buffer tank; 4413. a square groove; 4414. a card slot; 442. a unwinding part; 4421. a fixed frame a; 4422. retracting and releasing the shaft; 4423. a flexible support strip; 443. a locking part; 4431. a lock cylinder; 44311. positioning a groove; 4432. a positioning column; 44321. positioning holes; 4433. positioning a rod; 4434. an elastic support member b; 4435. a drive unit a; 4436. a rope; 444. a moving part; 4441. a track b; 4442. a movable frame; 4443. a drive unit b; 4444. a clamping jaw cylinder; 4445. a clamping block; 445. a reset section; 4451. a drive block; 4452. positioning the shaft; 4453. a motion unit; 4454. a fixed frame b.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Example one
As shown in FIG. 3, when the emulsion explosive is placed in a packing box and the radius of the section of the emulsion explosive is set to be R, the required length and width dimensions of the packing box A are 10R, and the section area of the packing box is 100R 2 ，
Specifically, as shown in FIG. 4, if there are pairsShaping the emulsion explosive to change the cross section into a square shape, wherein the length of the square cross section of the emulsion explosive
(the sectional areas of the original emulsion explosive and the square emulsion explosive are required to be the same), so that the cross-sectional area of the original emulsion explosive and the square emulsion explosive can be visually observed, a large amount of space can be saved,
the required packing box B of square emulsion explosive is obtained by calculation: the sectional area of the packing box B is 78.5 percent of that of the packing box A, and the volume of the packing box is reduced.
As shown in fig. 1, the present embodiment provides an automatic packaging production system for emulsion explosive, comprising: a frame 1; a conveying mechanism 2; a shaping mechanism 3; and a placing-in mechanism 4; the conveying mechanism 2 includes: a conveyor belt 21; a robot 22 and a pushing assembly 23; the pushing assembly 23 comprises a linear driving member d231 and a pushing plate 232, wherein the linear driving member d231 is preferably an air cylinder;
the conveying mechanism 2 conveys the emulsion explosive, the emulsion explosive is conveyed into the shaping mechanism 3, the shaping mechanism 3 shapes the emulsion explosive into a square shape, and then the square emulsion explosive is placed into a packaging box through the placing mechanism 4;
in this implementation, form square form with emulsion explosive through plastic mechanism 3, put into the packing box with square emulsion explosive through putting into mechanism 4 afterwards, the volume of the packing box that has significantly reduced reduces the expense of packing, makes the carriage can transport more emulsion explosive simultaneously, has reduced the expense of transportation.
The shaping mechanism 3 includes: a primary shaping component 31; the primary shaping component 31 uniformly pressurizes and shapes the periphery of the emulsion explosive.
Preferably, as shown in fig. 5 and 6, the primary shaping assembly 31 includes: a fixing sleeve 311; the square ring 312 is arranged in the fixed sleeve 311, and the periphery of the square ring 312 is provided with a notch 3121; a shaping part 313, wherein the four shaping parts 313 are arranged on the fixing sleeve 311; the driving unit a314, and the shaping unit 313 is driven by the driving unit a314 to shape the emulsion explosive.
In this embodiment, the conveying mechanism 2 conveys the emulsion explosive into the square ring 312, and the driving portion a314 drives the shaping portion 313 to shape the emulsion explosive into a square shape;
further, as shown in fig. 6, the shaping portion 313 includes: the arc extrusion block 3131 is arranged in the fixing sleeve 311, and corresponds to the notch 3121 in position; a connecting rod 3132, the connecting rod 3132 being mounted on the arc-shaped pressing block 3131; an elastic supporting piece a3133, the elastic supporting piece a3133 is sleeved outside the connecting rod 3132; the elastic supporting piece a3133 is arranged between the arc-shaped extrusion block 3131 and the fixing sleeve 311, the elastic supporting piece a3133 is preferably a spring, and the bottom of the fixing sleeve 311 is provided with a base 315; a plate 3134, the plate 3134 being mounted on the connecting rod 3132; the elastic supporting piece a3133 plays a role of buffering;
further, as shown in fig. 7, the driving portion a314 includes: the circular ring 3141 is sleeved outside the fixing sleeve 311, and a sliding groove 31411 is formed in the circular ring 3141; a slider 3142, the slider 3142 mounted on the flat plate 3134 slides in the sliding groove 31411; a driving ring 3143, wherein the driving ring 3143 is rotatably arranged on the circular ring 3141, and a sliding groove a31431 is formed in the driving ring 3143; the slide rod a3144 is mounted on the slider 3142, and the slide rod a3144 slides in the slide groove a 31431.
