CN219589325U - Improved automatic dehydration equipment for battery steel shell - Google Patents

Improved automatic dehydration equipment for battery steel shell Download PDF

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Publication number
CN219589325U
CN219589325U CN202223601077.3U CN202223601077U CN219589325U CN 219589325 U CN219589325 U CN 219589325U CN 202223601077 U CN202223601077 U CN 202223601077U CN 219589325 U CN219589325 U CN 219589325U
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CN
China
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dehydration
frame
dewatering
discharging
battery steel
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CN202223601077.3U
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Chinese (zh)
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黎经鸿
邓夏义
王晨曦
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Fujian Jinyang Technology Co ltd
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Fujian Jinyang Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

The improved automatic dewatering equipment for the battery steel shell comprises a plurality of dewatering machines, an automatic feeding device, a discharging table and a manipulator for automatic feeding connection and matching among the automatic feeding device, the dewatering machines and the discharging table, wherein the manipulator comprises a left base frame, a right base frame, a movable frame and a plurality of mechanical heads; the discharging table comprises a discharging frame body, a discharging station, a discharging conveying belt and a turnover device for synchronously overturning and dumping a plurality of dewatering barrels onto the discharging conveying belt. The automatic dehydration system and the process have high dehydration efficiency, can realize simultaneous dehydration operation of a plurality of dehydration barrels, and have ideal handle control of some detail designs, such as a manipulator can simultaneously take and put the plurality of dehydration barrels each time, and the operation is more stable and the failure rate is low; by adopting the design of the stop lever assembly, the bung holes of the plurality of dewatering barrels are simultaneously blocked by the stop lever assembly, the plurality of dewatering barrels are not easy to loose and fall off, and the simultaneous dumping operation of the plurality of dewatering barrels can be met.

Description

Improved automatic dehydration equipment for battery steel shell
Technical Field
The utility model relates to the technical field of battery steel shell production equipment, in particular to improved automatic battery steel shell dehydration equipment.
Background
Barrel plating is classified into three types, namely horizontal barrel plating, inclined barrel plating and vibration plating, and taking horizontal barrel plating as an example, the existing horizontal barrel plating is also called barrel plating, which is a plating processing mode of placing a certain number of small parts (such as battery steel shells and the like) into a special barrel (a generally hexagonal prismatic rolling cage, the side wall of which is in a net shape) and depositing various metal or alloy plating layers on the surfaces of the parts in an indirect conductive mode in a rolling state so as to achieve the purposes of surface protection decoration and various functions.
After the battery steel shell is electroplated and cleaned, the battery steel shell is dehydrated. The traditional battery steel shell dehydration mode is that the battery steel shell in the roller is taken out manually and placed in the containing barrel with meshes, then the containing barrel is placed in the dehydrator, the rotating motor on the dehydrator drives the containing barrel to rotate for spin-drying, and the water on each battery steel shell in the containing barrel is ensured to be thrown out, so that the purpose of dehydrating the battery steel shell is achieved. The traditional battery steel shell dehydration mode has the defects of high labor intensity, unsatisfactory dehydration effect, influence on product quality, low dehydration efficiency, incapability of realizing continuous operation and difficulty in realizing a large-scale integrated production mode.
In order to solve the problem of the traditional battery steel shell dehydration mode, the inventor applies for Chinese patent names before: an automatic dewatering system for battery steel cases (patent number: ZL202021853597.1, authorized bulletin day: 2021, month and year 06, and day 22) comprises a dewatering machine for dewatering and spin-drying the battery steel cases, an automatic feeding device for receiving the battery steel cases in rolling cages on electroplating production lines and feeding the dewatering machine, a discharging table for receiving the dewatered battery steel cases on the dewatering machine, a discharging conveyer belt for receiving the battery steel cases on the discharging table, and a manipulator for automatic feeding and connecting between the automatic feeding device, the dewatering machine and the discharging table. The automatic dehydration system can realize continuous operation of an automatic production line, has certain improvement on dehydration efficiency, but has the defects that the dehydration efficiency of the whole automatic dehydration system is not high enough, a plurality of dehydration barrels cannot be dehydrated simultaneously, and the handle control of detail design is not ideal enough, for example, a manipulator can only take and put one dehydration barrel at a time, the efficiency of the manipulator is low, and the manipulator is not stable enough, has high mechanical abrasion and high failure rate due to unilateral stress and high working frequency in the walking process, and is easy to damage; the platform of unloading is empting the unloading in-process to the dehydration bucket, relies on L shape dog to set up the overlap joint mode on the bung hole outer edge of dehydration bucket not steady enough, and the dehydration bucket is easy not hard up, and a dog can only join a dehydration bucket moreover, and a dog can not satisfy a plurality of dehydration buckets and empty the operation simultaneously.
Disclosure of Invention
The utility model provides improved automatic dehydration equipment for a battery steel shell, which mainly aims to overcome the defects that the structural design of the existing automatic dehydration system is not ideal enough, the dehydration efficiency is not high enough, the simultaneous dehydration operation of a plurality of dehydration barrels cannot be realized, the handle control of some detail designs is not ideal enough, and the like.
