CN115852613B - Manufacturing method and device of three-thread sweater terry - Google Patents
Manufacturing method and device of three-thread sweater terry Download PDFInfo
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- CN115852613B CN115852613B CN202211665174.0A CN202211665174A CN115852613B CN 115852613 B CN115852613 B CN 115852613B CN 202211665174 A CN202211665174 A CN 202211665174A CN 115852613 B CN115852613 B CN 115852613B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 238000004043 dyeing Methods 0.000 claims abstract description 57
- 239000004744 fabric Substances 0.000 claims abstract description 53
- 238000003756 stirring Methods 0.000 claims abstract description 41
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 36
- 238000001125 extrusion Methods 0.000 claims description 23
- 238000001914 filtration Methods 0.000 claims description 13
- 238000005485 electric heating Methods 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 1
- 229920000742 Cotton Polymers 0.000 abstract description 42
- 238000000034 method Methods 0.000 abstract description 36
- 230000000694 effects Effects 0.000 abstract description 29
- 239000000835 fiber Substances 0.000 abstract description 19
- 239000012535 impurity Substances 0.000 abstract description 15
- 238000002156 mixing Methods 0.000 abstract description 14
- 238000010438 heat treatment Methods 0.000 abstract description 6
- 238000001556 precipitation Methods 0.000 abstract description 5
- 238000009987 spinning Methods 0.000 abstract description 5
- 238000004140 cleaning Methods 0.000 abstract description 3
- 239000000975 dye Substances 0.000 description 73
- 238000009941 weaving Methods 0.000 description 16
- 238000004040 coloring Methods 0.000 description 10
- 238000004804 winding Methods 0.000 description 8
- 238000001035 drying Methods 0.000 description 7
- 241000883990 Flabellum Species 0.000 description 5
- 241000894006 Bacteria Species 0.000 description 4
- 230000007547 defect Effects 0.000 description 4
- 239000004576 sand Substances 0.000 description 4
- 239000007769 metal material Substances 0.000 description 3
- 238000007790 scraping Methods 0.000 description 3
- 235000014676 Phragmites communis Nutrition 0.000 description 2
- 230000001580 bacterial effect Effects 0.000 description 2
- 238000009395 breeding Methods 0.000 description 2
- 230000001488 breeding effect Effects 0.000 description 2
- 238000009960 carding Methods 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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Abstract
The invention belongs to the field of knitted fabrics, in particular to a method and a device for manufacturing a three-thread sweater terry, wherein the manufacturing method comprises the following steps of; firstly, carrying out a cotton cleaning procedure, namely loosening compressed raw cotton into small cotton blocks and cotton bundles, facilitating the smooth mixing and impurity removal procedures, then removing impurities in the raw cotton and short fibers which are not suitable for spinning, and then mixing the raw cotton with different components to prepare cotton rolls with uniform thickness; the dyeing vat is formed by the arranged base and the dyeing barrel, high-temperature dye is added into the dyeing vat, the terry cloth is fixed between the two groups of limiting blocks, the two ends of the terry cloth are respectively clamped by the clamping blocks, the terry cloth is driven to be slowly and positively stirred in the dyeing vat along with the rotation of the output end of the servo motor, the effect of uniformly dyeing the terry cloth is achieved, stirring blades are utilized along with the output end of the servo motor to stir, the precipitation of the dye is reduced, and meanwhile, the heating wire inside the lantern ring is matched to heat, so that the dyeing speed of the terry cloth is improved.
Description
Technical Field
The invention belongs to the field of knitted fabrics, and particularly relates to a method and a device for manufacturing a three-thread sweater terry.
Background
The sweater is a thicker knitted sportswear, the material of the sweater is thicker than that of a common long-sleeve sweater, the cuffs of the sweater have the characteristic of elastic contraction, the sweater is the first choice of the sweater in spring and autumn, the wearing of the sweater is wide, and the knitting of the sweater can be divided into two-line sweater, three-line sweater and the like.
The three-thread sweater is a terry cloth, and consists of three layers of yarns, wherein the outermost layer of the fabric is usually a face yarn, the middle sandwich layer of the fabric is usually a cotton fiber filament, and the innermost layer of the three-thread sweater is a terry.
The three-thread Wei Yimao loops produced and manufactured at present have uneven uniformity and poor dyeing effect, so that the quality of the manufactured products is reduced, and the problem of influencing the uniformity of the loops is that the manufacturing method of the loops mainly comprises three procedures of twisting, weaving and dyeing and finishing to influence the uniformity of the loops.
Therefore, the invention provides a method and a device for manufacturing a three-thread sweater terry.
Disclosure of Invention
In order to overcome the deficiencies of the prior art, at least one technical problem presented in the background art is solved.