In this embodiment, the driving ring 3143 is driven by the motor to rotate, the sliding rod a3144 is driven to slide in the sliding groove a31431, the driving slider 3142 slides in the sliding groove 31411, and the arc-shaped extrusion block 3131 is driven to shape the emulsion explosive, it should be noted that if the arc-shaped extrusion block 3131 is a flat plate, the extruded emulsion explosive has a certain amount of rebound, and therefore, the arc-shaped extrusion block 3131 is set to be arc-shaped, and a certain pre-deformation effect can be achieved.
Further, as shown in fig. 15 and 16, the inserting mechanism 4 includes: a carrier plate 41; the baffles 42 are arranged on the bearing plate 41, and the baffles 42 are provided with avoidance grooves 421; the driving assembly 43, the driving assembly 43 drives the bearing plate 41 to move; a handling assembly 44, wherein the handling assembly 44 places the emulsion explosive into the packaging box; the driving assembly a43 includes: track a431; the moving block 432 is installed at the bottom of the bearing plate 41, and the moving block 432 moves on the track a431 and is preferably driven by a cylinder; .
Preferably, as shown in fig. 15, the handling assembly 44 comprises: a move frame 441; an unwinding part 442 installed at one side of the moving frame 441 for unwinding and unwinding the flexible support bar 4423; a locking part 443, the locking part 443 mounting the flexible support bar 4423 on the other side of the moving frame 441; the moving part 444, the moving part 444 drives the moving frame 441 to move, as shown in fig. 28, a slot 4414 is formed on the moving frame 441, and the baffle 42 is inserted into the slot 4414 to fix the moving frame 441 on the bearing plate 41;
in this embodiment, the emulsion explosive that passes through the plastic of plastic mechanism 3 is transmitted to on the loading board 41, and the concrete position is in the square that loading board 41 and baffle 42 formed, and loading board 41 can slide on track a431, and the emulsion explosive of the plastic of being convenient for gets into different squares in, and the square plays certain effect of stereotyping.
Specifically, as shown in fig. 18, the unwinding portion 442 includes: a fixed frame a4421, the fixed frame a4421 is mounted on the movable frame 441; a retracting shaft 4422 rotatably arranged on the retracting shaft 4422 on the fixed frame a4421 and used for retracting and releasing the flexible supporting bar 4423, wherein the retracting shaft 4422 is preferably driven by a motor;
preferably, as shown in fig. 19 and 20, the locking portion 443 includes: a lock cylinder 4431, the lock cylinder 4431 is mounted on the flexible support bar 4423; the positioning column 4432 is arranged on the locking column 4431, the positioning column 4432 is internally provided with a positioning hole 44321, the movable frame 441 is internally provided with a mounting groove 4411 and a buffer groove 4412, and the locking column 4431 is arranged in the mounting groove 4411; a positioning rod 4433, the positioning rod 4433 installed in the buffer groove 4412 is inserted into the positioning hole 44321; an elastic support b4434, the elastic support b4434 being installed in the buffer groove 4412; a driving unit a4435, the driving unit a4435 being mounted on the moving frame 441, the driving unit a4435 being preferably an air cylinder; a rope 4436, one end of the rope 4436 is connected with the output end of the driving unit a4435, and the other end thereof is connected with the positioning lever 4433.
Further, as shown in fig. 15, the moving part 444 includes: track b4441; a moving frame 4442, the moving frame 4442 moves on the track b4441, preferably, air cylinder push; a driving unit b4443, the driving unit b4443 being mounted on the moving frame 4442; a jaw cylinder 4444, the jaw cylinder 4444 being mounted to an output end of the driving unit b 4443; a clamp 4445, the clamp 4445 being mounted on the top of the moving frame 441, and a driving unit b4443 being preferably an air cylinder.
