CN115847630A - Autoclaved aerated concrete slab cutting processing equipment and processing method thereof - Google Patents

Autoclaved aerated concrete slab cutting processing equipment and processing method thereof Download PDF

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Publication number
CN115847630A
CN115847630A CN202310004971.2A CN202310004971A CN115847630A CN 115847630 A CN115847630 A CN 115847630A CN 202310004971 A CN202310004971 A CN 202310004971A CN 115847630 A CN115847630 A CN 115847630A
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China
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fixedly connected
side wall
motor
workbench
placing
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CN202310004971.2A
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Chinese (zh)
Inventor
彭一飞
于刚
李世奇
杨高峰
彭子岩
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Shandong Shenzhou New Building Materials Technology Co ltd
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Shandong Shenzhou New Building Materials Technology Co ltd
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Priority to CN202310004971.2A priority Critical patent/CN115847630A/en
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Abstract

The invention provides an autoclaved aerated concrete slab cutting processing device and a processing method thereof, and relates to the field of concrete processing. The autoclaved aerated concrete cutting and processing equipment comprises a workbench, wherein a box body is arranged at the lower end of the workbench, the upper end of the box body is fixedly connected onto the lower end face of the workbench, an upper shell is fixedly connected onto the upper end face of the workbench, a clamping structure is arranged on the upper end face of the lower end workbench of the upper shell, a transmission structure is arranged inside the lower end workbench of the clamping structure, a cutting structure is arranged on the upper inner wall of the upper shell, and a waste recovery structure is arranged inside the box body. Through setting up the waste recycling structure, through under the effect of defeated material pump, carry the waste material into the collection drawer of depositing incasement portion under the cooperation of feed inlet and first connecting pipe, second connecting pipe with the waste material to convenient follow-up unified clearance, can effectually avoid polluting the processing environment.

Description

Autoclaved aerated concrete slab cutting processing equipment and processing method thereof
Technical Field
The invention relates to the technical field of concrete processing, in particular to an autoclaved aerated concrete slab cutting processing device and a processing method thereof.
Background
The autoclaved lightweight aerated Concrete partition board is an ALC (automatic l avd Li light Concrete) board for short, has the advantages of light weight, good fireproof performance and sound insulation performance, environmental protection, economy, convenient construction and the like, and is a porous Concrete product which is prepared by taking silica sand, cement and lime as main raw materials, reinforcing the raw materials by steel bars subjected to rust prevention treatment and performing high-temperature, high-pressure and steam curing.
However, when the existing concrete is cut into blocks, most workers can generate a large amount of dust when cutting the concrete by using a handheld electric saw under the non-protection condition, the environment of a construction site is polluted, the health of operators is harmed, and the efficiency of cutting the concrete is not high, so that technical personnel in the field provide the autoclaved aerated concrete plate cutting equipment and the processing method thereof to solve the problems proposed in the background technology.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides equipment and a method for cutting and processing an autoclaved aerated concrete slab, and solves the problems of low cutting efficiency and construction site pollution.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the cutting and processing equipment for the autoclaved aerated concrete slab comprises a workbench, wherein a box body is arranged at the lower end of the workbench, the upper end of the box body is fixedly connected onto the lower end face of the workbench, an upper shell is fixedly connected onto the upper end face of the workbench, a clamping structure is arranged on the upper end face of the workbench at the lower end of the upper shell, a transmission structure is arranged inside the workbench at the lower end of the clamping structure, a cutting structure is arranged on the upper inner wall of the upper shell, and a waste recovery structure is arranged inside the box body;
the clamping structure comprises a placing platform, two placing grooves are symmetrically formed in the upper end face of the placing platform, connecting rods are respectively arranged in the four placing grooves, two ends of the four connecting rods are respectively and fixedly connected to the centers of two inner side walls of the four placing grooves, clamping plates are respectively sleeved on the side walls of the four connecting rods, springs are respectively sleeved on the side walls of the connecting rods positioned on one sides of the four clamping plates, and two ends of the four springs are respectively and fixedly connected to one side wall of the four clamping plates and one inner side wall of the four placing grooves;