The technical scheme adopted for solving the technical problems is as follows: the invention relates to a manufacturing method of a three-thread sweater terry, which comprises the following steps of;
s1: firstly, carrying out a cotton cleaning procedure, namely loosening compressed raw cotton into small cotton blocks and cotton bundles, facilitating the smooth mixing and impurity removal procedures, then removing impurities in the raw cotton and short fibers which are not suitable for spinning, and then mixing the raw cotton with different components to prepare cotton rolls with uniform thickness;
s2: then, a carding process is carried out, cotton blocks are decomposed into single fibers, impurities and short piles in cotton rolls are removed, the fibers are further fully mixed to prepare cotton sliver, then, a combing process is carried out, cotton knots, impurities and fiber defects in limit are removed, the fibers are separated to remove short fibers, and the cotton sliver is thinned to prepare cotton sliver meeting requirements;
s3: then, carrying out drawing process, namely drawing 6-8 cotton slivers, drawing the cotton slivers, uniformly mixing fibers by utilizing drawing and drawing, blending cotton and chemical fiber in a cotton sliver blending mode, mixing on a drawing frame, finally, making a finished sliver with good coiling and forming, and coiling the finished sliver into a sliver can;
s4: then, carrying out a coarse yarn procedure, uniformly elongating and thinning the drawn sliver, twisting the drawn sliver so as to facilitate the winding of the coarse yarn and the unwinding of the sliver on a spinning frame, then carrying out a fine sand procedure, thinning the coarse yarn, straightening and paralleling fibers, twisting the sliver, winding the twisted fine sand on a bobbin, and making a cop so as to facilitate the subsequent carrying and processing;
s5: then, winding cop into a high-capacity molded bobbin, removing impurities and defects on the yarn, twisting, combining and twisting two single yarns to form a folded yarn, winding the twisted folded yarn on the bobbin to form a pipeline, wherein the twisted yarn is higher in twist, the terry is lower in reverse degree, the terry is not easy to attach, and the yarn with middle and low twist is preferred;
s6: then, carrying out weaving procedures, namely, warping, sizing, reed threading, weaving and finishing, wherein the loop uniformity and the turning of a weaving machine are noticed in the weaving process, a reverse turning machine is generally used for S twisting, a forward turning machine is used for Z twisting, the main points are different in sinker, the manufactured loop uniformity is different, then, a dyeing and finishing procedure is carried out on the manufactured loop fabric, the three-wire Wei Yimao loop fabric is fixed in a manufacturing device, dyes are uniformly added into the manufacturing device in a surrounding manner, the loop fabric is uniformly stirred in order along the direction, the dyeing time is controlled to be 30-40min, the loop fabric is taken out for drying treatment after dyeing is finished, and each procedure equipment is paid attention to be operated along the loop direction, so that three-wire Wei Yimao loops with good uniformity are finally manufactured; in the process of manufacturing the three-wire Wei Yimao coil, three procedures of textile twisting, weaving and dyeing and finishing are strictly controlled, so that the uniformity of the manufactured three-wire Wei Yimao coil is improved, the terry cloth is uniformly dyed by using a manufacturing device, and the dyeing effect of the terry cloth is improved.
The weaving process of the S6 is to match the curve of a relatively good sinker through a weaving machine matched with the yarn twisting direction, the sinker is used for pulling the coil, and when each needle is pushed up by the machine, the sinker presses the coil to form a new coil; the manufacturing device in the step S6 is mainly used for dyeing the three-wire Wei Yimao-circle cloth, the manufacturing device is divided into a fixed structure and a coloring structure, the fixed structure limits the three-wire Wei Yimao-circle cloth in a dye vat, and the coloring mechanism accelerates the coloring treatment of the three-wire Wei Yimao-circle cloth; the fixing mechanism of the manufacturing device is utilized to limit and fix the manufactured terry cloth, and the terry cloth is uniformly dyed by matching with the coloring mechanism, so that the uniformity and the dyeing effect of the terry cloth are improved, and the quality of products is improved.
The device for manufacturing the three-wire sweater terry adopts the manufacturing method for manufacturing the three-wire sweater terry, and comprises a base; the top end of the base is fixedly connected with a dyeing barrel; a servo motor is fixedly connected in the base; the output end of the servo motor is fixedly connected with a magnetic column; a limit groove is formed in the middle of the top end of the magnetic column; a fixed column is inserted into the magnetic column; the bottom end of the fixed column is fixedly connected with a magnetic attraction block, and the shape of the magnetic attraction block corresponds to that of the magnetic column limiting groove; the magnetic columns and the magnetic attraction blocks can be attracted in opposite directions when being close to each other; the inside of the fixed column is fixedly connected with a rotating rod, and the rotating rods are provided with a plurality of groups; the outside of the rotating rod is fixedly connected with a fixed plate; limiting blocks are fixedly connected to the outer portion of the fixed plate, and two groups of limiting blocks are correspondingly arranged; a limiting component is arranged in the limiting block and used for fixing the cloth; when the terry is dyed, the base and the dyeing barrel are spliced to form a dye vat, the prepared dye is poured into the dye vat, four groups of terry needing to be dyed are respectively fixed between two groups of limiting blocks on the fixed plate by utilizing the limiting component, the fixed plate is fixed on the fixed column by utilizing the rotating rod, after the terry is fixed, the magnetic attraction block at the bottom end of the fixed column is inserted into the magnetic column limiting groove, the magnetic attraction block is fixed with the magnetic column in a magnetic manner, the output end of the servo motor in the base rotates to drive the magnetic column to rotate, the magnetic column simultaneously drives the terry fixed above to rotate in the dye vat, the terry slowly rotates to absorb the dye in the dye vat, the effect of terry dyeing is improved, and the terry is clockwise and anticlockwise rotated by matching with the servo motor, so that the two surfaces of the terry are uniformly dyed, and the servo motor slowly rotates, so that the uniformity of the terry is uniform.