In this embodiment, a square emulsion explosive is transferred into the square grids formed by the bearing plate 41, the baffle plate 42 and the moving frame 441, the bearing plate 41 slides on the rail a431, and the square emulsion explosive enters different square grids in sequence, and it should be specifically noted that, at this time, the bottom of the square emulsion explosive is lapped on the flexible supporting bar 4423;
in this embodiment, the driving unit B4443 drives the clamping jaw cylinder 4444 to move downwards to clamp the clamping block 4445 to drive the moving frame 441 loaded with the square emulsion explosive to move upwards, the moving part 444 drives the moving frame 441 to move to the upper side of the packing box B, and the moving frame 441 is driven to move to be inserted into the packing box B, as shown in fig. 25, the driving unit a4435 drives the positioning rod 4433 to leave the positioning hole 44321, the motor drives the winding and unwinding shaft 4422 to rotate to wind the flexible supporting bar 4423, and the locking column 4431 is driven to enter the square groove 4413, so that the square emulsion explosive is placed in the packing box B.
Further, the carrier assembly 44 further includes a reset portion 445, as shown in fig. 22 and 23, wherein the reset portion 445 includes: the driving block 4451; the positioning shaft 4452 is arranged on the driving block 4451, and one side of the lock cylinder 4431 is provided with a positioning groove 44311; a moving unit 4453, wherein the moving unit 4453 drives the driving block 4451 to move, the moving unit 4453 is preferably an air cylinder, and the moving unit 4453 is arranged on a fixed frame b 4454;
in this embodiment, for the next packaging process, the moving part 444 drives the moving frame 441 to be placed on the upper bearing plate 41, the moving unit 4453 drives the driving block 4451 to move, the positioning shaft 4452 is inserted into the positioning slot 44311 to drive the locking column 4431 to move and be inserted into the mounting slot 4411, at this time, the unwinding part 442 cooperatively unwinds the flexible support strip 4423, the driving unit a4435 drives the positioning rod 4433 to be inserted into the positioning hole 44321, and the flexible support strip 4423 is located at the bottom of the moving frame 441, so as to prepare for the next packaging process;
it should be noted that: the square groove 4413 corresponds to the avoiding groove 421, the driving block 4451 passes through the square groove 4413 and the avoiding groove 421 when moving, and the flexible support strip 4423 passes through the avoiding groove 421 when unreeling.
Example two
As shown in fig. 8, in which the same or corresponding components as those in the first embodiment are denoted by the same reference numerals as those in the first embodiment, only the points of difference from the first embodiment will be described below for the sake of convenience. The second embodiment is different from the first embodiment in that:
in this embodiment, the shaping mechanism 3 further includes a secondary shaping component 32; the secondary shaping component 32 shapes the emulsion explosive into a square shape;
the secondary shaping component 32 is positioned between the primary shaping component 31 and the putting mechanism 4, namely the conveying mechanism 2 conveys the emulsion explosive into the primary shaping component 31, and the emulsion explosive enters the putting mechanism 4 after passing through the secondary shaping component 32;
preferably, as shown in fig. 9-11, secondary shaping assembly 32 includes: a frame 321; the extrusion parts 322 are symmetrically arranged on two sides of the frame 321 to extrude and shape two sides of the emulsion explosive; a support part 323, wherein the support part 323 supports the emulsion explosive from the vertical direction; the rotation portion 324 rotates the frame 321 by the rotation portion 324.
Further, as shown in fig. 11 and 12, the pressing portion 322 includes: a motion block 3221; the central shafts 3222 and the two groups of central shafts 3222 are rotatably arranged on the moving block 3221; the connecting blocks 3223 are arranged at two ends of the central shaft 3222; the pressing rod 3224 is arranged between the two connecting blocks 3223; a gear a3225, the gear a3225 being mounted on the central shaft 3222 and meshing with each other; the moving frame 3226, the moving frame 3226 is mounted on the moving block 3221, the linear driving element a3227, an output end of the linear driving element a3227 is connected to the moving frame 3226, the linear driving element a3227 is preferably an air cylinder, the moving block 3221 is mounted with the driving motor 3228, an output shaft of the driving motor 3228 is mounted with the gear b3229, one central shaft 3222 is mounted with the gear c3230, and the gear b3229 is engaged with the gear c 3230.
Preferably, as shown in fig. 13, the support portion 323 includes: a pressure plate 3231; a mounting frame 3232, the mounting frame 3232 being mounted on the pressure plate 3231; a linear driver b3233, an output end of the linear driver b3233 is connected with the mounting frame 3232, and the linear driver b3233 is preferably a cylinder;
the frame 321 includes: the discs 3211, two groups of discs 3211 arranged oppositely are provided with square grooves 32111; the supporting rods 3212, four groups of supporting rods 3212 are installed on the disc 3211;
the rotating portion 324 includes: the fixed seat 3241 and the disc 3211 are rotatably arranged on the fixed seat 3241; a circular rack 3242, the circular rack 3242 being mounted on the disc 3211; a driving part b3243, the driving part b3243 being mounted on the fixed base 3241; gear d3244 and gear d3244 are preferably attached to output end driving section b3243 of driving section b 3243.
