CN115854662A - Improved automatic dehydration process and system for battery steel shell - Google Patents

Abstract

An improved automatic dehydration process and a system for a battery steel shell are disclosed, wherein the automatic dehydration system comprises a plurality of dehydrators, an automatic feeding device, a discharging platform and a manipulator which is used for automatic feeding, connection and matching among the automatic feeding device, the dehydrators and the discharging platform, and the manipulator comprises a left base frame, a right base frame, a moving frame and a plurality of mechanical heads; the discharging platform comprises a discharging frame body, a discharging station, a discharging conveying belt and a turnover device which can synchronously turn and dump a plurality of dewatering barrels onto the discharging conveying belt. The automatic dehydration system and the process have high dehydration efficiency, can realize simultaneous dehydration operation of a plurality of dehydration barrels, and have ideal control of some detailed designs, such as a manipulator can take and place a plurality of dehydration barrels at the same time, the operation is more stable, and the failure rate is low; by adopting the design of the stop lever component, the bucket openings of the plurality of dehydration buckets are simultaneously blocked by the stop lever component, the plurality of dehydration buckets are not easy to loosen and fall off, and the simultaneous dumping operation of the plurality of dehydration buckets can be met.

Description

Improved automatic dehydration process and system for battery steel shell

Technical Field

The invention relates to the technical field of battery steel shell production equipment, in particular to an improved battery steel shell automatic dehydration process and a system thereof.

Background

The barrel plating is classified into three types, which are horizontal barrel plating, inclined barrel plating and vibration plating, and the existing horizontal barrel plating is also called barrel plating by taking horizontal barrel plating as an example, and is an electroplating processing mode which is to place a certain number of small parts (such as a battery steel shell and the like) in a special barrel (usually a hexagonal prism-shaped barrel cage, the side wall of which is net-shaped) and deposit various metal or alloy coatings on the surfaces of the parts in an indirect electric conduction mode under a rolling state so as to achieve the purposes of surface protection and decoration and various functions.

After the battery steel shell is electroplated and cleaned, the battery steel shell is required to be dehydrated. The traditional battery steel shell dehydration mode is that the battery steel shell in the roller is manually taken out and placed in a material containing barrel with meshes, then the material containing barrel is placed in the dehydration machine, the material containing barrel is driven to rotate by a rotating motor on the dehydration machine for spin-drying, and the moisture on each battery steel shell in the material containing barrel is ensured to be thrown out, so that the aim of dehydrating the battery steel shell is fulfilled. The traditional battery steel shell dehydration mode has the advantages of high labor intensity of workers, unsatisfactory dehydration effect, influence on product quality, low dehydration efficiency, incapability of realizing continuous operation and difficulty in realizing a production mode of large-scale integration.

In order to solve the traditional dehydration mode of the steel shell of the battery, the applicant previously applies Chinese patent names: the automatic dehydration system for the battery steel shell (patent number: ZL202021853597.1, granted notice date: 2021, 06 and 22 months) comprises a dehydrator for dehydrating and spin-drying the battery steel shell, an automatic feeding device for receiving the battery steel shell in a rolling cage on an electroplating production line and feeding the dehydrator, a discharging platform for receiving the dehydrated battery steel shell on the dehydrator, a discharging conveyer belt for receiving the battery steel shell on the discharging platform, and a manipulator for automatic feeding, connection and matching among the automatic feeding device, the dehydrator and the discharging platform. The automatic dehydration system can realize continuous operation of an automatic production line, the dehydration efficiency is improved to a certain extent, but the automatic dehydration system has some defects, the dehydration efficiency of the whole automatic dehydration system is not high enough, the dehydration operation of a plurality of dehydration barrels can not be realized simultaneously, and the control of some detailed designs is not ideal enough, for example, a manipulator can only take and place one dehydration barrel each time, the efficiency of the manipulator is low, and in the walking process, because of unilateral stress and high working frequency, the manipulator is not stable enough, the mechanical abrasion is large, the failure rate is high, and the manipulator is easy to damage; the unloading platform is empting the in-process of unloading to the dehydration bucket, and the overlap joint mode that relies on the dog of L shape to set up on the bung hole outer edge of dehydration bucket is steady inadequately, and the dehydration bucket is easy not hard up, and a dog can only cooperate a dehydration bucket moreover, and a dog can not satisfy a plurality of dehydration buckets and empty the operation simultaneously.

Disclosure of Invention

The invention provides an improved automatic battery steel shell dehydration process and a system thereof, and mainly aims to overcome the defects that the structural design of the existing automatic dehydration system is not ideal enough, the dehydration efficiency is not high enough, dehydration operation can not be simultaneously carried out on a plurality of dehydration barrels, the control of some detailed designs is not ideal enough, and the like.