The limiting assembly comprises a clamping block, a first handle, a limiting inserted link and a first elastic piece; the clamping block is connected in the limiting block in a sliding manner; the first handle is fixedly connected to the top end of the clamping block; the limiting inserted rod is inserted into the limiting block, and penetrates through the clamping block; the first elastic piece is sleeved outside the limiting inserted link, and one end of the first elastic piece is fixedly connected with the outer wall of the limiting block; when fixing the looped pile on the stopper, hold spacing inserted bar and pull outwards, the elastic component is stretched the atress, hold a handle and mention the slip stopper inside with the fixture block, the inside of stopper is plugged into to the one end of looped pile, and be located the bottom of fixture block, after loosening a handle, the fixture block gliding presses looped pile one end, and insert in the stopper corresponds the slotted hole, utilize an elastic component to reset and pull spacing inserted bar and run through the inside spacing of fixture block grafting stopper, another group of spacing piece of fixed plate lower extreme is the same principle, only the stopper of lower extreme needs to hold a handle upwards peg graft inside the stopper, it is fixed to cooperate spacing inserted bar to run through the fixture block again, play the effect between two groups of spacing pieces of fixed looped pile.
The outer wall of the magnetic column is fixedly connected with a stirring fan blade; four groups of stirring fan blades are fixedly connected; the inside of the dyeing barrel is fixedly connected with a filter screen plate, and the filter screen plate is positioned above the stirring fan blades; utilize four groups of stirring flabellums to fix at servo motor's outer wall, when servo motor output rotated, drive four groups of stirring flabellums and be located the base and rotate, stir the dyestuff in the base, reduce the condition that the dyestuff was precipitated, utilize the filter screen plate to fix in the inside bottom of dyeing the bucket, reduce impurity and fall to stirring flabellum department.
The outside of the magnetic column is fixedly connected with a lantern ring; the lantern ring is fixedly connected to the position of the stirring fan blade; an electric heating wire is fixedly connected in the lantern ring; the stirring fan blades are made of metal; the outer wall at the magnetic column is fixed to the position that is located the stirring flabellum with the lantern ring, and the inside heating wire of lantern ring heats during the dyeing, utilizes the metal material of stirring flabellum to absorb heat energy, with heat energy conduction to the dyestuff, and dyestuff temperature risees thereupon, and dyestuff temperature keeps at-T for dyeing effect is even, and the dyestuff utilization ratio is high, utilizes high temperature heat energy to kill the bacterium in the dyestuff simultaneously, reduces the bacterium on the hair ring and breeds.
The top end of the dyeing barrel is fixedly connected with a supporting frame; an electric cylinder is fixedly connected inside the support frame; the output end of the electric cylinder is rotationally connected inside the fixed column; the support frame is used as a support, the output end of the electric cylinder is retracted, the fixing column is driven to lift upwards, the terry on the limiting block is lifted from the dye, the terry which is discharged by water is convenient to dry, meanwhile, the temperature of the dye is raised by using the electric heating wire inside the lantern ring, and the terry is dried in an auxiliary mode by using water vapor.
A magnetic plate is arranged in the fixed plate; the inside of the fixed plate is connected with a magnetic attraction sliding block in a sliding way; the magnetic attraction sliding block and the magnetic plate can attract each other in opposite directions when being close to each other; a limiting plate is fixedly connected to one end, far away from the fixed plate, of the magnetic sliding block; a water scraping assembly is arranged in the limiting plate and is used for removing water from cloth; the water scraping assembly is utilized to slightly extrude the terry, the magnetic attraction sliding block and the magnetic plate are matched to attract and slide on the inner wall of the fixing plate, and the limiting plate drives the water scraping assembly to extrude the front side and the back side of the terry, so that water residue on the terry is reduced, and the terry is convenient to rapidly dry.
The wiper assembly comprises a second handle, a second elastic piece and an extrusion plate; the second handle is connected to the inner wall of the limiting plate in a sliding manner; the second elastic piece is sleeved outside the second handle, and one end of the second elastic piece is fixedly connected with the outer wall of the limiting plate; the extruding plate is connected to the inner wall of the limiting plate in a sliding manner, and one end of the extruding plate is fixedly connected with a second handle; when squeezing the waterlogging caused by excessive rainfall to the looped pile, hand No. two handles are to No. two handles extrusion, no. two elastic components atress shrink, and stripper plate slip limiting plate inner wall is to the looped pile extrusion, utilizes magnetism to inhale the slider and drives the limiting plate and slide, extrudes the positive and negative of looped pile, cooperates two sets of limiting blocks to fix spacing with the looped pile, extrudes the moisture that the looped pile is attached fast, improves the effect to the looped pile waterlogging caused by excessive rainfall.