In order to solve the problems, the utility model adopts the following technical scheme:
the utility model provides an automatic dewatering equipment of improved generation battery steel casing, includes the hydroextractor that carries out dehydration spin-dry operation to the battery steel casing, be used for accepting the electroplating production line on roll the interior battery steel casing of cage and carry out the automatic feeding device of feed for the hydroextractor, accept the unloading platform of the back battery steel casing of dehydration on the hydroextractor and be used for automatic feeding device, hydroextractor and unloading and link up complex manipulator, its characterized in that between the platform: the automatic feeding device comprises a receiving groove body with a dewatering barrel feeding station, a battery steel shell discharging hopper arranged on one side of the receiving groove body and positioned below a rolling cage discharging station of the electroplating production line, and a material loading trolley movably arranged in the receiving groove body and reciprocating between the battery steel shell discharging hopper and the dewatering barrel feeding station; the manipulator comprises a left base frame and a right base frame which are positioned at two sides of the dehydrator, a movable frame which is arranged on the left base frame and the right base frame and can move forwards and backwards at the top of the left base frame and the right base frame, and a plurality of mechanical heads which are fixedly connected to the movable frame and can vertically move on the movable frame; the dehydrator comprises a dehydration frame and a dehydration container which is arranged on the dehydration frame and can swing left and right, wherein a plurality of dehydration turntables for placing a plurality of dehydration barrels and dehydration motors for driving each dehydration turntable to rotate at high speed are arranged in the dehydration container, and each dehydration motor is arranged at the bottom of the dehydration container; the automatic dewatering machine comprises a dewatering machine, a dewatering table, a dewatering conveying belt, a dewatering table, a discharging frame body, a discharging station, a discharging conveyor belt and a turning device, wherein the dewatering table is arranged on the discharging frame body and used for taking out a plurality of dewatering buckets from the dewatering machine by a bearing manipulator, the discharging conveyor belt is positioned on one side of the discharging station and used for feeding materials to the dewatering conveyor belt, and the turning device is used for synchronously turning and pouring the plurality of dewatering buckets on the discharging station onto the discharging conveyor belt and provided with a stop lever assembly.
Further, two rails which are arranged at intervals left and right and matched with rollers at the bottom of the material loading trolley are arranged in the receiving groove body, one ends of the two rails extend to the lower part of the battery steel shell blanking hopper, and the other ends of the two rails extend to the material loading station of the dewatering barrel; the bearing groove body is internally provided with a central rack which is arranged in parallel with the two rails, and the bottom of the material carrying trolley is provided with a central gear which is in meshing connection with the racks.
Further, the moving frame comprises a horizontal moving frame which can move forwards and backwards at the top of the left base frame and the right base frame, a portal frame which is arranged on the left side wall and the right side wall of the horizontal moving frame, and a vertical moving frame which can vertically move on the portal frame and is provided with a plurality of mechanical heads.
Further, the horizontal moving frame comprises a square frame and a first driving motor arranged on the square frame, rollers rolling back and forth on the tops of the left base frame and the right base frame are arranged at the bottom of the square frame, and the horizontal moving frame drives the horizontal moving frame to move back and forth on the tops of the left base frame and the right base frame through the driving motor. The roller is connected with a roller shaft, a gear assembly is sleeved on the roller shaft, and an output shaft of the first driving motor drives the roller to roll back and forth on the tops of the left base frame and the right base frame through the gear assembly.
Further, each dehydrator comprises a dehydration frame and a dehydration container which is arranged on the dehydration frame and can swing left and right, a plurality of dehydration turntables for placing a plurality of dehydration barrels and a dehydration motor for driving each dehydration turntable to rotate at a high speed are arranged in the dehydration container, the dehydration turntables and the dehydration motor form a rotating device, each dehydration motor is arranged at the bottom of the dehydration container, further, the turnover device comprises a swinging frame arranged on a discharging station and a turnover motor for driving the swinging frame to turn and topple, and the turnover motor is arranged on one side wall of the discharging frame; the swing frame comprises a plurality of unit placing frames for placing a plurality of dewatering buckets, and each unit placing frame is used for placing one dewatering bucket.
Further, the turnover device also comprises a blocking component for blocking the outer edges of the bung holes of the plurality of dewatering buckets, wherein the blocking component comprises a blocking cylinder arranged on the top surface of the swinging frame and a blocking rod connected with a piston rod of the blocking cylinder and used for blocking the outer edges of the bung holes of the plurality of dewatering buckets, and the blocking cylinder is arranged along the width direction of the swinging frame and is arranged on the side edges of the swinging frame; the blocking rod is arranged along the length direction of the swing frame and is positioned on the rear edge of the swing frame, and the blocking rod is pulled by the piston rod of the blocking cylinder so that the blocking rod moves forwards to be blocked on the outer edges of the bung holes of the plurality of dewatering barrels.