In order to solve the problems, the invention adopts the following technical scheme:

the utility model provides an automatic dewatering system of improved generation battery box hat, includes the hydroextractor that dewaters the operation of spin-drying to the battery box hat, is used for accepting to roll the automatic feeding device that the cage was gone up to the electroplating production line and carried out the feed for the hydroextractor, accepts the discharge table of the dehydration back battery box hat on the hydroextractor and be used for automatic feeding device, hydroextractor and discharge table between the automatic feeding link up complex manipulator, its characterized in that: the automatic feeding device comprises a bearing groove body with a dewatering barrel feeding station, a battery steel shell blanking hopper which is arranged on one side of the bearing groove body and is positioned below a rolling cage blanking station of an electroplating production line, and a material carrying trolley which is movably arranged in the bearing groove body and moves back and forth between the battery steel shell blanking hopper and the dewatering barrel feeding station; the mechanical arm comprises a left base frame and a right base frame which are positioned at two sides of the dehydrator, a moving frame which is arranged on the left base frame and the right base frame and can move forwards and backwards on the top of the moving frame, and a plurality of mechanical heads which are fixedly connected to the moving frame and can vertically move on the moving frame; the dehydration machine comprises a dehydration rack and a dehydration container which is arranged on the dehydration rack and can swing left and right, a plurality of dehydration turntables for placing a plurality of dehydration buckets and a dehydration motor for driving each dehydration turntable to rotate at high speed are arranged in the dehydration container, and each dehydration motor is arranged at the bottom of the dehydration container; the discharge table frame of unloading, install on the frame of unloading and be used for accepting the manipulator and take out the station of unloading of a plurality of dewatering buckets from the hydroextractor, be located the station one side of unloading and carry out the row's of feeding material conveyer belt and will unload a plurality of dewatering buckets on the station and overturn in step and empty to arranging the turning device who expects the conveyer belt and have the pin subassembly on the conveyer belt and have the pin subassembly for the stoving conveyer belt.

Furthermore, two rails which are arranged at left and right intervals and are matched with the rollers at the bottom of the material loading trolley are arranged in the bearing groove body, one end of each rail extends to the lower part of the battery steel shell blanking hopper, and the other end of each rail extends to the material loading station of the dewatering barrel; the bearing groove body is also internally provided with a central rack which is arranged in parallel with the two tracks, and the bottom of the material loading trolley is provided with a central gear which is in meshed connection with the rack.

Further, the movable frame comprises a horizontal movable frame capable of moving forwards and backwards on the tops of the left base frame and the right base frame, a portal frame arranged on the left side wall and the right side wall of the horizontal movable frame, and a vertical movable frame capable of vertically moving on the portal frame and provided with the plurality of mechanical heads.

Further, horizontal migration frame includes square frame and installs the first driving motor on square frame, the bottom of square frame is equipped with the gyro wheel that rolls around on the top of left and right bed frame, horizontal migration frame passes through driving motor and drives its operation of moving forward and backward on the top of left and right bed frame. The idler wheel is connected with an idler wheel shaft, a gear assembly is sleeved on the idler wheel shaft, and an output shaft of the first driving motor drives the idler wheel to roll back and forth on the tops of the left base frame and the right base frame through the gear assembly.

Furthermore, the turnover device comprises a swinging frame arranged on the unloading station and a turnover motor for driving the swinging frame to turn over and dump, and the turnover motor is arranged on one side wall of the unloading frame body; the swinging frame comprises a plurality of unit placing frames for placing a plurality of dewatering barrels, and each unit placing frame is used for placing one dewatering barrel.

Furthermore, the overturning device also comprises a blocking component which has a blocking effect on the outer edges of the bucket openings of the plurality of dewatering buckets, the blocking component comprises a blocking cylinder which is positioned on the top surface of the swinging frame and a blocking rod which is connected with a piston rod of the blocking cylinder and has a blocking effect on the outer edges of the bucket openings of the plurality of dewatering buckets, and the blocking cylinder is arranged along the width direction of the swinging frame and is positioned on the side edge of the swinging frame; the blocking rod is arranged along the length direction of the swinging frame and is positioned on the rear edge of the swinging frame, and the blocking rod can be pulled by a piston rod of the blocking cylinder to enable the blocking rod to move forwards so as to be blocked on the outer edge of the openings of the plurality of dewatering barrels.

Furthermore, the number of the blocking cylinders is two, the two blocking cylinders are respectively positioned on the left and right side edges of the swinging frame, and the left and right end parts of the blocking rod are respectively connected with piston rods of the two blocking cylinders.