A water filtering tank is arranged outside the extrusion plate; the shape of the water filtering tank is an arc hanging hook shape; the water filtering groove is formed in the outer portion of the extrusion plate, the extrusion plate is matched with the limiting plate to extrude the terry, the water on the terry is scraped at the water filtering groove of the extrusion plate when the limiting plate is used for sliding the front face and the back face of the terry, and the water is drained downwards along the arc-shaped hook face of the extrusion plate, so that the effect of draining the terry is improved.
The beneficial effects of the invention are as follows:
1. according to the manufacturing method and device of the three-wire sweater terry, the base and the dyeing barrel are arranged to form the dye vat, the high-temperature dye is added into the dye vat, the terry cloth is fixed between the two groups of limiting blocks, the two ends of the terry cloth are respectively clamped and limited by the clamping blocks, the terry cloth is driven to slowly and positively stir in the dye vat along with the rotation of the output end of the servo motor, the effect of uniformly dyeing the terry cloth is achieved, the stirring fan blades stir along with the output end of the servo motor, the precipitation of the dye is reduced, and meanwhile, the heating of the heating wire inside the lantern ring is matched, so that the dyeing speed of the terry cloth is improved.
2. According to the manufacturing method and device of the three-wire sweater terry, the base and the dyeing barrel are arranged to form the dye vat, the high-temperature dye is added into the dye vat, the terry cloth is fixed between the two groups of limiting blocks, the two ends of the terry cloth are respectively clamped and limited by the clamping blocks, the terry cloth is driven to slowly and positively stir in the dye vat along with the rotation of the output end of the servo motor, the effect of uniformly dyeing the terry cloth is achieved, the stirring fan blades stir along with the output end of the servo motor, the precipitation of the dye is reduced, and meanwhile, the heating of the heating wire inside the lantern ring is matched, so that the dyeing speed of the terry cloth is improved.
3. According to the manufacturing method and device of the three-wire sweater terry, the supporting frame is fixed at the top end of the dyeing barrel to support, the output end of the electric cylinder is retracted to drive the fixing column to ascend, the dyed terry cloth is lifted up to be dried, the second handle is pressed to enable the extrusion plate to extrude the terry cloth, and along with the fact that the magnetic sliding block is matched with the limiting plate to slide on the inner wall of the fixing plate, moisture attached to the terry cloth is extruded out, so that moisture residue on the terry cloth is reduced, and drying speed of the terry cloth is improved.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a flow chart of a method for manufacturing a three-wire Wei Yimao ring according to the invention;
FIG. 2 is a perspective view of the present invention;
FIG. 3 is a schematic structural view of a fixing post according to the present invention;
FIG. 4 is a schematic view of the structure of a screen panel of the present invention;
FIG. 5 is a schematic view of a stirring blade according to the present invention;
FIG. 6 is a schematic view of a stopper according to the present invention;
FIG. 7 is a schematic view of a limiting plate according to the present invention;
fig. 8 is a schematic view of the structure of the squeeze plate in the present invention.
In the figure: 1. a base; 11. dyeing a barrel; 12. a servo motor; 13. a magnetic column; 14. fixing the column; 15. a rotating rod; 16. a fixing plate; 17. a limiting block; 2. a clamping block; 21. a first handle; 22. a limit inserted link; 23. a first elastic member; 3. stirring fan blades; 31. a filter screen plate; 4. a collar; 5. a support frame; 51. an electric cylinder; 6. a magnetic slider; 61. a limiting plate; 7. a second handle; 71. a second elastic member; 72. an extrusion plate; 8. a water filtering tank.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1, the method for manufacturing the three-wire sweater terry loop according to the embodiment of the invention comprises the following steps of;
s1: firstly, carrying out a cotton cleaning procedure, namely loosening compressed raw cotton into small cotton blocks and cotton bundles, facilitating the smooth mixing and impurity removal procedures, then removing impurities in the raw cotton and short fibers which are not suitable for spinning, and then mixing the raw cotton with different components to prepare cotton rolls with uniform thickness;
s2: then, a carding process is carried out, cotton blocks are decomposed into single fibers, impurities and short piles in cotton rolls are removed, the fibers are further fully mixed to prepare cotton sliver, then, a combing process is carried out, cotton knots, impurities and fiber defects in limit are removed, the fibers are separated to remove short fibers, and the cotton sliver is thinned to prepare cotton sliver meeting requirements;
s3: then, carrying out drawing process, namely drawing 6-8 cotton slivers, drawing the cotton slivers, uniformly mixing fibers by utilizing drawing and drawing, blending cotton and chemical fiber in a cotton sliver blending mode, mixing on a drawing frame, finally, making a finished sliver with good coiling and forming, and coiling the finished sliver into a sliver can;
s4: then, carrying out a coarse yarn procedure, uniformly elongating and thinning the drawn sliver, twisting the drawn sliver so as to facilitate the winding of the coarse yarn and the unwinding of the sliver on a spinning frame, then carrying out a fine sand procedure, thinning the coarse yarn, straightening and paralleling fibers, twisting the sliver, winding the twisted fine sand on a bobbin, and making a cop so as to facilitate the subsequent carrying and processing;