the transmission structure comprises a connecting cross rod, a first placing hole is formed in the center of the upper end face of the connecting cross rod, a second motor is arranged in the first placing hole, the lower end of the second motor is fixedly connected to the lower inner wall of the first placing hole, the output end of the second motor is fixedly connected to the lower end face of the placing platform, a connecting sleeve is arranged at the lower end of the connecting cross rod, a lead screw is arranged in the workbench, two ends of the lead screw are respectively and rotatably connected to two inner side walls of the workbench, a first helical gear is arranged on one side wall of the lead screw close to the rear side, a placing plate is fixedly connected to the rear side wall of a box body at the lower end of the first helical gear, a first motor is fixedly connected to the upper end of the placing plate, the output end of the first motor penetrates through the lower end face of the workbench and is communicated to the interior, a second helical gear is fixedly connected to the end portion of the connecting sleeve, and the connecting sleeve is sleeved on the side wall of the lead screw;
the cutting structure comprises a second placing hole, the upper inner wall of the upper shell is provided with the second placing hole, the upper inner wall of the second placing hole is fixedly connected with a telescopic device, the output end of the telescopic device is fixedly connected with a connecting plate, the center of one side wall of the connecting plate is fixedly connected with a third motor, the output end of the third motor penetrates through one side wall of the connecting plate, the end part of the third motor is fixedly connected with a saw blade, and a feed inlet is formed in the position, close to the lower end, of the center of one side wall of the upper shell;
the waste recycling structure comprises a material conveying pump, the lower end of the material conveying pump is fixedly connected to the lower inner wall of the box body, the rear side of the material conveying pump is provided with a storage box, the lower end of the storage box is fixedly connected to the lower inner wall of the box body, the inside of the storage box is connected with a collection drawer in a sliding mode, a side wall center of the storage box is provided with a material conveying port close to the upper end, the output end of the material conveying pump is connected with the material conveying port through a second connecting pipe, the input end of the material conveying pump is connected with a first connecting pipe, the other end of the first connecting pipe penetrates through the inner side wall of the box body, and the end portion of the first connecting pipe is fixedly connected to the inside of the material feeding port.
Preferably, the lower extreme of workstation is provided with four pillars, four the upper end of pillar is rectangle array fixed connection on the lower terminal surface of workstation.
Preferably, the first helical gear and the second helical gear are engaged with each other.
Preferably, an observation window is arranged at the center of one side wall of the upper shell close to the rear end, and tempered glass is arranged inside the observation window.
Preferably, a controller is arranged at the edge of the front side of the center of one side wall of the upper shell, and the side wall of the controller is fixedly connected to one side wall of the upper shell.
Preferably, a box door is hinged to one side wall of the box body.
Preferably, a movable hole is formed in the joint of the output end of the first motor and the lower end face of the workbench.
Preferably, the center of the upper end face of the workbench is provided with a moving groove, the lower end of the connecting sleeve penetrates through the moving groove, and the side wall of the connecting sleeve is matched with the inner side wall of the moving groove in a sliding manner.
A processing method of autoclaved aerated concrete slab cutting and processing equipment comprises the following steps:
s1, clamping a concrete block, namely placing the concrete block on the upper end face of a placing platform, shifting four clamping plates, contracting four springs to one side under the action of the side walls of the four clamping plates, and then loosening the four clamping plates to clamp the concrete block on the side walls;
s2, controlling the concrete block to move inwards, controlling a first motor to drive a lead screw connected with a first helical gear under the matching action of the first motor and a second helical gear, controlling the moving speed of the placing platform by controlling the driving speed of the first motor, and simultaneously controlling a second motor connected with the inner part of the cross rod according to use requirements, driving the placing platform to rotate by the second motor, and adjusting the cutting angle of the concrete block during cutting;
s3, cutting the concrete block, controlling a third motor to drive a saw blade to rotate rapidly, and cutting the concrete block on the upper end face of the placing platform under the action of a telescopic device, wherein the telescopic device is slowly pressed down in the cutting process, so that the operation during cutting is facilitated;
s4, waste recovery, under the effect of the conveying pump, the waste generated in the cutting process is conveyed into the collection drawer inside the storage box through the matching of the feed inlet, the first connecting pipe and the second connecting pipe, and therefore subsequent unified cleaning is facilitated.