An improved automatic dehydration process for a battery steel shell comprises the following steps of 1) automatically feeding, and transferring the battery steel shell in a rolling cage on an electroplating production line into a plurality of dehydration buckets on an automatic feeding device for automatic feeding operation; the automatic feeding device comprises a bearing groove body with a dewatering barrel feeding station, a battery steel shell blanking hopper which is arranged at one side of the bearing groove body and is positioned below a blanking station of a rolling cage on an electroplating production line, a material carrying trolley which is movably arranged in the bearing groove body and moves back and forth between the battery steel shell blanking hopper and the dewatering barrel feeding station, a discharging assembly which is arranged at one side of the bearing groove body and is used for discharging the rolling cage, and a material blocking assembly which is positioned at the bottom of the battery steel shell blanking hopper and can block a blanking port of the battery steel shell blanking hopper; 2) Automatic feeding, namely synchronously hoisting a plurality of dehydration barrels into corresponding dehydration machines by a mechanical arm in a shape of a Chinese character 'men' to carry out automatic feeding operation; the manipulator comprises a left base frame and a right base frame which are positioned at two sides of the plurality of dewaterers, a movable frame which is arranged on the left base frame and the right base frame and can move forwards and backwards on the top of the movable frame, and a plurality of mechanical heads which are fixedly connected on the movable frame and can vertically move on the movable frame; 3) Dewatering operation, namely, a rotating device on the dewatering machine is adopted to drive a plurality of dewatering barrels on the dewatering machine to rotate at high speed so as to dewater and spin-dry the battery steel shell; each dewatering machine comprises a dewatering frame and a dewatering container which is arranged on the dewatering frame and can swing left and right, and a plurality of dewatering turntables for placing a plurality of dewatering barrels and a dewatering motor for driving each dewatering turntable to rotate at a high speed are arranged in each dewatering container; 4) The automatic discharging and drying device comprises a discharging platform, a dewatering barrel, a door-shaped manipulator, a discharging device, a battery steel shell, a discharging conveyer belt, a discharging device and a battery steel shell, wherein the dewatering barrel is taken out from the dewatering machine and transferred to a plurality of discharging stations of the discharging platform through the door-shaped manipulator, the plurality of dewatering barrels on the discharging stations are synchronously overturned and poured onto the discharging conveyer belt through the overturning device on the discharging platform, and then the battery steel shell can be conveyed to the drying conveyer belt along the discharging conveyer belt to perform subsequent drying operation.

From the above description of the structure of the present invention, compared with the prior art, the present invention has the following advantages: the automatic dewatering system and the process have high dewatering efficiency, can realize simultaneous dewatering operation of a plurality of dewatering barrels, have ideal control of some detail designs, for example, a manipulator can take and place a plurality of dewatering barrels (such as three) at a time, have high efficiency, and have small working frequency due to bilateral stress (i.e. portal shape) in the walking process, so that the operation is more stable, the mechanical abrasion is small, the failure rate is low, and the damage is not easy; the unloading platform is empting the in-process of unloading to a plurality of dehydration buckets, adopts the design of pin subassembly, and the bung hole of a plurality of dehydration buckets receives the effect that blocks of pin subassembly simultaneously, and the difficult not hard up operation of empting of dehydration bucket can satisfy a plurality of dehydration buckets and empty the operation simultaneously.

Drawings

FIG. 1 is a schematic diagram of the present invention.

FIG. 2 is a schematic view of the automatic feeding device of the present invention.

FIG. 3 is a schematic view of the automatic feeding device of the present invention, wherein the loading trolley is in a state of being close to the lower part of the upper hopper of the dewatering barrel.

Fig. 4 is a schematic view of the cooperation between the battery steel case discharging hopper and the rolling cage in the present invention, wherein the rolling cage is in a separated state.

Fig. 5 is a schematic diagram of the cooperation between the battery steel shell blanking hopper and the rolling cage of the present invention, wherein the rolling cage is in an overlapping state.

FIG. 6 is a schematic side view of the battery steel shell blanking hopper of the present invention.

Fig. 7 is a schematic diagram of a baffle device positioned at the bottom of a battery steel shell blanking hopper in the invention.

Fig. 8 is a schematic view in a plan view of the robot hand according to the present invention.

Fig. 9 is a schematic view of the front view of the robot hand of the present invention.

Fig. 10 is a schematic view of a robot head in a portal frame according to the present invention.

FIG. 11 is a schematic side view of a dehydration engine according to the present invention.

FIG. 12 is a side view of a dehydration engine of the present invention with the container lid open.

Fig. 13 is a schematic top view of a dehydration engine of the present invention with the vessel lid not shown.

FIG. 14 is a schematic view of a discharge station of the present invention.

FIG. 15 is a schematic view of the discharge table of the present invention with a dewatering drum shown.

FIG. 16 is a schematic diagram of a swing frame in the present invention.

Detailed Description

The following describes embodiments of the present invention with reference to the drawings.

Reference is made to figure 1. The utility model provides an automatic dewatering system of improved generation battery box hat, includes a plurality of hydroextractor 2 that carry out the dehydration operation that spin-dries the battery box hat, is used for accepting to roll on the electroplating production line in the cage 10 the battery box hat and carry out the automatic feed device 1 of feed for a plurality of hydroextractor 2, accepts the discharge table 4 of the dehydration back battery box hat on a plurality of hydroextractor 2 and is used for automatic feed device 1, automatic feed links up complex manipulator 3 between a plurality of hydroextractor 2 and the discharge table 4. The automatic dewatering system has high dewatering efficiency, can realize the simultaneous dewatering operation of a plurality of dewatering barrels 6, has ideal control of some detailed designs, for example, the mechanical arm 3 can simultaneously take and place a plurality of dewatering barrels 6 each time, and has more stable operation and low failure rate; adopt the design of pin subassembly 40, the bung hole of a plurality of dehydration buckets 6 receives the effect that blocks of pin subassembly 40 simultaneously, and a plurality of dehydration buckets 6 are difficult for becoming flexible and drop, can satisfy a plurality of dehydration buckets 6 and empty the operation simultaneously.

Reference is made to figures 1, 2, 6 and 7 of the drawings. Automatic feedway 1 is including bearing cell body 12 that has dewatering barrel material loading station 11, install and bear cell body 12 one side and be located on the electroplating production line under the unloading station below of roller cage 10 the battery steel casing hopper 13, movably install and bear in bearing cell body 12 and come and go under the battery steel casing hopper 13 with material loading dolly 14 between dewatering barrel material loading station 11, install and bear cell body 12 one side and be used for carrying out the subassembly 15 of unloading to roller cage 10 and be located battery steel casing hopper 13 bottom and can play the shelves material subassembly 16 that stops the effect to its feed opening under the battery steel casing.