s5: then, winding cop into a high-capacity molded bobbin, removing impurities and defects on the yarn, twisting, combining and twisting two single yarns to form a folded yarn, winding the twisted folded yarn on the bobbin to form a pipeline, wherein the twisted yarn is higher in twist, the terry is lower in reverse degree, the terry is not easy to attach, and the yarn with middle and low twist is preferred;
s6: then, carrying out weaving procedures, namely, warping, sizing, reed threading, weaving and finishing, wherein the loop uniformity and the turning of a weaving machine are noticed in the weaving process, a reverse turning machine is generally used for S twisting, a forward turning machine is used for Z twisting, the main points are different in sinker, the manufactured loop uniformity is different, then, a dyeing and finishing procedure is carried out on the manufactured loop fabric, the three-wire Wei Yimao loop fabric is fixed in a manufacturing device, dyes are uniformly added into the manufacturing device in a surrounding manner, the loop fabric is uniformly stirred in order along the direction, the dyeing time is controlled to be 30-40min, the loop fabric is taken out for drying treatment after dyeing is finished, and each procedure equipment is paid attention to be operated along the loop direction, so that three-wire Wei Yimao loops with good uniformity are finally manufactured; the three-wire Wei Yimao coil manufactured at present is uneven in uniformity and poor in dyeing effect, the quality of manufactured products is reduced, the problem affecting the uniformity of the looped pile is that the method for manufacturing the looped pile mainly comprises three procedures of twisting, weaving and dyeing and finishing, the three procedures of twisting, weaving and dyeing are strictly controlled in the manufacturing process of the three-wire Wei Yimao coil by the method for manufacturing the three-wire Wei Yimao coil, so that the uniformity of the manufactured three-wire Wei Yimao coil is improved, the looped pile is uniformly dyed by using a manufacturing device, and the dyeing effect of the looped pile is improved.
The weaving process of the S6 is to match the curve of a relatively good sinker through a weaving machine matched with the yarn twisting direction, the sinker is used for pulling the coil, and when each needle is pushed up by the machine, the sinker presses the coil to form a new coil; the manufacturing device in the step S6 is mainly used for dyeing the three-wire Wei Yimao-circle cloth, the manufacturing device is divided into a fixed structure and a coloring structure, the fixed structure limits the three-wire Wei Yimao-circle cloth in a dye vat, and the coloring mechanism accelerates the coloring treatment of the three-wire Wei Yimao-circle cloth; the fixing mechanism of the manufacturing device is utilized to limit and fix the manufactured terry cloth, and the terry cloth is uniformly dyed by matching with the coloring mechanism, so that the uniformity and the dyeing effect of the terry cloth are improved, and the quality of products is improved.
Example 1
As shown in fig. 2 to 6, a three-wire sweater loop manufacturing apparatus, which is manufactured by using the manufacturing method of the three-wire sweater loop described in the above, comprises a base 1; the top end of the base 1 is fixedly connected with a dyeing barrel 11; the dyeing barrel 11 is circular in shape; a servo motor 12 is fixedly connected in the base 1; the output end of the servo motor 12 is fixedly connected with a magnetic column 13; a limit groove is formed in the middle of the top end of the magnetic column 13; the inside of the magnetic column 13 is inserted with a fixed column 14; the bottom end of the fixed column 14 is fixedly connected with a magnetic attraction block, and the shape of the magnetic attraction block corresponds to that of the limit groove of the magnetic column 13; the magnetic columns 13 and the magnetic attraction blocks can be attracted in opposite directions when approaching each other; a rotating rod 15 is fixedly connected inside the fixed column 14, and a plurality of groups of rotating rods 15 are arranged; a fixed plate 16 is fixedly connected to the outer part of the rotating rod 15; the outside of the fixed plate 16 is fixedly connected with limiting blocks 17, and two groups of limiting blocks 17 are correspondingly arranged; a limiting component is arranged in the limiting block 17 and is used for fixing cloth; when the terry is dyed, the base 1 and the dyeing barrel 11 are spliced to form a dye vat, the prepared dye is poured into the dye vat, four groups of terry needing to be dyed are respectively fixed between two groups of limiting blocks 17 on the fixed plate 16 by utilizing the limiting component, the fixed plate 16 is fixed on the fixed column 14 by utilizing the rotating rod 15, after the terry is fixed, the magnetic attraction block at the bottom end of the fixed column 14 is inserted into the limiting groove of the magnetic column 13, the magnetic attraction block is fixed with the magnetic column 13 in a magnetic attraction manner, the output end of the servo motor 12 in the base 1 rotates to drive the magnetic column 13 to rotate, the terry 13 drives the terry fixed above to rotate in the dye vat at the same time, the terry slowly rotates to absorb the dye in the dye vat, the effect of the terry dyeing is improved, the clockwise and anticlockwise rotation of the servo motor 12 is matched, so that the two surfaces of the terry are evenly dyed, and the servo motor 12 slowly rotates to enable the uniformity of the terry to be even.