(III) advantageous effects
The invention provides an autoclaved aerated concrete slab cutting processing device and a processing method thereof. The method has the following beneficial effects:
1. according to the invention, by arranging the clamping structure, when the concrete block placing device is used, the concrete block is placed on the upper end surface of the placing platform, the four clamping plates are shifted, the four springs are contracted to one side under the action of the side walls of the four clamping plates, and then the four clamping plates are loosened, namely clamped on the side walls of the concrete block, so that the concrete block can be automatically clamped according to the size of the concrete block.
2. According to the invention, by arranging the transmission structure, the second motor in the cross rod is connected in a control manner, the second motor drives the placing platform to rotate, the cutting angle of the concrete block during cutting can be adjusted, the operation is convenient, the efficiency during cutting is effectively improved, and meanwhile, the screw rod is driven under the matching condition that the first motor drives the second bevel gear and the first bevel gear, so that the placing platform is driven to slowly move, the manual operation is reduced, and the processing is convenient.
3. According to the invention, by arranging the waste recovery structure, under the action of the conveying pump, waste is conveyed into the collection drawer inside the storage box under the matching of the feed inlet, the first connecting pipe and the second connecting pipe, so that subsequent uniform cleaning is facilitated, and the processing environment can be effectively prevented from being polluted.
Drawings
FIG. 1 is an isometric view of the present invention;
FIG. 2 is a front cross-sectional view of the table and box of the present invention;
FIG. 3 is a top cross-sectional view of the placement platform of the present invention;
FIG. 4 is a front cross-sectional view of a connecting rail according to the present invention;
fig. 5 is a side sectional view of the upper case of the present invention.
Wherein, 1, an upper shell; 2. an observation window; 3. a work table; 4. a support post; 5. a box door; 6. a box body; 7. connecting the cross bars; 8. placing a platform; 9. a controller; 10. tempering the glass; 11. a moving groove; 12. a first helical gear; 13. a second helical gear; 14. a first motor; 15. placing the plate; 16. a collection drawer; 17. a storage box; 18. a delivery pump; 19. a lead screw; 20. a first connecting pipe; 21. a second connecting pipe; 22. a material conveying port; 23. a movable hole; 24. a placement groove; 25. a spring; 26. a clamping plate; 27. a connecting rod; 28. connecting sleeves; 29. a telescoping device; 30. a second motor; 31. a first placing hole; 32. a third motor; 33. a saw blade; 34. a feed inlet; 35. a connecting plate; 36. a second placing hole.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
as shown in fig. 1 to 5, an embodiment of the invention provides an autoclaved aerated concrete slab cutting processing device, which comprises a workbench 3, wherein a box body 6 is arranged at the lower end of the workbench 3, the upper end of the box body 6 is fixedly connected to the lower end surface of the workbench 3, an upper shell 1 is fixedly connected to the upper end surface of the workbench 3, a clamping structure is arranged on the upper end surface of the workbench 3 at the lower end of the upper shell 1, a transmission structure is arranged inside the workbench 3 at the lower end of the clamping structure, a cutting structure is arranged on the upper inner wall of the upper shell 1, and a waste recovery structure is arranged inside the box body 6.
The clamping structure includes place the platform 8, place the platform 8's up end symmetry is provided with two standing grooves 24, the inside of four standing grooves 24 is provided with connecting rod 27 respectively, four connecting rod 27's both ends are fixed connection respectively in two inside wall centers of four standing grooves 24, it is equipped with grip block 26 to overlap respectively on four connecting rod 27's the lateral wall, it is equipped with spring 25 to be located the cover respectively on the lateral wall of four grip block 26 one side connecting rod 27, four spring 25's both ends are fixed connection respectively on a lateral wall of four grip block 26 and an inside wall of four standing grooves 24.