Reference is made to figures 1, 2 and 3. Two rails 121 which are arranged at intervals left and right and matched with rollers at the bottom of the material loading trolley 14 are arranged in the bearing groove body 12, one end of each rail 121 extends to the lower part of the battery steel shell blanking hopper 13, and the other end of each rail 121 extends to the material loading station 11 of the dewatering barrel; a central rack 122 arranged in parallel with the two rails is further arranged in the receiving groove body 12, and a central gear 141 in meshed connection with the central rack 122 is arranged at the bottom of the material carrying trolley 14. By adopting the design that the central rack 122 is matched with the central gear 141, the material carrying trolley 14 is more stable in the process of moving between the battery steel shell blanking hopper 13 and the dewatering barrel feeding station 11 due to the meshing effect of the central rack 122 and the central gear 141, the sliding problem is not easy to occur, and the blanking operation are more stable particularly under the battery steel shell blanking hopper 13 or the dewatering barrel feeding station 11. Each dehydration barrel 6 is a cylindrical barrel with meshes on the side, and the opening of the cylindrical barrel is a circular opening 60 which is gradually reduced. One side of the bearing groove body 12 extends outwards to form a leakage-proof baffle plate 17 for preventing liquid from leaking when the mechanical arm 3 lifts the plurality of dehydration barrels 6 and transfers the liquid into the dehydrator 2.

Reference is made to figures 1, 2, 3 and 4 of the drawings. Hopper 13 under battery box hat includes hopper body 131 down, and the top of hopper body 131 is for being used for accepting the upper shed of the battery box hat in the roll cage 10 on the electroplating production line down, and the bottom of hopper body 131 is for being become by a plurality of unit discharge port that arranges in proper order, and every unit discharge port is vertical to extending to the leak protection cover 132 of the bung hole department of every dehydration bucket downwards, and the export of every leak protection cover 132 is above-mentioned feed opening, the bung hole of every dehydration bucket 6 on the year material dolly 14 can be located under every leak protection cover 132. A blocking curtain 133 (such as a plastic blocking curtain) is arranged near the outside of the upper opening of the battery steel shell blanking hopper 13, one end of the blocking curtain 133 extends to the outer side edge of the battery steel shell blanking hopper 13, the other end of the blocking curtain 133 extends to the upper sections of the plurality of unit discharge ports, and a clearance cavity for liquid splashing is formed between the blocking curtain 133 and the inner wall of the battery steel shell blanking hopper 13.

Reference is made to figures 1, 4 and 5 of the drawings. The discharging assembly 15 comprises a discharging motor 151 and two supporting frames 152 respectively positioned at the left side and the right side of the battery steel shell discharging hopper 13; an output shaft of the discharging motor 151 is provided with a driving gear 152, and the top surfaces of the two supporting frames 152 are provided with clamping groove bodies 153 (in a V shape) which are symmetrically arranged; the rolling cage 10 comprises a rolling cage main body 101 with a side toothed disc 100 and a hanging assembly connected to the rolling cage main body 101, wherein the hanging assembly comprises a left side plate 102, a right side plate 103, a fixed shaft 104 and a rotating shaft 105, the fixed shaft 104 and the rotating shaft 105 are connected between the left side plate 102 and the right side plate 103, two side edges of the rolling cage main body 101 are respectively and rotatably connected between the left side plate 102 and the right side plate 103, and the tail end of the fixed shaft 104 can be lapped on the clamping groove body 153. The rotating shaft 105 is sleeved with a driven gear 106 engaged with the driving gear 152 and a linkage gear 107 for driving the rolling cage body 101 to rotate so as to perform a discharging operation from an upper discharging port of the rolling cage body, and the linkage gear 107 is engaged with the side toothed disc 100. The number of the interlocking gears 107 is two, and the two interlocking gears 107 are respectively located on the left and right sides of the rotating shaft 105. Adopt the design of unloading subassembly 15, realize the automatic operation of unloading, unload more swiftly and convenient, it is efficient to unload, has reduced a great deal of problem that artifical operation of unloading brought widely, if waste time and energy.

Reference is made to fig. 6 and 7. The blocking component 16 comprises a blocking bottom plate 161 and a driving component for driving the blocking bottom plate 161 to block the blanking port of the battery steel shell blanking hopper 13. The driving assembly comprises a slide rail 162, a slide block 163 connected to the slide rail 162, and a driving cylinder 164 for driving the slide block 163 to move on the slide rail 162, wherein a connecting plate 165 is installed on the slide block 163, one side of the connecting plate 165 is fixedly connected to the top surface of one side of the shielding bottom plate 161, and the other side of the connecting plate 165 is fixed to the slide block 163. The front side of the shielding bottom plate 161 is provided with a strip-shaped groove 166 for preventing liquid from splashing and collecting and temporarily storing the splashed liquid. The driving assembly further comprises a strip-shaped slide groove body 167 arranged from front to back and an auxiliary roller 168 arranged in the strip-shaped slide groove body 167, wherein the auxiliary roller 168 is connected with the top surface of the shielding bottom plate 161 through a roller shaft bracket 169. The number of the strip-shaped chute bodies 167 is two, and each strip-shaped chute body 167 is located between two leakage-proof covers 132. The battery steel shell falls into the battery steel shell discharging hopper 13, and the shielding bottom plate 161 of the material blocking assembly 16 plays a role in temporary storage and buffer storage, so that unnecessary damage caused by the fact that the battery steel shell in the rolling cage directly falls into the dehydration barrel 6 is avoided, and the quality of products is improved; the staff of also being convenient for observes the interior battery steel casing of hopper 13 under to the battery steel casing, and the last process is electroplated and is washd whether to have the condition such as unusual.