As shown in fig. 2, 3 and 6, the limit assembly includes a fixture block 2, a first handle 21, a limit plunger 22 and a first elastic member 23; the clamping block 2 is connected inside the limiting block 17 in a sliding manner; two groups of slots are formed in the limiting block 17; the first handle 21 is fixedly connected to the top end of the clamping block 2; the limiting inserted rod 22 is inserted into the limiting block 17, and the limiting inserted rod 22 penetrates through the clamping block 2; the first elastic piece 23 is sleeved outside the limiting inserted link 22, and one end of the first elastic piece 23 is fixedly connected with the outer wall of the limiting block 17; when the loop is fixed on the limiting block 17, the hand-held limiting inserting rod 22 is pulled outwards, the first elastic piece 23 is stretched and stressed, the first handle 21 is held to lift the clamping block 2 inside the sliding limiting block 17, one end of the loop is plugged into the inside of the limiting block 17 and positioned at the bottom end of the clamping block 2, after the first handle 21 is loosened, the clamping block 2 is downwards slipped to cover one end of the loop and is inserted into a corresponding slot hole of the limiting block 17, the first elastic piece 23 is reset to pull the limiting inserting rod 22 to penetrate through the clamping block 2 to plug in the limiting block 17 for limiting, the other group of limiting blocks 17 at the lower end of the fixed plate 16 are in the same principle, only the limiting block 17 at the lower end needs to be held in the first handle 21 to plug in the limiting block 17 upwards, and then the limiting inserting rod 22 is matched to penetrate through the clamping block 2 for fixing, so that the effect of fixing the two groups of limiting blocks 17 on the loop is achieved.
As shown in fig. 2 to 5, the outer wall of the magnetic column 13 is fixedly connected with a stirring fan blade 3; four groups of stirring fan blades 3 are fixedly connected; the inside of the dyeing barrel 11 is fixedly connected with a filter screen plate 31, and the filter screen plate 31 is positioned above the stirring fan blades 3; when the dye is injected into the base 1 and the dye barrel 11, as partial dye is easy to precipitate, the effect of dyeing the terry is affected, so that four groups of stirring blades 3 are fixed on the outer wall of a servo motor 12, and when the output end of the servo motor 12 rotates, the four groups of stirring blades 3 are driven to rotate in the base 1, the dye in the base 1 is stirred, the condition of dye precipitation is reduced, the filter screen plate 31 is fixed at the inner bottom end of the dye barrel 11, and impurities are reduced to fall to the positions of the stirring blades 3.
The outside of the magnetic column 13 is fixedly connected with a lantern ring 4; the lantern ring 4 is fixedly connected to the position of the stirring fan blade 3; an electric heating wire is fixedly connected in the lantern ring 4; the stirring fan blades 3 are made of metal; after the dye is injected into the dye vat, the dye is low in temperature, so that the coloring speed of the terry is influenced, the lantern ring 4 is fixed on the outer wall of the magnetic column 13 and positioned at the position of the stirring fan blade 3, an electric heating wire inside the lantern ring 4 is heated during dyeing, the metal material of the stirring fan blade 3 is used for absorbing heat energy, the heat energy is conducted into the dye, the temperature of the dye is increased, the temperature of the dye is kept at 120-130T, the dyeing effect is uniform, the dye utilization rate is high, bacteria in the dye are eliminated by utilizing high-temperature heat energy, and bacterial breeding on the terry is reduced.
As shown in fig. 2 to 3, a supporting frame 5 is fixedly connected to the top end of the dyeing barrel 11; an electric cylinder 51 is fixedly connected inside the support frame 5; the output end of the electric cylinder 51 is rotatably connected inside the fixed column 14; after the looped pile is dyed, in order to facilitate the drying treatment of the looped pile, the output end of the electric cylinder 51 is retracted by using the supporting frame 5 as a support to drive the fixed column 14 to lift upwards, the looped pile on the limiting block 17 is lifted out of the dye, the looped pile with water is convenient to dry, and meanwhile, the temperature of the dye can be raised by using the electric heating wire inside the lantern ring 4, and the drying treatment is assisted to the looped pile by using water vapor.
As shown in fig. 2, 3, 6 and 7, the fixed plate 16 is internally provided with a magnetic plate; the inside of the fixed plate 16 is connected with a magnetic attraction sliding block 6 in a sliding way; the magnetic attraction sliding block 6 and the magnetic plate can attract each other in opposite directions when approaching each other; a limiting plate 61 is fixedly connected to one end of the magnetic sliding block 6, which is far away from the fixed plate 16; a wiper assembly is arranged in the limiting plate 61 and is used for removing water from the cloth; when the terry is fixed, the terry penetrates through the middle part of the limiting plate 61 and is placed between the two groups of limiting blocks 17, when the terry is dyed and drained, the terry is slightly extruded by the wiper assembly, the magnetic attraction sliding block 6 and the magnetic plate are matched to attract and slide on the inner wall of the fixed plate 16, and the limiting plate 61 drives the wiper assembly to extrude the front side and the back side of the terry, so that water residue on the terry is reduced, and the terry is convenient to dry rapidly.