In this embodiment, a linear driving element b3233 drives a pressing plate 3231 to press on the emulsion explosive, a linear driving element a3227 drives an extrusion rod 3224 to contact with the emulsion explosive in a pressing manner, a driving motor 3228 drives a gear b3229 to rotate, drives a gear c3230 to rotate, drives the extrusion rod 3224 to rotate towards two sides, and drives the raw materials in the emulsion explosive to be extruded towards the corner area, and the state is shown in fig. 24;
the linear driving piece b3233 drives the pressing plate 3231 to leave the emulsion explosive, the driving part b3243 drives the disc 3211 to rotate 90 degrees, the linear driving piece b3233 drives the pressing plate 3231 to press the emulsion explosive, the linear driving piece a3227 drives the extrusion rod 3224 to be in extrusion contact with the emulsion explosive, the extrusion rod 3224 is driven to rotate towards two sides, raw materials in the emulsion explosive are driven to extrude to corner areas, then the emulsion explosive is shaped, and the emulsion explosive is enabled to be kept square better.
EXAMPLE III
As shown in fig. 1 to 26, the embodiment provides an automatic packaging production method of an emulsion explosive, which comprises the following steps:
step one, a feeding process: the mechanical arm 22 conveys the emulsion explosive conveyed on the conveying belt 21 to the rack 1, and the pushing assembly 23 pushes the emulsion explosive into the square ring 312;
step two, primary shaping procedure: the driving ring 3143 is driven to rotate, the sliding rod a3144 slides in the sliding groove a31431, the driving slider 3142 slides in the sliding groove 31411, the arc-shaped extrusion block 3131 is driven to shape the emulsion explosive from four directions, and the emulsion explosive is conveyed into the frame 321 after being shaped;
step three, a secondary shaping process: a linear driving part b3233 drives a pressing plate 3231 to press on the emulsion explosive, a linear driving part a3227 drives an extrusion rod 3224 to be in extrusion contact with the emulsion explosive, a driving motor 3228 drives a gear b3229 to rotate, a gear c3230 is driven to rotate, the extrusion rod 3224 is driven to rotate towards two sides, and raw materials in the emulsion explosive are driven to extrude towards corner areas, wherein the state of the raw materials is shown in fig. 24;
the linear driving piece b3233 drives the pressing plate 3231 to leave the emulsion explosive, the driving part b3243 drives the disc 3211 to rotate by 90 degrees, the linear driving piece b3233 drives the pressing plate 3231 to press the emulsion explosive, the linear driving piece a3227 drives the extrusion rod 3224 to be in extrusion contact with the emulsion explosive, the extrusion rod 3224 is driven to rotate towards two sides, raw materials in the emulsion explosive are driven to extrude to a corner area, and then the emulsion explosive is shaped, so that the emulsion explosive is kept square better;
step four, a feeding process: the square emulsion explosive is conveyed into the grids formed by the bearing plate 41, the baffle plate 42 and the moving frame 441, the bearing plate 41 slides on the rail a431, the square emulsion explosive enters different grids in sequence, and the bottom of the square emulsion explosive is lapped on the flexible supporting strip 4423;
step five, a packaging procedure: the driving unit B4443 drives the clamping jaw air cylinder 4444 to move downwards to clamp the clamping block 4445 to drive the moving frame 441 loaded with the square emulsion explosive to move upwards, the moving part 444 drives the moving frame 441 to move to the upper part of the packing box B, the moving frame 441 is driven to move to be inserted into the packing box B, the driving unit a4435 drives the positioning rod 4433 to leave the positioning hole 44321, the motor drives the winding and unwinding shaft 4422 to rotate to wind the flexible supporting strip 4423, the locking column 4431 is driven to enter the square groove 4413, and the flexible supporting strip 4423 leaves the bottom of the square emulsion explosive, so that the square emulsion explosive is placed in the packing box B;
step six: a resetting procedure: the moving part 444 drives the moving frame 441 to be placed on the upper bearing plate 41, the moving unit 4453 drives the driving block 4451 to move, the positioning shaft 4452 is inserted into the positioning groove 44311 and drives the lock column 4431 to move and be inserted into the mounting groove 4411, meanwhile, the unwinding part 442 is matched with the flexible support bar 4423 to unwind, the driving unit a4435 drives the positioning rod 4433 to be inserted into the positioning hole 44321, and therefore the flexible support bar 4423 is located at the bottom of the moving frame 441, and preparation is made for the next packaging process.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. An automatic packaging production system of emulsion explosive, comprising:
a frame;
it is characterized by also comprising:
a conveying mechanism;
a shaping mechanism; and
a placing mechanism;
the conveying mechanism conveys the emulsion explosive and sends the emulsion explosive into the shaping mechanism, the shaping mechanism shapes the emulsion explosive into a square shape, and then the square emulsion explosive is placed into a packaging box through the placing mechanism;
the plastic mechanism includes:
a primary shaping component; and
a secondary shaping component;
after the periphery of the emulsion explosive is uniformly pressurized and shaped by the primary shaping assembly, the shape of the emulsion explosive is shaped by the secondary shaping assembly.