Reference is made to figures 1, 8, 9 and 10 of the drawings. The robot 3 includes a left base frame 31 and a right base frame 32 which are positioned at both sides of the plurality of dehydration engines 2, a moving frame 33 which is installed on the left and right base frames 31, 32 and can move forward and backward on the top thereof, and a plurality of robot heads 30 which are fixedly connected to the moving frame 33 and can move vertically thereon; the moving frame 33 includes a horizontal moving frame 331 movable forward and backward on top of the left and right base frames 31, 32, a portal frame 332 installed on both left and right side walls of the horizontal moving frame 331, and a vertical moving frame 333 vertically movable on the portal frame 332 and carrying the plurality of robot heads 30. The number of the plurality of mechanical heads 30 is three. The number of the groups may be two or four, or the like. This manipulator 3 can get a plurality of dehydration buckets 6 simultaneously at every turn, and manipulator 3 is efficient, and the in-process of walking moreover is owing to be bilateral atress (being door style of calligraphy) and operating frequency is little for move more steadily, mechanical wear is little, and the fault rate is low, and is not fragile.

Reference is made to figures 1, 8, 9 and 10 of the drawings. The horizontal movement frame 331 includes a square frame and a first driving motor 334 installed on the square frame, the bottom of the square frame is provided with a roller 335 rolling back and forth on the top of the left and right base frames 31, 32, and the horizontal movement frame 331 drives the horizontal movement frame 331 to move back and forth on the top of the left and right base frames 31, 32 through the first driving motor 334. The roller 335 is connected with a roller shaft, a gear assembly is sleeved on the roller shaft, and an output shaft of the first driving motor 334 drives the roller 335 to roll back and forth on the top of the left and right base frames 31 and 32 through the gear assembly.

Reference is made to figures 1, 8, 9 and 10 of the drawings. The inner wall of door style frame 332 is equipped with left and right vertical track 336, the left and right sides of vertical removal frame 333 is equipped with left and right slider 337 respectively, and this vertical removal frame 333 is through left and right slider 337 respectively in the left and right vertical track 336 that corresponds the mode of gliding from top to bottom with door style frame 332 is connected. The top of the portal frame 332 is provided with a second driving motor 338, and the second driving motor 338 drives the left and right sliding blocks 337 to slide up and down in the left and right vertical rails 336 through a transmission assembly.

Reference is made to figures 1, 8, 9 and 10 of the drawings. The vertical moving frame 333 comprises upper and lower horizontal rods 3331, 3332, and a left vertical rod 3333 and a right vertical rod 3334 connected between the upper and lower horizontal rods 3331, 3332, wherein the left and right ends of the upper horizontal rod 3331 are respectively provided with the left and right sliders 337; the plurality of mechanical heads 30 are sequentially arranged at intervals in the length direction of the lower horizontal bar 3332, and the number of the plurality of mechanical heads 30 corresponds to the number of the plurality of spin-drying disks of each spin-dryer 2 one-to-one.

Refer to fig. 8, 9 and 10.. The mechanical head 30 comprises an upper disk body 302, a lower disk body 303 and a first connecting rod 304, wherein the upper disk body 302, the lower disk body 303 and the first connecting rod 304 are arranged on the lower horizontal rod 3332, the upper disk body 302 is connected onto the lower horizontal rod 3332 through a second connecting piece 305, three hook members 306 which are arranged in a triangular mode are movably arranged at the bottom of the disk surface of the lower disk body 303, and the tops of the three hook members 306 are arranged in a radial mode along the center of the lower disk body 303. A vertical cylinder 307 is further arranged between the upper and lower discs 302, 303, a piston rod of the vertical cylinder 307 passes through the center of the lower disc 303 and extends downwards, a shaft sleeve 308 is sleeved on the end of the piston rod, a side wall of each hook member 306 is connected with an inclined rod 309, one end of each inclined rod 309 is movably connected with a side wall of a corresponding hook member 306, the other end of each inclined rod 309 is connected on the outer side wall of the shaft sleeve 308, and the three hook members 306 realize the releasing and grasping actions (i.e. opening or closing) of the bucket opening 60 of the dewatering bucket 6 through the up-and-down movement of the piston rod of the vertical cylinder 307. The vertical cylinder 307 is adopted to drive the plurality of hook members 306 to open and close, so that the dewatering barrel 6 is convenient to lift and put down, the operation is stable, and the operation is convenient.