The wiper assembly comprises a handle No. 7, a spring No. 71 and a squeeze plate 72; the second handle 7 is slidably connected to the inner wall of the limiting plate 61; the second elastic piece 71 is sleeved outside the second handle 7, and one end of the second elastic piece 71 is fixedly connected with the outer wall of the limiting plate 61; the extruding plate 72 is slidably connected to the inner wall of the limiting plate 61, and one end of the extruding plate 72 is fixedly connected with the second handle 7; when the pile is extruded and drained, the second handle 7 is held by a hand to extrude the second handle 7, the second elastic piece 71 is stressed and contracted, the extrusion plate 72 slides to extrude the pile by sliding the inner wall of the limiting plate 61, the magnetic sliding block 6 is utilized to drive the limiting plate 61 to slide, the pile is extruded on the front side and the back side, the pile is fixed and limited by matching with the two groups of limiting blocks 17, water attached to the pile is extruded rapidly, and the pile draining effect is improved.
Example two
As shown in fig. 8, in comparative example one, another embodiment of the present invention is: a water filtering tank 8 is arranged outside the extrusion plate 72; the shape of the water filtering tank 8 is an arc hanging hook shape; when draining the dyed terry, in order to improve the effect of draining the terry, the water filtering groove 8 is formed in the outer portion of the extrusion plate 72, the extrusion plate 72 is matched with the limiting plate 61 to extrude the terry, the water on the terry is scraped at the water filtering groove 8 of the extrusion plate 72 when the positive and negative sides of the terry slide down by the limiting plate 61, the water is drained downwards along the arc-shaped hook surface of the extrusion plate 72, and the effect of draining the terry is improved.
During the working process, when three-wire Wei Yimao loops are dyed, a base 1 and a dyeing barrel 11 are spliced to form a dye vat, the prepared dye is poured into the dye vat, four groups of loops needing to be dyed are respectively fixed between two groups of limiting blocks 17 on a fixed plate 16 by utilizing a limiting assembly, the fixed plate 16 is fixed on a fixed column 14 by utilizing a rotating rod 15, after the loops are fixed, a magnetic suction block at the bottom end of the fixed column 14 is inserted into a limiting groove of a magnetic column 13, the magnetic suction block is used for magnetic suction fixation with the magnetic column 13, the output end of a servo motor 12 in the base 1 rotates to drive the magnetic column 13 to rotate, the magnetic column 13 drives the loops fixed above to rotate in the dye vat at the same time, the loops slowly rotate to absorb the dye in the dye vat, the effect of dyeing the loops is improved, the clockwise and anticlockwise rotation of the servo motor 12 is matched, so that the front and back surfaces of the loops are uniformly colored, and the uniformity of the loops is uniform by the slow rotation of the servo motor 12; when the loop is fixed on the limiting block 17, the first elastic piece 23 is pulled outwards, the first handle 21 is held to lift the clamping block 2 inside the sliding limiting block 17, one end of the loop is inserted into the inside of the limiting block 17 and positioned at the bottom end of the clamping block 2, after the first handle 21 is loosened, the clamping block 2 slides downwards to cover one end of the loop and is inserted into a corresponding slot hole of the limiting block 17, the first elastic piece 23 is reset to pull the limiting inserting rod 22 to penetrate through the clamping block 2 to be inserted into the inside of the limiting block 17 for limiting, the other group of limiting blocks 17 at the lower end of the fixed plate 16 are in the same principle, only the limiting block 17 at the lower end needs to be held to be inserted into the inside of the limiting block 17 upwards, and then the limiting inserting rod 22 is matched to penetrate through the clamping block 2 for fixing, so that the effect of fixing the two groups of limiting blocks 17 on the loop is achieved; when dye is injected into the base 1 and the dye barrel 11, as partial dye is easy to precipitate, the effect of dyeing the terry is affected, so that four groups of stirring blades 3 are fixed on the outer wall of a servo motor 12, and when the output end of the servo motor 12 rotates, the four groups of stirring blades 3 are driven to rotate in the base 1, the dye in the base 1 is stirred, the condition of dye precipitation is reduced, and impurities are reduced to fall to the positions of the stirring blades 3 by fixing a filter screen plate 31 at the inner bottom end of the dye barrel 11; after the dye is injected into the dye vat, the dye is low in temperature, so that the coloring speed of the terry is influenced, the lantern ring 4 is fixed on the outer wall of the magnetic column 13 and is positioned at the position of the stirring fan blade 3, an electric heating wire inside the lantern ring 4 is heated during dyeing, the metal material of the stirring fan blade 3 is used for absorbing heat energy and transmitting the heat energy into the dye, the temperature of the dye is increased, the temperature of the dye is kept at 120-130T, the dyeing effect is uniform, the dye utilization rate is high, and meanwhile, bacteria in the dye are killed by using high-temperature heat energy, so that the bacterial breeding on the terry is reduced; after the terry is dyed, in order to facilitate the drying treatment of the terry, the output end of the electric cylinder 51 is retracted by using the supporting frame 5 as a support to drive the fixed column 14 to lift upwards, the terry on the limiting block 17 is lifted out of the dye, the terry which is discharged water is convenient to dry, and meanwhile, the temperature of the dye can be raised by using the electric heating wire inside the lantern ring 4, and the drying treatment is assisted to the terry by using water vapor; when the terry is fixed, the terry penetrates through the middle part of the limiting plate 61 and is placed between the two groups of limiting blocks 17, when the terry is