2. The automatic packaging production system for emulsion explosives of claim 1,
the primary shaping component comprises:
fixing a sleeve;
the square ring is arranged in the fixed sleeve, and gaps are formed in the periphery of the square ring;
the shaping parts are arranged on the fixed sleeve in four groups and correspond to the positions of the notches;
and a driving part a for driving the shaping part to shape the emulsion explosive.
3. The automatic packaging production system of emulsion explosive according to claim 2,
the shaping portion includes:
the arc extrusion block is arranged in the fixed sleeve and corresponds to the position of the notch;
the connecting rod is arranged on the arc-shaped extrusion block;
the elastic supporting piece a is sleeved outside the connecting rod;
the flat plate is arranged on the connecting rod;
the driving part a includes:
the circular ring is sleeved outside the fixed sleeve, and a sliding groove is formed in the circular ring;
the sliding block is arranged on the flat plate and slides in the sliding groove;
the driving ring is arranged on the circular ring in a rotating mode, and a sliding groove a is formed in the driving ring;
and the sliding rod a is arranged on the sliding block and slides in the sliding groove a.
4. The automatic packaging production system for emulsion explosives of claim 1,
the secondary shaping component comprises:
a frame;
the extrusion parts are symmetrically arranged on two sides of the frame to extrude and shape two sides of the emulsion explosive;
a support portion that supports the emulsion explosive in a vertical direction;
a rotating portion that drives the frame to rotate.
5. The automatic packaging production system for emulsion explosives of claim 4 wherein,
the pressing portion includes:
a motion block;
the two groups of central shafts are rotationally arranged on the moving block;
the connecting blocks are arranged at two ends of the central shaft;
the extrusion rod is arranged between the two connecting blocks;
and the gears a are arranged on the central shaft and are meshed with each other.
6. The automatic packaging production system of emulsion explosive according to claim 4,
the support portion includes:
pressing a plate;
the mounting rack is mounted on the pressing plate;
the output end of the linear driving piece b is connected with the mounting frame;
the frame includes:
the two groups of discs which are oppositely arranged are internally provided with square grooves;
the four groups of support rods are arranged on the disc;
the rotating part includes:
the disc is rotatably arranged on the fixed seat;
an annular rack mounted on the disc;
the driving part b is arranged on the fixed seat;
and a gear d mounted on an output end of the driving part b.
7. The automatic packaging production system of emulsion explosive according to claim 1,
the insertion mechanism includes:
a carrier plate;
the baffle plates are arranged on the bearing plate, and avoidance grooves are formed in the baffle plates;
the driving assembly drives the bearing plate to move;
and the carrying assembly is used for placing the emulsion explosive into the packaging box.
8. The automatic packaging production system of emulsion explosive according to claim 7,
the handling assembly comprises:
moving the frame;
the unwinding part is arranged on one side of the movable frame and is used for unwinding and unwinding the flexible supporting bar;
the locking part is used for installing the flexible supporting bar on the other side of the movable frame;
a moving part driving the moving frame to move;
unreeling portion includes:
the fixed frame is arranged on the movable frame;
the retracting shaft is rotatably arranged on the fixing frame and is used for retracting the flexible supporting bars;
the locking portion includes:
the lock cylinder is arranged on the flexible supporting bar;
the positioning column is arranged on the locking column, a positioning hole is formed in the positioning column, a mounting groove and a buffer groove are formed in the movable frame, and the locking column is arranged in the mounting groove;
the positioning rod is arranged in the buffer groove and inserted into the positioning hole;
the elastic support piece b is installed in the buffer groove;
a driving unit a mounted on the moving frame;
and one end of the rope is connected with the output end of the driving unit a, and the other end of the rope is connected with the positioning rod.