Reference is made to fig. 1, 11, 12 and 13. The dehydrator 2 includes the dehydration frame 21 and installs on the dehydration frame 21 and can left and right wobbling dehydration container 22, is equipped with a plurality of dehydration turntables 23 that are used for placing a plurality of dehydration buckets 6 and drives every dehydration motor 24 that dehydrates the high-speed rotation of turntable 23 in this dehydration container 22, dehydration turntable 420 with dehydration motor 421 constitutes rotary device, and this every dehydration motor 24 is installed in the bottom of dehydration container 22. The number of the dewaterers 2 is four, the four dewaterers 2 are sequentially arranged to form a multi-stage dewatering line, and the plurality of dewatering drums 6 on the plurality of dewatering turnplates 23 in each dewaterer 2 can be simultaneously taken and placed at each time through the manipulator 3. The dehydration container 42 comprises a container body, a container cover 25 covering the top of the container body, and an uncovering cylinder 26 driving the container cover 25 to open and close, wherein the bottom of the uncovering cylinder 26 is fixedly connected to the bottom of one side wall of the container body, and the end part of a piston rod of the uncovering cylinder 26 is connected to one side wall of the container cover 25. The number of the plurality of dewatering discs 23 is three, and may be two or four, or other suitable numbers.

Reference is made to fig. 1, 14 and 15. The discharging platform 4 comprises a discharging frame body 41, a plurality of discharging stations 42 which are arranged on the discharging frame body 41 and used for receiving the mechanical arm 3 to take out a plurality of dewatering barrels 6 from the dewatering machine 2, a discharging conveyer belt 5 which is positioned on one side of the discharging stations 42 and used for feeding the drying conveyer belt 7, and a turning device 43 which synchronously turns over and pours the plurality of dewatering barrels 6 on the discharging stations 42 onto the discharging conveyer belt 5 and is provided with a stop lever assembly 40. This discharge table structural design ideal can empty the in-process of unloading in step to a plurality of dehydration buckets 6, adopts the design of pin subassembly 40, and the bung hole of a plurality of dehydration buckets 6 receives the effect that blocks of pin subassembly 40 simultaneously, and dehydration bucket 6 is difficult not hard up to drop, can satisfy a plurality of dehydration buckets and empty the operation in step simultaneously.

Reference is made to fig. 1, 14, 15 and 16. The turning device 43 comprises swing frames 44 arranged on the plurality of discharging stations 42 and a turning motor 45 for driving the swing frames 44 to turn and dump, and the turning motor 45 is arranged on one side wall of the discharging frame body 41; swing frame 44 puts frame 440 including a plurality of units that are used for placing a plurality of dehydration buckets 6, the above-mentioned station 42 of unloading of form in every unit puts frame 440, every unit puts frame 440 and is used for putting a dehydration bucket 6, every unit puts frame 440 includes that 6 bottoms of dehydration buckets arrange the bottom of the frame on it and enclose and establish around the bottom of the frame and play limiting displacement's a plurality of spacing montant to this dehydration bucket 6 to a lateral wall of every spacing montant can contradict on the lateral wall of this dehydration bucket 6.

Reference is made to fig. 14, 15 and 16. The overturning device 43 further comprises a blocking assembly 40 for blocking the outer edges of the bucket openings of the plurality of dehydration buckets 6, the blocking assembly 40 comprises a blocking cylinder 400 positioned on the top surface of the swinging frame 44 and a blocking rod 401 connected with a piston rod of the blocking cylinder 400 and blocking the outer edges of the bucket openings of the plurality of dehydration buckets 6, the blocking cylinder 400 is arranged along the width direction of the swinging frame 44 and is positioned on the side edge of the swinging frame 44; the blocking rod 401 is arranged along the length direction of the swing frame 44 and is positioned on the rear edge of the swing frame 44, and the blocking rod 401 can be blocked on the outer edge of the plurality of openings of the dehydration barrel 6 by pulling the piston rod of the blocking cylinder 400 to move forward.

Reference is made to fig. 14, 15 and 16. The number of the blocking cylinders 400 is two, the two blocking cylinders 400 are respectively positioned on the left and right side edges of the swing frame 44, and the left and right ends of the blocking rod 401 are respectively connected with the piston rods of the two blocking cylinders 400; the damming assembly 40 further includes a guide strip 402 disposed along the width direction of the swing frame 44, the guide strip 402 being provided with a strip-shaped opening 403 disposed along the length direction thereof and blocking the rod 401 from passing therethrough. The number of the guide strips 402 is plural, and the plural guide strips 402 are arranged on the top surface of the swing frame in order at intervals in the width direction of the swing frame 44. The discharging conveyer belt 5 is positioned on one side edge of the discharging frame body 41, the length direction of the discharging conveyer belt is consistent with the length direction of the discharging frame body 41, and the drying conveyer belt 7 is positioned at the tail end of the discharging conveyer belt 5; the outer side edge of the discharging conveyer belt 5 is provided with a baffle plate 50 extending upwards in an inclined mode. The discharge conveyer belt 7 is a grid conveyer belt.