dyed and drained, the terry is slightly extruded by the wiper assembly, the magnetic attraction sliding block 6 and the magnetic plate are matched to attract and slide on the inner wall of the fixed plate 16, and the limiting plate 61 drives the wiper assembly to extrude the front side and the back side of the terry, so that the water residue on the terry is reduced, and the terry is convenient to rapidly dry; when the pile is extruded and drained, the second handle 7 is held to extrude the second handle 7, the second elastic piece 71 is stressed and contracted, the extruding plate 72 slides to the inner wall of the limiting plate 61 to extrude the pile, the magnetic sliding block 6 is utilized to drive the limiting plate 61 to slide, the pile is extruded on the front side and the back side, the pile is fixed and limited by matching with the two groups of limiting blocks 17, water attached to the pile is extruded rapidly, and the pile draining effect is improved; when draining the dyed terry, in order to improve the effect of draining the terry, the water filtering groove 8 is formed in the outer portion of the extrusion plate 72, the extrusion plate 72 is matched with the limiting plate 61 to extrude the terry, the water on the terry is scraped at the water filtering groove 8 of the extrusion plate 72 when the positive and negative sides of the terry slide down by the limiting plate 61, the water is drained downwards along the arc-shaped hook surface of the extrusion plate 72, and the effect of draining the terry is improved.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (2)
1. The utility model provides a three-wire sanitary towel looped pile's manufacturing installation which characterized in that: comprises a base (1); the top end of the base (1) is fixedly connected with a dyeing barrel (11); a servo motor (12) is fixedly connected in the base (1); the output end of the servo motor (12) is fixedly connected with a magnetic column (13); a limit groove is formed in the middle of the top end of the magnetic column (13); a fixed column (14) is inserted into the magnetic column (13); the bottom end of the fixed column (14) is fixedly connected with a magnetic attraction block, and the shape of the magnetic attraction block corresponds to that of the limit groove of the magnetic column (13); the magnetic columns (13) and the magnetic attraction blocks can be attracted in opposite directions when being close to each other; a rotating rod (15) is fixedly connected in the fixing column (14), and a plurality of groups of rotating rods (15) are arranged; a fixed plate (16) is fixedly connected to the outer part of the rotating rod (15); a limiting block (17) is fixedly connected to the outer part of the fixed plate (16), and two groups of limiting blocks (17) are correspondingly arranged; a limiting component is arranged in the limiting block (17) and used for fixing cloth;
the outer wall of the magnetic column (13) is fixedly connected with a stirring fan blade (3); four groups of stirring fan blades (3) are fixedly connected; a filter screen plate (31) is fixedly connected in the dyeing barrel (11), and the filter screen plate (31) is positioned above the stirring fan blades (3);
the outside of the magnetic column (13) is fixedly connected with a lantern ring (4); the lantern ring (4) is fixedly connected to the position of the stirring fan blade (3); an electric heating wire is fixedly connected in the lantern ring (4); the stirring fan blade (3) is made of metal;
the top end of the dyeing barrel (11) is fixedly connected with a supporting frame (5); an electric cylinder (51) is fixedly connected in the support frame (5); the output end of the electric cylinder (51) is rotationally connected inside the fixed column (14);
a magnetic plate is arranged inside the fixed plate (16); the inside of the fixed plate (16) is connected with a magnetic sliding block (6) in a sliding way; the magnetic attraction sliding block (6) and the magnetic plate can attract each other in opposite directions when being close to each other; one end of the magnetic sliding block (6) far away from the fixed plate (16) is fixedly connected with a limiting plate (61); a wiper assembly is arranged in the limiting plate (61) and is used for removing water from cloth;
the wiper assembly comprises a handle II (7), an elastic piece II (71) and a squeezing plate (72); the second handle (7) is connected to the inner wall of the limiting plate (61) in a sliding manner; the second elastic piece (71) is sleeved outside the second handle (7), and one end of the second elastic piece (71) is fixedly connected with the outer wall of the limiting plate (61); the extrusion plate (72) is connected to the inner wall of the limiting plate (61) in a sliding manner, and one end of the extrusion plate (72) is fixedly connected with the second handle (7); a water filtering tank (8) is arranged outside the extrusion plate (72); the shape of the water filtering groove (8) is an arc hanging hook shape.
2. The device for making three-wire bathroom suit loops according to claim 1, wherein: the limiting assembly comprises a clamping block (2), a first handle (21), a limiting inserted link (22) and a first elastic piece (23); the clamping block (2) is connected in a sliding manner in the limiting block (17); the first handle (21) is fixedly connected to the top end of the clamping block (2); the limiting inserted rod (22) is inserted into the limiting block (17), and the limiting inserted rod (22) penetrates through the clamping block (2); the first elastic piece (23) is sleeved outside the limiting inserted link (22), and one end of the first elastic piece (23) is fixedly connected with the outer wall of the limiting block (17).
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| CN202211665174.0A CN115852613B (en) | 2022-12-23 | 2022-12-23 | Manufacturing method and device of three-thread sweater terry |
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| CN202211665174.0A CN115852613B (en) | 2022-12-23 | 2022-12-23 | Manufacturing method and device of three-thread sweater terry |
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| CN115852613B true CN115852613B (en) | 2023-11-21 |
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