Further, the number of the blocking cylinders is two, the two blocking cylinders are respectively positioned on the left side edge and the right side edge of the swing frame, and the left end and the right end of the blocking rod are respectively connected with piston rods of the two blocking cylinders.
As can be seen from the above description of the structure of the present utility model, compared with the prior art, the present utility model has the following advantages: the automatic dehydration equipment for the battery steel shell has high dehydration efficiency, can realize simultaneous dehydration operation of a plurality of dehydration barrels, has ideal handle control of some detail designs, for example, a manipulator can simultaneously take and put the plurality of dehydration barrels (such as three) each time, has high efficiency, and is more stable in operation, small in mechanical abrasion, low in failure rate and not easy to damage due to bilateral stress (namely a door shape) and small in working frequency in the walking process; the platform of unloading is pouring the unloading in-process to a plurality of dehydration buckets, adopts the design of pin subassembly, and the bung hole of a plurality of dehydration buckets receives the barrier effect of pin subassembly simultaneously, and the dehydration bucket is difficult for becoming flexible to drop, can satisfy a plurality of dehydration buckets and empty the operation simultaneously.
Drawings
FIG. 1 is a schematic diagram of the present utility model.
FIG. 2 is a schematic view of an automatic feeding apparatus according to the present utility model.
FIG. 3 is a schematic view of the automatic feeding apparatus of the present utility model, wherein the loading trolley is located close to the lower portion of the upper hopper of the dewatering tub.
Fig. 4 is a schematic view showing the fit between the battery steel can blanking hopper and the rolling cage in the present utility model, wherein the rolling cage is in a separated state.
Fig. 5 is a schematic view showing the fit between the battery steel can blanking hopper and the rolling cage in the lap joint state.
Fig. 6 is a schematic side view of the battery steel can blanking hopper of the present utility model.
Fig. 7 is a schematic view of a baffle device of the present utility model positioned at the bottom of a battery steel can blanking hopper.
Fig. 8 is a schematic view of a robot in a top view of the present utility model.
Fig. 9 is a schematic diagram of a front view of a manipulator according to the present utility model.
Fig. 10 is a schematic view of a mechanical head on a gantry of the manipulator according to the present utility model.
Fig. 11 is a schematic diagram of a side view of a dehydrator according to the present utility model.
Fig. 12 is a schematic view of a side view of a dehydrator according to the present utility model, wherein the container cover is in an opened state.
FIG. 13 is a schematic top view of a dehydrator according to the present utility model, wherein the vessel cover is not shown.
Fig. 14 is a schematic view of a discharge table according to the present utility model.
FIG. 15 is a schematic view of a discharge station according to the present utility model, wherein a dewatering tub is shown.
Fig. 16 is a schematic view of a swing frame in the present utility model.
Detailed Description
Specific embodiments of the present utility model will be described below with reference to the accompanying drawings.
Reference is made to figure 1. The utility model provides an automatic dewatering equipment of improved generation battery steel casing, includes a plurality of hydroextractors 2 that carry out the dehydration operation to the battery steel casing, be used for accepting the electroplating production line on roll cage 10 battery steel casing and carry out the automatic feed device 1 of material for a plurality of hydroextractors 2, accept the automatic feed engagement complex manipulator 3 between the battery steel casing behind the dehydration on a plurality of hydroextractors 2, a plurality of hydroextractors 2 and the platform 4 of unloading. The automatic dehydration system has high dehydration efficiency, can realize simultaneous dehydration operation of a plurality of dehydration barrels 6, has ideal handle control of some detail designs, for example, the manipulator 3 can simultaneously pick and place the plurality of dehydration barrels 6 each time, and has more stable operation and low failure rate; by adopting the design of the stop lever assembly 40, the mouths of the plurality of dewatering buckets 6 are simultaneously blocked by the stop lever assembly 40, the plurality of dewatering buckets 6 are not easy to loose and fall off, and the simultaneous dumping operation of the plurality of dewatering buckets 6 can be satisfied.
Reference is made to figures 1, 2, 6 and 7. The automatic feeding device 1 comprises a receiving groove body 12 with a dewatering barrel feeding station 11, a battery steel shell discharging hopper 13 arranged on one side of the receiving groove body 12 and positioned below a discharging station of a rolling cage 10 on an electroplating production line, a material loading trolley 14 movably arranged in the receiving groove body 12 and reciprocating between the battery steel shell discharging hopper 13 and the dewatering barrel feeding station 11, a discharging assembly 15 arranged on one side of the receiving groove body 12 and used for discharging the rolling cage 10, and a material blocking assembly 16 positioned at the bottom of the battery steel shell discharging hopper 13 and capable of blocking a discharging opening of the battery steel shell discharging hopper.