Reference is made to fig. 1, 2, 6, 7, 8, 9, 11, 13, 15 and 16. An improved automatic dehydration process for a battery steel shell comprises the following steps of 1) automatically feeding, transferring the battery steel shell in a rolling cage 10 on an electroplating production line to a plurality of dehydration barrels 6 on an automatic feeding device 1 for automatic feeding operation; this automatic feedway 1 is including bearing cell body 12 that has dewatering barrel material loading station 11, install and bear cell body 12 one side and lie in on the electroplating production line under the unloading station below of rolling cage 10 the battery shell hopper 13, movably install and bear cell body 12 in and come and go under the battery shell hopper 13 with material loading dolly 14 between dewatering barrel material loading station 11, install and bear cell body 12 one side and be used for carrying out the subassembly 15 of unloading to rolling cage 10 and lie in battery shell hopper 13 bottom under and can play the shelves material subassembly 16 that stops the effect to its feed opening.

2) Automatic feeding, namely synchronously hoisting a plurality of dehydration barrels into corresponding dehydrators 2 through a door-shaped manipulator 3 to perform automatic feeding operation; the robot 3 includes a left base frame 31 and a right base frame 32 on both sides of the plurality of dehydration engines 2, a moving frame 33 mounted on the left and right base frames 31, 32 and movable forward and backward on the top thereof, and a plurality of robot heads 30 fixedly connected to the moving frame 33 and vertically movable thereon.

3) Dewatering operation, namely, a plurality of dewatering barrels 6 on the dewatering machine 2 are driven by a rotating device on the dewatering machine to rotate at high speed so as to dewater and spin-dry the battery steel shell; every hydroextractor 2 includes dehydration frame 21 and installs on dehydration frame 21 and can left and right wobbling dehydration container 22, is equipped with a plurality of dehydration carousel 23 that are used for placing a plurality of dehydration buckets 6 and drives every dehydration carousel 23 high-speed rotatory dehydration motor 24 in this dehydration container 22, dehydration carousel 420 with dehydration motor 421 constitutes rotary device, and this every dehydration motor 24 is installed in the bottom of dehydration container 22.

4) The automatic discharging and drying device comprises a door-shaped manipulator 3, wherein a plurality of discharging stations 42 of a discharging platform 4 are used for taking out dehydration barrels 6 from a dehydrator 2 and transferring the dehydration barrels 6 to the manipulator, a plurality of the dehydration barrels 6 on the discharging stations 42 are synchronously turned and poured onto a discharging conveyer belt 5 through a turning device 43 on the discharging platform 4, and then a battery steel shell can be conveyed to a drying conveyer belt 7 along the discharging conveyer belt 5 to perform subsequent drying operation. Discharge table 4 includes unloading support body 41, install on unloading support body 41 and be used for accepting a plurality of unloading stations 42 that manipulator 3 took out a plurality of dewatering barrels 6 from hydroextractor 2, be located a plurality of unloading station 42 one side and carry out the row that feeds conveyer belt 7 and overturn in step a plurality of dewatering barrels 6 on a plurality of unloading stations 42 and empty to arranging material conveyer belt 5 on and have the turning device 43 of pin subassembly 40.

The above description is only an embodiment of the present invention, but the design concept of the present invention is not limited thereto, and any insubstantial modifications made by using this concept shall fall within the scope of the present invention.

Claims (8)

1. The utility model provides an automatic dewatering system of improved generation battery box hat, includes the hydroextractor that dewaters the operation of spin-drying to the battery box hat, is used for accepting to roll the automatic feeding device that the cage was gone up to the electroplating production line and carries out the feed for the hydroextractor, accepts the discharge table of the dehydration back battery box hat on the hydroextractor and be used for automatic feeding between automatic feeding device, hydroextractor and the discharge table to link up complex manipulator, its characterized in that: the automatic feeding device comprises a bearing groove body with a dewatering barrel feeding station, a battery steel shell blanking hopper which is arranged on one side of the bearing groove body and is positioned below a rolling cage blanking station of an electroplating production line, and a material carrying trolley which is movably arranged in the bearing groove body and moves back and forth between the battery steel shell blanking hopper and the dewatering barrel feeding station; the mechanical arm comprises a left base frame and a right base frame which are positioned at two sides of the dehydrator, a moving frame which is arranged on the left base frame and the right base frame and can move forwards and backwards on the top of the moving frame, and a plurality of mechanical heads which are fixedly connected to the moving frame and can vertically move on the moving frame; the dehydration machine comprises a dehydration rack and a dehydration container which is arranged on the dehydration rack and can swing left and right, a plurality of dehydration turntables for placing a plurality of dehydration barrels and a dehydration motor for driving each dehydration turntable to rotate at high speed are arranged in the dehydration container, and each dehydration motor is arranged at the bottom of the dehydration container; the unloading platform is unloaded the support body, is installed on the support body of unloading and is used for accepting the manipulator and takes out the station of unloading of a plurality of dewatering buckets from the hydroextractor, is located unloading station one side and carries out the row's of feed material conveyer belt and will unload a plurality of dewatering buckets on the station and overturn in step to dumping to arranging the turning device who expects the conveyer belt and have the pin subassembly on the conveyer belt of unloading.

2. The improved automatic dewatering system for the steel shell of the battery as recited in claim 1, characterized in that: two rails which are arranged at left and right intervals and are matched with the rollers at the bottom of the material carrying trolley are arranged in the bearing groove body, one end of each rail extends to the lower part of the battery steel shell blanking hopper, and the other end of each rail extends to the material loading station of the dewatering barrel; the bearing groove body is also internally provided with a central rack which is arranged in parallel with the two tracks, and the bottom of the material loading trolley is provided with a central gear which is in meshed connection with the rack.