9. The automatic packaging production system for emulsion explosives of claim 8,
the motion part includes:
a track b;
the moving frame moves on the track b;
a driving unit b mounted on the moving frame;
the clamping jaw air cylinder is arranged at the output end of the driving unit b;
the clamping block is arranged at the top of the movable frame;
the handling assembly further comprises a reset portion, the reset portion comprising:
a drive block;
the positioning shaft is arranged on the driving block, and one side of the lock cylinder is provided with a positioning groove;
and the motion unit drives the driving block to move.
10. An automatic packaging production system for emulsion explosive according to any one of claims 1 to 9 for packaging
A method of emulsifying an explosive comprising the steps of:
step one, a feeding process: the mechanical arm conveys the emulsion explosive conveyed on the conveying belt to the rack, and the pushing assembly pushes the emulsion explosive into the square ring;
step two, a primary shaping procedure: driving the driving ring to rotate, driving the sliding rod a to slide in the sliding groove a, driving the sliding block to slide in the sliding groove, driving the arc-shaped extrusion block to shape the emulsion explosive from four directions, and transmitting the emulsion explosive into the frame after shaping;
step three, secondary shaping procedure: the linear driving piece b drives the pressing plate to press on the emulsion explosive, the linear driving piece a drives the extrusion rod to be in extrusion contact with the emulsion explosive, the driving gear b rotates to drive the gear c to rotate, the extrusion rod is driven to rotate towards two sides, and raw materials in the emulsion explosive are driven to be extruded towards corner areas;
the linear driving piece b drives the pressure plate to leave the emulsion explosive, the driving part b drives the disc to rotate 90 degrees, the linear driving piece b drives the pressure plate to press on the emulsion explosive, the linear driving piece a drives the extrusion stem to contact with the emulsion explosive in an extrusion manner, the extrusion stem is driven to rotate towards two sides, the raw materials in the emulsion explosive are driven to extrude to corner areas, and then the emulsion explosive is shaped, so that the emulsion explosive is kept square;
step four, a feeding process: the square emulsion explosive is conveyed into squares formed by a bearing plate, a baffle plate and a moving frame, the bearing plate slides on a track a, the square emulsion explosive is sequentially put into different squares, and the bottom of the square emulsion explosive is lapped on a flexible supporting strip;
step five, a packaging procedure: the driving unit B drives the clamping jaw air cylinder to move downwards to clamp the clamping block to drive the moving frame loaded with the square emulsion explosive to move upwards, the moving part drives the moving frame to move to the upper side of the packing box B, the moving frame is driven to move to be inserted into the packing box B, the positioning rod is driven to leave the positioning hole, the winding shaft is driven to rotate to wind the flexible supporting strip, the locking column is driven to enter the square groove, and then the square emulsion explosive is placed in the packing box B;
step six: a resetting procedure: the motion part orders about to remove the frame and puts into on the loading board, and the motion unit drives the drive block motion, and the location axle inserts the constant head tank and orders about the lock post motion and insert the mounting groove in, unreels the cooperation of part and unreels flexible support bar, orders about the locating lever and inserts the locating hole, and then makes flexible support bar be located and remove the frame bottom, prepares for packing process on next step.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210878300.4A CN115871976B (en) | 2022-07-25 | 2022-07-25 | Automatic packaging production system and method for emulsion explosive |
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| CN202210878300.4A CN115871976B (en) | 2022-07-25 | 2022-07-25 | Automatic packaging production system and method for emulsion explosive |
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| CN115871976B CN115871976B (en) | 2024-05-14 |
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| CN115871976B (en) | 2024-05-14 |
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Effective date of registration: 20240415 Address after: 323300 Thirteen Du Village, Sanren She Ethnic Township, Suichang County, Lishui City, Zhejiang Province Applicant after: Zhejiang Yonghua Civil Explosive Equipment Co.,Ltd. Country or region after: China Address before: 323300 San Ren Xiang Shi San Du Cun, Suichang County, Lishui City, Zhejiang Province Applicant before: Suichang Yongxin branch of Zhejiang Yonglian civil explosive equipment Co.,Ltd. Country or region before: China |
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