Reference is made to figures 1, 2 and 3. Two rails 121 which are arranged at intervals left and right and matched with rollers at the bottom of the carrying trolley 14 are arranged in the carrying groove body 12, one end of each rail 121 extends to the lower part of the battery steel shell blanking hopper 13, and the other end of each rail 121 extends to the dewatering barrel feeding station 11; the receiving tank body 12 is also internally provided with a central rack 122 which is arranged in parallel with the two rails, and the bottom of the material loading trolley 14 is provided with a central gear 141 which is in meshed connection with the central rack 122. By adopting the design that the central rack 122 is matched with the central gear 141, due to the meshing effect of the central rack 122 matched with the central gear 141, the material loading trolley 14 is more stable in the process of reciprocating between the battery steel shell blanking hopper 13 and the dewatering barrel feeding station 11, and the sliding problem is not easy to occur, particularly, when the battery steel shell blanking hopper 13 or the dewatering barrel feeding station 11 is directly under, the blanking operation and the blanking operation are more stable. Each dewatering drum 6 is a cylindrical drum with meshes on the side, and the mouth of the cylindrical drum is a circular mouth 60 with gradually reduced shape. One side of the receiving tank 12 is extended outwards with a leakage-proof baffle 17 for preventing the liquid from leaking out when the manipulator 3 lifts and transfers the plurality of dewatering tanks 6 into the dewatering machine 2.
Reference is made to figures 1, 2, 3 and 4. The battery steel shell discharging hopper 13 comprises a discharging hopper body 131, the top of the discharging hopper body 131 is an upper opening for receiving the battery steel shell in the upper rolling cage 10 of the electroplating production line, the bottom of the discharging hopper body 131 is composed of a plurality of unit discharging ports which are sequentially arranged, each unit discharging port vertically extends downwards to a leakage preventing cover 132 at the bung hole of each dewatering barrel, the outlet of each leakage preventing cover 132 is the discharging hole, and the bung hole of each dewatering barrel 6 on the carrying trolley 14 can be located under each leakage preventing cover 132. A blocking curtain 133 (such as a plastic blocking curtain) is arranged near the upper opening of the battery steel shell discharging hopper 13, one end of the blocking curtain 133 extends to the outer side edge of the battery steel shell discharging hopper 13, the other end of the blocking curtain extends to the upper section of a plurality of unit discharging outlets, and a gap cavity for liquid splashing is formed between the blocking curtain 133 and the inner wall of the battery steel shell discharging hopper 13.
Reference is made to figures 1, 4 and 5. The discharging assembly 15 comprises a discharging motor 151 and two supporting frames 152 respectively positioned at the left side and the right side of the battery steel shell discharging hopper 13; the output shaft of the discharging motor 151 is provided with a driving gear 152, and the top surfaces of the two supporting frames 152 are respectively provided with a clamping groove body 153 (in a V shape) which is symmetrically arranged; the rolling cage 10 comprises a rolling cage main body 101 with a side fluted disc 100 and a hanging assembly connected to the rolling cage main body 101, wherein the hanging assembly comprises a left side plate 102, a right side plate 103, a fixed shaft 104 and a rotating shaft 105 which are connected between the left side plate 102 and the right side plate 103, two side edges of the rolling cage main body 101 are respectively and rotatably connected between the left side plate 102 and the right side plate 103, and the tail end of the fixed shaft 104 can be lapped on the clamping groove body 153. The rotation shaft 105 is sleeved with a driven gear 106 in meshing connection with the driving gear 152 and a linkage gear 107 for driving the rolling cage main body 101 to rotate so as to perform discharging operation from a discharging opening on the rolling cage main body, and the linkage gear 107 is in meshing connection with the side fluted disc 100. The linkage gears 107 are provided in two, and the two linkage gears 107 are respectively located on the left and right sides of the rotation shaft 105. By adopting the design of the unloading assembly 15, automatic unloading operation is realized, the unloading is more rapid and convenient, the unloading efficiency is high, and various problems caused by manual unloading operation, such as time and labor waste, are greatly reduced.
Reference is made to fig. 6 and 7. The blocking assembly 16 comprises a blocking bottom plate 161 and a driving assembly for driving the blocking bottom plate 161 to block the discharging opening of the battery steel shell discharging hopper 13. The driving assembly comprises a sliding rail 162, a sliding block 163 connected to the sliding rail 162 and a driving cylinder 164 for driving the sliding block 163 to move on the sliding rail 162, wherein a connecting plate 165 is arranged on the sliding block 163, one side of the connecting plate 165 is fixedly connected to the top surface of one side of the shielding bottom plate 161, and the other side of the connecting plate is fixed to the sliding block 163. The front side of the shielding bottom plate 161 is provided with a bar-shaped groove 166 for preventing liquid from splashing and collecting and temporarily storing the splashed liquid. The driving assembly further includes a bar-shaped chute body 167 disposed front to rear and an auxiliary roller 168 installed in the bar-shaped chute body 167, the auxiliary roller 168 being connected to the top surface of the shielding bottom plate 161 through a roller shaft bracket 169. The number of the bar-shaped slide groove bodies 167 is two, and each bar-shaped slide groove body 167 is located between two leakage preventing covers 132. The shielding bottom plate 161 of the material blocking assembly 16 plays a temporary storage and buffering role, so that unnecessary damage caused by the fact that the battery steel shell in the rolling cage directly falls into the dewatering barrel 6 is avoided, and the quality of products is improved; the battery steel shell in the battery steel shell discharging hopper 13 is also convenient for a worker to observe whether the electroplating cleaning in the previous working procedure is abnormal or not.