The transmission structure comprises a connecting cross rod 7, a first placing hole 31 is formed in the center of the upper end face of the connecting cross rod 7, a second motor 30 is arranged inside the first placing hole 31, the lower end of the second motor 30 is fixedly connected to the lower inner wall of the first placing hole 31, the output end of the second motor 30 is fixedly connected to the lower end face of the placing platform 8, a connecting sleeve 28 is arranged at the lower end of the connecting cross rod 7, a lead screw 19 is arranged inside the workbench 3, two ends of the lead screw 19 are respectively connected to two inner side walls of the workbench 3 in a rotating mode, a first helical gear 12 is arranged on one side wall of the lead screw 19 close to the rear side, a placing plate 15 is fixedly connected to the rear side wall of the box body 6 below the first helical gear 12, a first motor 14 is fixedly connected to the upper end of the placing plate 15, the output end of the first motor 14 penetrates through the lower end face of the workbench 3 and is communicated to the inside, a second helical gear 13 is fixedly connected to the end of the connecting sleeve 13, and the connecting sleeve 28 is sleeved on the side wall of the lead screw 19.
The cutting structure includes that the second places hole 36, it places hole 36 to have seted up the second on the last inner wall of last casing 1, fixedly connected with telescoping device 29 on the last inner wall of hole 36 is placed to the second, fixedly connected with connecting plate 35 on the output of telescoping device 29, fixedly connected with third motor 32 is located at a lateral wall center of connecting plate 35, a lateral wall of connecting plate 35 is run through to the output of third motor 32, and tip fixedly connected with saw bit 33, it is provided with feed inlet 34 to lean on lower extreme department at a lateral wall center of last casing 1.
The waste recycling structure includes delivery pump 18, the lower extreme fixed connection of delivery pump 18 is on the lower inner wall of box 6, the rear side of delivery pump 18 is provided with deposits case 17, the lower extreme fixed connection who deposits case 17 is on the lower inner wall of box 6, the inside fit sliding connection who deposits case 17 has collection drawer 16, a lateral wall center of depositing case 17 leans on upper end department to be provided with defeated material mouth 22, delivery pump 18's output passes through second connecting pipe 21 and is connected with defeated material mouth 22, delivery pump 18's input is connected with first connecting pipe 20, the other end of first connecting pipe 20 runs through a inside wall of box 6, and tip fixed connection is in the inside of feed inlet 34.
The lower extreme of workstation 3 is provided with four pillars 4, the upper end of four pillars 4 is rectangle array fixed connection on the lower terminal surface of workstation 3, intermeshing between first helical gear 12 and the second helical gear 13, it is provided with observation window 2 to lean on rear end department to go up a lateral wall center of casing 1, the inside of observation window 2 is provided with toughened glass 10, it is provided with controller 9 to lean on front edge department to go up a lateral wall center of casing 1, the lateral wall fixed connection of controller 9 is on a lateral wall of last casing 1, the articulated chamber door 5 that is connected with on the lateral wall of box 6, the output of first motor 14 is provided with movable hole 23 with the junction of workstation 3 lower extreme terminal surface, the up end center department of workstation 3 is provided with shifting chute 11, the lower extreme of adapter sleeve 28 runs through shifting chute 11, and lateral wall cooperation sliding connection is on the inside wall of shifting chute 11.