3. The improved automatic dewatering system for the steel shell of the battery as recited in claim 1, characterized in that: the movable frame comprises a horizontal movable frame which can move front and back on the tops of the left base frame and the right base frame, a portal frame which is arranged on the left side wall and the right side wall of the horizontal movable frame, and a vertical movable frame which can vertically move on the portal frame and is provided with the plurality of mechanical heads.

4. The improved automatic dewatering system for the steel shell of the battery as recited in claim 1, characterized in that: the horizontal migration frame includes square frame and installs the first driving motor on square frame, the bottom of square frame is equipped with the gyro wheel that rolls around on the top of left and right bed frame, the horizontal migration frame passes through driving motor and drives its operation of preceding, back removal on the top of left and right bed frame. The idler wheel is connected with an idler wheel shaft, a gear assembly is sleeved on the idler wheel shaft, and an output shaft of the first driving motor drives the idler wheel to roll back and forth on the tops of the left base frame and the right base frame through the gear assembly.

5. The improved automatic dewatering system for the steel shell of the battery as recited in claim 1, characterized in that: the overturning device comprises an oscillating frame arranged on the unloading station and an overturning motor for driving the oscillating frame to overturn and overturn, and the overturning motor is arranged on one side wall of the unloading frame body; the swinging frame comprises a plurality of unit placing frames for placing a plurality of dewatering barrels, and each unit placing frame is used for placing one dewatering barrel.

6. The improved automatic dewatering system for the steel shell of the battery as recited in claim 1, characterized in that: the overturning device further comprises a blocking assembly which has a blocking effect on the outer edges of the bucket openings of the plurality of dehydration buckets, the blocking assembly comprises a blocking cylinder and a blocking rod, the blocking cylinder is positioned on the top surface of the swinging frame, the blocking rod is connected with a piston rod of the blocking cylinder and has the blocking effect on the outer edges of the bucket openings of the plurality of dehydration buckets, and the blocking cylinder is arranged along the width direction of the swinging frame and is positioned on the side edge of the swinging frame; the blocking rod is arranged along the length direction of the swinging frame and is positioned on the rear edge of the swinging frame, and the blocking rod can be pulled by a piston rod of the blocking cylinder to move forwards so as to be blocked on the outer edge of the openings of the plurality of dewatering barrels.

7. The improved automatic dewatering system for the steel shell of the battery as recited in claim 1, characterized in that: the number of the blocking cylinders is two, the two blocking cylinders are respectively positioned on the left and right side edges of the swinging frame, and the left end part and the right end part of the blocking rod are respectively connected with piston rods of the two blocking cylinders.

8. An improved automatic dehydration process for a battery steel shell is characterized in that: the method comprises the following steps of 1) automatically feeding, and transferring the battery steel shells in the rolling cages on the electroplating production line to a plurality of dehydration buckets on an automatic feeding device for automatic feeding operation; the automatic feeding device comprises a bearing groove body with a dewatering barrel feeding station, a battery steel shell blanking hopper which is arranged at one side of the bearing groove body and is positioned below a blanking station of a rolling cage on an electroplating production line, a material carrying trolley which is movably arranged in the bearing groove body and moves back and forth between the battery steel shell blanking hopper and the dewatering barrel feeding station, a discharging assembly which is arranged at one side of the bearing groove body and is used for discharging the rolling cage, and a material blocking assembly which is positioned at the bottom of the battery steel shell blanking hopper and can block a blanking port of the battery steel shell blanking hopper; 2) Automatic feeding, namely synchronously hoisting and conveying a plurality of dehydration barrels into corresponding dehydration machines through a door-shaped manipulator to perform automatic feeding operation; the manipulator comprises a left base frame and a right base frame which are positioned at two sides of the plurality of dewaterers, a movable frame which is arranged on the left base frame and the right base frame and can move forwards and backwards on the top of the movable frame, and a plurality of mechanical heads which are fixedly connected on the movable frame and can vertically move on the movable frame; 3) Dewatering operation, namely, a rotating device on the dewatering machine is adopted to drive a plurality of dewatering barrels on the dewatering machine to rotate at high speed so as to dewater and spin-dry the battery steel shell; each dewatering machine comprises a dewatering frame and a dewatering container which is arranged on the dewatering frame and can swing left and right, and a plurality of dewatering turntables for placing a plurality of dewatering barrels and a dewatering motor for driving each dewatering turntable to rotate at a high speed are arranged in each dewatering container; 4) The automatic discharging and drying device comprises a discharging platform, a dewatering barrel, a door-shaped manipulator, a discharging device, a battery steel shell, a discharging conveyer belt, a discharging device and a battery steel shell, wherein the dewatering barrel is taken out from the dewatering machine and transferred to a plurality of discharging stations of the discharging platform through the door-shaped manipulator, the plurality of dewatering barrels on the discharging stations are synchronously overturned and poured onto the discharging conveyer belt through the overturning device on the discharging platform, and then the battery steel shell can be conveyed to the drying conveyer belt along the discharging conveyer belt to perform subsequent drying operation.

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