Reference is made to figures 1, 8, 9 and 10. The manipulator 3 comprises a left base frame 31 and a right base frame 32 positioned at both sides of the plurality of dehydrators 2, a moving frame 33 installed on the left and right base frames 31, 32 and movable forward and backward at the top thereof, and a plurality of mechanical heads 30 fixedly connected to the moving frame 33 and vertically movable thereon; the moving frame 33 includes a horizontal moving frame 331 which can move forward and backward on top of the left and right base frames 31, 32, a door frame 332 which is installed on both left and right side walls of the horizontal moving frame 331, and a vertical moving frame 333 which can move vertically on the door frame 332 and has the plurality of mechanical heads 30. The number of the plurality of mechanical heads 30 is three. In addition, the number of the active components can be two or four or other suitable numbers. This manipulator 3 can get simultaneously at every turn and put a plurality of dehydration buckets 6, and manipulator 3's is efficient, and is because bilateral atress (i.e. door style of calligraphy) and operating frequency are little in the walking in-process moreover for the operation is more steady, and mechanical wear is little, and the fault rate is low, and is not fragile.
Reference is made to figures 1, 8, 9 and 10. The horizontal moving frame 331 includes a square frame and a first driving motor 334 mounted on the square frame, rollers 335 rolling back and forth on top of the left and right base frames 31, 32 are disposed at the bottom of the square frame, and the horizontal moving frame 331 drives the horizontal moving frame 331 to move back and forth on top of the left and right base frames 31, 32 through the first driving motor 334. The roller 335 is connected with a roller shaft, a gear assembly is sleeved on the roller shaft, and the output shaft of the first driving motor 334 drives the roller 335 to roll back and forth on the top of the left and right base frames 31 and 32 through the gear assembly.
Reference is made to figures 1, 8, 9 and 10. The inner wall of the door frame 332 is provided with left and right vertical rails 336, left and right sliding blocks 337 are respectively disposed on the left and right sides of the vertical moving frame 333, and the vertical moving frame 333 is connected with the door frame 332 by means of the left and right sliding blocks 337 respectively sliding up and down in the corresponding left and right vertical rails 336. The top of the door frame 332 is provided with a second driving motor 338, and the second driving motor 338 drives the left and right sliding blocks 337 to slide up and down in the left and right vertical rails 336 through a transmission assembly.
Reference is made to figures 1, 8, 9 and 10. The vertical moving frame 333 includes upper and lower horizontal rods 3331 and 3332, a left vertical rod 3333 and a right vertical rod 3334 connected between the upper and lower horizontal rods 3331 and 3332, and the left and right end portions of the upper horizontal rod 3331 are respectively provided with the left and right sliding blocks 337; the plurality of mechanical heads 30 are sequentially spaced apart along the length direction of the lower horizontal bar 3332, and the number of the plurality of mechanical heads 30 corresponds to the number of the plurality of dewatering tables of each dewatering machine 2 one by one.
Reference is made to fig. 8, 9 and 10. The mechanical head 30 comprises an upper disc body 302, a lower disc body 303 and a first connecting rod 304, wherein the upper disc body 302 and the lower disc body 303 are arranged on the lower horizontal rod 3332, the first connecting rod 304 is connected between the upper disc body 302 and the lower disc body 303, the upper disc body 302 is connected on the lower horizontal rod 3332 through a second connecting piece 305, three hanging hook pieces 306 which are arranged in a triangular mode are movably arranged at the bottom of the disc surface of the lower disc body 303, and the tops of the three hanging hook pieces 306 are arranged in a radial mode along the center of the lower disc body 303. A vertical cylinder 307 is further disposed between the upper and lower trays 302 and 303, a piston rod of the vertical cylinder 307 extends downward through a center of the lower tray 303, a shaft sleeve 308 is sleeved at an end of the piston rod, a side wall of each hook member 306 is connected with an inclined rod 309, one end of each inclined rod 309 is movably connected with a side wall of a corresponding hook member 306, the other end of each inclined rod 309 is connected to an outer side wall of the shaft sleeve 308, and the three hook members 306 realize loosening and grasping (i.e. opening or closing) actions on the bung hole 60 of the dewatering tub 6 through up-and-down movement of the piston rod of the vertical cylinder 307. The vertical air cylinder 307 is adopted to drive the plurality of hook pieces 306 to open and close, so that the dewatering barrel 6 is conveniently lifted and put down, the operation is stable, and the operation is convenient.