A processing method of autoclaved aerated concrete slab cutting and processing equipment comprises the following steps:
s1, clamping a concrete block, namely placing the concrete block on the upper end face of a placing platform 8, shifting four clamping plates 26, contracting four springs 25 to one side under the action of the side walls of the four clamping plates 26, and then loosening the four clamping plates 26, namely clamping the concrete block on the side walls of the concrete block;
s2, controlling the concrete block to move inwards, controlling a first motor 14 to drive a lead screw 19 connected with a first bevel gear 12 under the matching action of the first motor 14 and a second bevel gear 13, controlling the moving speed of the placing platform 8 by controlling the driving speed of the first motor 14, and simultaneously controlling a second motor 30 connected with the inside of the cross rod 7 according to use requirements, driving the placing platform 8 to rotate by the second motor 30, and adjusting the cutting angle of the concrete block during cutting;
s3, cutting the concrete block, controlling a third motor 32 to drive a saw blade 33 to rotate rapidly, and cutting the concrete block on the upper end face of the placing platform 8 under the action of a telescopic device 29, wherein the telescopic device 29 is slowly pressed down in the cutting process, so that the operation during cutting is facilitated;
s4, recycling the waste, conveying the waste into the collection drawer 16 inside the storage box 17 under the matching of the feed inlet 34, the first connecting pipe 20 and the second connecting pipe 21 under the action of the material conveying pump 18 by the waste generated in the cutting process, and accordingly facilitating subsequent uniform cleaning.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. The utility model provides an evaporate and press aerated concrete board cutting process equipment, includes workstation (3), its characterized in that: a box body (6) is arranged at the lower end of the workbench (3), the upper end of the box body (6) is fixedly connected to the lower end face of the workbench (3), an upper shell (1) is fixedly connected to the upper end face of the workbench (3), a clamping structure is arranged on the upper end face of the workbench (3) at the lower end of the upper shell (1), a transmission structure is arranged inside the workbench (3) at the lower end of the clamping structure, a cutting structure is arranged on the upper inner wall of the upper shell (1), and a waste recovery structure is arranged inside the box body (6);
the clamping structure comprises a placing platform (8), two placing grooves (24) are symmetrically formed in the upper end face of the placing platform (8), connecting rods (27) are respectively arranged inside the four placing grooves (24), two ends of the four connecting rods (27) are respectively and fixedly connected to the centers of two inner side walls of the four placing grooves (24), clamping plates (26) are respectively sleeved on the side walls of the four connecting rods (27), springs (25) are respectively sleeved on the side walls of the connecting rods (27) on one sides of the four clamping plates (26), and two ends of the four springs (25) are respectively and fixedly connected to one side wall of the four clamping plates (26) and one inner side wall of the four placing grooves (24);
the transmission structure comprises a connecting cross rod (7), a first placing hole (31) is formed in the center of the upper end face of the connecting cross rod (7), a second motor (30) is arranged inside the first placing hole (31), the lower end of the second motor (30) is fixedly connected to the lower inner wall of the first placing hole (31), the output end of the second motor (30) is fixedly connected to the lower end face of the placing platform (8), a connecting sleeve (28) is arranged at the lower end of the connecting cross rod (7), a lead screw (19) is arranged inside the workbench (3), two ends of the lead screw (19) are respectively and rotatably connected to two inner side walls of the workbench (3), a first helical gear (12) is arranged on one side wall of the lead screw (19) close to the rear side, a placing plate (15) is fixedly connected to the rear side wall of a lower end box body (6) of the first helical gear (12), a first motor (14) is fixedly connected to the upper end of the placing plate (15), the output end of the first motor (14) penetrates through the lower end face of the workbench (3) and is communicated to the inside, the side wall of the second helical gear (13), and the upper end of the lead screw (19) is fixedly connected to the side wall of the connecting sleeve (13);
the cutting structure comprises a second placing hole (36), the upper inner wall of the upper shell (1) is provided with the second placing hole (36), the upper inner wall of the second placing hole (36) is fixedly connected with a telescopic device (29), the output end of the telescopic device (29) is fixedly connected with a connecting plate (35), the center of one side wall of the connecting plate (35) is fixedly connected with a third motor (32), the output end of the third motor (32) penetrates through one side wall of the connecting plate (35), the end part of the third motor is fixedly connected with a saw blade (33), and a feed inlet (34) is formed in the position, close to the lower end, of the center of one side wall of the upper shell (1);
the waste recycling structure comprises a material conveying pump (18), the lower end of the material conveying pump (18) is fixedly connected to the lower inner wall of a box body (6), the rear side of the material conveying pump (18) is provided with a storage box (17), the lower end of the storage box (17) is fixedly connected to the lower inner wall of the box body (6), the inside of the storage box (17) is connected with a collection drawer (16) in a sliding mode, a side wall center of the storage box (17) is provided with a material conveying port (22) by the upper end, the output end of the material conveying pump (18) is connected with a material conveying port (22) through a second connecting pipe (21), the input end of the material conveying pump (18) is connected with a first connecting pipe (20), the other end of the first connecting pipe (20) penetrates through the inner side wall of the box body (6), and the end portion of the material conveying pump is fixedly connected to the inside of the material conveying port (34).