Reference is made to fig. 1, 11, 12 and 13. The dehydrator 2 comprises a dehydration frame 21 and a dehydration container 22 which is arranged on the dehydration frame 21 and can swing left and right, a plurality of dehydration turntables 23 used for placing a plurality of dehydration barrels 6 and dehydration motors 24 driving each dehydration turntable 23 to rotate at high speed are arranged in the dehydration container 22, the dehydration turntables 420 and the dehydration motors 421 form a rotating device, and each dehydration motor 24 is arranged at the bottom of the dehydration container 22. The number of the dehydrators 2 is four, the four dehydrators 2 are sequentially arranged to form a multi-stage dehydration line, and a plurality of dehydration barrels 6 on a plurality of dehydration turntables 23 in each dehydrator 2 can be simultaneously fetched and placed at a time by a manipulator 3. The dehydration container 42 comprises a container body, a container cover 25 covered on the top of the container body, and an uncovering cylinder 26 for driving the container cover 25 to open and close, wherein the bottom of the uncovering cylinder 26 is fixedly connected to the bottom of one side wall of the container body, and the end part of a piston rod of the uncovering cylinder 26 is connected to one side wall of the container cover 25. The number of the dewatering tables 23 is three, but may be two or four, or other suitable numbers.
Reference is made to figures 1, 14 and 15. The discharging table 4 comprises a discharging frame 41, a plurality of discharging stations 42 which are arranged on the discharging frame 41 and used for receiving the manipulator 3 to take out a plurality of dewatering buckets 6 from the dewatering machine 2, a discharging conveyor belt 5 which is positioned on one side of the plurality of discharging stations 42 and used for feeding the drying conveyor belt 7, and a turning device 43 which synchronously turns and pours the plurality of dewatering buckets 6 on the plurality of discharging stations 42 onto the discharging conveyor belt 5 and is provided with a stop lever assembly 40. This platform structural design ideal of unloading can empty the in-process of unloading to synchronous pouring of a plurality of dehydration bucket 6, adopts the design of pin subassembly 40, and the bung hole of a plurality of dehydration bucket 6 receives the blocking effect of pin subassembly 40 simultaneously, and dehydration bucket 6 is difficult for becoming flexible to drop, can satisfy a plurality of dehydration buckets and empty the operation simultaneously in step.
Reference is made to fig. 1, 14, 15 and 16. The turnover device 43 comprises a swinging frame 44 arranged on the plurality of unloading stations 42 and a turnover motor 45 for driving the swinging frame 44 to turn over and topple over, and the turnover motor 45 is arranged on one side wall of the unloading frame 41; the swinging frame 44 comprises a plurality of unit placing frames 440 for placing a plurality of dewatering barrels 6, wherein each unit placing frame 440 is internally provided with the unloading station 42, each unit placing frame 440 is used for placing one dewatering barrel 6, each unit placing frame 440 comprises a frame bottom on which the bottom of the dewatering barrel 6 is placed and a plurality of limiting vertical rods which are arranged around the frame bottom in a surrounding manner and play a limiting role on the dewatering barrel 6, and one side wall of each limiting vertical rod can be abutted against the side wall of the dewatering barrel 6.
Reference is made to fig. 14, 15 and 16. The turning device 43 further comprises a blocking assembly 40 for blocking the outer edges of the mouths of the plurality of dewatering barrels 6, the blocking assembly 40 comprises a blocking cylinder 400 positioned on the top surface of the swinging frame 44 and a blocking rod 401 connected with the piston rod of the blocking cylinder 400 and playing a role in blocking the outer edges of the mouths of the plurality of dewatering barrels 6, the blocking cylinder 400 is arranged along the width direction of the swinging frame 44 and positioned on the side edges of the swinging frame 44; the blocking lever 401 is disposed along the length direction of the swing frame 44 and is located on the rear edge of the swing frame 44, and the blocking lever 401 is pulled by the piston rod of the blocking cylinder 400 so that it moves forward to be blocked on the outer edges of the tub mouths of the plurality of dewatering tub 6.
Reference is made to fig. 14, 15 and 16. The number of the blocking cylinders 400 is two, the two blocking cylinders 400 are respectively positioned on the left side edge and the right side edge of the swing frame 44, and the left end and the right end of the blocking rod 401 are respectively connected with the piston rods of the two blocking cylinders 400; the blocking assembly 40 further comprises a guide bar 402 arranged along the width direction of the swing frame 44, the guide bar 402 being provided with a bar-shaped opening 403 arranged along the length direction thereof and through which the blocking bar 401 passes. The number of the guide bars 402 is plural, and the plural guide bars 402 are sequentially arranged at intervals on the top surface of the swing frame 44 in the width direction of the swing frame. The discharging conveyor belt 5 is positioned on one side edge of the discharging frame 41, the length direction of the discharging conveyor belt is consistent with the length direction of the discharging frame 41, and the drying conveyor belt 7 is positioned at the tail end of the discharging conveyor belt 5; the outer side edge of the discharging conveyer belt 5 is provided with a baffle plate 50 extending obliquely upwards. The discharge conveyor 7 is a mesh conveyor.
Reference is made to fig. 1, 2, 6, 7, 8, 9, 11, 13, 15 and 16. An improved automatic dehydration process for battery steel shells comprises the following steps of 1) automatically feeding, transferring battery steel shells in a rolling cage 10 on an electroplating production line into a plurality of dehydration barrels 6 on an automatic feeding device 1 for automatic feeding operation; the automatic feeding device 1 comprises a receiving groove body 12 with a dewatering barrel feeding station 11, a battery steel shell discharging hopper 13 arranged on one side of the receiving groove body 12 and positioned below a discharging station of a rolling cage 10 on an electroplating production line, a material loading trolley 14 movably arranged in the receiving groove body 12 and reciprocating between the battery steel shell discharging hopper 13 and the dewatering barrel feeding station 11, a discharging assembly 15 arranged on one side of the receiving groove body 12 and used for discharging the rolling cage 10, and a material blocking assembly 16 positioned at the bottom of the battery steel shell discharging hopper 13 and capable of blocking a discharging opening of the battery steel shell discharging hopper.
2) Automatic feeding, namely synchronously hanging a plurality of dewatering buckets into the corresponding dewatering machine 2 through a door-shaped manipulator 3 for automatic feeding operation; the robot 3 includes left and right base frames 31 and 32 at both sides of the plurality of dehydrators 2, a moving frame 33 mounted on the left and right base frames 31 and 32 and movable forward and backward at the top thereof, and a plurality of robot heads 30 fixedly coupled to the moving frame 33 and vertically movable thereon.
3) The dehydration operation, which adopts a rotating device on the dehydrator 2 to drive a plurality of dehydration barrels 6 on the dehydrator to rotate at high speed so as to dehydrate and spin-dry the battery steel shell; each of the dehydrators 2 comprises a dehydration frame 21 and a dehydration container 22 which is arranged on the dehydration frame 21 and can swing left and right, a plurality of dehydration turntables 23 for placing a plurality of dehydration barrels 6 and dehydration motors 24 for driving each dehydration turntable 23 to rotate at high speed are arranged in the dehydration container 22, the dehydration turntables 420 and the dehydration motors 421 form a rotating device, and each dehydration motor 24 is arranged at the bottom of the dehydration container 22.
4) Automatic discharge and drying, the dewatering barrel 6 is taken out from the dewatering machine 2 through the door-shaped mechanical arm 3 and transferred to a plurality of discharging stations 42 of the discharging table 4, the plurality of dewatering barrels 6 on the plurality of discharging stations 42 are synchronously turned and poured onto the discharging conveyor belt 5 through a turning device 43 on the discharging table 4, and then the battery steel shell can be conveyed to the drying conveyor belt 7 along the discharging conveyor belt 5 for subsequent drying operation. The discharging table 4 comprises a discharging frame 41, a plurality of discharging stations 42 which are arranged on the discharging frame 41 and used for receiving the manipulator 3 to take out a plurality of dewatering buckets 6 from the dewatering machine 2, a discharging conveyor belt 5 which is positioned on one side of the plurality of discharging stations 42 and used for feeding the drying conveyor belt 7, and a turning device 43 which synchronously turns and pours the plurality of dewatering buckets 6 on the plurality of discharging stations 42 onto the discharging conveyor belt 5 and is provided with a stop lever assembly 40.
The foregoing is merely illustrative of specific embodiments of the present utility model, but the design concept of the present utility model is not limited thereto, and any insubstantial modification of the present utility model by using the design concept shall fall within the scope of the present utility model.

Claims (8)

1. The utility model provides an automatic dewatering equipment of improved generation battery steel casing, includes the hydroextractor that carries out dehydration spin-dry operation to the battery steel casing, be used for accepting the electroplating production line on roll the interior battery steel casing of cage and carry out the automatic feeding device of feed for the hydroextractor, accept the unloading platform of the back battery steel casing of dehydration on the hydroextractor and be used for automatic feeding device, hydroextractor and unloading and link up complex manipulator, its characterized in that between the platform: the automatic feeding device comprises a receiving groove body with a dewatering barrel feeding station, a battery steel shell discharging hopper arranged on one side of the receiving groove body and positioned below a rolling cage discharging station of the electroplating production line, and a material loading trolley movably arranged in the receiving groove body and reciprocating between the battery steel shell discharging hopper and the dewatering barrel feeding station; the manipulator comprises a left base frame and a right base frame which are positioned at two sides of the dehydrator, a movable frame which is arranged on the left base frame and the right base frame and can move forwards and backwards at the top of the left base frame and the right base frame, and a plurality of mechanical heads which are fixedly connected to the movable frame and can vertically move on the movable frame; the dehydrator comprises a dehydration frame and a dehydration container which is arranged on the dehydration frame and can swing left and right, wherein a plurality of dehydration turntables for placing a plurality of dehydration barrels and dehydration motors for driving each dehydration turntable to rotate at high speed are arranged in the dehydration container, and each dehydration motor is arranged at the bottom of the dehydration container; the automatic dewatering machine comprises a dewatering machine, a dewatering table, a dewatering conveying belt, a dewatering table, a discharging frame body, a discharging station, a discharging conveyor belt and a turning device, wherein the dewatering table is arranged on the discharging frame body and used for taking out a plurality of dewatering buckets from the dewatering machine by a bearing manipulator, the discharging conveyor belt is positioned on one side of the discharging station and used for feeding materials to the dewatering conveyor belt, and the turning device is used for synchronously turning and pouring the plurality of dewatering buckets on the discharging station onto the discharging conveyor belt and provided with a stop lever assembly.