2. The autoclaved aerated concrete panel cutting processing equipment according to claim 1, wherein: the lower extreme of workstation (3) is provided with four pillars (4), four the upper end of pillar (4) is rectangle array fixed connection on the lower terminal surface of workstation (3).
3. The autoclaved aerated concrete panel cutting processing equipment according to claim 1, wherein: the first bevel gear (12) and the second bevel gear (13) are meshed with each other.
4. The autoclaved aerated concrete panel cutting processing equipment according to claim 1, wherein: an observation window (2) is arranged at the center of one side wall of the upper shell (1) close to the rear end, and toughened glass (10) is arranged inside the observation window (2).
5. The autoclaved aerated concrete panel cutting processing equipment according to claim 1, wherein: the improved structure is characterized in that a controller (9) is arranged at the center of one side wall of the upper shell (1) close to the edge of the front side, and the side wall of the controller (9) is fixedly connected to one side wall of the upper shell (1).
6. The autoclaved aerated concrete panel cutting processing equipment as set forth in claim 1, wherein: and a box door (5) is hinged on one side wall of the box body (6).
7. The autoclaved aerated concrete panel cutting processing equipment according to claim 1, wherein: the joint of the output end of the first motor (14) and the lower end face of the workbench (3) is provided with a movable hole (23).
8. The autoclaved aerated concrete panel cutting processing equipment according to claim 1, wherein: the center of the upper end face of the workbench (3) is provided with a movable groove (11), the lower end of the connecting sleeve (28) penetrates through the movable groove (11), and the side wall is matched with the sliding connection to be arranged on the inner side wall of the movable groove (11).
9. A processing method of autoclaved aerated concrete slab cutting processing equipment is characterized by comprising the following steps: the method comprises the following steps:
s1, clamping a concrete block, namely placing the concrete block on the upper end face of a placing platform (8), shifting four clamping plates (26), contracting four springs (25) to one side under the action of the side walls of the four clamping plates (26), and then loosening the four clamping plates (26), namely clamping the concrete block on the side walls of the concrete block;
s2, controlling the concrete block to move inwards, driving a lead screw (19) connected with a first bevel gear (12) under the matching action of the first motor (14) and a second bevel gear (13) by controlling a first motor (14), controlling the moving speed of the placing platform (8) by controlling the driving speed of the first motor (14), simultaneously controlling a second motor (30) connected with the inside of the cross rod (7) according to the use requirement, driving the placing platform (8) to rotate by the second motor (30), and adjusting the cutting angle of the concrete block during cutting;
s3, cutting the concrete block, driving a saw blade (33) to rotate rapidly by controlling a third motor (32), cutting the concrete block on the upper end face of the placing platform (8) under the action of a telescopic device (29), wherein the telescopic device (29) is slowly pressed down in the cutting process, so that the operation during cutting is facilitated;
s4, waste recovery, under the action of a material conveying pump (18), waste generated in the cutting process is conveyed into a collection drawer (16) inside the storage box (17) through the waste under the matching of the feed inlet (34), the first connecting pipe (20) and the second connecting pipe (21), and therefore subsequent uniform cleaning is facilitated.
CN202310004971.2A 2023-01-03 2023-01-03 Autoclaved aerated concrete slab cutting processing equipment and processing method thereof Pending CN115847630A (en)

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