2. An improved automatic battery steel casing dehydration apparatus as set forth in claim 1, wherein: two rails which are arranged at intervals left and right and matched with rollers at the bottom of the material carrying trolley are arranged in the receiving groove body, one ends of the two rails extend to the lower part of the battery steel shell blanking hopper, and the other ends of the two rails extend to the material loading station of the dewatering barrel; the bearing groove body is internally provided with a central rack which is arranged in parallel with the two rails, and the bottom of the material carrying trolley is provided with a central gear which is in meshing connection with the racks.
3. An improved automatic battery steel casing dehydration apparatus as set forth in claim 1, wherein: the movable frame comprises a horizontal movable frame capable of moving forwards and backwards at the top of the left base frame and the top of the right base frame, a portal frame arranged on the left side wall and the right side wall of the horizontal movable frame, and a vertical movable frame capable of vertically moving on the portal frame and provided with a plurality of mechanical heads.
4. An improved automatic battery steel casing dehydration apparatus as set forth in claim 3, wherein: the horizontal moving frame comprises a square frame and a first driving motor arranged on the square frame, rollers which roll back and forth on the tops of the left and right base frames are arranged at the bottom of the square frame, and the horizontal moving frame is driven by the driving motor to move back and forth on the tops of the left and right base frames; the roller is connected with a roller shaft, a gear assembly is sleeved on the roller shaft, and an output shaft of the first driving motor drives the roller to roll back and forth on the tops of the left base frame and the right base frame through the gear assembly.
5. An improved automatic battery steel casing dehydration apparatus as set forth in claim 1, wherein: each dehydrator comprises a dehydration frame and a dehydration container which is arranged on the dehydration frame and can swing left and right, a plurality of dehydration turntables used for placing a plurality of dehydration barrels and a dehydration motor driving each dehydration turntable to rotate at a high speed are arranged in the dehydration container, the dehydration turntables and the dehydration motors form a rotating device, and each dehydration motor is arranged at the bottom of the dehydration container.
6. An improved automatic battery steel casing dehydration apparatus as set forth in claim 1, wherein: the turnover device comprises a swing frame arranged on the unloading station and a turnover motor for driving the swing frame to turn over and topple over, and the turnover motor is arranged on one side wall of the unloading frame body; the swing frame comprises a plurality of unit placing frames for placing a plurality of dewatering buckets, and each unit placing frame is used for placing one dewatering bucket.
7. An improved automatic battery steel casing dehydration apparatus as set forth in claim 1, wherein: the overturning device further comprises a blocking component for blocking the outer edges of the bung holes of the plurality of dewatering buckets, the blocking component comprises a blocking cylinder and a blocking rod, the blocking cylinder is arranged on the top surface of the swinging frame, the blocking rod is connected with a piston rod of the blocking cylinder and is used for blocking the outer edges of the bung holes of the plurality of dewatering buckets, and the blocking cylinder is arranged along the width direction of the swinging frame and is positioned on the side edges of the swinging frame; the blocking rod is arranged along the length direction of the swing frame and is positioned on the rear edge of the swing frame, and the blocking rod is pulled by the piston rod of the blocking cylinder so that the blocking rod moves forwards to be blocked on the outer edges of the bung holes of the plurality of dewatering barrels.
8. An improved automatic battery steel casing dehydration apparatus as in claim 7 wherein: the number of the blocking cylinders is two, the two blocking cylinders are respectively positioned on the left side edge and the right side edge of the swinging frame, and the left end and the right end of the blocking rod are respectively connected with piston rods of the two blocking cylinders.
CN202223601077.3U 2022-12-29 2022-12-29 Improved automatic dehydration equipment for battery steel shell Active CN219589325U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117606208A (en) * 2024-01-23 2024-02-27 新乡市正元电子材料有限公司 Intelligent drying equipment for battery steel shell electroplating process

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117606208A (en) * 2024-01-23 2024-02-27 新乡市正元电子材料有限公司 Intelligent drying equipment for battery steel shell electroplating process
CN117606208B (en) * 2024-01-23 2024-04-02 新乡市正元电子材料有限公司 Intelligent drying equipment for battery steel shell electroplating process

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